CN103319066B - A kind of deep dehydration method for sludge - Google Patents
A kind of deep dehydration method for sludge Download PDFInfo
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Abstract
本发明提供了一种污泥深度脱水方法,包括步骤有:向污泥浆中加入污泥浆干基重量1~10%的自由基产生物,搅拌混合;向所述含有自由基产生物的污泥浆中加入过渡金属盐、镁盐和/或铝盐活化剂,活化反应生成活性自由基,并通过活性自由基活性处理,得到经调理的污泥浆;将所述经调理的污泥浆进行脱水处理。本发明泥深度脱水方法采用过渡金属盐、镁盐和/或铝盐等与自由基产生物反应产生的活性自由基,一方面能有效的破坏污泥胞外聚合物,改变污泥颗粒的表面性质,提高污泥的过滤性能,降低污泥结合水含量;另一方面能活化反应完成后的离子,可与污泥颗粒进行结合,能提高污泥的絮体强度,对污泥脱水过程有利,从而实现污泥的深度脱水。
The invention provides a method for deep dehydration of sludge, which comprises the steps of: adding 1 to 10% of free radical generators of sludge slurry dry weight to sludge slurry, stirring and mixing; Adding transition metal salt, magnesium salt and/or aluminum salt activators to the sludge slurry, the activation reaction generates active free radicals, and through the active free radical treatment, the conditioned sludge slurry is obtained; the conditioned sludge is Slurry is dehydrated. The sludge deep dehydration method of the present invention uses transition metal salts, magnesium salts and/or aluminum salts, etc. to react with free radical generators to produce active free radicals, on the one hand, it can effectively destroy sludge extracellular polymers, and change the surface of sludge particles It can improve the filtration performance of sludge and reduce the combined water content of sludge; on the other hand, it can activate the ions after the reaction, which can be combined with sludge particles, which can improve the floc strength of sludge, which is beneficial to the sludge dehydration process , so as to realize the deep dehydration of sludge.
Description
技术领域 technical field
本发明属于污水污泥处理技术领域,具体地说是一种污泥深度脱水方法。The invention belongs to the technical field of sewage sludge treatment, in particular to a sludge deep dehydration method.
背景技术 Background technique
所谓污泥,即在给水和城市生活污水处理中,不同处理过程产生的各类沉淀物、漂浮物等的统称。主要有各种病原体、耗氧污染物、植物营养物、有毒致癌污染物、一般有机物质以及酸、碱、盐无机污染物等。城市污泥因含有较高的有机质,其亲水性强、比表面积大造成泥、水分离困难。目前我国城市污水处理厂的污泥83%未得到有效处置。脱水困难,机械脱水效率低,严重影响了后续污泥处置工艺。因此,污泥脱水是污泥限制处理处置的技术瓶颈。The so-called sludge is a general term for various sediments and floating objects produced in different treatment processes in water supply and urban domestic sewage treatment. There are mainly various pathogens, oxygen-consuming pollutants, plant nutrients, toxic and carcinogenic pollutants, general organic substances, and inorganic pollutants such as acids, alkalis, and salts. Due to the high content of organic matter in municipal sludge, its strong hydrophilicity and large specific surface area make it difficult to separate mud and water. At present, 83% of the sludge in our country's urban sewage treatment plants has not been effectively disposed of. Dehydration is difficult, and the efficiency of mechanical dehydration is low, which seriously affects the subsequent sludge disposal process. Therefore, sludge dewatering is the technical bottleneck of sludge treatment and disposal.
限制污泥脱水效率提高的影响因素很多,其中污泥胞外聚合物(ExtracellularPolymericSubstances,EPS)所形成的大量亲水性污泥絮体结构是污泥脱水困难的一大症结。EPS通过选择吸收、官能团电离等作用可以吸附、吸收水分,表现出的高度水合作用对污泥脱水不利。同时,污泥有机质含量高也是制约污泥脱水程度的重要因素。由于有机物在高压的作用下容易压缩变形,在过滤的后期会堵塞滤饼的孔隙,即阻塞了水的过滤通道,导致目前脱水效率较低。一般的物理、化学调理只能解决空隙水和毛细水的脱除问题,要达到深度脱水,必须破坏污泥高度水化的带电絮体基质,且改善絮体的压缩性能,使污泥絮体网格中所含的水分最大程度释放出来才能有效脱除。There are many factors that limit the improvement of sludge dewatering efficiency, among which the large amount of hydrophilic sludge floc structure formed by sludge extracellular polymeric substances (EPS) is a major crux of the difficulty in sludge dewatering. EPS can absorb and absorb water through selective absorption and functional group ionization, and the high degree of hydration shown is unfavorable to sludge dewatering. At the same time, the high content of organic matter in sludge is also an important factor restricting the degree of sludge dehydration. Because organic matter is easy to compress and deform under high pressure, it will block the pores of the filter cake in the later stage of filtration, that is, block the filtration channel of water, resulting in low dehydration efficiency at present. General physical and chemical conditioning can only solve the problem of removing pore water and capillary water. To achieve deep dehydration, it is necessary to destroy the highly hydrated charged floc matrix of the sludge, and improve the compressibility of the flocs, so that the sludge flocs The moisture contained in the grid must be released to the maximum extent to be effectively removed.
