Summary of the invention
The present invention proposes a kind of anchor pole fastening force state indication packing ring, solved the problem that cannot anchor pole fastening force state be indicated and be detected in prior art, had and quantize the effect that bolt pretension, early warning anchor pole were broken, eliminated the frictional force between nut and pallet and strengthen the shear resistance of pallet.
Technical scheme of the present invention is achieved in that a kind of anchor pole fastening force state indication packing ring, comprises deformation unit and ECU, and described deformation unit comprises pressing body, lower pressing body and pressure-bearing body; Described ECU comprises circuit board, light-inductive switch, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply; Described pretightning force indicating device up to standard and described anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of described power supply and described light-inductive switch complete.
Preferably, described pretightning force indicating device up to standard comprises high contact switch and yellow led indicator lamp, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch and red LED indicator lamp; Described high contact switch and short contact switch are controlled respectively yellow led indicator lamp and red LED indicator lamp.
Preferably, described upper pressing body, described lower pressing body and described pressure-bearing body are that the material with good elastic-plastic deformation performance is made, and described material is specially POM, polytetrafluoroethylene (PTFE) or iron; Described upper pressing body, described lower pressing body and described pressure-bearing body profile are the cylinder of concentric hollow; Described power supply is specially button cell or battery.
Preferably, described upper pressing body and described lower pressing body are specially iron plate, and described pressure-bearing body is specially spring; Described high contact switch is that elastomeric material is increased structure or elastic device is increased structure, is specially rubber or spring.
Preferably, described circuit board is fixedly mounted on described lower pressing body by the mode of screw, super glue or the two combination; Described high contact switch and described short contact switch are fixedly mounted on circuit board by the mode of screw, super glue or the two combination; Described high contact switch is higher than short contact switch, and both form parallel circuit.
Preferably, described light-inductive switch is controlled described yellow led indicator lamp and described red LED indicator lamp simultaneously, or described light-inductive switch is specifically split as two light-inductive switches, be used for respectively controlling described yellow led indicator lamp and described red LED indicator lamp; Described upper pressing body is provided with for the light-inductive switch loophole of light-inductive switch printing opacity with for the LED light loophole of yellow led indicator lamp, red LED indicator lamp printing opacity; The aperture of described light-inductive switch loophole is greater than light-inductive switch, and the aperture of LED light loophole is greater than described yellow led indicator lamp and described red LED indicator lamp.
Preferably, described high contact switch is replaced by top electrode, and described short contact switch is replaced by bottom electrode.
Preferably, described yellow led indicator lamp and described red LED indicator lamp are replaced by buzzer structure.
Preferably, also comprise protected location, described protected location comprises wear-resisting steel body protection overcoat, for explosion-proof, antistatic and fire-retardant shell with for moistureproof transparent colloid interstitital texture; It is outside that described shell is arranged on described indication packing ring.
Preferably, also comprise for preventing that described indication packing ring is by the cylindrical iron ring concentric with described indication packing ring of pressure break.
The invention provides a kind of anchor pole fastening force state indication packing ring, be applied to the geotechnical engineering prestressed anchor support technologies such as coal mine roadway, indication packing ring can show whether bolt pretension meets Design of bolt support to prestressed requirement intuitively, and indicator lamp is shinny shows that pretightning force has reached setting value; When anchor pole tension will reach its tension ultimate strength, indicator lamp can early warning.The overall structure that the present invention is comprised of three concentric hollow cylinders of upper, middle and lower, wherein top and the bottom are symmetrical pressing body, and mid portion is pressure-bearing body, and said structure body adopts the material with good Elastoplastic Performances in Simulation to make; In addition, above-mentioned material has the frictional force effect of eliminating between nut and pallet and the shear resistance that strengthens pallet.
Beneficial effect of the present invention is:
1) the present invention has used light-inductive switch and LED light, has so just solved because of head-room excessively, checks the problem of rockbolt stress situation inconvenience; Meanwhile, light-inductive switch is controlled by light, and while there is no light-illuminating, light-inductive switch is in normally open, and LED light is extinguished, and can effectively extend like this application life of power supply.
2) the present invention can quantize bolt pretension, and when bolt pretension reaches setting value, indication packing ring can be pointed out and reached the pretightning force value setting, and can guarantee that like this bolt pretension reaches enough values; The present invention arranges early warning value and is less than body of rod ultimate tensile strength, can be pulled off destruction by early warning anchor rod body, when body of rod tension will reach its ultimate tensile strength, indication packing ring can give warning in advance, remind workman to take measures, avoid the body of rod to be pulled off suddenly and eject and hurt sb.'s feelings.
