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CN103730616A - Electric vehicle battery box corrugated sandwich protective structure - Google Patents

Electric vehicle battery box corrugated sandwich protective structure Download PDF

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Publication number
CN103730616A
CN103730616A CN201410035949.5A CN201410035949A CN103730616A CN 103730616 A CN103730616 A CN 103730616A CN 201410035949 A CN201410035949 A CN 201410035949A CN 103730616 A CN103730616 A CN 103730616A
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CN
China
Prior art keywords
plate
corrugated
electric vehicle
sandwich protective
protective structure
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Pending
Application number
CN201410035949.5A
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Chinese (zh)
Inventor
胡平
盈亮
于野
范蓉
赵曦
戴明华
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Dalian University of Technology
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Dalian University of Technology
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Publication date
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Priority to CN201410035949.5A priority Critical patent/CN103730616A/en
Publication of CN103730616A publication Critical patent/CN103730616A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2306/00Other features of vehicle sub-units
    • B60Y2306/01Reducing damages in case of crash, e.g. by improving battery protection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a corrugated sandwich protective structure suitable for a battery box of an electric automobile, which comprises a box body and a box cover, wherein the box body is a top non-closed box body which is composed of a bottom plate and bottom plate wall plates fixed on the periphery of the bottom plate and used for containing a battery; the box cover comprises a top plate and top plate wall plates fixed on the periphery of the top plate, and the box cover and the box body are buckled to form a closed space; the method is characterized in that: the base plate and the base plate wall plate are made of corrugated sandwich protective plates. The invention can protect the battery from being damaged by adopting the corrugated sandwich protective plate to manufacture the box body and the box cover, has the advantages of high specific rigidity and specific strength, long fatigue life, strong impact resistance and shock resistance, good collision energy absorption, light weight and the like, and is beneficial to popularization and application of electric automobiles and passenger cars.

