CN103571511A - Powder coal dry distillation method and device - Google Patents
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Abstract
Description
技术领域 technical field
本发明属于粉煤干馏技术领域,涉及一种粉煤的干馏方法及装置。The invention belongs to the technical field of pulverized coal dry distillation, and relates to a pulverized coal dry distillation method and device.
背景技术 Background technique
随着世界石油资源的日益匮乏和高油价时代的到来,世界各国利用煤干馏技术生产煤焦油,已经成为替代、补充石油资源的重要方案。煤干馏的产物是半焦、油气(主要是煤焦油和液化气)以及煤气;煤干馏产物的产率和组成取决于原料煤性质、加工条件(主要是温度和时间)。With the increasing scarcity of world oil resources and the advent of the era of high oil prices, the use of coal dry distillation technology to produce coal tar has become an important plan to replace and supplement oil resources. The products of coal dry distillation are semi-coke, oil and gas (mainly coal tar and liquefied gas) and coal gas; the yield and composition of coal dry distillation products depend on the properties of raw coal and processing conditions (mainly temperature and time).
《大连理工大学学报》1995年2月第1期刊登的“褐煤固体热载体干馏新技术工业性试验”一文所介绍的粉煤干馏方法,是将原料煤粉碎到小于6mm,在干燥提升管内用热烟气提升并加热干燥后,干煤入干煤贮槽,再经给料机去混合器。来自热半焦贮槽的800℃热焦粉在混合器与干煤相混合,混合后物料的温度为550~650℃;然后进入反应器,完成煤的快速热解反应,析出干馏气态产物。煤或半焦粉在流化燃烧炉燃烧生成800~900℃的含氧烟气,在加热提升管下部与来自反应器的600℃半焦产生部分燃烧并被加热提升到热半焦贮槽;焦粉被加热到800~850℃,作为热载体(固体)循环使用。由热半焦贮槽出来的热烟气去干燥提升管。反应器下部由产品半焦管导出部分焦粉,经过冷却,作为半焦产品出厂。上述方法存在的问题是:①用流化燃烧炉产生的含氧烟气在加热提升管内与来自反应器的半焦产生部分燃烧,半焦被加热提升到热半焦贮槽,热焦粉再从热半焦贮槽进入混合器与干煤相混合,混合后进入反应器进行反应;这就使工艺过程较为复杂。②仅使用热焦粉作为固体热载体加热干煤,使固体热载体的循环量较大,会降低半焦产品的生产能力;生成大量的热焦粉,能耗也较高。The pulverized coal dry distillation method introduced in the article "Lignite Solid Heat Carrier Dry Distillation New Technology Industrial Test" published in the first issue of February 1995 in the "Journal of Dalian University of Technology" is to crush the raw coal to less than 6mm and use it in the drying riser. After the hot flue gas is lifted and heated and dried, the dry coal is put into the dry coal storage tank, and then goes to the mixer through the feeder. The 800°C hot coke powder from the hot semi-coke storage tank is mixed with dry coal in the mixer, and the temperature of the mixed material is 550-650°C; then it enters the reactor to complete the rapid pyrolysis reaction of coal and precipitate dry distillation gaseous products. Coal or semi-coke powder is burned in the fluidized combustion furnace to generate oxygen-containing flue gas at 800-900 °C, which is partially combusted with the 600 °C semi-coke from the reactor at the lower part of the heating riser and heated and lifted to the hot semi-coke storage tank; The coke powder is heated to 800-850°C and recycled as a heat carrier (solid). The hot flue gas from the hot semi-coke storage tank goes to dry the riser. Part of the coke powder is exported from the product semi-coke tube in the lower part of the reactor, and after cooling, it is shipped as a semi-coke product. The problems in the above method are: 1. The oxygen-containing flue gas produced by the fluidized combustion furnace is partially combusted with the semi-coke from the reactor in the heating riser, and the semi-coke is heated and lifted to the hot semi-coke storage tank, and the hot coke powder is then From the hot semi-coke storage tank, it enters the mixer and mixes with dry coal, and after mixing, it enters the reactor for reaction; this makes the process more complicated. ②Use only hot coke powder as a solid heat carrier to heat dry coal, so that the circulation of solid heat carrier is large, which will reduce the production capacity of semi-coke products; a large amount of hot coke powder is generated, and the energy consumption is also high.
中国专利CN101328415A公开了一种活塞式流化床低温干馏工艺方法,利用提升管流化催化裂化装置原理,以提升管反应器为干馏反应器,以催化剂再生器为高温水煤气发生器,以高温水煤气为干馏原料的流化介质和热载体。将干馏原料输送到提升管流化床反应器中进行干馏反应,反应后油气进行分离得到干馏产品。干馏半焦进入水煤气发生器,干馏半焦中的碳、空气中的氧和水蒸汽进行氧化及水煤气反应,得到水煤气。存在的问题是:用作干馏原料流化介质和热载体的高温水煤气,需要用气体压缩机从水煤气发生器输送到提升管干馏反应器。输送高温水煤气会对气体压缩机提出更高的材质要求;另外气体压缩机始终处于高苛刻运转状态,将影响到干馏装置的长周期运转。Chinese patent CN101328415A discloses a piston-type fluidized bed low-temperature dry distillation process, using the riser fluid catalytic cracking device principle, using the riser reactor as the dry distillation reactor, using the catalyst regenerator as the high-temperature water gas generator, and using the high-temperature water gas It is the fluidized medium and heat carrier of dry distillation raw material. The dry distillation raw material is transported to the riser fluidized bed reactor for dry distillation reaction, and oil and gas are separated after the reaction to obtain dry distillation products. The dry distillation semi-coke enters the water gas generator, and the carbon in the dry distillation semi-coke, oxygen in the air and water vapor are oxidized and reacted with water gas to obtain water gas. The existing problem is that the high-temperature water gas used as the fluidized medium and heat carrier of carbonization raw material needs to be transported from the water gas generator to the riser carbonization reactor by a gas compressor. The delivery of high-temperature water gas will put forward higher material requirements for the gas compressor; in addition, the gas compressor is always in a high and harsh operating state, which will affect the long-term operation of the retort device.