3) the present invention mainly adopts the material with good elastic-plastic deformation performance, and the anti-pressure ability that such material unit area produces elastic deformation is higher.Smooth surface, can play the effect of antifriction packing ring in addition, has eliminated the end-face friction between nut and pallet, and the in the situation that of identical mounting torque, the pretightning force of anchor pole significantly improves, and low mounting torque can be realized high pretightning force.
4) smooth outer surface of the present invention and wear-resisting, by add the shear resistance of indication packing ring enhancing pallet between nut and pallet, can prevent tray failure.Pallet is to produce the requisite member of anchored force, if pallet breaks, easily causes mistake anchor.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Circuit board 4 is screwed and is arranged on lower pressing body 2.
Embodiment 2
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is fixedly mounted on lower pressing body 2 by super glue; High contact switch 6 and short contact switch 7 are screwed and are arranged on circuit board 4; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.
Circuit board 4 comprises pad, via hole, installing hole, wire, components and parts, connector, filling and electrical equipment border.LED light is controlled by contact switch and light-inductive switch 8 simultaneously, and light-inductive switch 8 is controlled by light; For ease of checking, in upper pressing body 1, have the loophole into light-inductive switch 8, LED light printing opacity.
Light-inductive switch 8 is controlled yellow led indicator lamp 9 and red LED indicator lamp 10 simultaneously.Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), surface light face is processed, and forms the surface texture that reduces frictional force.
Embodiment 3
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially battery.Circuit board 4 is fixedly mounted on lower pressing body 2 by screw and super glue; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.High contact switch 6 is increased structure for elastomeric material, and upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 profiles are the cylinder of concentric hollow.Circuit board 4 comprises pad, via hole, installing hole, wire, components and parts, connector, filling and electrical equipment border.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially macromolecular material, and as polytetrafluoroethylene (PTFE), surface light face is processed, and forms the surface texture that reduces frictional force.
Embodiment 4
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.High contact switch 6 is increased structure for elastic device, and upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 profiles are the cylinder of concentric hollow.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially iron, and upper pressing body 1 and lower pressing body 2 are specially iron plate, and pressure-bearing body 3 is specially spring.Spring and iron plate are welded to form deformation unit.
During skyhook, the present invention is sleeved on to anchor pole afterbody, between nut and pallet.While applying pretightning force to anchor pole, the 3 pressurized generation elastic deformations of pressure-bearing body, upper pressing body 1, lower pressing body 2 distances reduce, trigger high contact switch 6, now with mine lamp, irradiate light-inductive switch 8, power supply 5 gives yellow led indicator lamp 9 power supplies, and yellow led indicator lamp 9 lights, and shows that bolt pretension has reached requirement.After working face extraction, affected by abutment pressure, pressure-bearing body 3 pressurizeds further produce transverse deformation, upper pressing body 1, lower pressing body 2 distances are dwindled thereupon, when pressure-bearing body 3 deflections reach setting value, trigger short contact switch 7, now with mine lamp, irradiate light-inductive switch 8, power supply 5 gives red LED indicator lamp 10 power supplies, and red LED indicator lamp 10 lights, and shows that the suffered pulling force of anchor pole is about to reach its ultimate tensile strength.
Embodiment 5
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.
Light-inductive switch 8 is controlled yellow led indicator lamp 9 and red LED indicator lamp 10 simultaneously.Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), high contact switch 6 is increased structure for elastomeric material, is specially rubber.
When prefastened power is qualified, the high contact switch 6 of upper pressing body 1 extruding is controlled yellow led indicator lamp 9 and is lighted; Before anchor pole is subject to its ultimate tensile strength, when suffered pulling force approaches its Fracture Force, the short contact switch 7 of upper pressing body 1 extruding is controlled red LED indicator lamp 10 and is lighted.
Embodiment 6
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.Circuit board 4 is provided with two installing holes, mainly pad, via hole, installing hole, wire, components and parts, connector, filling, electrical equipment border etc., consists of.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), surface light face is processed, and forms the surface texture that reduces frictional force.This material has the frictional force effect of eliminating between nut and pallet and the shear resistance that strengthens pallet simultaneously.High contact switch 6 is increased structure for elastic device, is specially spring.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.Just glow color is different for yellow led indicator lamp 9, red LED indicator lamp 10, and other parameters are all identical.
