CN103603199B - A kind of nonwoven fabric for the manufacture of dust-free cleaning paper and manufacture method thereof - Google Patents
A kind of nonwoven fabric for the manufacture of dust-free cleaning paper and manufacture method thereof Download PDFInfo
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- CN103603199B CN103603199B CN201310571211.6A CN201310571211A CN103603199B CN 103603199 B CN103603199 B CN 103603199B CN 201310571211 A CN201310571211 A CN 201310571211A CN 103603199 B CN103603199 B CN 103603199B
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000004140 cleaning Methods 0.000 title description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 67
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 48
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 48
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 25
- 239000012948 isocyanate Substances 0.000 claims abstract description 14
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 14
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims description 22
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 20
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 20
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 20
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 20
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 19
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 19
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 15
- 238000006116 polymerization reaction Methods 0.000 claims description 14
- 238000006136 alcoholysis reaction Methods 0.000 claims description 11
- 239000003999 initiator Substances 0.000 claims description 10
- 229920000642 polymer Polymers 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical group COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 229920002125 Sokalan® Polymers 0.000 claims description 2
- 239000004584 polyacrylic acid Substances 0.000 claims description 2
- 150000004702 methyl esters Chemical class 0.000 claims 1
- 230000003749 cleanliness Effects 0.000 abstract description 6
- 239000000243 solution Substances 0.000 description 64
- 239000000835 fiber Substances 0.000 description 32
- 238000003756 stirring Methods 0.000 description 32
- 239000000839 emulsion Substances 0.000 description 27
- 229920001228 polyisocyanate Polymers 0.000 description 17
- 239000005056 polyisocyanate Substances 0.000 description 17
- 239000000523 sample Substances 0.000 description 14
- 239000008367 deionised water Substances 0.000 description 13
- 229910021641 deionized water Inorganic materials 0.000 description 13
- 229920000728 polyester Polymers 0.000 description 13
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- 229920000297 Rayon Polymers 0.000 description 12
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 10
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 9
- 235000011114 ammonium hydroxide Nutrition 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 238000009835 boiling Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 6
- 239000000428 dust Substances 0.000 description 6
- 238000010998 test method Methods 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 229920006037 cross link polymer Polymers 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 229940068918 polyethylene glycol 400 Drugs 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000012488 sample solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000001308 synthesis method Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Nonwoven Fabrics (AREA)
Abstract
本发明提供一种用于制造无尘擦拭纸的无纺布,包括含有纤维素纤维的无纺布,所述无纺布经含有聚乙烯醇、水性聚丙烯酸酯、水性异氰酸酯交联剂的处理溶液处理而成。本发明提供的无纺布牢固、洁净度高,柔软。本发明还提供该无纺布的制造方法,包括配置包含聚乙烯醇、水性聚丙烯酸酯和水性异氰酸酯交联剂的处理溶液;采用处理溶液对含有纤维素纤维的无纺布进行浸轧处理;然后培烘。本发明方法简单、成本低廉。The invention provides a non-woven fabric for making dust-free wiping paper, comprising a non-woven fabric containing cellulose fibers, and the non-woven fabric is treated with polyvinyl alcohol, water-based polyacrylate, and water-based isocyanate crosslinking agent solution processed. The non-woven fabric provided by the invention is firm, high in cleanliness and soft. The present invention also provides a method for manufacturing the non-woven fabric, comprising configuring a treatment solution comprising polyvinyl alcohol, water-based polyacrylate and a water-based isocyanate crosslinking agent; using the treatment solution to perform padding treatment on the non-woven fabric containing cellulose fibers; Then bake. The method of the invention is simple and low in cost.
Description
技术领域 technical field
本发明涉及无纺布及其制造方法,尤其涉及一种用于制造无尘擦拭纸的无纺布及其制造方法。 The present invention relates to a nonwoven fabric and a manufacturing method thereof, in particular to a nonwoven fabric for making dust-free wiping paper and a manufacturing method thereof.
背景技术 Background technique
无纺布是一种非织造布,它是直接利用高聚物切片、短纤维或长丝将纤维通过气流或机械成网,然后经过水刺、针刺或热轧加固,最后经过后整理形成的无编织的布料。无纺布是具有柔软、透气和平面结构的新型纤维制品,因其环保易降解(若置于室外经自然分解,其最长寿命只有90天),应用十分广泛,其中作为擦拭纸也是其主要用途。无纺布的材料有涤纶、丙纶、锦纶、氨纶、腈纶,这些材料大多亲水性能不好。擦拭纸通常采用纤维素短纤和涤纶短纤水刺粘结而成的无纺布加工而成,以改善其亲水性能和吸水性能。 Non-woven fabric is a kind of non-woven fabric, which is formed by directly using polymer chips, short fibers or filaments to form fibers through airflow or mechanically, and then strengthened by hydroentanglement, needle punching or hot rolling, and finally finished. non-woven fabric. Non-woven fabric is a new type of fiber product with soft, breathable and planar structure. It is widely used because it is environmentally friendly and easy to degrade (if it is placed outdoors and decomposed naturally, its longest life is only 90 days), it is widely used as wiping paper. use. The materials of non-woven fabrics include polyester, polypropylene, nylon, spandex, and acrylic. Most of these materials have poor hydrophilicity. The wiping paper is usually made of non-woven fabric bonded by spunlace of cellulose staple fiber and polyester staple fiber to improve its hydrophilicity and water absorption performance.
