CN103461162A - Intensive supply system for cultivation feeding fodder and application method - Google Patents
Intensive supply system for cultivation feeding fodder and application method Download PDFInfo
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- 238000009360 aquaculture Methods 0.000 claims abstract description 7
- 244000144974 aquaculture Species 0.000 claims abstract description 7
- 238000009395 breeding Methods 0.000 claims description 12
- 230000001488 breeding effect Effects 0.000 claims description 12
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Abstract
本发明公开了一种养殖饲喂饲料集中供给系统及使用方法,包括送料装置、分料装置、落料装置及电控装置,所述送料装置包括至少一个料罐和螺旋送料机构,所述螺旋送料机构包括送料弹簧绞龙、与送料弹簧绞龙连接的送料电机和套装在送料弹簧绞龙上的送料管,所述分料装置包括设置在送料管上的若干个转料斗,所述转料斗上设置具有分料弹簧绞龙的分料管,所述分料弹簧绞龙的一端连接分料电机;所述落料装置包括设置在分料管上的若干个定量杯;所述电控装置包括可编程控制器和与之连接的若干个料位传感器;所述可编程控制器分别与分料电机、送料电机连接,所述料位传感器分别设置在分料管末端的定量杯和转料斗上。本发明故障率低、劳动强度低、效率高。
The invention discloses a centralized feed feeding system for aquaculture and a method for using it. The feeding mechanism includes a feeding spring auger, a feeding motor connected to the feeding spring auger and a feeding pipe sleeved on the feeding spring auger, and the distribution device includes several turning hoppers arranged on the feeding pipe, and the turning hopper A distributing pipe with a distributing spring auger is arranged on the top, and one end of the distributing spring auger is connected to a distributing motor; the blanking device includes several quantitative cups arranged on the distributing pipe; the electric control device It includes a programmable controller and several material level sensors connected thereto; the programmable controller is respectively connected with the material distribution motor and the feeding motor, and the material level sensors are respectively arranged at the quantitative cup and the rotary hopper at the end of the material distribution pipe superior. The invention has low failure rate, low labor intensity and high efficiency.
Description
技术领域 technical field
本发明涉及畜禽养殖技术领域,特别涉及一种养殖饲喂饲料集中供给系统及使用方法。 The invention relates to the technical field of livestock and poultry breeding, in particular to a centralized feed feeding system for breeding and a method for using it.
背景技术 Background technique
随着养殖业的不断发展,畜禽养殖已由原来的农户分散小规模养殖向大规模集中养殖发展。现有技术中,大规模集中养殖的自动化程度还不高,仍需要较多的劳动力,但是目前劳动力成本越来越大,招工也越来越困难。因此如何省时省力,提高劳动效率,节约成本,实现自动化养殖,是目前集中化大规模养殖需要解决的问题。 With the continuous development of the breeding industry, livestock and poultry breeding has developed from scattered small-scale farming to large-scale centralized breeding. In the existing technology, the degree of automation of large-scale centralized breeding is not high, and more labor is still needed, but at present, the cost of labor is increasing, and it is becoming more and more difficult to recruit workers. Therefore, how to save time and labor, improve labor efficiency, save costs, and realize automated farming is a problem that needs to be solved in centralized large-scale farming.
猪厂的收益主要取决与养好母猪,目前国内猪场大部分采用人工喂养。主要有以下弊端:一:在招工难的大环境下,招工难度大,用工成本高;二:人工喂养取决于工人的素质,难于管理,人工喂养精度难以把握,每次采食量不一致,容易造成个体发育不均衡;三:人工喂养容易引起母猪集体嚎叫,刺激母猪,影响母猪性能。自动化喂料,可以定时定量给母猪喂食,大大减少工人工作量,减少人工参与,使得控制更精确。 The income of pig farms mainly depends on raising sows well. At present, most pig farms in China adopt artificial feeding. The main disadvantages are as follows: 1: In the environment where recruitment is difficult, recruitment is difficult and labor costs are high; 2: Artificial feeding depends on the quality of workers, which is difficult to manage. It is difficult to grasp the accuracy of artificial feeding, and the feed intake is inconsistent each time. Resulting in unbalanced individual development; Three: Artificial feeding can easily cause sows to howl collectively, stimulate sows, and affect sow performance. Automatic feeding can feed sows regularly and quantitatively, greatly reducing the workload of workers, reducing manual participation, and making control more precise.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种投入成本低、自动操作、智能化、机械化、性能稳定、使用可靠、故障率极低、工人劳动强度低、生产效率高的养殖饲喂饲料集中供给系统及使用方法。 The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a breeding feeding system with low input cost, automatic operation, intelligence, mechanization, stable performance, reliable use, extremely low failure rate, low labor intensity of workers and high production efficiency. Centralized feed supply system and usage method.