发明内容 Contents of the invention
本发明的目的是提供一种粉煤的干馏方法及装置,以解决现有的粉煤干馏技术分别存在的工艺过程较为复杂、固体热载体的循环量较大、气体热载体需要使用气体压缩机输送等问题。The object of the present invention is to provide a method and device for dry distillation of pulverized coal, so as to solve the problems of complex process, large circulation of solid heat carrier, and gas compressor required for gas heat carrier. transportation and other issues.
为解决上述问题,本发明采用的技术方案是:In order to solve the above problems, the technical solution adopted in the present invention is:
一种粉煤的干馏方法,其特征在于:该方法依次包括如下步骤:A dry distillation method of pulverized coal, characterized in that: the method comprises the following steps in sequence:
A.粉煤原料经粉煤原料进料管进入干馏反应器,来自管式烧炭器的高温固体热载体和无氧烟气进入干馏反应器,粉煤原料与高温固体热载体和无氧烟气在干馏反应器内的混合传热区域进行混合并接触传热,之后粉煤原料在干馏反应器密相床内进行干馏反应,生成水蒸汽、油气、煤气和固体产物,干馏反应器密相床内的粉煤干馏固体产物与固体热载体相互混合形成半焦,干馏反应器内的气体经设于干馏反应器内的旋风分离器分离出半焦后由干馏反应器流出,干馏反应器密相床内的半焦向下流动,进入设于干馏反应器下方的汽提段;A. The pulverized coal raw material enters the dry distillation reactor through the pulverized coal raw material feed pipe, and the high-temperature solid heat carrier and oxygen-free flue gas from the tubular charcoal burner enter the dry distillation reactor. The pulverized coal raw material, high-temperature solid heat carrier and oxygen-free fume The gas is mixed and contacted for heat transfer in the mixing heat transfer area in the carbonization reactor, and then the pulverized coal raw material undergoes carbonization reaction in the dense phase bed of the carbonization reactor to generate water vapor, oil gas, coal gas and solid products, and the dense phase of the carbonization reactor The pulverized coal carbonization solid product in the bed is mixed with the solid heat carrier to form semi-coke. The gas in the carbonization reactor is separated from the semi-coke by the cyclone separator installed in the carbonization reactor, and then flows out of the carbonization reactor. The carbonization reactor is densely packed. The semi-coke in the phase bed flows downwards and enters the stripping section located below the dry distillation reactor;
B.向汽提段内通入汽提水蒸汽,汽提出半焦夹带的油气,在汽提段内汽提后的半焦流动至汽提段的下部,一部分经取热降温后排出干馏装置,另一部分经半焦输送管进入管式烧炭器的下部;B. Introduce stripping steam into the stripping section to strip out the oil and gas entrained in the semi-coke, and the semi-coke stripped in the stripping section flows to the lower part of the stripping section, and part of it is discharged from the carbonization device after being cooled by heat extraction , and the other part enters the lower part of the tubular charcoal burner through the semi-coke conveying pipe;
C.进入管式烧炭器内的半焦与从管式烧炭器底部通入的烧炭空气接触,沿管式烧炭器上行进行烧炭,生成高温固体热载体和无氧烟气,高温固体热载体和无氧烟气进入干馏反应器内,与粉煤原料混合。C. The semi-coke entering the tubular charcoal burner is in contact with the charcoal-burning air introduced from the bottom of the tubular charcoal burner, and burns charcoal along the tube-type charcoal burner to generate high-temperature solid heat carrier and oxygen-free flue gas. The high-temperature solid heat carrier and oxygen-free flue gas enter the carbonization reactor and are mixed with pulverized coal raw materials.