在污泥深度脱水过程中,如何改变污泥中结合水的存在状态,如何破坏污泥中EPS的污泥絮体亲水性结构,如何解决污泥中大量有机物的可压缩性问题,是进一步提高污泥脱水程度的突破口。In the process of deep dehydration of sludge, how to change the state of bound water in sludge, how to destroy the hydrophilic structure of EPS sludge flocs in sludge, and how to solve the problem of compressibility of a large amount of organic matter in sludge are further issues. A breakthrough to improve the degree of sludge dewatering.
现阶段污泥脱水前常常需要进行调理处理,一般采用化学法、淘洗法、加热法和冷冻法等。目前,污水处理厂普遍采用聚丙烯酰胺(PAM)用于污泥脱水,由于PAM长链吸附架桥后易包裹一定的水,故经离心或带式脱水后脱水泥饼含水率高达80%左右,脱水后的污泥水分也无法散失,造成后续处置难度大,另外,PAM价格昂贵,单体有剧毒性,易造成二次污染。随着科学技术的发展,高能量微电子辐射、微波加热、超声、电解,生物酶等技术也用于改善污泥的脱水性能。At present, sludge dehydration often requires conditioning treatment, generally using chemical methods, elutriation methods, heating methods and freezing methods. At present, polyacrylamide (PAM) is commonly used in sewage treatment plants for sludge dehydration. Since PAM long-chain adsorption bridges are easy to wrap a certain amount of water, the moisture content of the dehydrated cake after centrifugation or belt dehydration is as high as 80%. , the moisture in the dehydrated sludge cannot be lost, which makes subsequent disposal difficult. In addition, PAM is expensive, and the monomer is highly toxic, which is easy to cause secondary pollution. With the development of science and technology, technologies such as high-energy microelectronic radiation, microwave heating, ultrasound, electrolysis, and biological enzymes are also used to improve the dehydration performance of sludge.
采用机械过滤法对污泥脱水,当施加外力时,胶状的微细颗粒就会堵住己形成的滤桥,增大了过滤比阻;而且由于污泥颗粒具有一定的压缩性,当外力增加时,颗粒很容易在过滤介质表面造成过滤通道坍塌,从而使水无法通过,脱水就显得异常困难,导致效果不理想。因此,改变污泥在过滤过程中的可压缩问题是污泥处理效率的又一主要问题。The mechanical filtration method is used to dehydrate the sludge. When an external force is applied, the colloidal fine particles will block the formed filter bridge and increase the specific resistance of the filter; and because the sludge particles have certain compressibility, when the external force increases At this time, the particles are easy to cause the filter channel to collapse on the surface of the filter medium, so that the water cannot pass through, and the dehydration becomes extremely difficult, resulting in unsatisfactory results. Therefore, changing the compressibility of sludge in the filtration process is another major issue in sludge treatment efficiency.
仅使用阳离子聚合物用于污泥脱水会造成泥饼包裹水分含水量高;使用高能量微电子辐射、微波加热、超声、电解,生物酶等技术用于污泥脱水,整个反应过程对操作过程控制要求严格,使得污泥处理运行费用高昂;如果单独使用工业原料或废渣,由于其固有的性质使得污泥中的结合水无法脱除,会造成处理前后污泥体积的增大,如果体积增加太大,就会显著增加后处理的费用,不利于后期污泥处置。Only using cationic polymers for sludge dehydration will result in high moisture content in the mud cake; using high-energy microelectronic radiation, microwave heating, ultrasonic, electrolysis, biological enzymes and other technologies for sludge dehydration, the entire reaction process has a great impact on the operation process. Strict control requirements make the operation cost of sludge treatment high; if industrial raw materials or waste residues are used alone, the bound water in the sludge cannot be removed due to their inherent properties, which will increase the volume of sludge before and after treatment. If the volume increases If it is too large, the post-treatment cost will be significantly increased, which is not conducive to the later sludge disposal.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的上述不足,提供一种能有效破坏污泥中胞外聚合物,降低有机质的可压缩性,能大幅度提高污泥脱水性能的泥深度脱水方法。The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art, and provide a deep sludge dehydration method that can effectively destroy extracellular polymers in sludge, reduce the compressibility of organic matter, and greatly improve sludge dewatering performance.
为了实现上述发明目的,本发明技术方案如下:In order to realize the above-mentioned purpose of the invention, the technical scheme of the present invention is as follows:
一种污泥深度脱水方法,包括如下步骤:A method for deep dewatering of sludge, comprising the steps of:
向污泥浆中加入污泥浆干基重量1~10%的自由基产生物,搅拌混合;Adding 1 to 10% of free radical generators by dry basis weight of the sludge slurry to the sludge slurry, stirring and mixing;
向所述含有自由基产生物的污泥浆中加入污泥浆干基重量2~12%的过渡金属盐、镁盐和/或铝盐活化剂,活化反应生成活性自由基,并通过活性自由基活性处理,得到经调理的污泥浆;Add transition metal salt, magnesium salt and/or aluminum salt activator of 2 to 12% of the dry weight of the sludge slurry to the sludge slurry containing free radical generators, activate the reaction to generate active free radicals, and pass the active free radicals Based active treatment to obtain conditioned sludge;
将所述经调理的污泥浆进行脱水处理。The conditioned sludge slurry is dewatered.