为了解决上述缺陷,本发明提供一种养殖饲喂饲料集中供给系统,包括送料装置、分料装置、落料装置及电控装置,所述送料装置包括至少一个料罐和螺旋送料机构,所述螺旋送料机构包括送料弹簧绞龙、与送料弹簧绞龙连接的送料电机和套装在送料弹簧绞龙上的送料管,所述分料装置包括设置在送料管上的若干个转料斗,所述转料斗上设置具有分料弹簧绞龙的分料管,所述分料弹簧绞龙的一端连接分料电机;所述落料装置包括设置在分料管上的若干个定量杯;所述电控装置包括可编程控制器和与之连接的若干个料位传感器;所述可编程控制器分别与分料电机、送料电机连接,所述料位传感器分别设置在分料管末端的定量杯和转料斗上。 In order to solve the above-mentioned defects, the present invention provides a centralized feeding system for aquaculture feeding, including a feeding device, a feeding device, a blanking device and an electric control device, and the feeding device includes at least one feed tank and a screw feeding mechanism. The screw feeding mechanism includes a feeding spring auger, a feeding motor connected to the feeding spring auger, and a feeding tube sleeved on the feeding spring auger. The material distribution device includes several rotating hoppers arranged on the feeding tube. A material distribution pipe with a material distribution spring auger is arranged on the hopper, and one end of the material distribution spring auger is connected to a material distribution motor; the blanking device includes several quantitative cups arranged on the material distribution pipe; the electric control The device includes a programmable controller and several material level sensors connected thereto; the programmable controller is respectively connected with the distributing motor and the feeding motor, and the material level sensors are respectively arranged at the quantitative cup and the rotary at the end of the distributing pipe. on the hopper.
所述电控装置还包括设置在分料管两端的滑轮,所述滑轮之间设有绳索,所述定量杯上的阀塞系绳与所述绳索连接,所述绳索的一端设置电动推拉杆,另一端设置配重块。 The electric control device also includes pulleys arranged at both ends of the material distribution pipe, a rope is arranged between the pulleys, the valve plug tether on the quantitative cup is connected with the rope, and an electric push-pull rod is set at one end of the rope , and the other end is provided with a counterweight.
所述电动推拉杆与所述可编程控制器连接。 The electric push-pull rod is connected with the programmable controller.
所述送料管位于室外的部分与料罐支架、山墙通过连接机构连接。 The outdoor part of the feeding pipe is connected with the material tank bracket and the gable through a connecting mechanism.
所述送料管位于室内的部分和所述送料电机分别通过连接机构与室内顶部连接。 The part of the feeding pipe located in the chamber and the feeding motor are respectively connected to the top of the chamber through a connecting mechanism.
所述连接机构包括固定构件、钢丝绳和M5卡头。 The connecting mechanism includes a fixing member, a steel wire rope and an M5 chuck.
所述钢丝绳采用¢5涂塑钢丝绳。 The steel wire rope adopts ¢5 plastic-coated steel wire rope.
所述固定构件采用抱箍。 The fixing member adopts a hoop.
所述转料斗包括料斗、设置在料斗底部的料管、穿过料斗上部的输料管,所述输料管上设置下料口,所述下料口设置闸门,所述料管与料斗腔体连通,所述料管一端设置具有轴承的盖帽,所述料斗上设置有活动连接的盖子。 The revolving hopper includes a hopper, a material pipe arranged at the bottom of the hopper, and a material delivery pipe passing through the upper part of the hopper. The material delivery pipe is provided with a discharge port, and the discharge port is provided with a gate. The material pipe and the hopper cavity One end of the material tube is provided with a cap with a bearing, and the hopper is provided with a cover that is movably connected.
所述转料斗的盖子上设置防溢出料位传感器,该防溢出料位传感器与可编程控制器连接。 An anti-overflow material level sensor is arranged on the cover of the revolving hopper, and the anti-overflow material level sensor is connected with a programmable controller.
所述分料管设置固定装置,所述固定装置包括上下两半扣合的抱箍和与之连接的支撑杆,所述抱箍底部设置加强筋板,内侧设置橡胶层。 The material distributing pipe is provided with a fixing device, and the fixing device includes a hoop with upper and lower halves snapped together and a support rod connected thereto. The bottom of the hoop is provided with a reinforcing rib plate, and a rubber layer is provided inside.