用于实现上述方法的粉煤干馏装置,包括干馏反应器、热载体生成装置,其特征在于:干馏反应器为床层式流化床干馏反应器,热载体生成装置为与干馏反应器同轴设置的管式烧炭器,干馏反应器上设有粉煤原料进料管,干馏反应器的下方与其同轴设置有汽提段,管式烧炭器穿过汽提段,其顶部出口位于干馏反应器密相床界面的上方、粉煤原料进料管出口的下方,汽提段的下部设有半焦排料管和半焦输送管,半焦排料管的出口与取热器相连,取热器通过管道与半焦排料罐相连,半焦输送管的出口与管式烧炭器的下部相连,管式烧炭器的底部设有烧炭空气分布器。The pulverized coal carbonization device used to realize the above method includes a carbonization reactor and a heat carrier generation device, and is characterized in that the carbonization reactor is a bed-type fluidized bed carbonization reactor, and the heat carrier generation device is coaxial with the carbonization reactor A tubular charcoal burner is provided, and the dry distillation reactor is provided with a pulverized coal raw material feed pipe, and a stripping section is arranged coaxially below the dry distillation reactor. The tubular charcoal burner passes through the stripping section, and its top outlet is located at Above the dense-phase bed interface of the dry distillation reactor, below the outlet of the pulverized coal raw material feed pipe, the lower part of the stripping section is provided with a semi-coke discharge pipe and a semi-coke delivery pipe, and the outlet of the semi-coke discharge pipe is connected to the heat collector , The heat collector is connected to the semi-coke discharge tank through a pipeline, the outlet of the semi-coke delivery pipe is connected to the lower part of the tubular charcoal burner, and the bottom of the tubular charcoal burner is provided with a charcoal air distributor.
本发明采用流化床技术进行粉煤干馏;采用本发明,具有如下的有益效果:(1)半焦在管式烧炭器内烧炭,生成的高温固体热载体和高温无氧烟气进入干馏反应器,粉煤原料经粉煤原料进料管进入干馏反应器,与上述的高温固体热载体和高温无氧烟气直接在干馏反应器内混合并接触传热,随后即在干馏反应器密相床内进行干馏反应,干馏工艺过程较为简单,干馏装置结构也比较简单。(2)用来自管式烧炭器的高温固体热载体和高温无氧烟气共同加热粉煤原料,无氧烟气携带的热量得到了有效利用,从而可以减少固体热载体的用量和循环量,增加价值较高的半焦产品的生产能力、提高经济效益。(3)由于固体热载体的用量较少,所以可以降低生成高温固体热载体的能耗(包括降低烧炭空气用量)。管式烧炭器的烧炭负荷较低,其结构尺寸和投资可以降低;烧炭温度易于控制,可以防止超温损坏。本发明使用了管式烧炭器,它具有较强的烧炭能力和更好的操作弹性。(4)高温固体热载体的用量较少,其与粉煤原料的混合比较低(进入干馏反应器的高温固体热载体与粉煤原料的重量流量之比一般为2.5~3.5),这样就可以提高外排半焦的焦炭含量,从而提高半焦产品进一步的利用价值。(5)管式烧炭器内烧炭生成的高温无氧烟气由管式烧炭器的出口流出,直接进入干馏反应器与高温固体热载体一起加热粉煤原料。所以本发明不需要使用气体压缩机输送高温无氧烟气,不存在对气体压缩机提出更高材质要求的问题,也不存在气体压缩机始终处于高苛刻运转状态而影响到干馏装置长周期运转的问题。The present invention adopts the fluidized bed technology to carry out pulverized coal dry distillation; Adopt the present invention, have the following beneficial effects: (1) semi-coke burns charcoal in the tubular charcoal burner, and the high-temperature solid heat carrier and high-temperature anaerobic flue gas generated enter Dry distillation reactor, the pulverized coal raw material enters the dry distillation reactor through the pulverized coal raw material feed pipe, and is directly mixed with the above-mentioned high-temperature solid heat carrier and high-temperature anaerobic flue gas in the dry distillation reactor for contact heat transfer, and then in the dry distillation reactor The carbonization reaction is carried out in the dense phase bed, the carbonization process is relatively simple, and the structure of the carbonization device is also relatively simple. (2) Use the high-temperature solid heat carrier from the tubular charcoal burner and the high-temperature anaerobic flue gas to heat the pulverized coal raw material, and the heat carried by the anaerobic flue gas can be effectively used, thereby reducing the amount of solid heat carrier and the circulation amount , increase the production capacity of semi-coke products with higher value, and improve economic benefits. (3) Since the amount of solid heat carrier is less, the energy consumption of generating high-temperature solid heat carrier can be reduced (including reducing the amount of charcoal-burning air). The charcoal burning load of the tubular charcoal burner is low, and its structure size and investment can be reduced; the charcoal burning temperature is easy to control, which can prevent over-temperature damage. The present invention uses a tubular charcoal burner, which has stronger charcoal burning capability and better operating flexibility. (4) The amount of high-temperature solid heat carrier is less, and its mixing ratio with pulverized coal raw material is low (the ratio of the weight flow rate of high-temperature solid heat carrier entering the carbonization reactor to the pulverized coal raw material is generally 2.5 to 3.5), so that it can Increase the coke content of the discharged semi-coke, thereby increasing the further utilization value of the semi-coke product. (5) The high-temperature anaerobic flue gas generated by burning charcoal in the tubular charcoal burner flows out from the outlet of the tubular charcoal burner, and directly enters the carbonization reactor to heat the pulverized coal raw material together with the high-temperature solid heat carrier. Therefore, the present invention does not need to use a gas compressor to transport high-temperature oxygen-free flue gas, there is no problem of higher material requirements for the gas compressor, and there is no problem that the gas compressor is always in a high and harsh operating state, which affects the long-term operation of the retort device The problem.
