CN103692537A - Casting mould for hanging wall bricks, and preparation technology thereof - Google Patents
Casting mould for hanging wall bricks, and preparation technology thereof Download PDFInfo
- Publication number
- CN103692537A CN103692537A CN201310678515.2A CN201310678515A CN103692537A CN 103692537 A CN103692537 A CN 103692537A CN 201310678515 A CN201310678515 A CN 201310678515A CN 103692537 A CN103692537 A CN 103692537A
- Authority
- CN
- China
- Prior art keywords
- parts
- wall
- hanging
- mold
- hanging wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 45
- 238000005516 engineering process Methods 0.000 title claims description 7
- 238000002360 preparation method Methods 0.000 title claims description 6
- 238000005266 casting Methods 0.000 title abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 17
- 239000004576 sand Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims description 15
- 239000003513 alkali Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 abstract 2
- 239000004480 active ingredient Substances 0.000 abstract 1
- ZJQPLBFKBQYYIO-UHFFFAOYSA-N dodecasodium;trisilicate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] ZJQPLBFKBQYYIO-UHFFFAOYSA-N 0.000 abstract 1
- 230000001788 irregular Effects 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 229910001651 emery Inorganic materials 0.000 description 5
- 206010039509 Scab Diseases 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000005482 strain hardening Methods 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention belongs to a casting mould for hanging wall bricks. The casting mould comprises the following active ingredients in parts by weight: 40-55 parts of silica sand with grain size of 1-3mm, 45-60 parts of silica sand with grain size of 0-2mm (excluding 0), and 5-6 parts of sodium trisilicate. Sand removal at the inner arc of a fused zirconia alumina hanging wall brick cast is easy, the labor intensity of brick workers can be lowered, the working efficiency can be improved, the wear on irregular parts of a diamond-impregnated grinding wheel in the cold processing process can also be reduced, the service life of the grinding wheel is prolonged, the production cost can be lowered, and the processing precision and quality of the hanging wall bricks can be enhanced.
Description
Technical field
The invention belongs to refractory material production technical field, relate in particular to mold and preparation technology thereof for a kind of wall-hanging brick.
Background technology
At present, serious with circular arc place's scab in wall-hanging brick easy scab, especially wall-hanging brick after mold casting, and be not easy to clean out, in process, cause diamond-impregnated wheel serious wear, reduced the service life of emery wheel, and cause the processing dimension error of brick material large.
Summary of the invention
The object of this invention is to provide and a kind ofly make that wall-hanging brick scab after casting is less, mold and preparation technology thereof for simple wall-hanging brick processed in processing.
For achieving the above object, the technical scheme that the present invention takes is, a wall-hanging brick mold, is made by the raw material of following parts by weight: 40 ~ 55 parts of silica sands, the particle diameter that particle diameter is 1-3mm is that 0-2mm(does not comprise 0) 45 ~ 60 parts of silica sands, 5 ~ 6 parts, flower bulb alkali.
The preparation technology of mold for described wall-hanging brick, comprises the following steps: in proportion the silica sand of two kinds of different-grain diameter scopes is stirred, then add flower bulb alkali to stir 10 ~ 15 minutes, complete mixing; The raw material that completes mixing is filled up to wooden model, then, with wooden mallet compacting, complete dress type; It is in the tunnel cave of 110-130 ℃ that raw material after dress type is sent into temperature, starts to heat up after 1-3 hour, and intensification 2-4 hour rises to 270-320 ℃ by temperature, and constant temperature keeps 2-4 hour, kiln discharge after moisture is drained.
Utilize mold of the present invention, the interior circular arc place sand removal ratio of the fused zirconium alumina hanging wall tiles being cast into is easier to, reduced brick output workman's labour intensity, improved operating efficiency, and the different in nature position wearing and tearing to diamond-impregnated wheel in cold working process have also reduced, improve the service life of emery wheel, reduced production cost, and improved machining accuracy and the quality of wall-hanging brick.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but protection scope of the present invention is not limited to this.