一种养殖饲喂饲料集中供给系统的使用方法,包括以下步骤: A method for using a centralized feeding system for breeding and feeding, comprising the following steps:
1)待需要喂养时,可编程控制器根据设定的时间,启动送料电机,饲料进入送料管; 1) When feeding is required, the programmable controller starts the feeding motor according to the set time, and the feed enters the feeding pipe;
2)当送料管上的转料斗内饲料达到设定高度,转料斗上的料位传感器将信号传输给可编程控制器,可编程控制器控制分料电机启动,将饲料输送到定量杯,当饲料达到定量杯内设定值,定量杯上的料位传感器将信号传输给可编程控制器,可编程控制器关闭分料电机;同时启动电动推拉杆,拉动所述绳索,启动定量杯的控制阀,当下料时间达到设定时间后,可编程控制器关闭电动推拉杆; 2) When the feed in the revolving hopper on the feeding pipe reaches the set height, the material level sensor on the revolving hopper transmits a signal to the programmable controller, and the programmable controller controls the start of the distributing motor to deliver the feed to the quantitative cup. When the feed reaches the set value in the quantitative cup, the material level sensor on the quantitative cup transmits the signal to the programmable controller, and the programmable controller turns off the feeding motor; at the same time, start the electric push-pull rod, pull the rope, and start the control of the quantitative cup Valve, when the feeding time reaches the set time, the programmable controller closes the electric push-pull rod;
当送料管末端的转料斗内饲料达到设定高度,分料电机启动将饲料输送到定量杯,当饲料达到定量杯内设定值,定量杯上的料位传感器将信号传输给可编程控制器,可编程控制器关闭分料电机1和送料电机;同时启动电动推拉杆,拉动所述绳索,启动定量杯的控制阀,当下料时间达到设定时间后,可编程控制器关闭电动推拉杆,完成一次送料; When the feed in the revolving hopper at the end of the feeding pipe reaches the set height, the feeding motor starts to deliver the feed to the quantitative cup. When the feed reaches the set value in the quantitative cup, the material level sensor on the quantitative cup transmits the signal to the programmable controller. , the programmable controller closes the material distribution motor 1 and the feeding motor; simultaneously starts the electric push-pull rod, pulls the rope, starts the control valve of the quantitative cup, and when the feeding time reaches the set time, the programmable controller closes the electric push-pull rod, Complete a delivery;
3)在使用中可根据每排猪的数量,调节转料斗内的闸门,从而改变下料量; 3) According to the number of pigs in each row, the gate in the hopper can be adjusted to change the amount of feeding;
4)转料斗的盖子上设置防溢出料位传感器,该防溢出料位传感器与可编程控制器连接,当转料斗内料位达到设置高度时,防溢出料位传感器将信号传输给可编程控制器,可编程控制器控制送料电机关闭; 4) An anti-overflow material level sensor is set on the cover of the hopper, which is connected to the programmable controller. When the material level in the hopper reaches the set height, the anti-overflow material level sensor transmits the signal to the programmable controller. device, the programmable controller controls the feeding motor to shut down;
本发明的送料管采用吊装与现有技术相比,存在以下有益效果: Compared with the prior art, the feeding pipe of the present invention has the following beneficial effects:
1)保证管线在运行过程中可以适当晃动,实现改变弹簧绞龙与PVC管相对位置的目的,避免外管线因支架固定牢固(即硬固定)而使弹簧绞龙磨损管线同一位置导致料管快速磨损,可减缓管线的磨损速度从而延长使用寿命。2)管线吊装避免使用管线支架,可降低材料成本。3)管线吊装可提高施工速度、降低施工难度,从而降低人工成本。4)管线吊装避免支架焊装,不会造成焊接处损伤,而且提高施工质量及美观度。5)采用管线吊装,不占用管线以下空间,从而提高管线以下空间使用率。6)固定机构、连接机构均采用不锈钢制件,避免风刮雨淋腐蚀生锈。 1) Ensure that the pipeline can shake properly during operation to achieve the purpose of changing the relative position of the spring auger and the PVC pipe, and avoid the spring auger wearing the same position of the pipeline due to the firm fixation (hard fixing) of the outer pipeline, causing the material tube to quickly Abrasion, which can slow down the wear rate of the pipeline and prolong the service life. 2) Pipeline hoisting avoids the use of pipeline brackets, which can reduce material costs. 3) Pipeline hoisting can increase construction speed and reduce construction difficulty, thereby reducing labor costs. 4) Pipeline hoisting avoids bracket welding, will not cause damage to the weld, and improves construction quality and aesthetics. 5) Pipeline hoisting is adopted, which does not occupy the space below the pipeline, thereby improving the utilization rate of the space below the pipeline. 6) The fixing mechanism and connecting mechanism are all made of stainless steel to avoid corrosion and rust caused by wind, rain and rain.