本发明泥深度脱水方法采用过渡金属盐、镁盐和/或铝盐等与自由基产生物反应产生活性自由基,通过活性自由基的作用,一方面能有效的破坏污泥胞外聚合物,改变污泥颗粒的表面性质,提高污泥的过滤性能,降低污泥结合水含量;另一方面能活化反应完成后的离子,可与污泥颗粒进行结合,能提高污泥的絮体强度,对污泥脱水过程有利,从而实现污泥的深度脱水。另外,该污泥深度脱水方法对污泥体系的pH要求低,可以在较宽的pH,如pH为2~10的环境下处理,其工序简单,条件易控,缩短了污泥的脱水时间,提高了污泥处理效率,降低了污泥处理成本,可实现污泥的规模化处理。The mud deep dehydration method of the present invention uses transition metal salts, magnesium salts and/or aluminum salts, etc. to react with free radical generators to generate active free radicals. Through the action of active free radicals, on the one hand, it can effectively destroy sludge extracellular polymers, Change the surface properties of the sludge particles, improve the filtration performance of the sludge, and reduce the bound water content of the sludge; on the other hand, it can activate the ions after the reaction is completed, which can be combined with the sludge particles, and can increase the floc strength of the sludge. It is beneficial to the sludge dewatering process, so as to realize the deep dehydration of sludge. In addition, the sludge deep dehydration method has low requirements on the pH of the sludge system, and can be treated in a wide range of pH, such as a pH of 2 to 10. The process is simple and the conditions are easy to control, which shortens the sludge dehydration time , improve the efficiency of sludge treatment, reduce the cost of sludge treatment, and realize the large-scale treatment of sludge.
附图说明 Description of drawings
图1是本发明实施例污泥深度脱水方法工艺流程示意图;Fig. 1 is a schematic diagram of the technical process of the sludge deep dehydration method of the embodiment of the present invention;
图2是本发明实施例污泥深度脱水方法另一工艺流程示意图;Fig. 2 is a schematic diagram of another process flow of the sludge deep dehydration method of the embodiment of the present invention;
图3是本发明实施例污泥深度脱水方法处理后的不可压缩泥饼与传统的可压缩泥饼的效果示意图。Fig. 3 is a schematic diagram of the effect of the incompressible mud cake and the traditional compressible mud cake after the sludge deep dehydration method according to the embodiment of the present invention.
具体实施方式 detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明实施例提供了一种能有效破坏污泥中胞外聚合物,降低有机质的可压缩性,能大幅度提高污泥脱水性能的泥深度脱水方法,该方法工艺流程如图1所以示。该污泥深度脱水方法包括如下步骤:The embodiment of the present invention provides a deep sludge dehydration method that can effectively destroy extracellular polymers in sludge, reduce the compressibility of organic matter, and greatly improve sludge dewatering performance. The process flow of the method is shown in Figure 1 . The sludge deep dewatering method comprises the following steps:
S01:获得含有自由基产生物的污泥:向污泥浆中加入污泥浆干基重量1~10%的自由基产生物,搅拌混合;S01: Obtaining sludge containing free radical generators: adding 1 to 10% of free radical generators by dry weight of the sludge slurry to the sludge slurry, stirring and mixing;
S02:获得经调理的污泥浆:向步骤S01的含有自由基产生物的污泥浆中加入污泥浆干基重量2~12%的过渡金属盐、镁盐和/或铝盐活化剂,活化反应生成活性自由基,并通过活性自由基活性处理,得到经调理的污泥浆;S02: Obtain the conditioned sludge slurry: add transition metal salt, magnesium salt and/or aluminum salt activator of 2 to 12% of the dry weight of the sludge slurry to the sludge slurry containing free radical generators in step S01, The activation reaction generates active free radicals, and the conditioned sludge slurry is obtained through active free radical treatment;
S03:污泥脱水处理:将步骤S02中的经调理的污泥浆进行脱水处理。S03: sludge dehydration treatment: dehydration treatment is performed on the conditioned sludge slurry in step S02.
具体地,上述步骤S01中,污泥浆可以是不同来源、不同泥质的污泥,包括混合污泥(含水率为95%~99%)、脱水污泥(含水率80%左右)、造纸污泥、市政污泥等。为了使得步骤S01中的自由基产生物与污泥更加充分的混合和反应,当所选用的污泥含水率较低时,如PAM脱水污泥、固含量为75%~85%的带式压滤机或离心机脱水泥饼时,可先将该污泥进行加水浆化处理,将污泥浆的含水率调制87wt%~99wt%。Specifically, in the above step S01, the sludge slurry can be sludge from different sources and with different mud qualities, including mixed sludge (with a water content of 95% to 99%), dewatered sludge (with a water content of about 80%), papermaking sludge, etc. sludge, municipal sludge, etc. In order to make the free radical generators in step S01 more fully mix and react with the sludge, when the selected sludge has a low water content, such as PAM dewatered sludge, belt filter press with a solid content of 75% to 85% When dewatering the cake with a machine or a centrifuge, the sludge can be slurried with water first, and the water content of the sludge slurry can be adjusted to 87wt% to 99wt%.
