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CN103567436A - Manufacturing method of iron-silicon material and iron-silicon magnetic powder core having permeability mu of 55 - Google Patents

Manufacturing method of iron-silicon material and iron-silicon magnetic powder core having permeability mu of 55 Download PDF

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Publication number
CN103567436A
CN103567436A CN201310613702.2A CN201310613702A CN103567436A CN 103567436 A CN103567436 A CN 103567436A CN 201310613702 A CN201310613702 A CN 201310613702A CN 103567436 A CN103567436 A CN 103567436A
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Prior art keywords
powder
iron
silicon
alloy melting
nitrogen
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CN201310613702.2A
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周勇明
应冬苟
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SICHUAN DONGGE TECHNOLOGY Co Ltd
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SICHUAN DONGGE TECHNOLOGY Co Ltd
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Priority to CN201310613702.2A priority Critical patent/CN103567436A/en
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Abstract

The invention discloses a manufacturing method of an iron-silicon material and an iron-silicon magnetic powder core having the permeability mu of 55. The ingredients of the iron-silicon material and the iron--silicon magnetic powder core having the permeability mu of 55 comprise a binary system iron-silicon alloy and certain added microelements including 5%-6% of silicon and the balance of iron. The manufacturing method comprises the steps as follows: a, alloy melting: alloy melting is performed in a magnesia crucible open type medium-frequency induction furnace; b, powder manufacturing: nitrogen spraying is directly performed for powder manufacturing after alloy melting; c, powder reduction, nitrogen is adopted for reduction; d, powder passivation: 3%-5% of an analytically pure grade phosphoric acid solution is added in the iron-silicon powder according to a weight ratio; e, insulation coating: 1.5%-3.5% of a silicon resin adhesive and 0.5%-1% of a powdered lubricant are added in the aired powder according to a weight ratio; f, compression molding: powder forming is performed under the pressure of 16-22 tons per square centimeter; g, heat treatment: annealing is performed for about one hour at a temperature of 500+/-30 DEG C; and h, surface coating: the surface of a product is uniformly sprayed with an epoxy resin paint layer.