Embodiment 1
A wall-hanging brick mold, is made by the raw material of following parts by weight: 40 parts of the silica sands that particle diameter is 1-3mm, 45 parts of the silica sands that particle diameter is 0-2mm, 5 parts, flower bulb alkali.
In proportion the silica sand of two kinds of different-grain diameter scopes is put into puddle mixer and stirred 3 minutes, then add flower bulb alkali to stir 10 minutes, complete mixing; The raw material that completes mixing is filled up to wooden model, then, with wooden mallet compacting, complete dress type; It is in the tunnel cave of 110 ℃ that raw material after dress type is sent into temperature, starts to heat up after 1 hour, heats up and temperature is risen to 270 ℃ in 2 hours, constant temperature maintenance 4 hours, kiln discharge after moisture is drained.
The wall-hanging brick that adopts common mold to prepare, wall-hanging brick surface is completed to sand removal needs 30 minutes; And the wall-hanging brick of same specification prepared by mold in employing the present embodiment, wall-hanging brick surface is completed to sand removal only needs 10 minutes.The wall-hanging brick that adopts common mold to prepare, a set of diamond-impregnated wheel can be processed 200 of wall-hanging bricks; The wall-hanging brick of same specification prepared by the mold in the present embodiment, a set of diamond-impregnated wheel can be processed 320 of wall-hanging bricks, the service life of having improved emery wheel.
Embodiment 2
A wall-hanging brick mold, is made by the raw material of following parts by weight: 55 parts of the silica sands that particle diameter is 1-3mm, 60 parts of the silica sands that particle diameter is 0-2mm, 6 parts, flower bulb alkali.
In proportion the silica sand of two kinds of different-grain diameter scopes is put into puddle mixer and stirred 5 minutes, then add flower bulb alkali to stir 15 minutes, complete mixing; The raw material that completes mixing is filled up to wooden model, then, with wooden mallet compacting, complete dress type; It is in the tunnel cave of 130 ℃ that raw material after dress type is sent into temperature, starts to heat up after 3 hours, heats up and temperature is risen to 320 ℃ in 4 hours, constant temperature maintenance 2 hours, kiln discharge after moisture is drained.
The wall-hanging brick that adopts common mold to prepare, wall-hanging brick surface is completed to sand removal needs 30 minutes; And the wall-hanging brick of same specification prepared by mold in employing the present embodiment, wall-hanging brick surface is completed to sand removal only needs 11 minutes.The wall-hanging brick that adopts common mold to prepare, a set of diamond-impregnated wheel can be processed 200 of wall-hanging bricks; The wall-hanging brick of same specification prepared by the mold in the present embodiment, a set of diamond-impregnated wheel can be processed 300 of wall-hanging bricks, the service life of having improved emery wheel.
Embodiment 3
A wall-hanging brick mold, is made by the raw material of following parts by weight: 50 parts of the silica sands that particle diameter is 1-3mm, 55 parts of the silica sands that particle diameter is 0-2mm, 5.5 parts, flower bulb alkali.
In proportion the silica sand of two kinds of different-grain diameter scopes is put into puddle mixer and stirred 4 minutes, then add flower bulb alkali to stir 12 minutes, complete mixing; The raw material that completes mixing is filled up to wooden model, then, with wooden mallet compacting, complete dress type; It is in the tunnel cave of 120 ℃ that raw material after dress type is sent into temperature, starts to heat up after 2 hours, heats up and temperature is risen to 300 ℃ in 3 hours, constant temperature maintenance 3 hours, kiln discharge after moisture is drained.
The wall-hanging brick that adopts common mold to prepare, wall-hanging brick surface is completed to sand removal needs 30 minutes; And the wall-hanging brick of same specification prepared by mold in employing the present embodiment, wall-hanging brick surface is completed to sand removal only needs 9 minutes.And the special-shaped position wearing and tearing to diamond-impregnated wheel in cold working process have also reduced, the wall-hanging brick that adopts common mold to prepare, a set of diamond-impregnated wheel can be processed 200 of wall-hanging bricks; The wall-hanging brick of same specification prepared by the mold in the present embodiment, a set of diamond-impregnated wheel can be processed 350 of wall-hanging bricks, the service life of having improved emery wheel.