该步骤S01中,自由基产生物优选为过氧化物或/和过硫化物。其中,过氧化物为过氧甲酸、过氧乙酸、过氧化氢、单过氧硫酸氢盐中的一种或几种,单过氧硫酸氢盐为本领域常用的溶于水的单过氧硫酸氢盐;过硫化物优选为过一硫酸盐、过二硫酸盐中的一种或几种,该过一硫酸盐、过二硫酸盐本领域常用的溶于水的过氧硫酸盐。该氧化物或/和过硫化物能在活化剂的作用下,产生活性自由基,而且产生活性自由基的速率高,量多。In this step S01, the free radical generator is preferably peroxide or/and persulfide. Wherein, the peroxide is one or more of peroxyformic acid, peracetic acid, hydrogen peroxide, and monoperoxyhydrogensulfate, and monoperoxyhydrogensulfate is a water-soluble monoperoxygen commonly used in the art. Bisulfate; persulfide is preferably one or more of persulfate and peroxodisulfate, which are water-soluble peroxosulfate commonly used in the art. The oxide or/and persulfide can generate active free radicals under the action of the activator, and the rate of generating active free radicals is high and the amount is large.
发明人还发现,自由基产生物的加入量优选为污泥浆干基的2~5%时,产生的活性自由基与污泥干基比例,既能充分破坏污泥胞外聚合物,改变污泥颗粒的表面性质,提高污泥的过滤性能,提高污泥的絮体强度,降低污泥结合水含量,又能节约自由基产生物的用量,降低污泥处理成本。The inventor also found that when the addition of the free radical generator is preferably 2 to 5% of the dry base of the sludge slurry, the ratio of the active free radicals produced to the dry base of the sludge can fully destroy the extracellular polymers of the sludge and change the The surface properties of sludge particles can improve the filtration performance of sludge, increase the floc strength of sludge, reduce the combined water content of sludge, save the amount of free radicals, and reduce the cost of sludge treatment.
该步骤S01中,自由基产生物加入污泥浆中后,应该使得自由基产生物与污泥浆混合均匀。如可以采用一并将自由基产生物加入污泥浆中,再搅拌,或者采用边加自由基产生物边搅拌,使得自由基产生物能在污泥中均匀分散。In this step S01, after the free radical generator is added to the sludge slurry, the free radical generator should be mixed evenly with the sludge slurry. For example, the free radical generator can be added to the sludge slurry together, and then stirred, or the free radical generator can be stirred while adding the free radical generator, so that the free radical generator can be evenly dispersed in the sludge.
该步骤S01中,由于污泥中一般都含有过渡金属离子,如Fe2+、Zn2+、o2+、Mn2+、Cu2+,因此,当加入自由基产生物后,该自由基产生物在污泥中本身存在的过渡金属离子的活化作用后,能产生部分的活性自由基,该活性自由能对污泥进行活化处理,使得污泥的胞外聚合物(EPS)部分得以破坏。In this step S01, since the sludge generally contains transition metal ions, such as Fe 2+ , Zn 2+ , o 2+ , Mn 2+ , Cu 2+ , after adding free radical generators, the free radicals After the activation of the transition metal ions present in the sludge itself, the product can generate some active free radicals, which can activate the sludge and destroy the extracellular polymer (EPS) part of the sludge. .
上述步骤S02中,过渡金属盐、镁盐和/或铝盐的加入,能使得步骤污泥浆中的自由基产生物充分产生活性自由基,该活性自由基一方面能进一步有效的破坏污泥EPS,还能改变污泥颗粒的表面性质,提高污泥的过滤性能,降低污泥结合水含量。另一方面,活化反应完成后的离子,可与污泥颗粒进行结合,能一定程度上提高污泥的絮体强度,对污泥脱水过程有利。其中,该过渡金属盐活化剂优选为锰盐、铁盐、钴盐、铜盐、锌盐中的一种或几种。该锰盐、铁盐、钴盐、铜盐、锌盐以及镁盐和/或铝盐为本领域常用的可溶于水的盐类。该优选过渡金属盐活化剂能使活性自由基生成率更高。为了使得自由基产生物充分的产生活性污泥,并降低活化剂的用量,提高污泥处理效率,节约污泥处理成本,该过渡金属盐、镁盐和/或铝盐活化剂加入量优选为6~10%。In the above step S02, the addition of transition metal salts, magnesium salts and/or aluminum salts can make the free radical generators in the sludge slurry in the step fully generate active free radicals. On the one hand, the active free radicals can further effectively destroy the sludge EPS can also change the surface properties of sludge particles, improve the filtration performance of sludge, and reduce the combined water content of sludge. On the other hand, the ions after the activation reaction can be combined with the sludge particles, which can increase the floc strength of the sludge to a certain extent, which is beneficial to the sludge dehydration process. Wherein, the transition metal salt activator is preferably one or more of manganese salts, iron salts, cobalt salts, copper salts, and zinc salts. The manganese salt, iron salt, cobalt salt, copper salt, zinc salt, magnesium salt and/or aluminum salt are water-soluble salts commonly used in the art. The preferred transition metal salt activator enables a higher rate of active free radical generation. In order to make free radical generators fully produce activated sludge, reduce the amount of activator, improve sludge treatment efficiency, and save sludge treatment costs, the addition of the transition metal salt, magnesium salt and/or aluminum salt activator is preferably 6-10%.