本发明可用于各种粉煤的干馏加工,尤其适用于劣质煤(例如褐煤)粉煤的干馏加工。干馏加工过程可以连续、稳定地进行,调节灵活;粉煤原料处理量大,煤焦油收率高。The invention can be used for dry distillation processing of various pulverized coals, and is especially suitable for dry distillation processing of low-quality coal (such as lignite) pulverized coals. The dry distillation process can be carried out continuously and stably, and the adjustment is flexible; the pulverized coal raw material can be processed in a large amount, and the coal tar yield is high.
下面结合附图、具体实施方式和实施例对本发明作进一步详细的说明。附图、具体实施方式和实施例并不限制本发明要求保护的范围。The present invention will be further described in detail below in conjunction with the accompanying drawings, specific embodiments and examples. The drawings, specific implementations and examples do not limit the scope of protection claimed by the present invention.
附图说明 Description of drawings
图1是本发明粉煤干馏装置的示意图。Fig. 1 is a schematic diagram of a pulverized coal dry distillation device of the present invention.
具体实施方式 Detailed ways
参见图1,本发明的粉煤干馏装置(简称为干馏装置),包括干馏反应器5、热载体生成装置。干馏反应器5为床层式流化床干馏反应器,热载体生成装置为与干馏反应器5同轴设置的管式烧炭器7。干馏反应器5的壳体主要由位于上部的圆筒形金属筒体和位于下部的倒置圆台面形金属筒体组成,内衬隔热耐磨衬里(图略)。干馏反应器5内设有旋风分离器;图1所示的旋风分离器,为串联安装的第一旋风分离器181和第二旋风分离器182,两个旋风分离器的料腿伸入至干馏反应器密相床6内(伸入至干馏反应器密相床6的上部)。干馏反应器5的顶部设有集气室1和气体出口管19。干馏反应器5上设有粉煤原料进料管3。Referring to FIG. 1 , the pulverized coal carbonization device (referred to as the carbonization device for short) of the present invention includes a carbonization reactor 5 and a heat carrier generation device. The dry distillation reactor 5 is a bed-type fluidized bed dry distillation reactor, and the heat carrier generating device is a tubular charcoal burner 7 arranged coaxially with the dry distillation reactor 5 . The shell of the dry distillation reactor 5 is mainly composed of a cylindrical metal cylinder on the upper part and an inverted conical metal cylinder on the lower part, and is lined with a heat-insulating and wear-resistant lining (not shown). The dry distillation reactor 5 is provided with a cyclone separator; the cyclone separator shown in Figure 1 is a
干馏反应器5的下方与其同轴设置有汽提段17,汽提段17的顶部与干馏反应器5的底部相连。汽提段17的壳体主要由一个圆筒形金属筒体组成,内衬隔热耐磨衬里(图略)。汽提段17内设有汽提挡板(图1所示的为人字形汽提挡板)、汽提蒸汽分布器80。管式烧炭器7穿过汽提段17,其顶部出口位于干馏反应器密相床界面60的上方、粉煤原料进料管3出口的下方。图1所示干馏反应器5-汽提段17-管式烧炭器7的总体结构,与石油加工同轴式内提升管流化催化裂化(FCC)装置相似。A stripping section 17 is arranged coaxially below the dry distillation reactor 5 , and the top of the stripping section 17 is connected to the bottom of the dry distillation reactor 5 . The shell of the stripping section 17 is mainly composed of a cylindrical metal cylinder lined with a heat-insulating and wear-resistant lining (figure omitted). The stripping section 17 is provided with a stripping baffle (shown in FIG. 1 as a herringbone stripping baffle) and a
汽提段17的下部设有半焦排料管16和半焦输送管9,其上均设有半焦流量控制阀10,以控制管内半焦的流量。图1中,半焦排料管16的入口与汽提段17的底部相连,出口与取热器14的下部相连;取热器14的上部通过管道15与半焦排料罐13的顶部相连。取热器14可以使用各种FCC外取热器,取热介质21一般使用环境温度下的脱盐水(需零度以上)。半焦排料罐13为一金属容器。The lower part of the stripping section 17 is provided with a
半焦输送管9的出口与管式烧炭器7的下部相连。管式烧炭器7的底部设有烧炭空气分布器11,烧炭空气分布器11设于半焦输送管9的出口与管式烧炭器7相连的接口的下方。图1所示管式烧炭器7的总体结构,与FCC提升管反应器相似。管式烧炭器7使用横截面为圆形的金属管制造,内衬隔热耐磨衬里(图略);垂直高度(自顶端至底端)一般为10~40m,内直径一般为400~5000mm。The outlet of the semi-coke delivery pipe 9 is connected to the bottom of the tubular charcoal burner 7 . The bottom of the tubular charcoal burner 7 is provided with a charcoal
图1中,管式烧炭器7顶部出口的上方设有挡板4,作用是防止粉煤原料2由粉煤原料进料管3的出口流出后直接冲向管式烧炭器7的顶部出口,造成管式烧炭器7的出口压力增大。挡板4一般为圆锥面形(如图1所示)或圆形平面形(图略),通过金属杆件固定于管式烧炭器7的顶部。挡板4为圆锥面形时,其圆锥顶角α(如图1所示)一般为60~90度。In Fig. 1, a baffle plate 4 is provided above the top outlet of the tubular charcoal burner 7, which prevents the pulverized coal raw material 2 from rushing directly to the top of the tubular charcoal burner 7 after flowing out from the outlet of the pulverized coal raw material feed pipe 3 outlet, causing the outlet pressure of the tubular charcoal burner 7 to increase. The baffle plate 4 is generally conical (as shown in FIG. 1 ) or circular plane (not shown in the figure), and is fixed on the top of the tubular charcoal burner 7 by a metal rod. When the baffle plate 4 is conical, the cone apex angle α (as shown in FIG. 1 ) is generally 60-90 degrees.