虽然在无纺布中采用纤维素短纤,其亲水性能得到大大改善,但是发尘量却大大提高,用这种无纺布制成的擦拭纸在擦拭过程中容易掉尘污染被擦拭品,不适用于洁净室环境。 Although cellulose staple fibers are used in non-woven fabrics, their hydrophilic properties are greatly improved, but the amount of dust generated is greatly increased. The wiping paper made of this non-woven fabric is easy to drop dust and contaminate the wiped objects during the wiping process. , not suitable for clean room environments.
目前,对无纺布进行处理提高洁净性能的文献尚未见报道。本发明是首次提出对无纺布进行处理以提高其洁净度。 At present, there is no report on the literature on the treatment of non-woven fabrics to improve the cleaning performance. The present invention proposes for the first time to process the non-woven fabric to improve its cleanliness.
发明内容 Contents of the invention
本发明针对目前国内制造擦拭纸所用的纤维素短纤无纺布(粘胶纤维、木浆纤维、棉纤维和铜氨纤维,成分含量在70%以上)存在掉尘量大而无法用于洁净室的缺陷,提供一种适用于洁净室的掉尘量小、离子含量低、非挥发性有机物含量低的无纺布及其制造方法。 The present invention aims at the cellulose staple fiber non-woven fabrics (viscose fiber, wood pulp fiber, cotton fiber and cupro ammonia fiber, with a component content of more than 70%) used in the domestic production of wiping paper, which have a large amount of dust and cannot be used for cleaning. The invention provides a non-woven fabric suitable for a clean room with a small amount of dust shed, a low ion content, and a low non-volatile organic content, and a manufacturing method thereof.
本发明采用以下技术方案解决上述技术问题。 The present invention adopts the following technical solutions to solve the above technical problems.
一种用于制造无尘擦拭纸的无纺布,包括含有纤维素纤维的无纺布,所述无纺布经含有聚乙烯醇、水性聚丙烯酸酯、水性异氰酸酯交联剂的处理溶液处理而成。 A non-woven fabric for making dust-free wiping paper, comprising a non-woven fabric containing cellulose fibers, the non-woven fabric is treated with a treatment solution containing polyvinyl alcohol, aqueous polyacrylate, and aqueous isocyanate crosslinking agent. become.
所述聚乙烯醇的聚合度为1700~1750,醇解度为96%~98%。 The degree of polymerization of the polyvinyl alcohol is 1700-1750, and the degree of alcoholysis is 96%-98%.
所述水性聚丙烯酸酯是水溶性的聚丙烯酸酯。 The water-based polyacrylate is water-soluble polyacrylate.
所述聚丙烯酸酯是指丙烯酸酯的聚合物。 The polyacrylate refers to a polymer of acrylate.
所述聚丙烯酸酯是丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚、甲基丙烯酸甲酯、甲基丙烯酸聚合而成。 The polyacrylate is formed by polymerizing butyl acrylate, hydroxyethyl acrylate, allyl polyoxyethylene ether, methyl methacrylate and methacrylic acid.
所述聚丙烯酸酯是首先将甲基丙烯酸甲酯、甲基丙烯酸、引发剂于80~85℃聚合,然后再加入丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚、引发剂于80~85℃聚合。 The polyacrylate is first polymerized with methyl methacrylate, methacrylic acid, and initiator at 80-85°C, and then added butyl acrylate, hydroxyethyl acrylate, allyl polyoxyethylene ether, and initiator to Polymerization at 80~85℃.
所述聚丙烯酸酯是首先将甲基丙烯酸甲酯、甲基丙烯酸乳化,得到预乳液A;将丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚乳化得到预乳液B;然后在预乳液A中引入引发剂,于80~85℃聚合,再加入预乳液B和引发剂继续于80~85℃聚合。 The polyacrylate is first emulsified with methyl methacrylate and methacrylic acid to obtain a pre-emulsion A; emulsified butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether to obtain a pre-emulsion B; then in the pre-emulsion Introduce initiator into emulsion A, polymerize at 80~85℃, then add pre-emulsion B and initiator to continue polymerization at 80~85℃.
所述处理溶液中聚乙烯醇(PVA)占处理溶液总质量的0.2%~2%,优选为0.4%~1%。 The polyvinyl alcohol (PVA) in the treatment solution accounts for 0.2%-2% of the total mass of the treatment solution, preferably 0.4%-1%.
所述处理溶液中的水性聚丙烯酸酯(PA)占处理溶液总质量的0.3%~3%,优选为0.6%~2%。所述处理溶液中水性异氰酸酯交联剂质量为聚乙烯醇和水性聚丙烯酸酯总质量的1%~10%,优选为3%。 The aqueous polyacrylate (PA) in the treatment solution accounts for 0.3%-3% of the total mass of the treatment solution, preferably 0.6%-2%. The mass of the aqueous isocyanate crosslinking agent in the treatment solution is 1% to 10% of the total mass of polyvinyl alcohol and aqueous polyacrylate, preferably 3%.
本发明还提供用于制造无尘擦拭纸的无纺布的制造方法,包括以下步骤:(1)配置处理溶液:将聚乙烯醇、水性聚丙烯酸酯和水性异氰酸酯交联剂加入水中复配成处理溶液;(2)处理:采用上述处理溶液对含纤维素纤维的无纺布进行浸轧处理,轧余率为180%;(3)烘干:将步骤(2)的无纺布在120~180℃下培烘30~300s。 The present invention also provides a method for manufacturing non-woven fabrics for dust-free wiping paper, including the following steps: (1) configuring a treatment solution: adding polyvinyl alcohol, water-based polyacrylate and water-based isocyanate cross-linking agent into water to form a Treatment solution; (2) treatment: use the above treatment solution to carry out padding treatment to the non-woven fabric containing cellulose fiber, and the excess rate is 180%; (3) drying: put the non-woven fabric of step (2) at 120 Bake at ~180°C for 30-300s.