Description

Electric automobile battery box ripple sandwich safeguard structure
Technical field
The present invention relates to a kind of Vehicular battery casing, specifically a kind of ripple sandwich safeguard structure that is applicable to electric automobile battery box.
Background technology
At present, along with economic development, the problems such as environmental pollution are day by day serious, environmental practice and policy are more and more, especially in recent years the fast development of electric automobile and hybrid vehicle, making electric automobile and hybrid vehicle substitute orthodox car becomes possibility, incites somebody to action significantly energy savings and minimizing automobile exhaust pollution, meets the environmental protection concept of this transportation of green low-carbon.Battery, as the of paramount importance energy source of electric automobile and hybrid vehicle, strengthens cell voltage, increases battery quantity and battery general construction volume, thereby guarantee power fan-out capability and flying power.And battery is the weak position of relative thin, often by Battery case, to protect, the effect of Battery case has: as carrier and the container of battery, provide an independent enclosure space; Prevent that external object or external force from damaging battery, comprises the operating modes such as shock and vibration and static load; While preventing battery explosion or electric leakage, people and other object are damaged.But general Battery case can reach Section 1 effect, and second and third effect is difficult to or reaches reluctantly, at automobile, be collided, turn on one's side like this and other dangerous working condition under, Battery case is very easily damaged or large deformation, cause battery to damage, even cause the murther situations such as fire and blast.
Summary of the invention
According to battery case in the prior art of above-mentioned proposition, be difficult to reach the destruction of battery being caused due to extraneous force majeure and battery drain etc. to these technical problems of the destruction of human body or car body, for realize security protection and the strong loss of weight target that quantizes simultaneously, the present invention provides a kind of ripple sandwich safeguard structure that is applicable to electric automobile battery box thus.
The technological means that the present invention adopts is as follows:
A kind of electric automobile battery box ripple sandwich safeguard structure, comprises casing and case lid,
Described casing be by base plate and be fixed on that the base plate wallboard of described base plate surrounding forms for holding the non-enclosed casing in top of battery;
Described case lid comprises top board and is fixed on the top board wallboard of described top board surrounding, described case lid and described casing fastening formation confined space;
It is characterized in that: described base plate, described base plate wallboard adopt ripple sandwich protective plate to make.
Described casing and described case lid are that the fixture by being separately positioned on outside, described base plate wallboard upper end and the auxiliary fixing member that is arranged on outside, described top board wallboard bottom are fixed together, described fixture and auxiliary fixing member all adopt steel plate, location hole is set on steel plate, by bolt, pass fixture and auxiliary fixing member is tightened to one by casing and case lid, form confined space.
As preferably, described top board, described top board wallboard adopt ripple sandwich protective plate to make.
As preferably, described ripple sandwich protective plate comprises upper and lower outside plate and is fixed on the ripple central layer between described upper and lower outside plate, steel plate or aluminium sheet that described ripple central layer is rolling formation or die forming, the thickness of described ripple central layer is 0.5mm-1.6mm, the ripple wavelength of described ripple central layer is 9.0mm-100.0mm, and the wave height of described ripple central layer is 5.0mm-50.0mm; Described upper and lower outside plate is galvanized steel plain sheet or carbon fiber composite board, and the thickness of described upper and lower outside plate is 0.5mm-2.0mm.When Battery case is subject to external impacts and collision, ripple central layer can be out of shape the most energy of absorption, farthest protects battery not to be damaged.
As preferably, the thickness of described ripple central layer is 0.5mm-1.2mm, and the ripple wavelength of described ripple central layer is 10.0mm-80.0mm, and the wave height of described ripple central layer is 6.0mm-42.0mm.
As preferably, in the core space of described ripple sandwich protective plate, be filled with the filler for the damping energy-absorbing of preventing fires.Described filler is filled in ripple sandwich structure, for having sponge or the foamed material of the characteristics such as fire prevention, damping and energy-absorbing, as anti-guncotton; Filler can prevent that battery from even exploding because excess Temperature burns in automobile fire on the one hand, can absorb on the other hand the vibrational energy under automobile bumpiness and other vibration operating mode, the fatigue life of improving battery.
As preferably, described ripple central layer is provided with multiple lightening holes for loss of weight.It is oblong hole that described lightening hole can be arranged to section form, preferably, described slotted hole is length dimension 10.0mm-150.0mm, width dimensions is the hole of 3.0mm-45.0mm, width dimensions is the size of the semi-circular hole that is arranged on length direction two ends, lightening hole the box weight that can further alleviate 6%-28% is set, can also effectively help heat radiation, further help to control battery context temperature.
As preferably, between described base plate and described base plate wallboard, by dismountable shaped steel, be fixed into one, the thickness of described shaped steel is 1.0mm-2.5mm.The design of described shaped steel can be so that change and fill the filler in ripple sandwich structure by removing shaped steel.