上述活性自由基产生的机理可以用下述反应式表示:The mechanism that above-mentioned active free radical produces can be expressed with following reaction formula:
过渡金属盐等活化剂作用下,自由基产生物产生活性自由基。Under the action of activators such as transition metal salts, free radical generators generate active free radicals.
X1+Men+→·Xm-+Me(n+m)++X2 X 1 +Me n+ → X m- +Me( n+m) ++X 2
式中:X1为自由基产生物In the formula: X 1 is a free radical generator
Men+为过渡金属盐等活化剂Me n+ is an activator such as a transition metal salt
·Xm-活性自由基·X m -active free radical
Me(n+m)+、X2为生成副产物Me( n+m)+ and X 2 are by-products
·Xm-可以与污泥中的有机物碳链发生反应。还能通过吸引质子来产生有机自由基R·来进一步深度氧化有机物。·X m- can react with the carbon chain of organic matter in the sludge. It can also further deeply oxidize organic matter by attracting protons to generate organic free radicals R·.
RH+·Xm-→H2O+R·→深度氧化RH+·X m- →H 2 O+R·→deep oxidation
式中:RH为污泥中的有机物In the formula: RH is the organic matter in the sludge
该步骤S02中,过渡金属盐、镁盐和/或铝盐活化剂加入污泥浆中后,应该使得过渡金属盐、镁盐和/或铝盐活化剂与自由基产生物充分分散。如可以采用一并将过渡金属盐、镁盐和/或铝盐活化剂加入污泥浆中,再搅拌;或者采用边加活化剂边搅拌,使得活化剂和自由基产生物能在污泥中均匀分散,并使两者充分接触。In this step S02, after the transition metal salt, magnesium salt and/or aluminum salt activator is added to the sludge slurry, the transition metal salt, magnesium salt and/or aluminum salt activator and the free radical generator should be fully dispersed. For example, the transition metal salt, magnesium salt and/or aluminum salt activator can be added to the sludge slurry, and then stirred; or the activator can be stirred while adding the activator, so that the activator and free radicals can be produced in the sludge. Disperse evenly and keep the two in full contact.
该步骤S02中,活性自由基对污泥活性处理的时间优选为5~20min。该时间内,能使得活性自由基充分与污泥的中的EPS作用,充分破坏该EPS和改变污泥颗粒的表面性质,最大限度的提高污泥的过滤性能和污泥的絮体强度,降低污泥结合水含量。In this step S02, the time for active free radicals to activate the sludge is preferably 5-20 minutes. During this time, the active free radicals can fully interact with the EPS in the sludge, fully destroy the EPS and change the surface properties of the sludge particles, maximize the filtration performance of the sludge and the floc strength of the sludge, and reduce the Sludge bound water content.
上述步骤S03中,经上述步骤S01、S02对污泥浆调理后,污泥中的EPS被破坏,污泥颗粒的表面性质得到改变,污泥的过滤性能得到了提高,结合水的能力降低,污泥的絮体强度得到了提高。因此,可以对直接对步骤S02中的经调理的污泥浆进行脱水处理。该脱水处理方法可以采用本领域常规的方法,如压滤、离心等机械脱水方法。经脱水处理后的污泥含水率可达到55%以下,脱水效率大大提高,泥饼可直接用于填埋、堆肥、焚烧或者建材利用。In the above step S03, after the sludge slurry is conditioned in the above steps S01 and S02, the EPS in the sludge is destroyed, the surface properties of the sludge particles are changed, the filtration performance of the sludge is improved, and the ability to bind water is reduced. The floc strength of the sludge was improved. Therefore, the conditioned sludge slurry in step S02 can be directly dehydrated. The dehydration treatment method can adopt conventional methods in the art, such as mechanical dehydration methods such as pressure filtration and centrifugation. The moisture content of the dewatered sludge can reach below 55%, the dehydration efficiency is greatly improved, and the mud cake can be directly used for landfill, compost, incineration or building material utilization.
进一步地,在上述如图1所示的污泥深度脱水方法的基础上,在上述步骤S02、步骤S03之间还包含向经调理的污泥浆加入为污泥浆干基重量0.04~30%的辅助改性药剂步骤S02’,如图2所示的工艺流程。Further, on the basis of the above-mentioned sludge deep dehydration method as shown in Figure 1, between the above steps S02 and S03, it also includes adding 0.04 to 30% of the dry weight of the sludge slurry to the conditioned sludge slurry. The auxiliary modifier step S02' is the process flow shown in FIG. 2 .