所述步骤(1)中的聚乙烯醇占处理溶液总质量的0.2%~2%,优选为0.4%~1%。 The polyvinyl alcohol in the step (1) accounts for 0.2%-2% of the total mass of the treatment solution, preferably 0.4%-1%.
所述步骤(1)中的水性聚丙烯酸酯占处理溶液总质量的0.3%~3%,优选为0.6%~2%。 The water-based polyacrylate in the step (1) accounts for 0.3%-3% of the total mass of the treatment solution, preferably 0.6%-2%.
所述步骤(1)中的水性异氰酸酯交联剂质量为聚乙烯醇和水性聚丙烯酸酯总量的1~10%,优选为3%。 The mass of the water-based isocyanate crosslinking agent in the step (1) is 1-10% of the total amount of polyvinyl alcohol and water-based polyacrylate, preferably 3%.
所述步骤(1)中的聚乙烯醇聚合度为1700~1750,醇解度为96%~98%。 The degree of polymerization of polyvinyl alcohol in the step (1) is 1700-1750, and the degree of alcoholysis is 96%-98%.
所述步骤(1)中的水性聚丙烯酸酯是水溶性的聚丙烯酸酯。 The water-based polyacrylate in the step (1) is a water-soluble polyacrylate.
所述步骤(1)中的聚丙烯酸酯为丙烯酸酯的聚合物。 The polyacrylate in the step (1) is an acrylate polymer.
所述步骤(1)中的聚丙烯酸酯为丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚、甲基丙烯酸甲酯和甲基丙烯酸聚合而成。 The polyacrylate in the step (1) is formed by polymerizing butyl acrylate, hydroxyethyl acrylate, allyl polyoxyethylene ether, methyl methacrylate and methacrylic acid.
所述步骤(1)的聚丙烯酸酯是首先将甲基丙烯酸甲酯、甲基丙烯酸、引发剂于80~85℃聚合,然后再加入丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚、引发剂于80~85℃聚合。 The polyacrylate in the step (1) is first to polymerize methyl methacrylate, methacrylic acid and initiator at 80-85°C, and then add butyl acrylate, hydroxyethyl acrylate, allyl polyoxyethylene Ether and initiator polymerize at 80~85°C.
所述步骤(1)中的水性聚丙烯酸酯是首先将甲基丙烯酸甲酯、甲基丙烯酸乳化,得到预乳液A;将丙烯酸丁酯、丙烯酸羟乙酯、烯丙基聚氧乙烯醚乳化得到预乳液B;然后在预乳液A中加入引发剂,于80~85℃聚合,再加入预乳液B和引发剂继续于80~85℃聚合。 The water-based polyacrylate in the step (1) is obtained by first emulsifying methyl methacrylate and methacrylic acid to obtain pre-emulsion A; emulsifying butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether to obtain Pre-emulsion B; then add initiator to pre-emulsion A, polymerize at 80~85℃, then add pre-emulsion B and initiator to continue polymerization at 80~85℃.
所述步骤(1)中的水性聚丙烯酸酯是通过以下步骤合成的:(1)将 0.05%~1%OP-10加入一定体积去离子水中搅拌,并滴加入2~30%甲基丙烯酸甲酯、1%~5%甲基丙烯酸,剧烈搅拌并缓慢加入去离子水,得到预乳液A;(2)将0.05%~1%OP-10加入一定体积去离子水中搅拌,然后滴加10%~30%丙烯酸丁酯、1%~5%丙烯酸羟乙酯、10%~50%烯丙基聚氧乙烯醚,剧烈搅拌并缓慢加入去离子水,得到预乳液B;(3)将预乳液A加入在四口瓶中搅拌,并用氨水调节pH为6.5~7.5,直接升温至80-85℃,并加入过硫酸铵0.3%,保持在该温度,滴加预乳液B,滴加完成后滴加过硫酸铵0.7%,保温反应2~3h;(4)反应过程每20min测试反应液pH,用氨水调节pH至6.5~7.5,反应完成后得到白色乳液;(5)用氨水调节pH至8~9,高速搅拌膨化1h,然后在搅拌下,按40g醇/100g乳液滴加聚乙二醇400和丙三醇(聚乙二醇400:丙三醇=1:1),搅拌至溶液呈蓝光的透明液体,得到水性聚丙烯酸酯。 The water-based polyacrylate in the step (1) is synthesized by the following steps: (1) adding 0.05%~1% OP-10 into a certain volume of deionized water and stirring, and adding 2~30% methyl methacrylate dropwise ester, 1%~5% methacrylic acid, stir vigorously and slowly add deionized water to obtain pre-emulsion A; (2) Add 0.05%~1% OP-10 to a certain volume of deionized water and stir, then add 10% OP-10 dropwise ~30% butyl acrylate, 1%~5% hydroxyethyl acrylate, 10%~50% allyl polyoxyethylene ether, stir vigorously and slowly add deionized water to obtain pre-emulsion B; (3) pre-emulsion Add A and stir in a four-neck flask, adjust the pH to 6.5~7.5 with ammonia water, directly raise the temperature to 80-85°C, and add 0.3% ammonium persulfate, keep at this temperature, add pre-emulsion B dropwise, drop after the addition is completed Add 0.7% ammonium persulfate, keep warm for 2~3 hours; (4) test the pH of the reaction solution every 20 minutes during the reaction process, adjust the pH to 6.5~7.5 with ammonia water, and obtain a white emulsion after the reaction is completed; (5) adjust the pH to 8 with ammonia water ~9, high-speed stirring and puffing for 1 hour, then under stirring, add polyethylene glycol 400 and glycerol (polyethylene glycol 400: glycerol = 1:1) dropwise according to 40g alcohol/100g emulsion, and stir until the solution is Transparent liquid with blue light, resulting in water-based polyacrylate.