分料管采用垂直下料,即每道管线供应一排猪栏;分料管支架改为丁字架,既可降低材料成本又不影响管线高度;同时占用室内空间小,室内空间可利用率高,且用料少,人工及材料成本低; The distribution pipe adopts vertical feeding, that is, each pipeline supplies a row of pig pens; the support of the distribution pipe is changed to a T-shaped frame, which can reduce the cost of materials without affecting the height of the pipeline; at the same time, it occupies a small amount of indoor space and has a high utilization rate of indoor space , and less materials, low labor and material costs;
所述分料管设置固定装置,所述固定装置包括上下两半扣合的抱箍和与之连接的支撑杆,所述抱箍底部设置加强筋板,内侧设置橡胶层,防止磨损管线,能够延长管线使用寿命。 The material distribution pipe is provided with a fixing device, the fixing device includes a hoop with two halves fastened together and a support rod connected thereto, a rib plate is arranged at the bottom of the hoop, and a rubber layer is arranged on the inner side to prevent wear and tear on the pipeline, which can Extend pipeline life.
放料方式采用电动推杆放料,通过在每排猪栏安装一套电动推杆、滑轮、绳索及配重块,省时省力劳动强度小,工作效率高。采用多排集中式放料,能保证每头猪在同一时间内吃上饲料,提高怀孕母猪的产仔率。所述电动推拉杆连接有可编程控制器,可以保证其稳定性又能便于实现自动控制,电动推杆通电正转,推杆开始回缩,带动每排绳索,绳索带动系绳,配量器内的小球吊起,行程到达后,饲料下落至猪槽,达到设定的时间后,可编程控制器控制电动推杆通电反转,推杆开始伸出,配重块下落,配量器内小球回落复位,完成放料。 The feeding method adopts an electric push rod for feeding. By installing a set of electric push rods, pulleys, ropes and counterweights in each row of pigsty, it saves time and labor, and has low labor intensity and high work efficiency. The use of multi-row centralized feeding can ensure that each pig can eat feed at the same time and improve the litter rate of pregnant sows. The electric push-pull rod is connected with a programmable controller, which can ensure its stability and facilitate the realization of automatic control. When the electric push rod is energized and rotates forward, the push rod starts to retract, driving each row of ropes, the ropes drive the tethers, and the metering device The small ball inside is hoisted, and after the stroke is reached, the feed falls to the pig trough. After the set time is reached, the programmable controller controls the electric push rod to turn on and reverse, the push rod starts to extend, the counterweight falls, and the dispenser The inner ball falls back and resets, and the feeding is completed.
所述送料管上设置转料斗,送料管与输料管连接,料斗底部的料管与分料管连接,料斗储存饲料,不仅能够防止分料管内的弹簧绞龙空转,节约能源,而且能够起到缓冲作用,防止因主管线供料速度快,堵塞管道。所述料管一端设置具有轴承的盖帽,方便连接分料管内的绞龙;所述料斗上设置有活动连接的盖子,所述盖子内侧与料斗上部结合处设置密封垫,使其密封效果好;所述输料管至少一个,采用两个可以方便给两侧的分料管供料;所述输料管上设置下料口,所述下料口设置闸门,某排猪栏未装猪时可将该闸门关闭,节约饲料;所述料斗的上边缘设置吊件,所述吊件包括设置在料斗上边缘的直角形角铁和设置在直角形角铁上的多个通孔,方便安装料斗;所述盖帽设置圆环,方便安装及拆卸;所述接料管两端设置有抱箍,使主管线与接料管连接牢固。 A revolving hopper is arranged on the feeding pipe, the feeding pipe is connected with the feeding pipe, the feeding pipe at the bottom of the hopper is connected with the distributing pipe, and the hopper stores feed, which can not only prevent the spring auger in the distributing pipe from idling, save energy, but also can To buffer the role, to prevent the pipeline from clogging due to the fast feeding speed of the main line. One end of the material pipe is provided with a cap with a bearing, which is convenient for connecting the auger in the material distribution pipe; the hopper is provided with a cover that is movably connected, and a sealing gasket is provided at the joint between the inner side of the cover and the upper part of the hopper, so that the sealing effect is good; There is at least one feeding pipe, and two feeding pipes on both sides can be used to conveniently feed materials; the feeding pipe is provided with a feeding port, and the feeding port is provided with a gate. The gate can be closed to save feed; the upper edge of the hopper is provided with a hanger, and the hanger includes a right-angled angle iron arranged on the upper edge of the hopper and a plurality of through holes arranged on the right-angled angle iron, which is convenient for installation The hopper; the cap is provided with a ring, which is convenient for installation and disassembly; the two ends of the material receiving pipe are provided with hoops, so that the main line and the material receiving pipe are firmly connected.
本发明与现有技术相比,具有以下有益效果:降低投资成本:避免每个单元前都要立罐,减少料罐及罐基数量,减少外管线及支架数量;避免整排单元前修散装车道,综合计算每10万头出栏规模可降低投资32.2万元。 Compared with the prior art, the present invention has the following beneficial effects: reducing investment cost: avoiding erecting tanks in front of each unit, reducing the number of material tanks and tank bases, reducing the number of external pipelines and supports; avoiding bulk repair of the entire row of units Driveway, the comprehensive calculation can reduce the investment of 322,000 yuan per 100,000 head slaughter scale.