图1中,粉煤原料进料管3由水平管段和垂直管段组成,水平管段固定于干馏反应器5上部的圆筒形筒体上。粉煤原料进料管3的出口位于垂直管段的底部、管式烧炭器7顶部出口和挡板4的上方。粉煤原料进料管3的出口至圆锥面形挡板4顶部的垂直距离H,或是至圆形平面形挡板4上表面的垂直距离(图略),一般为0.5~2.5m。In FIG. 1 , the pulverized coal raw material feeding pipe 3 is composed of a horizontal pipe section and a vertical pipe section, and the horizontal pipe section is fixed on the cylindrical body at the upper part of the dry distillation reactor 5 . The outlet of the pulverized coal raw material feed pipe 3 is located at the bottom of the vertical pipe section, the top outlet of the tubular charcoal burner 7 and the top of the baffle plate 4 . The vertical distance H from the outlet of the pulverized coal raw material feed pipe 3 to the top of the conical baffle 4, or to the upper surface of the circular planar baffle 4 (figure omitted), is generally 0.5-2.5m.
图1中,半焦输送管9由垂直管段和倾斜管段组成。垂直管段(作为淹流管)由汽提段17的底部伸入至汽提段17内,垂直管段的顶部入口为半焦输送管9的入口,位于汽提段17的下部。倾斜管段的出口为半焦输送管9的出口,与管式烧炭器7的下部相连。In Fig. 1, the semi-focus delivery pipe 9 is composed of a vertical pipe section and an inclined pipe section. The vertical pipe section (as a submerged flow pipe) extends into the stripping section 17 from the bottom of the stripping section 17, and the top inlet of the vertical pipe section is the entrance of the semi-coke delivery pipe 9, which is located at the bottom of the stripping section 17. The outlet of the inclined pipe section is the outlet of the semi-coke delivery pipe 9, which is connected with the lower part of the tubular charcoal burner 7.
干馏装置中的各管道,均使用横截面为圆形的金属管,内衬隔热耐磨衬里(图略)。各管道的内直径主要根据各管道内物料和/或介质的流量、密度计算确定。Each pipeline in the retort device uses circular metal tubes with a heat-insulating and wear-resistant lining (figure omitted). The inner diameter of each pipeline is mainly determined according to the flow rate and density of the material and/or medium in each pipeline.
半焦流量控制阀10可以使用各种常用的用于控制固体粉粒流量的流量控制阀,如使用滑阀。汽提蒸汽分布器80、烧炭空气分布器11可以使用常用的圆环形分布器或树枝状分布器。The semi-coke
采用图1所示的干馏装置进行本发明粉煤干馏的方法(简称为干馏方法),依次包括如下步骤:Adopt the dry distillation device shown in Fig. 1 to carry out the method for pulverized coal dry distillation of the present invention (being called for short dry distillation method), comprise the following steps successively:
A.粉煤原料2经粉煤原料进料管3进入干馏反应器5,来自管式烧炭器7的高温固体热载体和高温无氧烟气进入干馏反应器5。粉煤原料2与高温固体热载体和高温无氧烟气在干馏反应器5内的混合传热区域进行混合并接触传热,之后粉煤原料2在干馏反应器密相床6内进行干馏反应,生成水蒸汽、油气、煤气和固体产物;其中煤气的主要成分是甲烷、二氧化碳、一氧化碳、氢气等。上述的混合传热区域,是指粉煤原料进料管3的出口所处的干馏反应器5上部圆筒形筒体水平截面至干馏反应器密相床界面60之间的区域。A. The pulverized coal raw material 2 enters the carbonization reactor 5 through the pulverized coal raw material feed pipe 3, and the high-temperature solid heat carrier and high-temperature anaerobic flue gas from the tubular charcoal burner 7 enter the carbonization reactor 5. The pulverized coal raw material 2 is mixed with the high-temperature solid heat carrier and the high-temperature anaerobic flue gas in the mixing heat transfer area in the carbonization reactor 5 and contacted for heat transfer, and then the pulverized coal raw material 2 is subjected to carbonization reaction in the dense-