步骤(1)和步骤(2)中加入水的总质量:甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量=7:3。 The total mass of water added in step (1) and step (2): the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether=7:3.
首先,本发明采用聚乙烯醇、水性聚丙烯酸酯和水性异氰酸酯交联剂复配成的处理溶液对含纤维素纤维的无纺布进行处理。一方面,因为聚乙烯醇和水性多异氰酸酯交联形成交联聚合物Ⅰ,水性聚丙烯酸酯和水性多异氰酸酯交联形成交联聚合物Ⅱ,聚合物Ⅰ和聚合物Ⅱ的网络相互穿插形成互穿网络聚合物,因为互穿网络聚合物是由至少两种交联聚合物各自交联后所得的网络连续地相互穿插而成的,即形成交联互穿的网络,所以较单纯采用聚丙烯酸酯或者聚乙烯醇,其对无纺布处理后的洁净度效果更好。另一方面,由于互穿网络聚合物中的部分水性异氰酸酯和纤维素纤维的部分羟基反应,从而将互穿网络聚合物牢固地结合在无纺布上,能有效增加无纺布短纤间的牢度,降低其发尘量(LPC)、离子含量、且不增加非挥发性有机化合物(NVR)含量。因此,处理液中的聚乙烯醇、水性聚丙烯酸酯、水性异氰酸酯交联剂、无纺布上的纤维素纤维两两相互反应和作用, 赋予无纺布很好的洁净性能。再者,本发明的水性聚丙烯酸酯合成时采用了烯丙基聚氧乙烯醚单体,大大提高了无纺布的柔软性。 First, the present invention uses a treatment solution compounded by polyvinyl alcohol, water-based polyacrylate and water-based isocyanate crosslinking agent to treat the non-woven fabric containing cellulose fibers. On the one hand, because polyvinyl alcohol and water-based polyisocyanate are cross-linked to form cross-linked polymer I, water-based polyacrylate and water-based polyisocyanate are cross-linked to form cross-linked polymer II, and the networks of polymer I and polymer II are interpenetrated to form interpenetrating Network polymer, because the interpenetrating network polymer is formed by the continuous interpenetration of at least two cross-linked polymer networks obtained by cross-linking each other, that is, forming a cross-linked and interpenetrating network, so it is relatively simple to use polyacrylate Or polyvinyl alcohol, which has a better effect on the cleanliness of non-woven fabrics after treatment. On the other hand, because part of the water-based isocyanate in the interpenetrating network polymer reacts with part of the hydroxyl groups of the cellulose fibers, the interpenetrating network polymer is firmly combined on the non-woven fabric, which can effectively increase the interpenetrating network polymer. Fastness, reducing its dust generation (LPC), ion content, and does not increase the content of non-volatile organic compounds (NVR). Therefore, the polyvinyl alcohol in the treatment liquid, the water-based polyacrylate, the water-based isocyanate crosslinking agent, and the cellulose fibers on the non-woven fabric react and interact with each other, giving the non-woven fabric a good cleaning performance. Furthermore, the allyl polyoxyethylene ether monomer is used in the synthesis of the water-based polyacrylate of the present invention, which greatly improves the softness of the nonwoven fabric.
总之,本发明的无纺布柔软,洁净度高,制造方法业比较简单,易于实现产业化。 In a word, the non-woven fabric of the present invention is soft, has a high degree of cleanliness, and has a relatively simple manufacturing method and is easy to realize industrialization.
具体实施方式 Detailed ways
测试指标及其测试方法。 Test indicators and their test methods.
LPC(Liquid particle counts)测试方法参考IEST-RP-CC004.3第6章的单轴摇床试验法,不同之处是前处理部分将托盘换成1000ml烧杯,加入600ml去离子水,加入一片擦拭纸并置于单轴振荡器上以150rpm的速度振荡5min,然后用液体粒子计数器测试。 The test method of LPC (Liquid particle counts) refers to the uniaxial shaker test method in Chapter 6 of IEST-RP-CC004.3. The paper is placed on a single-axis shaker and shaken at a speed of 150rpm for 5min, and then tested with a liquid particle counter.
离子含量的测试方法如下:夹一片擦拭纸置于含有200ml去离子水的烧杯中,浸泡一小时,间歇摇动烧杯。使用干净的镊子取出测试样品,并用离子色谱仪器检测。 The test method of ion content is as follows: place a piece of wipe paper in a beaker containing 200ml of deionized water, soak for one hour, and shake the beaker intermittently. Use clean tweezers to take out the test sample and detect it with an ion chromatography instrument.