提高土地利用率:因每个单元前不再立罐,可缩短单元与单元之间的间隔距离,针对怀孕舍和哺乳舍提高土地利用率分别为12.2%、11.5%。 Improve land utilization rate: because there is no longer a tank in front of each unit, the distance between units can be shortened, and the land utilization rate for the pregnant house and nursing house is increased by 12.2% and 11.5% respectively.
提高自动化程度:调整主管线转料斗内闸门开口大小,确保主管线同时正常向多道分料管供料,避免分料管电机存在半空转状态,提高电机运行效率。整排单元供料实现集中控制,可统一设定上料及放料时间,实现全自动化控制,降低饲养员劳动强度和人力投入;饲养5000头猪只需1名饲养员。减少饲养人员、降低人力成本,万头猪场约节省饲养员2人,每年减少开支约30.5万元。 Improve the degree of automation: adjust the size of the gate opening in the transfer hopper of the main line to ensure that the main line can normally supply materials to multiple distribution pipes at the same time, avoid the half-idling state of the motor of the distribution pipe, and improve the operating efficiency of the motor. The feeding of the entire row of units can be controlled centrally, and the feeding and discharging time can be set uniformly to realize fully automatic control and reduce the labor intensity and manpower input of the breeder; only one breeder is needed to raise 5,000 pigs. Reduce the number of breeders and reduce labor costs. The 10,000-head pig farm will save about 2 breeders, and the annual cost will be reduced by about 305,000 yuan.
减少疫情传播:料罐立在每排单元一端,散装车不再运行至整排单元门前,可减少病毒或疫情的传播,自动送料彻底避免饲料包装袋进猪舍后交叉感染猪群的危险。 Reduce the spread of epidemics: feed tanks stand at one end of each row of units, and bulk vehicles no longer run to the front of the entire row of units, which can reduce the spread of viruses or epidemics, and automatic feeding can completely avoid the risk of cross-infection of pigs after feed packaging bags enter the pig house .
节约饲料:整个系统采用密闭设计,杜绝了老鼠小鸟污染和浪费饲料。 Feed saving: The whole system adopts airtight design, which prevents the pollution and waste of feed by mice and birds.
本发明的使用方法可以实现全自动操作,智能化、机械化,降低工人的劳动强度,提高猪场的生产效率。性能稳定,使用可靠,故障率极低、定量筒喂饲母猪时间快速。降低人工装、 搬、拆、劳动工时成本,具有很好的推广和使用价值。 The using method of the present invention can realize automatic operation, intelligence and mechanization, reduce the labor intensity of workers, and improve the production efficiency of pig farms. Stable performance, reliable use, extremely low failure rate, fast time for feeding sows with quantitative cylinders. It reduces the cost of manual installation, moving, dismantling, and labor hours, and has good promotion and use value.
附图说明 Description of drawings
下面结合附图对本发明作进一步地说明: The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明室内的结构示意图; Fig. 1 is the structural representation of indoor of the present invention;
图2是本发明的结构示意图; Fig. 2 is a structural representation of the present invention;
图3是本发明室外送料管安装结构示意图; Fig. 3 is a schematic diagram of the installation structure of the outdoor feeding pipe of the present invention;
图4是本发明室内分料管另一种安装结构示意图; Fig. 4 is a schematic diagram of another installation structure of the indoor distribution pipe of the present invention;
图5是本发明转料斗的立体结构示意图; Fig. 5 is the three-dimensional structure schematic diagram of turning hopper of the present invention;
图6是本发明转料斗的主视结构示意图; Fig. 6 is a schematic diagram of the front view of the hopper of the present invention;
图7是本发明转料斗的俯视结构示意图。 Fig. 7 is a top structural schematic view of the hopper of the present invention.