该步骤S02’中,辅助改性药剂加入量优选为污泥浆干基重量的5~30%,更优选为10~30%,辅助改性药剂优选为工业废渣和/或表面活性剂。其中,工业废渣优选为粒度≤1.0mm的粉煤、煤矸石、矿渣、生物质、石灰及其替代物中的任意一种或几种的粉体;表面活性剂优选为阳离子型表面活性剂、非离子型表面活性剂、两性表面活性剂中的一种或几种。该阳离子型表面活性剂可以是松香基双-三甲基氯化铵,乙撑基双十八烷基二甲基溴化铵,乙撑基双(十二烷基二甲基溴化铵)中的至少一种,非离子型表面活性剂可以是辛基酚聚氧乙烯醚、Span-20、Span-40、Span-60、Span-80中的至少一种,两性表面活性剂可以是异构醇聚氧乙烯聚氧丙烯醚、Gemin型甜菜碱中的至少一种。In this step S02', the amount of the auxiliary modifying agent added is preferably 5-30% of the dry weight of the sludge slurry, more preferably 10-30%, and the auxiliary modifying agent is preferably industrial waste residue and/or a surfactant. Among them, the industrial waste residue is preferably any one or several powders of pulverized coal, coal gangue, slag, biomass, lime and their substitutes with a particle size of ≤1.0mm; the surfactant is preferably a cationic surfactant, One or more of nonionic surfactants and amphoteric surfactants. The cationic surfactant can be rosin-based bis-trimethyl ammonium chloride, ethylene group dioctadecyl dimethyl ammonium bromide, ethylene group bis(dodecyl dimethyl ammonium bromide) At least one of the non-ionic surfactants can be at least one of octylphenol ethoxylates, Span-20, Span-40, Span-60, Span-80, and the amphoteric surfactants can be iso Alcohol polyoxyethylene polyoxypropylene ether, Gemin type betaine at least one.
该步骤S02’中,加入辅助改性药剂后应该充分搅拌混合,使得加入辅助改性药剂能在污泥中均匀分散。搅拌混合的时间优选为5min~15min,该优选的混合时间能使得辅助改性药剂与污泥充分作用,并能充分破坏污泥中的絮体结构,形成大量且稳定的骨架构建体。In this step S02', after adding the auxiliary modifying agent, it should be fully stirred and mixed, so that the added auxiliary modifying agent can be uniformly dispersed in the sludge. The mixing time is preferably 5 minutes to 15 minutes. The preferred mixing time can make the auxiliary modifier fully interact with the sludge, fully destroy the floc structure in the sludge, and form a large number of stable skeleton structures.
上述优选含量和种类的辅助改性药剂参入污泥中后,能成为污泥的骨架构建体,能使污泥在过滤过程中形成坚硬网格多孔结构,保持水的过滤通道,解决污泥中有机质可压缩性问题。图3为发明实施例加入辅助改性药剂处理后污泥泥饼与传统的方法处理后污泥泥饼效果示意图。其中,图3(a)为本发明实施例加入辅助改性药剂处理后污泥泥饼效果示意图,图3(b)为传统的方法处理后污泥泥饼效果示意图。由图3可知,发明实施例处理后污泥在压缩过程中,污泥中形成的骨架构建体有效的保证污泥中水分流出通道的畅通,使得水分能最大限度的脱除,实现污泥的深度脱水;而传统的方法处理后污泥在压缩过程中,有机质被压缩变形,从而堵塞了水分的过滤通道,导致水分无法流出。经检测得知,经上述步骤对污泥调理、脱水后,污泥的SRF可下降三个数量级,CST下降明显,CST降低率高于50%,大大改善了污泥的过滤性能,经板框脱水含水率均能达到55%以下。After the above-mentioned preferred content and type of auxiliary modifiers are added to the sludge, they can become the skeleton structure of the sludge, which can make the sludge form a hard mesh porous structure during the filtration process, maintain the filtration channel of the water, and solve the problem of sludge in the sludge. Organic matter compressibility problem. Fig. 3 is a schematic diagram of the effect of the sludge cake treated by adding auxiliary modifiers in the embodiment of the invention and the sludge cake treated by the traditional method. Among them, Fig. 3(a) is a schematic diagram of the effect of the sludge cake after being treated by adding auxiliary modifiers according to the embodiment of the present invention, and Fig. 3(b) is a schematic diagram of the effect of the sludge cake after being treated by the traditional method. It can be seen from Fig. 3 that during the compression process of the treated sludge in the embodiment of the invention, the skeleton structure formed in the sludge effectively ensures the smooth flow of the water outflow channel in the sludge, so that the water can be removed to the maximum extent, and the sludge is decomposed. Deep dehydration; In the compression process of sludge treated by traditional methods, the organic matter is compressed and deformed, which blocks the water filtration channel and prevents water from flowing out. According to the test, after the sludge is conditioned and dehydrated through the above steps, the SRF of the sludge can be reduced by three orders of magnitude, and the CST has dropped significantly, and the CST reduction rate is higher than 50%, which greatly improves the filtration performance of the sludge. Dehydration moisture content can reach below 55%.