NVR测试方法如下:取一片擦拭纸置于含有100ml异丙醇的烧杯中,浸泡24小时,间歇摇动烧杯。用量筒将50ml样品液分多次转移至铝盘上,每一次待铝盘中样品液蒸发至剩余少许时补充,蒸发时注意不要煮沸,使用相同的溶剂冲洗量筒3次共10毫升,三次冲洗液均倒入到铝盘。继续加热,直到所有的溶剂被蒸发完全,并将铝盘置于干燥器中至少为1小时重新称重铝盘,精度为0.0001g。记录重量作为样品的最终重量, 以及铝盘空白。 The NVR test method is as follows: take a piece of wiping paper and place it in a beaker containing 100ml of isopropanol, soak it for 24 hours, and shake the beaker intermittently. Use a measuring cylinder to transfer 50ml of the sample solution to the aluminum plate several times, and add it each time when the sample solution in the aluminum plate evaporates to a little. Be careful not to boil when evaporating. Use the same solvent to wash the measuring cylinder 3 times, a total of 10ml, and rinse three times. The liquid was poured into the aluminum pan. Continue heating until all solvent has evaporated and place the aluminum pan in a desiccator for at least 1 hour and reweigh the aluminum pan to the nearest 0.0001 g. Record the weight as the final weight of the sample, and the aluminum pan blank.
柔软度测试方法如下:选取10个不同年龄、性别的人,用手捻无尘擦拭纸,并根据触感对所有样品的柔软性能进行排序。 The softness test method is as follows: select 10 people of different ages and genders, twist the dust-free wipes with their hands, and rank the softness properties of all samples according to the touch.
本发明的水性聚丙烯酸酯是指水溶性的聚丙烯酸酯,水性聚丙烯酸酯的合成方法如下: (1)将0.5%OP-10加入10ml去离子水中搅拌,并滴加入30%甲基丙烯酸甲酯、2%甲基丙烯酸,剧烈搅拌并缓慢加入60ml去离子水,得到预乳液A。(2)将1%OP-10,加入10ml去离子水中搅拌,然后滴加18.3%丙烯酸丁酯、3%丙烯酸羟乙酯、46.7%烯丙基聚氧乙烯醚,剧烈搅拌并缓慢加入60ml去离子水,得到预乳液B。(3)将预乳液A加入在四口瓶中搅拌,并用氨水调节pH为7,升温至 85℃,并加入过硫酸铵0.3%,保持在该温度,滴加预乳液B,滴加完成后滴加过硫酸铵0.7%,保温反应3h。(4)反应过程每20min测试反应液pH,用氨水调节pH至7,反应完成后得到白色乳液。(5)用氨水调节pH至8,高速搅拌膨化1h,然后在搅拌下,按40g醇/100g乳液滴加聚乙二醇400和丙三醇(1:1),搅拌至溶液呈蓝光的半透明液体,得到水性聚丙烯酸酯WPEA-1。 The water-based polyacrylate of the present invention refers to a water-soluble polyacrylate, and the synthesis method of the water-based polyacrylate is as follows: (1) Add 0.5% OP-10 into 10ml deionized water and stir, and add 30% methyl methacrylate dropwise ester, 2% methacrylic acid, stirred vigorously and slowly added 60ml deionized water to obtain pre-emulsion A. (2) Add 1% OP-10 to 10ml of deionized water and stir, then dropwise add 18.3% butyl acrylate, 3% hydroxyethyl acrylate, 46.7% allyl polyoxyethylene ether, stir vigorously and slowly add 60ml to Ionized water to obtain pre-emulsion B. (3) Add the pre-emulsion A to the four-necked bottle and stir, adjust the pH to 7 with ammonia water, raise the temperature to 85°C, and add 0.3% ammonium persulfate, keep at this temperature, add the pre-emulsion B dropwise, after the addition is completed Add 0.7% ammonium persulfate dropwise, and keep warm for 3 hours. (4) During the reaction process, test the pH of the reaction solution every 20 minutes, adjust the pH to 7 with ammonia water, and obtain a white emulsion after the reaction is completed. (5) Use ammonia water to adjust the pH to 8, stir and puff at high speed for 1 hour, then add polyethylene glycol 400 and glycerol (1:1) dropwise at the rate of 40g alcohol/100g emulsion under stirring, and stir until the solution is half blue. Transparent liquid, water-based polyacrylate WPEA-1 was obtained.
步骤(1)和步骤(2)中加入去离子水的总质量:甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量为7:3。 The total mass of deionized water added in step (1) and step (2): the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether is 7: 3.
步骤中所有物质的百分含量均是以甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量为基准,例如0.05%OP-10即OP-10的加入量未为甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量的0.05%。 The percentages of all substances in the steps are based on the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether, such as 0.05% OP-10 The amount of OP-10 added is not 0.05% of the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether.
步骤(1)中的OP-10可为0.05%~1%,甲基丙烯酸甲酯可为2~30%,甲基丙烯酸可为1%~3%;步骤(2)中的OP-10可为0.05%~1%,丙烯酸丁酯可为10%~30%,丙烯酸羟乙酯可为1%~5%,烯丙基聚氧乙烯醚可为10%~50%;步骤(3)的反应温度可为80-85℃,反应时间可为2-3h;步骤(4)的pH值可为6.5-7.5;步骤(5)的pH值可为8-9。 OP-10 in step (1) can be 0.05%~1%, methyl methacrylate can be 2~30%, methacrylic acid can be 1%~3%; OP-10 in step (2) can be 0.05%~1%, butyl acrylate can be 10%~30%, hydroxyethyl acrylate can be 1%~5%, allyl polyoxyethylene ether can be 10%~50%; step (3) The reaction temperature can be 80-85° C., and the reaction time can be 2-3 hours; the pH value of step (4) can be 6.5-7.5; the pH value of step (5) can be 8-9.