干馏反应器密相床6内的粉煤干馏固体产物与固体热载体相互混合形成半焦。干馏反应器5内的气体20进入干馏反应器5的稀相段,一起经设于干馏反应器5内的第一旋风分离器181和第二旋风分离器182分离出半焦后进入集气室1,再由气体出口管19从干馏反应器5的顶部流出。所述的气体20,主要包括进入干馏反应器5内的来自管式烧炭器7的无氧烟气,粉煤原料2在干馏反应器密相床6内干馏反应生成的水蒸汽、油气、煤气,还有来自汽提段17内汽提半焦后的汽提水蒸汽81和汽提出的半焦夹带的油气;所述的油气,主要是煤焦油和液化气。下述步骤C汽提后的半焦在管式烧炭器7内烧炭的过程中也会生成少量的煤气;这些煤气与半焦携带的汽提水蒸汽随同生成的高温固体热载体和高温无氧烟气经管式烧炭器7的顶部出口进入干馏反应器5内,也计入所述的气体20。The pulverized coal dry distillation solid product in the dry distillation reactor dense-
第一旋风分离器181和第二旋风分离器182分离出的半焦,经料腿落入干馏反应器密相床6内。The semi-coke separated by the
干馏反应器密相床6内的半焦向下流动,进入设于干馏反应器5下方的汽提段17。The semi-coke in the dense-
B.经汽提蒸汽分布器80向汽提段17内通入汽提水蒸汽81,汽提出半焦夹带的油气。在汽提段17内汽提后的半焦流动至汽提段17的下部,一部分经取热降温后排出干馏装置,另一部分经半焦输送管9进入管式烧炭器7的下部。B. Pass the stripping
参见图1,一部分汽提后的半焦经半焦排料管16进入取热器14,被取热介质21取热降温(通常是降温至80℃以下)。取热降温后的半焦通过管道15进入半焦排料罐13,最后由半焦排料罐13排出干馏装置,作为半焦产品。半焦产品具有较高的焦炭含量,可用作循环流化床锅炉的燃料,或用作生产用于合成甲醇的合成气的原料。Referring to Fig. 1, a part of the stripped semi-coke enters the
本发明将一部分汽提后的半焦排出干馏装置的量,根据干馏装置的物料平衡计算确定。In the present invention, the amount of part of the stripped semi-coke discharged from the carbonization device is determined according to the material balance calculation of the carbonization device.
C.进入管式烧炭器7内的半焦与从设于管式烧炭器7底部的烧炭空气分布器11通入的烧炭空气12接触,沿管式烧炭器7上行进行烧炭,烧去半焦上的部分焦炭,生成高温固体热载体和高温无氧烟气。高温固体热载体和高温无氧烟气由管式烧炭器7的顶部出口流出,经圆锥面形的挡板4改变流动方向后进入干馏反应器5内,在混合传热区域与粉煤原料2混合,重新开始步骤A。本发明用于在干馏反应器5内的混合传热区域加热粉煤原料2的高温热载体,由上述在管式烧炭器7内生成的高温固体热载体和高温无氧烟气组成。从管式烧炭器7的出口流出的高温固体热载体由进入管式烧炭器7内的半焦经过烧炭而生成,本发明对高温固体热载体的焦炭含量无严格限制。在上述的烧炭过程中,还烧掉汽提后的半焦剩余的夹带油气。C. The semi-coke entering the tubular charcoal burner 7 is in contact with the
上述的步骤A~C连续、循环进行。The above steps A to C are carried out continuously and cyclically.
步骤A中,干馏反应器5内的气体20从干馏反应器5流出后,进入分馏系统和吸收稳定系统进行分离,得到粗煤气、液化气和液体煤焦油。本发明所述的粗煤气,主要由干馏反应器密相床6内干馏反应生成的煤气以及管式烧炭器7内烧炭生成的无氧烟气和少量煤气组成。将粗煤气和液化气在变压吸附装置中脱除氮气、再在脱硫装置中脱硫后,得到煤气和液化气产品;将液体煤焦油在脱硫装置中脱硫后,得到液体煤焦油产品。上述过程是本领域常用的,实施例1~实施例6与之相同,详细说明从略。In step A, after the
上述的煤气和液化气产品可用作民用燃料,煤气产品也可以用于进一步合成甲醇或油品。液体煤焦油产品可以进行二次加工,生产车用燃料。本发明干馏反应得到的产品组成与分布参见本发明实施例(实施例1~实施例6中将液体煤焦油产品简称为煤焦油)。The above-mentioned coal gas and liquefied gas products can be used as civil fuels, and the coal gas products can also be used to further synthesize methanol or oil products. Liquid coal tar products can undergo secondary processing to produce vehicle fuel. For the composition and distribution of products obtained by the carbonization reaction of the present invention, refer to the examples of the present invention (the liquid coal tar product is referred to as coal tar for short in Examples 1 to 6).