Embodiment 7
As described in Fig. 1~4, the present invention includes deformation unit, ECU and protected location, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Circuit board 4 is screwed and is arranged on lower pressing body 2.Protected location comprises by wear-resisting steel body protection overcoat, for explosion-proof, antistatic and fire-retardant shell with for moistureproof transparent colloid interstitital texture; It is outside that shell is arranged on indication packing ring.
Embodiment 8
As described in Fig. 1~4, the present invention includes deformation unit, ECU and protected location, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Circuit board 4 is screwed and is arranged on lower pressing body 2.Protected location comprises by wear-resisting steel body protection overcoat, for explosion-proof, antistatic and fire-retardant shell with for moistureproof transparent colloid interstitital texture; It is outside that shell is arranged on indication packing ring.The present invention also comprises for preventing from indicating packing ring by pressure break and iron ring 13 indication packing ring concentric column.Circuit board 4 is provided with two installing holes, mainly pad, via hole, installing hole, wire, components and parts, connector, filling, electrical equipment border etc., consists of.
Embodiment 9
As described in Fig. 1~4, the present invention includes deformation unit, ECU and protected location, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.Protected location comprises by wear-resisting steel body protection overcoat, for explosion-proof, antistatic and fire-retardant shell with for moistureproof transparent colloid interstitital texture; It is outside that shell is arranged on indication packing ring.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), high contact switch 6 is increased structure for elastic device, is specially spring.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
The performances such as explosion-resistant enclosure is equipped with in indication packing ring outside, and it is explosion-proof, antistatic, fire-retardant that explosion-resistant enclosure has, meet the requirement of safety regulations in coal mine completely, and explosion-resistant enclosure is provided with the loophole of light-inductive switch and LED light equally.Equally, outer the putting of steel body protection is provided with the protection structure that light-inductive switch loophole 11 and LED light loophole 12 match.Upper pressing body 1 part of shell has two breach, and object is reserved loophole, conveniently checks.Just glow color is different for yellow led indicator lamp 9, red LED indicator lamp 10, and other parameters are all identical.
During skyhook, the present invention is sleeved on to anchor pole afterbody, between nut and pallet.While applying pretightning force to anchor pole, the 3 pressurized generation elastic deformations of pressure-bearing body, upper pressing body 1, lower pressing body 2 distances reduce, trigger high contact switch 6, now with mine lamp, irradiate light-inductive switch 8, power supply 5 gives yellow led indicator lamp 9 power supplies, and yellow led indicator lamp 9 lights, and shows that bolt pretension has reached requirement.After working face extraction, affected by abutment pressure, pressure-bearing body 3 pressurizeds further produce transverse deformation, upper pressing body 1, lower pressing body 2 distances are dwindled thereupon, when pressure-bearing body 3 deflections reach setting value, trigger short contact switch 7, now with mine lamp, irradiate light-inductive switch 8, power supply 5 gives red LED indicator lamp 10 power supplies, and red LED indicator lamp 10 lights, and shows that the suffered pulling force of anchor pole is about to reach its ultimate tensile strength.
Embodiment 10
As described in Fig. 1~4, the present invention includes deformation unit, ECU and protected location, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and red LED indicator lamp 10; High contact switch 6 and short contact switch 7 are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.Protected location comprises by wear-resisting steel body protection overcoat, for explosion-proof, antistatic and fire-retardant shell with for moistureproof transparent colloid interstitital texture; It is outside that shell is arranged on indication packing ring.The present invention also comprises for preventing from indicating packing ring by the cylindrical iron ring 13 concentric with indication packing ring of pressure break.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.Shell is provided with the loophole corresponding with light-inductive switch loophole 11 and described LED light loophole 12.
Pressure-bearing body 3 pressurizeds produce elastic deformation, and its different deformation values has reflected the pressure of its suffered different sizes, and deformation is larger, and pressure is larger; Through test of many times, derive the corresponding relation of deformation values and force value, with this, decide the distance of high contact switch 6, short contact switch 7 and upper pressing body 1.
High contact switch 6 is fixedly mounted on circuit board 4, with upper pressing body 1 contactless, while applying pretightning force to anchor pole, pressure-bearing body 3 pressurizeds produce transverse deformation, when pressure-bearing body deformability amount reaches certain value, high contact switch 6 contacts with upper pressing body 1, triggers high contact switch 6.Short contact switch 7 is fixedly mounted on circuit board 4, and with upper pressing body 1 contactless, when pressure-bearing body 3 continuous compressions produce large transverse deformation, short contact switch 7 contacts with upper pressing body 1, triggers short contact switch 7.Described light-inductive switch 8 is controlled by light, and when mine lamp is when light-inductive switch is removed, light-inductive switch cuts out, and LED light is extinguished, and can effectively extend like this application life of button cell.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), high contact switch 6 is increased structure for elastic device, is specially spring.