聚丙烯酸酯的对比合成方法如下:(1)将0.5%OP-10加入10ml去离子水中搅拌,并滴加入20%甲基丙烯酸甲酯、3%甲基丙烯酸,剧烈搅拌并缓慢加入60ml去离子水,得到预乳液A。(2)将1%OP-10加入10ml去离子水中搅拌,然后滴加15%丙烯酸丁酯、2%丙烯酸羟乙酯,剧烈搅拌并缓慢加入60ml去离子水,得到预乳液B。(3)将预乳液A加入在四口瓶中搅拌,并用氨水调节pH为7,升温至85℃,并加入过硫酸铵0.3%,保持在该温度,滴加预乳液B,滴加完成后滴加过硫酸铵0.7%,保温反应3h。(4)反应过程每20min测试反应液pH,用氨水调节pH至7,反应完成后得到白色乳液。(5)用氨水调节pH至8,高速搅拌膨化1h,然后在搅拌下,按40g醇/100g乳液滴加聚乙二醇400和丙三醇(1:1),搅拌至溶液呈蓝光的半透明液体,得到水性聚丙烯酸酯WPEA-2。 The comparative synthesis method of polyacrylate is as follows: (1) Add 0.5% OP-10 to 10ml deionized water and stir, then add 20% methyl methacrylate and 3% methacrylic acid dropwise, stir vigorously and slowly add 60ml deionized water water to obtain pre-emulsion A. (2) Add 1% OP-10 to 10ml deionized water and stir, then add 15% butyl acrylate and 2% hydroxyethyl acrylate dropwise, stir vigorously and slowly add 60ml deionized water to obtain pre-emulsion B. (3) Add the pre-emulsion A into the four-necked bottle and stir, adjust the pH to 7 with ammonia water, raise the temperature to 85°C, and add 0.3% ammonium persulfate, keep at this temperature, add the pre-emulsion B dropwise, after the addition is completed Add 0.7% ammonium persulfate dropwise, and keep warm for 3 hours. (4) During the reaction process, test the pH of the reaction solution every 20 minutes, adjust the pH to 7 with ammonia water, and obtain a white emulsion after the reaction is completed. (5) Use ammonia water to adjust the pH to 8, stir and puff at high speed for 1 hour, then add polyethylene glycol 400 and glycerol (1:1) dropwise at the rate of 40g alcohol/100g emulsion under stirring, and stir until the solution is half blue. Transparent liquid, water-based polyacrylate WPEA-2 was obtained.
步骤中所有物质的百分含量均是以甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量为基准,例如0.05%OP-10即OP-10的加入量未为甲基丙烯酸甲酯、甲基丙烯酸、丙烯酸丁酯、丙烯酸羟乙酯和烯丙基聚氧乙烯醚的总质量的0.05%。 The percentages of all substances in the steps are based on the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether, such as 0.05% OP-10 The amount of OP-10 added is not 0.05% of the total mass of methyl methacrylate, methacrylic acid, butyl acrylate, hydroxyethyl acrylate and allyl polyoxyethylene ether.
实施例1:无纺布的处理步骤如下:(1)配置处理溶液:将聚合度为1700、醇解度为97%的聚乙烯醇在沸水中溶解1h,然后分别加入上述合成的水性聚丙烯酸酯WPEA-1、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的0.4%,聚丙烯酸酯(PA)占溶液总质量的0.6%,水性多异氰酸酯交联剂占溶液总质量的0.03%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;采用步骤(1)的处理溶液对无纺布进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中,于180℃下培烘1min,得到样品1。 Example 1: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: dissolve polyvinyl alcohol with a degree of polymerization of 1700 and an alcoholysis degree of 97% in boiling water for 1 hour, and then add the above-mentioned synthesized water-based polyacrylic acid respectively Ester WPEA-1, water-based polyisocyanate crosslinking agent, stir vigorously until mixed evenly; among them, polyvinyl alcohol (PVA) accounts for 0.4% of the total mass of the solution, polyacrylate (PA) accounts for 0.6% of the total mass of the solution, and water-based polyisocyanate The cross-linking agent accounts for 0.03% of the total mass of the solution. (2) Treatment: In this embodiment, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/ m2 ; the non-woven fabric is soaked with the treatment solution in step (1) Rolling once, the excess rolling rate is 180%. (3) Drying: Dry the non-woven fabric of step (2) in a drying machine at 180° C. for 1 min to obtain Sample 1.
对比实施例1:70%粘胶纤维和30%涤纶纤维结合的无纺布,克重为30g /m2,记为样品1A。 Comparative Example 1: A non-woven fabric combined with 70% viscose fiber and 30% polyester fiber, with a grammage of 30g/m 2 , designated as sample 1A.
对比实施例2:无纺布的处理步骤如下:(1)配置处理溶液:将封闭型水性多异氰酸酯交联剂聚合物加入水溶液中溶解稀释,剧烈搅拌至混合均匀;异氰酸酯交联剂占溶液总质量的1%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;采用步骤(1)的处理溶液对无纺布进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于180℃下培烘1min,得到样品1B。 Comparative Example 2: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: add the blocked water-based polyisocyanate crosslinking agent polymer into the aqueous solution to dissolve and dilute, and stir vigorously until the mixture is uniform; the isocyanate crosslinking agent accounts for the total amount of the solution. 1% of mass. (2) Treatment: In this embodiment, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/ m2 ; the non-woven fabric is soaked with the treatment solution in step (1) Rolling once, the excess rolling rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) at 180° C. for 1 min in a drying machine to obtain sample 1B.