本发明干馏方法的操作条件一般如下:The operating conditions of the dry distillation method of the present invention are generally as follows:
步骤A中,进入干馏反应器5内的高温固体热载体与粉煤原料2的重量流量之比为2.5~3.5,进入干馏反应器5内的高温无氧烟气与粉煤原料2的重量流量之比为0.13~0.15。高温固体热载体与粉煤原料2在干馏反应器5内的混合传热区域混合后的温度(指在干馏反应器密相床界面60上方附近水平面上的平均温度,实施例1~实施例6同此)为460~580℃。进入干馏反应器5的高温固体热载体和高温无氧烟气的温度即管式烧炭器7顶部出口处的温度,进入粉煤原料进料管3的粉煤原料2的温度为环境温度。In step A, the ratio of the weight flow rate of the high-temperature solid heat carrier entering the carbonization reactor 5 to the pulverized coal raw material 2 is 2.5 to 3.5, and the weight flow rate of the high-temperature anaerobic flue gas entering the carbonization reactor 5 and the pulverized coal raw material 2 is The ratio is 0.13 to 0.15. The temperature after the high-temperature solid heat carrier and pulverized coal raw material 2 are mixed in the mixing heat transfer area in the carbonization reactor 5 (referring to the average temperature on the horizontal plane near the dense
在步骤A中,干馏反应器5顶部的绝对压力为0.1~0.35MPa,干馏反应器密相床6的温度(即干馏反应温度)为450~560℃,粉煤原料2在干馏反应器密相床6内的干馏反应时间为2~10min,干馏反应器5稀相段的气体线速为0.3~0.9m/s。干馏反应器密相床6的温度,是指干馏反应器密相床6的平均温度。干馏反应器5的稀相段,是指位于干馏反应器5内混合传热区域上方的区段。所述的气体,参见前文对气体20的说明。In step A, the absolute pressure at the top of the carbonization reactor 5 is 0.1-0.35 MPa, the temperature of the dense-
操作过程中,干馏反应器密相床6处于流化膨胀状态。粉煤原料2在干馏反应器密相床6内干馏反应生成的水蒸汽、油气、煤气,还有来自汽提段17内汽提半焦后的汽提水蒸汽81和汽提出的半焦夹带的油气,都可以作为流化介质使干馏反应器密相床6处于流化膨胀状态。During operation, the dense-
干馏反应器密相床6的温度较好为480~540℃,粉煤原料2在干馏反应器密相床6内的干馏反应时间较好为3~6min。The temperature of the dense-
干馏反应器密相床6的温度最好为500~520℃,粉煤原料2在干馏反应器密相床6内的干馏反应时间最好为3.5~4.5min。The temperature of the dense-
干馏反应器5上部圆筒形筒体的内直径主要根据粉煤原料处理量、干馏反应器5稀相段气体线速的变动范围计算确定,干馏反应器密相床6的高度主要根据粉煤原料2在干馏反应器密相床6内的干馏反应时间和干馏反应器5内半焦的藏量计算确定,干馏反应器5稀相段的高度主要根据半焦的沉降高度计算确定。The inner diameter of the upper cylindrical body of the carbonization reactor 5 is mainly calculated and determined according to the pulverized coal raw material handling capacity and the variation range of the gas linear velocity in the dilute phase section of the carbonization reactor 5, and the height of the
在步骤B中,汽提段17内半焦床层的温度为480~520℃。进入汽提段17内的半焦经汽提后,通常可以汽提出95%以上的夹带油气(实施例1~实施例6同此)。在汽提段17内汽提后的半焦的焦炭含量,一般为75%~85%。In step B, the temperature of the semi-coke bed in the stripping section 17 is 480-520°C. After the semi-coke entering the stripping section 17 is stripped, usually more than 95% of the entrained oil and gas can be stripped (the same as in Embodiment 1 to Embodiment 6). The coke content of the semi-coke stripped in the stripping section 17 is generally 75% to 85%.
在步骤C中,进入管式烧炭器7内的半焦在管式烧炭器7内进行烧炭的时间为5~40s(s为秒);管式烧炭器7出口处的温度为670~750℃,绝对压力与干馏反应器5顶部的绝对压力基本相同。管式烧炭器7内的平均空气线速为2~10m/s,该平均空气线速是指烧炭空气12进入管式烧炭器7之内后向上流动的平均线速(在管式烧炭器7出口处的温度和绝对压力条件下计算)。烧炭空气12为预热至120~180℃的压缩空气,绝对压力为0.25~0.4MPa。根据进入管式烧炭器7内的汽提后的半焦的流量和焦炭含量,控制经烧炭空气分布器11通入管式烧炭器7内的烧炭空气12的流量,可以使半焦在烧炭过程中耗尽烧炭空气12中的氧气,在管式烧炭器7的出口处得到高温无氧烟气。无氧烟气是指烟气基本上不含游离态氧气。调节通入管式烧炭器7内的烧炭空气12的流量,还能够控制管式烧炭器7出口处的温度。In step C, the time for the semi-coke entering the tubular charcoal burner 7 to burn charcoal in the tubular charcoal burner 7 is 5~40s (s is second); the temperature at the outlet of the tubular charcoal burner 7 is 670-750°C, the absolute pressure is basically the same as the absolute pressure at the top of the carbonization reactor 5 . The average air linear velocity in the tubular charcoal burner 7 is 2~10m/s, and this average air linear velocity refers to the average linear velocity of the
管式烧炭器7的垂直高度主要根据其操作条件以及干馏反应器5和汽提段17的总高度计算确定,内直径主要根据平均空气线速的变动范围计算确定。The vertical height of the tubular charcoal burner 7 is mainly calculated and determined according to its operating conditions and the total height of the carbonization reactor 5 and the stripping section 17, and the inner diameter is mainly determined according to the variation range of the average air velocity.