Description

The manufacture method of a kind of iron silicon materials and μ 55 iron silica magnetic particle cores
Technical field
The manufacture method of Wataru of the present invention and a kind of alloy material, relates in particular to the manufacture method of a kind of iron silicon materials and μ 55 iron silica magnetic particle cores.
Background technology
As everyone knows, the powder core that adopts iron silicon materials to manufacture, has the advantages that resistivity is high, eddy-current loss is low, is suitable for upper frequency application.But, because different user is different to the requirement of the magnetic conductivity of the powder core of manufacturing with iron silicon materials, just need to provide according to user's requirement the iron silica magnetic particle core of different magnetic conductivities.Meanwhile, existing manufacture method exists complex procedures, the problem that energy consumption is too high.
Summary of the invention
The object of the invention is to provide in order to overcome the deficiencies in the prior art that a kind of operation is simple, power consumption also greatly reduces and have very excellent superimposed characteristics, loss is low, be highly suitable for energy storage inductor, be widely used in UPS, wind energy, the fields such as solar energy-manufacture method of kind of iron silicon materials and μ 55 iron silica magnetic particle cores.Its concrete grammar is: the composition of described iron silicon materials and μ 55 iron silica magnetic particle cores is binary system ferro-silicium and adds certain trace element, silicon 5-6%, surplus is iron, comprises alloy melting, powder process, powder reduction, powder passivation, insulating wrapped, compression molding, heat treatment, face coat;
A, alloy melting: alloy melting carries out in magnesia crucible open type intermediate frequency furnace, smelting temperature is more than 1400 ℃, the alloy melting time is more than 50 minutes;
B, powder process: alloy melting directly carries out nitrogen spray powder process after well, and powder carries out annealing in process after crossing 100 mesh sieves;
C, powder reduction: Bian reduces with nitrogen, nitrogen dew point is controlled at below-60 ℃;
D, powder passivation: in iron Si powder, add by weight the pure level of 3% to 5% analysis phosphoric acid solution, evenly mix about one hour, then powder is dried at normal temperatures;
E, insulating wrapped: in the powder after drying, add by weight successively 1.5% to 3.5% silicone adhesive and 0.5% to 1% powdered lubricant, evenly mix and dry at normal temperatures;
F, compression molding: under the pressure of every square centimeter 16 tons to 22 tons, complete powder moulding;
G, heat treatment: the product after moulding is put into nitrogen protection stove (Control for Oxygen Content is in 15%),, anneal about 1 hour by 500 ± 0 ℃;
H, face coat: the appearance at product uniformly sprays one deck epoxy resin coating.
Said silicone adhesive, for adding a small amount of inorganic filler in PSI, as mica powder or talcum powder, its addition is the 10-15% of PSI weight.
Said powdered lubricant is the stearic acid inorganic salts such as calcium stearate.
From technical scheme of the present invention, can find out, the present invention compared with prior art, has reduced repeated drying technique in former technology, after powder process, do not need to carry out grain size proportion yet, so production process is simple, power consumption also greatly reduces, and has reached goal of the invention of the present invention completely.
The specific embodiment
The manufacture method of enforcement 1, a kind of iron silicon materials and μ 55 iron silica magnetic particle cores.Its concrete grammar is: the composition of described iron silicon materials and μ 55 iron silica magnetic particle cores is binary system ferro-silicium and adds certain trace element, silicon 6%, surplus is iron, comprises alloy melting, powder process, powder reduction, powder passivation, insulating wrapped, compression molding, heat treatment, face coat;
A, alloy melting: alloy melting carries out in magnesia crucible open type intermediate frequency furnace, smelting temperature is more than 1400 ℃, the alloy melting time is more than 50 minutes;
B, powder process: alloy melting directly carries out nitrogen spray powder process after well, and powder carries out annealing in process after crossing 100 mesh sieves;
C, powder reduction: Bian reduces with nitrogen, nitrogen dew point is controlled at below-60 ℃;
D, powder passivation: in iron Si powder, add by weight the pure level of 5% analysis phosphoric acid solution, evenly mix about one hour, then powder is dried at normal temperatures;
E, insulating wrapped: in the powder after drying, add by weight successively 3.5% silicone adhesive and 1% powdered lubricant, evenly mix and dry at normal temperatures;
F, compression molding: under the pressure of 22 tons every square centimeter, complete powder moulding;
G, heat treatment: the product after moulding is put into nitrogen protection stove (Control for Oxygen Content is in 15%),, anneal about 1 hour by 530 ℃;
H, face coat: the appearance at product uniformly sprays one deck epoxy resin coating.
The manufacture method of enforcement 2, a kind of iron silicon materials and μ 55 iron silica magnetic particle cores.Its concrete grammar is: the composition of described iron silicon materials and μ 55 iron silica magnetic particle cores is binary system ferro-silicium and adds certain trace element, silicon 5%, surplus is iron, comprises alloy melting, powder process, powder reduction, powder passivation, insulating wrapped, compression molding, heat treatment, face coat;
A, alloy melting: alloy melting carries out in magnesia crucible open type intermediate frequency furnace, smelting temperature is more than 1400 ℃, the alloy melting time is more than 50 minutes;
B, powder process: alloy melting directly carries out nitrogen spray powder process after well, and powder carries out annealing in process after crossing 100 mesh sieves;
C, powder reduction: Bian reduces with nitrogen, nitrogen dew point is controlled at below-60 ℃;
D, powder passivation: in iron Si powder, add by weight the pure level of 3% analysis phosphoric acid solution, evenly mix about one hour, then powder is dried at normal temperatures;
E, insulating wrapped: in the powder after drying, add by weight successively 1.5% silicone adhesive and 0.5% powdered lubricant, evenly mix and dry at normal temperatures;
F, compression molding: under the pressure of 16 tons every square centimeter, complete powder moulding;
G, heat treatment: the product after moulding is put into nitrogen protection stove (Control for Oxygen Content is in 15%),, anneal about 1 hour by 470 ℃;
H, face coat: the appearance at product uniformly sprays one deck epoxy resin coating.
The manufacture method of enforcement 3, a kind of iron silicon materials and μ 55 iron silica magnetic particle cores.Its concrete grammar is: the composition of described iron silicon materials and μ 55 iron silica magnetic particle cores is binary system ferro-silicium and adds certain trace element, silicon 5.5%, surplus is iron, comprises alloy melting, powder process, powder reduction, powder passivation, insulating wrapped, compression molding, heat treatment, face coat;
A, alloy melting: alloy melting carries out in magnesia crucible open type intermediate frequency furnace, smelting temperature is more than 1400 ℃, the alloy melting time is more than 50 minutes;
B, powder process: alloy melting directly carries out nitrogen spray powder process after well, and powder carries out annealing in process after crossing 100 mesh sieves;
C, powder reduction: adopt nitrogen reduction, nitrogen dew point is controlled at below-60 ℃;
D, powder passivation: in iron Si powder, add by weight the pure level of 4% analysis phosphoric acid solution, evenly mix about one hour, then powder is dried at normal temperatures;
E, insulating wrapped: in the powder after drying, add by weight successively 2.5% silicone adhesive and 0.75% powdered lubricant, evenly mix and dry at normal temperatures;
F, compression molding: under the pressure of 22 tons every square centimeter, complete powder moulding;
G, heat treatment: the product after moulding is put into nitrogen protection stove (Control for Oxygen Content is in 15%),, anneal about 1 hour by 500 ℃;
H, face coat: the appearance at product uniformly sprays one deck epoxy resin coating.