对比实施例3:用1%聚乙烯醇单独处理无纺布, 无纺布的处理步骤如下:(1)配置处理溶液:将聚合度为1700、醇解度为98%的聚乙烯醇加入沸水水溶液中1h,剧烈搅拌至全部溶解;聚乙烯醇(PVA)占溶液总质量的1%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于180℃下培烘1min,得到样品1C。 Comparative Example 3: Treat the non-woven fabric separately with 1% polyvinyl alcohol, the treatment steps of the non-woven fabric are as follows: (1) configure the treatment solution: add polyvinyl alcohol with a degree of polymerization of 1700 and a degree of alcoholysis of 98% into boiling water In the aqueous solution for 1 hour, stir vigorously until completely dissolved; polyvinyl alcohol (PVA) accounts for 1% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the non-woven fabric in step (2) at 180° C. for 1 min in a drying machine to obtain sample 1C.
对比实施例4:用1%水性聚丙烯酸酯单独处理无纺布,无纺布的处理步骤如下:(1)配置处理液:将水性聚丙烯酸酯A加入水溶液中,剧烈搅拌1h至全部溶解;水性聚丙烯酸酯占溶液总质量的1%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于180℃下培烘1min,得到样品1D。 Comparative example 4: use 1% water-based polyacrylate to treat the non-woven fabric alone, the treatment steps of the non-woven fabric are as follows: (1) Prepare the treatment solution: add the water-based polyacrylate A into the aqueous solution, and stir vigorously for 1 hour until it is completely dissolved; Waterborne polyacrylate accounted for 1% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out, and the excess rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) at 180° C. for 1 min in a drying machine to obtain sample 1D.
对比实施例5:无纺布的处理步骤如下:(1)配置处理液:将聚合度为1700、醇解度为98%的聚乙烯醇在沸水中溶解1h,然后加入分别加入上述合成的水性聚丙烯酸酯A、剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的0.4%,聚丙烯酸酯(PA)占溶液总质量的0.6%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中,于180℃下培烘1min,得到样品1E。 Comparative Example 5: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: dissolve polyvinyl alcohol with a degree of polymerization of 1700 and a degree of alcoholysis of 98% in boiling water for 1 hour, and then add the above-mentioned synthesized water-based Polyacrylate A, stir vigorously until uniformly mixed; among them, polyvinyl alcohol (PVA) accounts for 0.4% of the total mass of the solution, and polyacrylate (PA) accounts for 0.6% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) in a drying machine at 180° C. for 1 min to obtain sample 1E.
对比实施例6:无纺布的处理步骤如下:(1)配置处理液:将聚合度为1700、醇解度为98%的聚乙烯醇在沸水中溶解1h,然后加入分别加入上述合成的水性聚丙烯酸酯WPEA-2、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的0.4%,聚丙烯酸酯(PA)占溶液总质量的0.6%,水性多异氰酸酯交联剂占溶液总质量的0.03%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中,于180℃下培烘1min,得到样品1F。 Comparative Example 6: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: dissolve polyvinyl alcohol with a degree of polymerization of 1700 and a degree of alcoholysis of 98% in boiling water for 1 hour, and then add the above-mentioned synthesized aqueous Polyacrylate WPEA-2, water-based polyisocyanate crosslinking agent, stir vigorously until mixed evenly; among them, polyvinyl alcohol (PVA) accounts for 0.4% of the total mass of the solution, polyacrylate (PA) accounts for 0.6% of the total mass of the solution, water-based The polyisocyanate crosslinking agent accounts for 0.03% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the non-woven fabric in step (2) in a drying machine at 180°C for 1 min to obtain sample 1F.
实施例2: 无纺布的处理步骤如下:(1)配置处理液:将聚合度为1750、醇解度为98%的聚乙烯醇在沸水中溶解1h,然后加入水性聚丙烯酸酯WPEA-1、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的0.2%,水性聚丙烯酸酯(PA)占溶液总质量的2%,水性多异氰酸酯交联剂占溶液总质量的0.022%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中120℃下培烘5min,得到样品2。 Example 2: The treatment steps of non-woven fabrics are as follows: (1) Prepare the treatment solution: dissolve polyvinyl alcohol with a degree of polymerization of 1750 and an alcoholysis degree of 98% in boiling water for 1 hour, and then add water-based polyacrylate WPEA-1 , water-based polyisocyanate cross-linking agent, stir vigorously until mixed evenly; wherein polyvinyl alcohol (PVA) accounts for 0.2% of the total mass of the solution, water-based polyacrylate (PA) accounts for 2% of the total mass of the solution, water-based polyisocyanate cross-linking agent Accounting for 0.022% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the non-woven fabric in step (2) at 120° C. for 5 minutes in a drying machine to obtain sample 2.
实施例3:无纺布的处理步骤如下:(1)配置处理液:将聚合度为1750、醇解度为98%的聚乙烯醇加入沸水中溶解1h,然后加入水性聚丙烯酸酯WPEA-1、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的1%,聚丙烯酸酯(PA)占溶液总质量的3%,水性多异氰酸酯交联剂占溶液总质量的0.4%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于140℃下培烘3min,得到样品3。 Example 3: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment liquid: add polyvinyl alcohol with a degree of polymerization of 1750 and an alcoholysis degree of 98% into boiling water for 1 hour, and then add water-based polyacrylate WPEA-1 , water-based polyisocyanate cross-linking agent, stir vigorously until mixed evenly; among them, polyvinyl alcohol (PVA) accounts for 1% of the total mass of the solution, polyacrylate (PA) accounts for 3% of the total mass of the solution, and water-based polyisocyanate cross-linking agent accounts for 1% of the total mass of the solution. 0.4% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) at 140° C. for 3 minutes in a drying machine to obtain sample 3.