具体实施方式 Detailed ways
如图1-7所示,一种养殖饲喂饲料集中供给系统,包括送料装置、分料装置、落料装置及电控装置,所述送料装置包括至少一个料罐19和螺旋送料机构,所述螺旋送料机构包括送料弹簧绞龙、与送料弹簧绞龙连接的送料电机17和套装在送料弹簧绞龙上的送料管16,所述分料装置包括设置在送料管16上的若干个转料斗14,所述转料斗14上设置具有分料弹簧绞龙的分料管8,所述分料弹簧绞龙的一端连接分料电机1;所述落料装置包括设置在分料管8上的若干个定量杯5;所述电控装置包括可编程控制器10和与之连接的若干个料位传感器22;所述可编程控制器10分别与分料电机1、送料电机17连接,所述料位传感器分别设置在分料管末端的定量杯5和转料斗14上。
As shown in Fig. 1-7, a kind of breeding feed centralized supply system, comprises feeding device, distributing device, blanking device and electric control device, and described feeding device comprises at least one
所述电控装置还包括设置在分料管8两端的滑轮2,所述滑轮2之间设有绳索7,所述定量杯5上的阀塞系绳6与所述绳索7连接,所述绳索的一端设置电动推拉杆3,另一端设置配重块15。
The electric control device also includes pulleys 2 arranged at both ends of the
所述电动推拉杆3与所述可编程控制器10连接。
The electric push-
所述送料管16位于室外的部分与料罐支架19、山墙通过连接机构连接。
The outdoor part of the feeding
所述送料管16位于室内的部分和所述送料电机分别通过连接机构与室内顶部连接。
The part of the feeding
所述连接机构包括固定构件20、钢丝绳12和M5卡头。
The connection mechanism includes a fixing
所述钢丝绳12采用¢5涂塑钢丝绳。
The
所述固定构件20采用抱箍。
The fixing
所述转料斗包括料斗14-6、设置在料斗底部的料管14-7、穿过料斗上部的输料管14-4,所述输料管14-4上设置下料口,所述下料口设置闸门14-9,所述料管与料斗腔体连通,所述料管14-7一端设置具有轴承的盖帽14-3,所述料斗上设置有活动连接的盖子14-1。 The hopper includes a hopper 14-6, a feed pipe 14-7 arranged at the bottom of the hopper, a feeding pipe 14-4 passing through the upper part of the hopper, and a feeding port is set on the feeding pipe 14-4. A gate 14-9 is provided at the feed opening, and the feed pipe communicates with the cavity of the hopper. One end of the feed pipe 14-7 is provided with a cap 14-3 with a bearing, and a movably connected cover 14-1 is provided on the hopper.
所述转料斗14的盖子14-1上设置防溢出料位传感器23,该防溢出料位传感器23与可编程控制器10连接。
The cover 14 - 1 of the revolving
所述分料管设置固定装置,所述固定装置包括上下两半扣合的抱箍21-3和与之连接的支撑杆21,所述抱箍21-3底部设置加强筋板21-4,内侧设置橡胶层21-2。
The distributing pipe is provided with a fixing device, and the fixing device includes a hoop 21-3 with two halves fastened together and a
一种养殖饲喂饲料集中供给系统的使用方法,包括以下步骤: A method for using a centralized feeding system for breeding and feeding, comprising the following steps:
1)待需要喂养时,可编程控制器10根据设定的时间,启动送料电机17,饲料进入送料管16;
1) When feeding is required, the
2)当送料管16上的转料斗14内饲料达到设定高度,转料斗上的料位传感器13将信号传输给可编程控制器10,可编程控制器10控制分料电机启动,将饲料输送到定量杯5,当饲料达到定量杯5内设定值,定量杯5上的料位传感器4将信号传输给可编程控制器10,可编程控制器10关闭分料电机1;同时启动电动推拉杆3,拉动所述绳索7,启动定量杯5的控制阀,当下料时间达到设定时间后,可编程控制器10关闭电动推拉杆3;
2) When the feed in the revolving
当送料管16末端的转料斗14内饲料达到设定高度,分料电机1启动将饲料输送到定量杯5,当饲料达到定量杯5内设定值,定量杯5上的料位传感器18将信号传输给可编程控制器10,可编程控制器10关闭分料电机1和送料电机17;同时启动电动推拉杆3,拉动所述绳索7,启动定量杯5的控制阀,当下料时间达到设定时间后,可编程控制器10关闭电动推拉杆3,完成一次送料。
When the feed in the revolving
3)在使用中可根据每排猪的数量,调节转料斗14内的闸门,从而改变下料量;
3) According to the number of pigs in each row, the gate in the
4)转料斗14的盖子上设置防溢出料位传感器23,该防溢出料位传感器23与可编程控制器10连接,当转料斗14内料位达到设置高度时,防溢出料位传感器23将信号传输给可编程控制器10,可编程控制器10控制送料电机17关闭。
4) The cover of the revolving
本发明的送料管采用吊装与现有技术相比,存在以下有益效果: Compared with the prior art, the feeding pipe of the present invention has the following beneficial effects:
保证管线在运行过程中可以适当晃动,实现改变弹簧绞龙与PVC管相对位置的目的,避免外管线因支架固定牢固(即硬固定)而使弹簧绞龙磨损管线同一位置导致料管快速磨损,可减缓管线的磨损速度从而延长使用寿命。2)管线吊装避免使用管线支架,可降低材料成本。3)管线吊装可提高施工速度、降低施工难度,从而降低人工成本。4)管线吊装避免支架焊装,不会造成焊接处损伤,而且提高施工质量及美观度。5)采用管线吊装,不占用管线以下空间,从而提高管线以下空间使用率。6)固定机构、连接机构均采用不锈钢制件,避免风刮雨淋腐蚀生锈。 Ensure that the pipeline can shake properly during operation, achieve the purpose of changing the relative position of the spring auger and the PVC pipe, and prevent the outer pipeline from being worn by the spring auger due to the firm fixation (that is, hard fixing) of the bracket. The same position of the pipeline will cause rapid wear of the material tube. It can slow down the wear speed of the pipeline and prolong the service life. 2) Pipeline hoisting avoids the use of pipeline brackets, which can reduce material costs. 3) Pipeline hoisting can increase construction speed and reduce construction difficulty, thereby reducing labor costs. 4) Pipeline hoisting avoids bracket welding, will not cause damage to the weld, and improves construction quality and aesthetics. 5) Pipeline hoisting is adopted, which does not occupy the space below the pipeline, thereby improving the utilization rate of the space below the pipeline. 6) The fixing mechanism and connecting mechanism are all made of stainless steel to avoid corrosion and rust caused by wind, rain and rain.