Claims (3)

1. the manufacture method of iron silicon materials and μ 55 iron silica magnetic particle cores, concrete grammar is, the composition of described iron silicon materials and μ 55 iron silica magnetic particle cores is binary system ferro-silicium and adds certain trace element, silicon 5-6%, surplus is iron, comprise alloy melting, powder process, powder reduction, powder passivation, insulating wrapped, compression molding, heat treatment, face coat, it is characterized in that:
(a) alloy melting: alloy melting carries out in magnesia crucible open type intermediate frequency furnace, smelting temperature is more than 1400 ℃, the alloy melting time is more than 50 minutes;
(b) powder process: alloy melting directly carries out nitrogen spray powder process after well, and powder carries out annealing in process after crossing 100 mesh sieves;
(c) powder reduction: Bian reduces with nitrogen, nitrogen dew point is controlled at below-60 ℃;
(d) powder passivation: add by weight the pure level of 3% to 5% analysis phosphoric acid solution in iron Si powder, evenly mix about hour, then powder is dried at normal temperatures;
(e) insulating wrapped: add by weight successively 1.5% to 3.5% silicone adhesive and 0.5% to 1% powdered lubricant in the powder after drying, evenly mix and dry at normal temperatures;
(f) compression molding: under the pressure of every square centimeter 16 tons to 22 tons, complete powder moulding;
(g) heat treatment: the product after moulding is put into nitrogen protection stove, Control for Oxygen Content, in 15%, 500 ± 30 ℃, is annealed about 1 hour;
(h) face coat: the appearance at product uniformly sprays one deck epoxy resin coating.
2. the manufacture method of according to claim 1-kind of iron silicon materials and μ 55 iron silica magnetic particle cores, it is characterized in that: said silicone adhesive, for adding a small amount of inorganic filler in PSI, as mica powder or talcum powder, its addition is the 10-15% of PSI weight.
3. the manufacture method of according to claim 1-kind of iron silicon materials and μ 55 iron silica magnetic particle cores, is characterized in that: said powdered lubricant is the stearic acid inorganic salts such as calcium stearate.
CN201310613702.2A 2013-11-28 2013-11-28 Manufacturing method of iron-silicon material and iron-silicon magnetic powder core having permeability mu of 55 Pending CN103567436A (en)

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Cited By (6)

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CN104183381A (en) * 2014-08-04 2014-12-03 太仓市武锋金属制品有限公司 Preparation method of transformer iron core
CN105014065A (en) * 2015-08-12 2015-11-04 湖州南浔闻天磁性材料有限公司 Fe-Si-Al soft magnetic powder
CN108698124A (en) * 2016-02-01 2018-10-23 霍加纳斯股份有限公司 Novel compositions and methods
CN109559865A (en) * 2018-12-04 2019-04-02 安徽迪维乐普非晶器材有限公司 A kind of preparation method of novel amorphous magnetic core binder
CN115171995A (en) * 2022-07-26 2022-10-11 横店集团东磁股份有限公司 Iron-based soft magnetic composite material and preparation method thereof
CN116013678A (en) * 2023-03-02 2023-04-25 深圳信义磁性材料有限公司 Preparation method of low-loss ferrosilicon magnetic powder core material

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CN104183381A (en) * 2014-08-04 2014-12-03 太仓市武锋金属制品有限公司 Preparation method of transformer iron core
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CN105014065A (en) * 2015-08-12 2015-11-04 湖州南浔闻天磁性材料有限公司 Fe-Si-Al soft magnetic powder
CN105014065B (en) * 2015-08-12 2017-11-10 湖州南浔闻天磁性材料有限公司 A kind of iron-silicon-aluminum soft magnetic powder
CN108698124A (en) * 2016-02-01 2018-10-23 霍加纳斯股份有限公司 Novel compositions and methods
CN109559865A (en) * 2018-12-04 2019-04-02 安徽迪维乐普非晶器材有限公司 A kind of preparation method of novel amorphous magnetic core binder
CN109559865B (en) * 2018-12-04 2020-10-30 安徽迪维乐普非晶器材有限公司 Preparation method of novel amorphous magnetic core binder
CN115171995A (en) * 2022-07-26 2022-10-11 横店集团东磁股份有限公司 Iron-based soft magnetic composite material and preparation method thereof
CN116013678A (en) * 2023-03-02 2023-04-25 深圳信义磁性材料有限公司 Preparation method of low-loss ferrosilicon magnetic powder core material
CN116013678B (en) * 2023-03-02 2023-10-17 深圳信义磁性材料有限公司 Preparation method of low-loss ferrosilicon magnetic powder core material

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Application publication date: 20140212