实施例4:无纺布的处理步骤如下:(1)配置处理液:将聚合度为1750、醇解度为98%的聚乙烯醇加入沸水中溶解1h,然后加入水性聚丙烯酸酯WPEA-1、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的2%,聚丙烯酸酯(PA)占溶液总质量的0.3%,水性多异氰酸酯交联剂占溶液总质量的0.115%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于160℃下培烘30s,得到样品4。 Example 4: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: add polyvinyl alcohol with a degree of polymerization of 1750 and a degree of alcoholysis of 98% into boiling water for 1 hour, and then add water-based polyacrylate WPEA-1 , water-based polyisocyanate cross-linking agent, stir vigorously until mixed evenly; among them, polyvinyl alcohol (PVA) accounts for 2% of the total mass of the solution, polyacrylate (PA) accounts for 0.3% of the total mass of the solution, and water-based polyisocyanate cross-linking agent accounts for 2% of the total mass of the solution. 0.115% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) at 160° C. for 30 seconds in a drying machine to obtain sample 4.
实施例5:无纺布的处理步骤如下:(1)配置处理液:将聚合度为1750、醇解度为98%的聚乙烯醇加入沸水中溶解1h,然后加入水性聚丙烯酸酯WPEA-1、水性多异氰酸酯交联剂,剧烈搅拌至混合均匀;其中聚乙烯醇(PVA)占溶液总质量的1%,聚丙烯酸酯(PA)占溶液总质量的0.6%,水性多异氰酸酯交联剂占溶液总质量的0.048%。(2)处理:本实施例选择70%粘胶纤维和30%涤纶纤维结合的无纺布,无纺布克重为30g /m2;将无纺布放入步骤(1)的处理液中进行浸轧处理一次,轧余率为180%。(3)烘干:将步骤(2)的无纺布在培烘机中于180℃下培烘1min,得到样品5。 Example 5: The treatment steps of non-woven fabrics are as follows: (1) Configure the treatment solution: add polyvinyl alcohol with a degree of polymerization of 1750 and a degree of alcoholysis of 98% into boiling water for 1 hour, and then add water-based polyacrylate WPEA-1 , water-based polyisocyanate cross-linking agent, stir vigorously until mixed evenly; among them, polyvinyl alcohol (PVA) accounts for 1% of the total mass of the solution, polyacrylate (PA) accounts for 0.6% of the total mass of the solution, and water-based polyisocyanate cross-linking agent accounts for 1% of the total mass of the solution. 0.048% of the total mass of the solution. (2) Treatment: In this example, a non-woven fabric combined with 70% viscose fiber and 30% polyester fiber is selected, and the grammage of the non-woven fabric is 30g/m 2 ; put the non-woven fabric into the treatment solution in step (1) Padding treatment is carried out once, and the excess rate is 180%. (3) Drying: Dry the nonwoven fabric in step (2) at 180° C. for 1 min in a drying machine to obtain sample 5.
将所制得的样品裁剪成9cm×9cm的擦拭纸,并进行测试,测试结果如表1所示。 The prepared sample was cut into 9cm×9cm wiping paper and tested. The test results are shown in Table 1.
表1 样品的洁净度测试结果表。 Table 1 The cleanliness test results of the samples.
柔软度排序: 1A>1D>2>1>1E>3>5>1F>4>1C>1B。 Sort of softness: 1A>1D>2>1>1E>3>5>1F>4>1C>1B.
从表中的数据可以看出,采用聚乙烯醇、水性聚丙烯酸酯和水性异氰酸酯交联剂处理的无纺布,具有较高的洁净度。这可能是由于聚乙烯醇和水性多异氰酸酯交联形成交联聚合物与水性聚丙烯酸酯和水性多异氰酸酯交联形成交联聚合物形成一种互穿网络结构,因而较非互穿网络结构的聚合物而言,其更能有效降低擦拭纸的发尘量、降低离子总量,同时不增加NVR含量,且互穿网络聚合物能与纤维素纤维上的活性基团发生反应,粘性强,不易脱落。另外,随着处理液中聚乙烯醇的加入量增加,可以明显降低吸异丙醇量,从而可节约无尘擦拭纸在使用过程中的溶剂使用量。 It can be seen from the data in the table that the non-woven fabric treated with polyvinyl alcohol, water-based polyacrylate and water-based isocyanate crosslinking agent has a high degree of cleanliness. This may be due to the cross-linking of polyvinyl alcohol and water-based polyisocyanate to form a cross-linked polymer and the cross-linking of water-based polyacrylate and water-based polyisocyanate to form a cross-linked polymer to form an interpenetrating network structure, which is relatively non-interpenetrating network structure. In terms of materials, it can effectively reduce the amount of dust generated by the wiping paper, reduce the total amount of ions, and at the same time not increase the NVR content, and the interpenetrating network polymer can react with the active groups on the cellulose fiber, which has strong viscosity and is not easy to remove. fall off. In addition, as the addition of polyvinyl alcohol in the treatment liquid increases, the amount of isopropanol absorbed can be significantly reduced, thereby saving the amount of solvent used in the use of the dust-free wiping paper.
再者,不难看出,本发明的水性聚丙烯酸酯由于引入了烯丙基聚氧乙烯醚后,柔软性得到改善。 Furthermore, it is not difficult to see that the flexibility of the water-based polyacrylate of the present invention is improved due to the introduction of allyl polyoxyethylene ether.
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