分料管采用垂直下料,即每道管线供应一排猪栏;分料管支架改为丁字架,既可降低材料成本又不影响管线高度;同时占用室内空间小,室内空间可利用率高,且用料少,人工及材料成本低; The distribution pipe adopts vertical feeding, that is, each pipeline supplies a row of pig pens; the support of the distribution pipe is changed to a T-shaped frame, which can reduce the cost of materials without affecting the height of the pipeline; at the same time, it occupies a small amount of indoor space and has a high utilization rate of indoor space , and less materials, low labor and material costs;
所述分料管设置固定装置,所述固定装置包括上下两半扣合的抱箍和与之连接的支撑杆,所述抱箍底部设置加强筋板,内侧设置橡胶层,防止磨损管线,能够延长管线使用寿命。 The material distribution pipe is provided with a fixing device, the fixing device includes a hoop with two halves fastened together and a support rod connected thereto, a rib plate is arranged at the bottom of the hoop, and a rubber layer is arranged on the inner side to prevent wear and tear on the pipeline, which can Extend pipeline life.
放料方式采用电动推杆放料,通过在每排猪栏安装一套电动推杆、滑轮、绳索及配重块,省时省力劳动强度小,工作效率高。采用多排集中式放料,能保证每头猪在同一时间内吃上饲料,提高怀孕母猪的产仔率。所述电动推拉杆连接有可编程控制器,可以保证其稳定性又能便于实现自动控制,电动推杆通电正转,推杆开始回缩,带动每排绳索,绳索带动系绳,配量器内的小球吊起,行程到达后,饲料下落至猪槽,达到设定的时间后,可编程控制器控制电动推杆通电反转,推杆开始伸出,配重块下落,配量器内小球回落复位,完成放料。 The feeding method adopts an electric push rod for feeding. By installing a set of electric push rods, pulleys, ropes and counterweights in each row of pigsty, it saves time and labor, and has low labor intensity and high work efficiency. The use of multi-row centralized feeding can ensure that each pig can eat feed at the same time and improve the litter rate of pregnant sows. The electric push-pull rod is connected with a programmable controller, which can ensure its stability and facilitate the realization of automatic control. When the electric push rod is energized and rotates forward, the push rod starts to retract, driving each row of ropes, the ropes drive the tethers, and the metering device The small ball inside is hoisted, and after the stroke is reached, the feed falls to the pig trough. After the set time is reached, the programmable controller controls the electric push rod to turn on and reverse, the push rod starts to extend, the counterweight falls, and the dispenser The inner ball falls back and resets, and the feeding is completed.