本发明干馏方法所使用的粉煤原料2为粉粒状,粒径不大于5mm,含水量不高于45%,含油量为5%~25%。含水量和含油量用格金法(GB/T1341-2007煤的格金低温干馏试验方法)测定(实施例1~实施例6同此)。使用粒径不大于5mm的粉煤原料2,可以使粉煤原料2在床层式干馏反应器5内能够正常流化与干馏,得到较高的煤焦油收率;同时还可以使汽提后的半焦在管式烧炭器7内流化得较好、半焦上的焦炭燃烧得较好,从而生成较多的热量。The pulverized coal raw material 2 used in the dry distillation method of the present invention is in the form of powder, the particle diameter is not greater than 5 mm, the water content is not higher than 45%, and the oil content is 5% to 25%. The water content and oil content are measured by the Gegging method (GB/T1341-2007 Gegging low-temperature carbonization test method for coal) (the same as in Embodiment 1 to Embodiment 6). Using the pulverized coal raw material 2 with a particle size not greater than 5mm can make the pulverized coal raw material 2 be able to be normally fluidized and carbonized in the bed type dry distillation reactor 5 to obtain a higher coal tar yield; The semi-coke in the tubular charcoal burner 7 is better fluidized, and the coke on the semi-coke burns better, thereby generating more heat.
采用本发明的干馏装置和干馏方法,可以得到较高的煤焦油收率;实际获得的煤焦油收率,可以达到按格金法测定的粉煤原料2含油量的85%~105%。By adopting the dry distillation device and the dry distillation method of the present invention, higher coal tar yield can be obtained; the actual obtained coal tar yield can reach 85%-105% of the oil content of pulverized coal raw material 2 measured by the Gejin method.
根据本发明的说明或要求,粉煤干馏领域的技术人员可以视具体操作情况选用本发明提出的干馏操作条件,选用各种设备构件,进行干馏装置的设计、操作和控制。According to the instructions or requirements of the present invention, those skilled in the field of pulverized coal carbonization can select the carbonization operating conditions proposed in the present invention and select various equipment components to design, operate and control the carbonization device according to the specific operation conditions.
本发明所述的环境温度均为-10~40℃,压力均为绝对压力,百分数均为重量百分数,内直径均是指金属筒体或管道内衬的隔热耐磨衬里的内直径。图1中,未注明附图标记的箭头表示各种物料和/或介质的流动方向。The ambient temperature in the present invention is -10-40°C, the pressure is absolute pressure, the percentages are weight percentages, and the inner diameter refers to the inner diameter of the metal cylinder or the heat-insulating and wear-resistant lining of the pipeline lining. In FIG. 1 , arrows without reference numerals indicate the flow directions of various materials and/or media.
实施例Example
在图1所示粉煤干馏装置的小型试验装置上,按本说明书具体实施方式部分所述的粉煤干馏方法的步骤进行6组试验(实施例1~实施例6)。粉煤原料2均采用义马粉煤原料,性质见表1;进料量(进入粉煤原料进料管3的粉煤原料2的重量流量)均为3kg/h(3千克/小时)。On the small-scale test device of the pulverized coal carbonization device shown in FIG. 1 , 6 groups of tests (Example 1 to Example 6) were carried out according to the steps of the pulverized coal carbonization method described in the specific embodiment section of this specification. The pulverized coal raw material 2 is Yima pulverized coal raw material, and its properties are shown in Table 1; the feed rate (the weight flow rate of the pulverized coal raw material 2 entering the pulverized coal raw material feed pipe 3) is 3kg/h (3 kg/hour).
实施例1~实施例6中,汽提段17内半焦床层的温度均为520℃,汽提介质均为520℃的汽提水蒸汽81。经半焦排料管16进入取热器14的汽提后的半焦,均被取热介质(环境温度下的脱盐水)取热降温至80℃。管式烧炭器7出口处的绝对压力与干馏反应器5顶部的绝对压力均基本相同,各实施例的试验环境温度参见表2中粉煤原料2的温度。In Examples 1 to 6, the temperature of the semi-coke bed in the stripping section 17 is 520°C, and the stripping medium is the stripping
实施例1~实施例6其余的操作条件见表2,产品分布及部分产品的性质见表3。对表3中的部分项目说明如下:①产品分布,是指干馏装置总的产品分布。②煤气大致由40%的甲烷、20%的二氧化碳、10%的一氧化碳,以及余量的氢气、乙烷和乙烯等组成。③液化气的主要组分为碳3、碳4。④经汽提蒸汽分布器80通入汽提段17内的汽提水蒸汽81不计入产品分布。⑤经烧炭空气分布器11进入管式烧炭器7内的烧炭空气12中的氧计入产品分布(以二氧化碳、一氧化碳的形式),烧炭空气12中的氮气不计入产品分布,烧炭空气12中其它很少量的气体不考虑。See Table 2 for the remaining operating conditions of Examples 1 to 6, and see Table 3 for product distribution and properties of some products. Some items in Table 3 are described as follows: ① Product distribution refers to the total product distribution of the dry distillation unit. ② Coal gas is roughly composed of 40% methane, 20% carbon dioxide, 10% carbon monoxide, and the balance of hydrogen, ethane and ethylene. ③The main components of liquefied petroleum gas are carbon 3 and carbon 4. ④ The stripping
表1粉煤原料的性质(实施例1~实施例6)The property of table 1 pulverized coal raw material (embodiment 1~embodiment 6)
表2实施例1~6的操作条件The operating conditions of table 2 embodiment 1~6
表3实施例1~6的产品分布及部分产品的性质The product distribution of table 3 embodiment 1~6 and the character of part product
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