As preferably, between described base plate wallboard and between described top board wallboard, be equipped with deep floor, the thickness of described deep floor is 0.5mm-3.0mm.Deep floor is fixed between plate and plate by welding or riveting, can strengthens the Rigidity and strength of whole body structure.
As preferably, described base plate wallboard near a side of described base plate be provided with multiple for the fixing positioning seat of car body.
As preferably, described base plate wallboard is provided with assist location plate near a side of described case lid.
Compared with prior art, compare, battery case provided by the invention adopts ripple sandwich protective plate to make, and ripple sandwich structure can be when Battery case be subject to external impacts and collision, and distortion absorbs most energy, farthest protects battery not to be damaged.Have again; in battery case installation process, in case of unexpected, drop; automobile be collided to Battery case impact and the situation such as extruding under; the shaped steel of ripple sandwich protective plate provided by the invention and fixed base plate wallboard can be protected position, casing corner; absorb most energy; make casing and battery avoid destroying, keep normally working.
The present invention can protect battery not to be damaged; there is specific stiffness, specific strength is high; fatigue life is high; shock-resistant and vibration strength is strong; collision energy-absorbing is good; the advantage such as lightweight, the present invention can be applicable to electric automobile, hybrid vehicle, pure electronic and hybrid power passenger car, school bus, special-purpose vehicle etc. and need to carry on the transport facility of high pressure, large size electro pool structure for the foregoing reasons.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the end view of Fig. 1.
Fig. 3 be in Fig. 2 A place overlook enlarged drawing.
Fig. 4 is vertical view of the present invention.
Fig. 5 is the enlarged drawing at B place in Fig. 4.
Embodiment
As shown in Figure 1 and Figure 2, a kind of electric automobile battery box ripple sandwich safeguard structure, comprise casing 1 and case lid 2, described casing 1 be by base plate 11 and four, be fixed on that the base plate wallboard 12 of described base plate 11 surroundings forms for holding the non-enclosed casing in top of battery; Described case lid 2 comprises that top board 21 and four are fixed on the top board wallboard 22 of described top board 21 surroundings, described casing 1 and described case lid 2 are that the fixture by being separately positioned on described base plate wallboard 12 outsides, upper end and the auxiliary fixing member that is arranged on described top board wallboard 22 outsides, bottom are fixed together, described fixture and auxiliary fixing member all adopt steel plate, location hole is set on steel plate, by bolt, pass fixture and auxiliary fixing member is tightened to one by casing 1 and case lid 2, form confined space.
Described base plate 11, described base plate wallboard 12, described top board 21 and described top board wallboard 22 adopt ripple sandwich protective plate to make.Between described base plate 11 and described base plate wallboard 12, integrally welded by shaped steel 13 between the plate of described base plate wallboard 12 and plate, the thickness of described shaped steel 13 is 1.0mm-2.5mm; Between described shaped steel 13 and plate for removably connecting; unexpected dropping in battery case installation process; automobile be collided to Battery case impact and the situation such as extruding under; protection position, casing corner; absorb most energy; make to a great extent casing and battery avoid destroying, keep normally working.
As shown in Figure 4, Figure 5, take base plate wallboard 12 as ripple sandwich protective plate is as example, comprise outside plate 121, lower outside plate 122 and by the gluing ripple central layer 123 being connected between described upper outside plate 121 and lower outside plate 122, described ripple central layer 123 is steel plate or the aluminium sheet of rolling formation or die forming, the thickness of described ripple central layer 123 is 0.5mm-1.6mm, the ripple wavelength of described ripple central layer 123 is 9.0mm-100.0mm, and the wave height of described ripple central layer 123 is 5.0mm-50.0mm; Described upper outside plate 121, lower outside plate 122 are galvanized steel plain sheet, and the thickness of described upper outside plate 121, lower outside plate 122 is 0.5mm-2.0mm.
In the core space of described ripple sandwich protective plate, be filled with the filler for the damping energy-absorbing of preventing fires, as anti-guncotton.The upper lightening hole that is provided with some along its ripple inclined-plane at described ripple central layer 123(as shown in Figure 3), in the present embodiment, lightening hole shows as the hole with long round section, the two ends that are rectangular opening are the form that semi-circular hole connects, lightening hole the box weight that can further alleviate 6%-28% is set, can also effectively help the heat radiation of ripple sandwich structure, further help to control battery context temperature.
In order to strengthen the rigidity of structure and the intensity of whole casing, between described base plate wallboard 12 and between described top board wallboard 22, be equipped with deep floor 15, described deep floor 15 is by riveting or be weldingly fixed on the seaming position of two base plate wallboards 12, and the thickness of described deep floor is 0.5mm-3.0mm.
Described base plate wallboard 12 near a side of described base plate 11 be provided with multiple for the fixing positioning seat 3 of car body.Described base plate wall 12 plates are provided with assist location plate 14 near a side of described case lid 2, and described assist location plate 14 can be arranged on the shaped steel 13 of base plate wallboard 12 seam crossings.
The above; it is only preferably embodiment of the present invention; but protection scope of the present invention is not limited to this; any be familiar with those skilled in the art the present invention disclose technical scope in; according to technical scheme of the present invention and inventive concept thereof, be equal to replacement or changed, within all should being encompassed in protection scope of the present invention.