本发明实施例污泥深度脱水方法采用过渡金属盐、镁盐和/或铝盐等与自由基产生物反应产生活性自由基,通过活性自由基的作用,一方面能有效的破坏污泥胞外聚合物,改变污泥颗粒的表面性质,提高污泥的过滤性能,降低污泥结合水含量;另一方面能活化反应完成后的离子,可与污泥颗粒进行结合,能提高污泥的絮体强度,对污泥脱水过程有利,从而实现污泥的深度脱水。另外,该污泥深度脱水方法对污泥体系的pH要求低,可以在较宽的pH,如pH为2~10的环境下处理,其工序简单,条件易控,缩短了污泥的脱水时间,提高了污泥处理效率,降低了污泥处理成本,可实现污泥的规模化处理。The sludge deep dehydration method in the embodiment of the present invention uses transition metal salts, magnesium salts and/or aluminum salts to react with free radical generators to generate active free radicals. Through the action of active free radicals, on the one hand, it can effectively destroy the sludge extracellular Polymers can change the surface properties of sludge particles, improve the filtration performance of sludge, and reduce the bound water content of sludge; on the other hand, they can activate the ions after the reaction is completed, which can be combined with sludge particles, and can improve the flocculation of sludge. The body strength is beneficial to the sludge dewatering process, so as to realize the deep dehydration of the sludge. In addition, the sludge deep dehydration method has low requirements on the pH of the sludge system, and can be treated in a wide range of pH, such as a pH of 2 to 10. The process is simple and the conditions are easy to control, which shortens the sludge dehydration time , improve the efficiency of sludge treatment, reduce the cost of sludge treatment, and realize the large-scale treatment of sludge.
进一步地,当向经活性自由基调理后的污泥中加入辅助改性药剂后,该能成为污泥的骨架构建体,能使污泥在过滤过程中形成坚硬网格多孔结构,保持水的过滤通道,解决污泥中有机质可压缩性问题。经检测得知,经辅助改性药剂对污泥调理、脱水后,污泥的SRF可下降三个数量级,CST下降明显,CST降低率高于50%,大大改善了污泥的过滤性能,经板框脱水含水率均能达到55%以下。Furthermore, when the auxiliary modifier is added to the sludge conditioned by active free radicals, the sludge can become a skeleton structure, which can make the sludge form a hard mesh porous structure during the filtration process, and keep the water Filter channel to solve the problem of compressibility of organic matter in sludge. According to the test, after conditioning and dehydrating the sludge with auxiliary modifiers, the SRF of the sludge can be reduced by three orders of magnitude, and the CST has dropped significantly, and the CST reduction rate is higher than 50%, which greatly improves the filtration performance of the sludge. The moisture content of plate and frame dehydration can reach below 55%.
现以具体的污泥脱水复合调理剂及其应用方法为例,对本发明进行进一步详细说明。The present invention will be further described in detail by taking the concrete sludge dehydration composite conditioner and its application method as an example.
实施例1Example 1
一种污泥深度脱水方法,工艺步骤如下:A method for deep dewatering of sludge, the process steps are as follows:
S11:以有机物含量为55.2wt%、含水率为97wt%剩余污泥为起点,向污泥中投加污泥干基5wt%的过氧乙酸自由基产生物,搅拌充分;S11: Starting from the remaining sludge with an organic matter content of 55.2wt% and a moisture content of 97wt%, add peracetic acid free radical generators of 5wt% on a dry basis to the sludge, and stir thoroughly;
S12:向步骤S11处理后的污泥中再投加污泥干基的5wt%的锰盐过渡族金属盐,搅拌10min完成污泥调理;S12: Add 5 wt% manganese salt transition metal salt on a dry basis to the sludge treated in step S11, and stir for 10 minutes to complete sludge conditioning;
S13:将步骤S12调理后的污泥经板框脱水处理。S13: dehydrating the sludge conditioned in step S12 through plate and frame dehydration.
经测试,污泥过滤比阻由原来的1.88×1013m/kg下降至1.24×1011m/kg,污泥毛细吸水时间由原污泥的156.2s下降至42.5s,调理后的污泥经板框脱水后,含水率为55.2%,泥饼有机物为52.4%。After testing, the sludge filtration specific resistance decreased from the original 1.88×10 13 m/kg to 1.24×10 11 m/kg, the capillary water absorption time of the sludge decreased from 156.2s to 42.5s from the original sludge, and the conditioned sludge After plate and frame dehydration, the water content is 55.2%, and the organic matter of the mud cake is 52.4%.