所述送料管上设置转料斗,送料管与输料管连接,料斗底部的料管与分料管连接,料斗储存饲料,不仅能够防止分料管内的弹簧绞龙空转,节约能源,而且能够起到缓冲作用,防止因主管线供料速度快,堵塞管道。所述料管一端设置具有轴承的盖帽,方便连接分料管内的绞龙;所述料斗上设置有活动连接的盖子,所述盖子内侧与料斗上部结合处设置密封垫,使其密封效果好;所述输料管至少一个,采用两个可以方便给两侧的分料管供料;所述输料管上设置下料口,所述下料口设置闸门,某排猪栏未装猪时可将该闸门关闭,节约饲料;所述料斗的上边缘设置吊件,所述吊件包括设置在料斗上边缘的直角形角铁和设置在直角形角铁上的多个通孔,方便安装料斗;所述盖帽设置圆环,方便安装及拆卸;所述接料管两端设置有抱箍,使主管线与接料管连接牢固。 A revolving hopper is arranged on the feeding pipe, the feeding pipe is connected with the feeding pipe, the feeding pipe at the bottom of the hopper is connected with the distributing pipe, and the hopper stores feed, which can not only prevent the spring auger in the distributing pipe from idling, save energy, but also can To buffer the role, to prevent the pipeline from clogging due to the fast feeding speed of the main line. One end of the material pipe is provided with a cap with a bearing, which is convenient for connecting the auger in the material distribution pipe; the hopper is provided with a cover that is movably connected, and a sealing gasket is provided at the joint between the inner side of the cover and the upper part of the hopper, so that the sealing effect is good; There is at least one feeding pipe, and two feeding pipes on both sides can be used to conveniently feed materials; the feeding pipe is provided with a feeding port, and the feeding port is provided with a gate. The gate can be closed to save feed; the upper edge of the hopper is provided with a hanger, and the hanger includes a right-angled angle iron arranged on the upper edge of the hopper and a plurality of through holes arranged on the right-angled angle iron, which is convenient for installation The hopper; the cap is provided with a ring, which is convenient for installation and disassembly; the two ends of the material receiving pipe are provided with hoops, so that the main line and the material receiving pipe are firmly connected.
本发明与现有技术相比,具有以下有益效果:降低投资成本:避免每个单元前都要立罐,减少料罐及罐基数量,减少外管线及支架数量;避免整排单元前修散装车道,综合计算每10万头出栏规模可降低投资32.2万元。 Compared with the prior art, the present invention has the following beneficial effects: reducing investment cost: avoiding erecting tanks in front of each unit, reducing the number of material tanks and tank bases, reducing the number of external pipelines and supports; avoiding bulk repair of the entire row of units Driveway, the comprehensive calculation can reduce the investment of 322,000 yuan per 100,000 head slaughter scale.
提高土地利用率:因每个单元前不再立罐,可缩短单元与单元之间的间隔距离,针对怀孕舍和哺乳舍提高土地利用率分别为12.2%、11.5%。 Improve land utilization rate: because there is no longer a tank in front of each unit, the distance between units can be shortened, and the land utilization rate for the pregnant house and nursing house is increased by 12.2% and 11.5% respectively.
提高自动化程度:调整主管线转料斗内闸门开口大小,确保主管线同时正常向多道分料管供料,避免分料管电机存在半空转状态,提高电机运行效率。整排单元供料实现集中控制,可统一设定上料及放料时间,实现全自动化控制,降低饲养员劳动强度和人力投入;饲养5000头猪只需1名饲养员。减少饲养人员、降低人力成本,万头猪场约节省饲养员2人,每年减少开支约30.5万元。 Improve the degree of automation: adjust the size of the gate opening in the transfer hopper of the main line to ensure that the main line can normally supply materials to multiple distribution pipes at the same time, avoid the half-idling state of the motor of the distribution pipe, and improve the operating efficiency of the motor. The feeding of the entire row of units can be controlled centrally, and the feeding and discharging time can be set uniformly to realize fully automatic control and reduce the labor intensity and manpower input of the breeder; only one breeder is needed to raise 5,000 pigs. Reduce the number of breeders and reduce labor costs. The 10,000-head pig farm will save about 2 breeders, and the annual cost will be reduced by about 305,000 yuan.
减少疫情传播:料罐立在每排单元一端,散装车不再运行至整排单元门前,可减少病毒或疫情的传播,自动送料彻底避免饲料包装袋进猪舍后交叉感染猪群的危险。 Reduce the spread of epidemics: feed tanks stand at one end of each row of units, and bulk vehicles no longer run to the front of the entire row of units, which can reduce the spread of viruses or epidemics, and automatic feeding can completely avoid the risk of cross-infection of pigs after feed packaging bags enter the pig house .
节约饲料:整个系统采用密闭设计,杜绝了老鼠小鸟污染和浪费饲料。 Feed saving: The whole system adopts airtight design, which prevents the pollution and waste of feed by mice and birds.
本发明的使用方法可以实现全自动操作,智能化、机械化,降低工人的劳动强度,提高猪场的生产效率。性能稳定,使用可靠,故障率极低、定量筒喂饲母猪时间快速。降低人工装、 搬、拆、劳动工时成本,具有很好的推广和使用价值。 The using method of the present invention can realize automatic operation, intelligence and mechanization, reduce the labor intensity of workers, and improve the production efficiency of pig farms. Stable performance, reliable use, extremely low failure rate, fast time for feeding sows with quantitative cylinders. It reduces the cost of manual installation, moving, dismantling, and labor hours, and has good promotion and use value.
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| CN111264407A (en) * | 2020-03-10 | 2020-06-12 | 浙江大学城市学院 | Fodder quantitative feeding machine |
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