Claims (10)

1.一种电动汽车电池箱波纹夹芯防护结构,包括箱体和箱盖,1. A corrugated sandwich protective structure for an electric vehicle battery box, including a box body and a box cover, 所述箱体是由底板和固定在所述底板四周的底板壁板构成的用于容纳电池的顶部非封闭式箱体;The box body is a top non-closed box body for accommodating batteries composed of a bottom plate and bottom wall panels fixed around the bottom plate; 所述箱盖包括顶板和固定在所述顶板四周的顶板壁板,所述箱盖与所述箱体扣合构成密闭空间;The box cover includes a top plate and top wall panels fixed around the top plate, and the box cover is fastened with the box body to form a closed space; 其特征在于:所述底板、所述底板壁板采用波纹夹芯防护板制成。It is characterized in that: the bottom plate and the bottom wall plate are made of corrugated sandwich protective plates. 2.根据权利要求1所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述顶板、所述顶板壁板采用波纹夹芯防护板制成。2. The corrugated sandwich protective structure of the electric vehicle battery box according to claim 1, characterized in that: the top plate and the top wall are made of corrugated sandwich protective plates. 3.根据权利要求1或2所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述波纹夹芯防护板包括上、下外板和固定在所述上、下外板之间的波纹芯板,所述波纹芯板为辊压成形或模压成形的钢板或铝板,所述波纹芯板的厚度为0.5mm-1.6mm,所述波纹芯板的波纹波长为9.0mm-100.0mm,所述波纹芯板的波高为5.0mm-50.0mm;所述上、下外板为镀锌钢板或碳纤维复合板,所述上、下外板的厚度为0.5mm-2.0mm。3. The electric vehicle battery box corrugated sandwich protective structure according to claim 1 or 2, characterized in that: the corrugated sandwich protective plate includes upper and lower outer plates and is fixed between the upper and lower outer plates corrugated core plate, the corrugated core plate is a roll-formed or die-formed steel plate or aluminum plate, the thickness of the corrugated core plate is 0.5mm-1.6mm, and the corrugated wavelength of the corrugated core plate is 9.0mm-100.0mm , the wave height of the corrugated core plate is 5.0mm-50.0mm; the upper and lower outer plates are galvanized steel plates or carbon fiber composite plates, and the thickness of the upper and lower outer plates is 0.5mm-2.0mm. 4.根据权利要求3所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述波纹芯板的厚度为0.5mm-1.2mm,所述波纹芯板的波纹波长为10.0mm-80.0mm,所述波纹芯板的波高为6.0mm-42.0mm。4. The corrugated sandwich protective structure for electric vehicle battery box according to claim 3, characterized in that: the thickness of the corrugated core plate is 0.5mm-1.2mm, and the corrugated wavelength of the corrugated core plate is 10.0mm-80.0 mm, the wave height of the corrugated core plate is 6.0mm-42.0mm. 5.根据权利要求4所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:在所述波纹夹芯防护板的芯部空间中填充有用于防火减震吸能的填充物。5 . The corrugated sandwich protective structure for electric vehicle battery box according to claim 4 , characterized in that: the core space of the corrugated sandwich protective plate is filled with fillers for fire prevention, shock absorption and energy absorption. 6 . 6.根据权利要求5所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述波纹芯板上设有多个用于减重的减重孔。6 . The corrugated sandwich protective structure for the battery box of an electric vehicle according to claim 5 , wherein the corrugated core plate is provided with a plurality of weight-reducing holes for reducing weight. 7 . 7.根据权利要求1所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述底板和所述底板壁板之间通过可拆卸的型钢固定成一体,所述型钢的厚度为1.0mm-2.5mm。7. The corrugated sandwich protective structure for electric vehicle battery box according to claim 1, characterized in that: the bottom plate and the bottom wall are fixed together by a detachable section steel, and the thickness of the section steel is 1.0 mm-2.5mm. 8.根据权利要求1所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述底板壁板之间和所述顶板壁板之间均设有加强肋板,所述加强肋板的厚度为0.5mm-3.0mm。8. The corrugated sandwich protective structure of the electric vehicle battery box according to claim 1, characterized in that: reinforcing ribs are provided between the bottom wall and the top wall, and the reinforcing ribs The thickness is 0.5mm-3.0mm. 9.根据权利要求1所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述底板壁板靠近所述底板的一侧设有多个用于与车体固定的定位座。9 . The corrugated sandwich protective structure for the battery box of an electric vehicle according to claim 1 , wherein a plurality of positioning seats for fixing with the vehicle body are provided on the side of the bottom wall panel close to the bottom plate. 10 . 10.根据权利要求1所述的电动汽车电池箱波纹夹芯防护结构,其特征在于:所述底板壁板靠近所述箱盖的一侧设有辅助定位板。10. The corrugated sandwich protective structure for the battery box of an electric vehicle according to claim 1, wherein an auxiliary positioning plate is provided on the side of the bottom wall panel close to the box cover.
CN201410035949.5A 2014-01-24 2014-01-24 Electric vehicle battery box corrugated sandwich protective structure Pending CN103730616A (en)

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CN105870370A (en) * 2015-02-11 2016-08-17 福特全球技术公司 Battery enclosure with arc-shaped elongated impact absorbing ribs
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CN110217090A (en) * 2019-04-30 2019-09-10 江苏恒义汽配制造有限公司 A kind of battery case subiculum disc assembly and its processing method
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CN113915205A (en) * 2021-08-30 2022-01-11 北华航天工业学院 Composite material dot matrix battenboard connection structure
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CN114976421A (en) * 2022-06-24 2022-08-30 厦门金龙联合汽车工业有限公司 Battery box, slide formula chassis and electric automobile
CN115548557A (en) * 2022-09-28 2022-12-30 宁波信泰机械有限公司 Battery box and new forms of energy electric automobile
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Application publication date: 20140416