Claims (2)
1. a wall-hanging brick mold, is characterized in that, by the raw material of following parts by weight, is made: 40 ~ 55 parts of the silica sands that particle diameter is 1-3mm, 45 ~ 60 parts of the silica sands that particle diameter is 0-2mm, 5 ~ 6 parts, flower bulb alkali.
2. the preparation technology of mold for wall-hanging brick as claimed in claim 1, is characterized in that, comprises the following steps: in proportion the silica sand of two kinds of different-grain diameter scopes is mixed, then add flower bulb alkali to stir 10 ~ 15 minutes, complete mixing; The raw material that completes mixing is filled up to wooden model, then, with wooden mallet compacting, complete dress type; It is in the tunnel cave of 110-130 ℃ that raw material after dress type is sent into temperature, starts to heat up after 1-3 hour, and intensification 2-4 hour rises to 270-320 ℃ by temperature, and constant temperature keeps 2-4 hour, kiln discharge after moisture is drained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678515.2A CN103692537A (en) | 2013-12-14 | 2013-12-14 | Casting mould for hanging wall bricks, and preparation technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678515.2A CN103692537A (en) | 2013-12-14 | 2013-12-14 | Casting mould for hanging wall bricks, and preparation technology thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103692537A true CN103692537A (en) | 2014-04-02 |
Family
ID=50354283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310678515.2A Pending CN103692537A (en) | 2013-12-14 | 2013-12-14 | Casting mould for hanging wall bricks, and preparation technology thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103692537A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977115A (en) * | 1984-12-14 | 1990-12-11 | Martin & Pagenstecher Gmbh | Thixotropic refractory material and a process and apparatus for lining metallurgical vessels with this material by a vibration method |
| CN101985157A (en) * | 2010-10-29 | 2011-03-16 | 内蒙古第一机械制造（集团）有限公司 | Core making method for diphasic sand mould core hardened by CO2 gas |
| CN102503476A (en) * | 2011-10-28 | 2012-06-20 | 郑州远东耐火材料有限公司 | Production method of electric smelting zircon corundum brick |
| CN102773906A (en) * | 2012-07-09 | 2012-11-14 | 郑州东方安彩耐火材料有限公司 | Corundum sand mold for producing fused-cast alumina refractory materials and production technique thereof |
| CN102806595A (en) * | 2012-08-16 | 2012-12-05 | 郑州远东耐火材料有限公司 | Method for manufacturing mould for electrically-fused zirconia alumina H-shaped bricks |
-
2013
- 2013-12-14 CN CN201310678515.2A patent/CN103692537A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977115A (en) * | 1984-12-14 | 1990-12-11 | Martin & Pagenstecher Gmbh | Thixotropic refractory material and a process and apparatus for lining metallurgical vessels with this material by a vibration method |
| CN101985157A (en) * | 2010-10-29 | 2011-03-16 | 内蒙古第一机械制造（集团）有限公司 | Core making method for diphasic sand mould core hardened by CO2 gas |
| CN102503476A (en) * | 2011-10-28 | 2012-06-20 | 郑州远东耐火材料有限公司 | Production method of electric smelting zircon corundum brick |
| CN102773906A (en) * | 2012-07-09 | 2012-11-14 | 郑州东方安彩耐火材料有限公司 | Corundum sand mold for producing fused-cast alumina refractory materials and production technique thereof |
| CN102806595A (en) * | 2012-08-16 | 2012-12-05 | 郑州远东耐火材料有限公司 | Method for manufacturing mould for electrically-fused zirconia alumina H-shaped bricks |
Non-Patent Citations (1)
| Title |
|---|
| 黄天佑等: "《铸造手册》", 31 January 2012 * |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140402 |