During skyhook, anchor pole passes from the hollow part of pressing body of the present invention and pressure-bearing body, by construction equipment, anchor pole is applied to pretightning force, when bolt pretension reaches setting value, pressurized of the present invention produces lateral deformation, and the distance between upper pressing body and lower pressing body reduces, high contact switch contact, after light-inductive switch is irradiated by mine lamp, yellow led indicator lamp lights, and illustrates that now bolt support pretightning force reaches designing requirement; After working face extraction, affected by abutment pressure, rockbolt stress strengthens, distance between upper pressing body and lower pressing body further reduces, when the suffered pulling force of anchor pole will reach its ultimate tensile strength, short contact switch contact, after light-inductive switch is irradiated by mine lamp, red LED indicator lamp lights, illustrate that anchor pole is about to be pulled off, remind field personnel to take measures in time.
Embodiment 11
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises superior pole piece and yellow led indicator lamp 9, and anchor pole is disrumpent feelings, and early warning indicating device comprises inferior pole piece and red LED indicator lamp 10; Superior pole piece and inferior pole piece are controlled respectively yellow led indicator lamp 9 and red LED indicator lamp 10.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; Superior pole piece and inferior pole piece are fixedly mounted on circuit board 4 by screw and super glue; Superior pole piece is higher than inferior pole piece, and both form parallel circuit.
Light-inductive switch 8 is specially two light-inductive switches, is used for respectively controlling yellow led indicator lamp 9 and red LED indicator lamp 10; Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the LED light loophole 12 of yellow led indicator lamp 9, red LED indicator lamp 10 printing opacities; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of LED light loophole 12 is greater than yellow led indicator lamp 9 and red LED indicator lamp 10.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), this material has the frictional force effect of eliminating between nut and pallet and the shear resistance that strengthens pallet simultaneously.Superior pole piece is that elastic device is increased structure, is specially spring.
Top electrode is arranged on pressing body 1, and bottom electrode is arranged on lower pressing body 2.At ordinary times, two plate electrodes do not contact, when being subject to sizable extruding force, and two plate electrode contacts, LED light place closing of circuit.
Yellow led indicator lamp in above embodiment can replace with green LED indicator lamp.
Embodiment 12
As described in Fig. 1~3, the present invention includes deformation unit and ECU, deformation unit comprises pressing body 1, lower pressing body 2 and pressure-bearing body 3; ECU comprises circuit board 4, light-inductive switch 8, pretightning force indicating device up to standard, anchor pole is disrumpent feelings early warning indicating device and power supply 5; Pretightning force indicating device up to standard and anchor pole are disrumpent feelings, and early warning indicating device is connected in parallel in circuit, with the loop of power supply 5 and light-inductive switch 8 completes.Pretightning force indicating device up to standard comprises high contact switch 6 and the first buzzer, and anchor pole is disrumpent feelings, and early warning indicating device comprises short contact switch 7 and the second buzzer; High contact switch 6 and short contact switch 7 are controlled respectively the first buzzer and the second buzzer.Power supply 5 is specially button cell.Circuit board 4 is screwed and is arranged on lower pressing body 2; High contact switch 6 and short contact switch 7 are fixedly mounted on circuit board 4 by screw and super glue; High contact switch 6 is higher than short contact switch 7, and both form parallel circuit.Circuit board 4 is provided with two installing holes, mainly pad, via hole, installing hole, wire, components and parts, connector, filling, electrical equipment border etc., consists of.
Light-inductive switch 8 is controlled the first buzzer and the second buzzer simultaneously.Upper pressing body 1 is provided with for the light-inductive switch loophole 11 of light-inductive switch 8 printing opacities with for the loophole 12 of the first buzzer, the second buzzer printing opacity; The aperture of light-inductive switch loophole 11 is greater than light-inductive switch 8, and the aperture of loophole 12 is greater than the first buzzer and the second buzzer.
Upper pressing body 1, lower pressing body 2 and pressure-bearing body 3 are made for having the material of good elastic-plastic deformation performance, are specially POM(acetal resin), this material has the frictional force effect of eliminating between nut and pallet and the shear resistance that strengthens pallet simultaneously.High contact switch 6 is increased structure for elastomeric material, is specially rubber.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.