实施例2Example 2
一种污泥深度脱水方法,工艺步骤如下:A method for deep dewatering of sludge, the process steps are as follows:
S21:以有机物含量为55.2wt%、含水率为97.1wt%剩余污泥为起点,向污泥中投加污泥干基5wt%的质量比为1:1的过氧化氢与过二硫酸盐混合物自由基产生物,搅拌充分;S21: Starting from the remaining sludge with an organic matter content of 55.2wt% and a water content of 97.1wt%, add hydrogen peroxide and peroxodisulfate with a mass ratio of 1:1 to the sludge at 5wt% on a dry basis Mixture free radical generator, stir well;
S22:向步骤S21处理后的污泥中再投加污泥干基的10wt%的钴盐过渡族金属盐,搅拌10min后,添加污泥干基的10wt%的粒度≤1.0mm的矿渣粉体辅助改性药剂,搅拌充分完成污泥调理S22: Add 10wt% cobalt salt transition metal salt on a dry basis to the sludge treated in step S21, and after stirring for 10 minutes, add 10wt% slag powder with a particle size ≤ 1.0mm on a dry basis Auxiliary modifier, stirring to fully complete sludge conditioning
S23:将步骤S22调理后的污泥经板框脱水处理。S23: dehydrating the sludge conditioned in step S22 through plate and frame dehydration.
经测试,污泥过滤比阻由原来的1.88×1013m/kg下降至3.12×1010m/kg,污泥毛细吸水时间由原污泥的156.2s下降至30.6s,调理后的污泥经板框脱水后,含水为50.1%,泥饼有机物为50.3%。After testing, the sludge filtration specific resistance decreased from the original 1.88×10 13 m/kg to 3.12×10 10 m/kg, the capillary water absorption time of the sludge decreased from 156.2s to 30.6s from the original sludge, and the conditioned sludge After plate and frame dehydration, the water content is 50.1%, and the mud cake organic matter is 50.3%.
实施例3Example 3
S31:以有机物含量为50.6wt%、含水率为82.2wt%的离心机脱水泥饼为起点,加水浆化为含水率为93wt%后,向污泥中投加污泥干基10wt%的单过氧硫酸氢盐自由基产生物,搅拌充分;S31: Starting from the centrifuge dewatered cake with an organic content of 50.6wt% and a water content of 82.2wt%, adding water to slurry it to a water content of 93wt%, and then adding 10wt% of the sludge on a dry basis to the sludge Peroxobisulfate free radical generator, fully stirred;
S32:向步骤S31处理后的污泥中再投加污泥干基的10%wt的铝盐过渡族金属盐,搅拌15min后,添加5wt%的异构醇聚氧乙烯聚氧丙烯醚辅助改性药剂,搅拌充分完成污泥调理;S32: Add 10%wt aluminum salt transition metal salt on a dry basis to the sludge treated in step S31, and after stirring for 15min, add 5wt% isomeric alcohol polyoxyethylene polyoxypropylene ether to assist in improving Active agent, stirring to fully complete the sludge conditioning;
S33:将步骤S32调理后的污泥经板框脱水处理。S33: dehydrating the sludge conditioned in step S32 through plate and frame.
经测试,污泥过滤比阻由浆化含水率为93%时的2.82×1013m/kg下降至6.5×1011m/kg,污泥毛细吸水时间由浆化含水率为93%时的194.5s下降至34.5s,调理后的污泥经板框脱水后,含水为48.5%,泥饼有机物为45.1%。After testing, the sludge filtration specific resistance decreased from 2.82×10 13 m/kg when the slurry moisture content was 93% to 6.5×10 11 m/kg, and the sludge capillary water absorption time decreased from 2.82×10 13 m/kg when the slurry moisture content was 93%. 194.5s down to 34.5s. After the conditioned sludge is dehydrated by the plate and frame, the water content is 48.5%, and the organic matter of the mud cake is 45.1%.
实施例4Example 4
S41:以有机物含量为55.2wt%、含水率为96.5wt%后,向污泥中投加污泥干基5wt%的过一硫酸盐自由基产生物,搅拌充分;S41: After the organic matter content is 55.2wt% and the water content is 96.5wt%, add peroxymonosulfate radical generators of 5wt% on a dry basis to the sludge, and stir fully;
S42:向步骤S41处理后的污泥中再投加污泥干基的5wt%的质量比为1∶2的铁盐与镁盐混合物活化剂,搅拌10min后,添加0.04wt%的辛基酚聚氧乙烯醚非离子表面活性剂,搅拌充分完成污泥调理;S42: To the sludge treated in step S41, add 5wt% of the sludge dry basis to the mass ratio of 1:2 iron salt and magnesium salt mixture activator, after stirring for 10min, add 0.04wt% octylphenol Polyoxyethylene ether non-ionic surfactant, stirring fully to complete the sludge conditioning;
S43:将步骤S42调理后的污泥经板框脱水处理。S43: dehydrating the sludge conditioned in step S42 through plate and frame dehydration.
经测试,污泥过滤比阻由原来的1.67×1013m/kg下降至1.1×1012m/kg,污泥毛细吸水时间由原来的163.4s下降至45.4s,调理后的污泥经板框脱水后,含水为52.4%,泥饼有机物为49.8%。After testing, the sludge filtration specific resistance decreased from the original 1.67×10 13 m/kg to 1.1×10 12 m/kg, the sludge capillary water absorption time decreased from the original 163.4s to 45.4s, and the conditioned sludge passed through the plate After frame dehydration, the water content is 52.4%, and the mud cake organic matter is 49.8%.
实施例5Example 5
一种污泥深度脱水方法,工艺步骤如下:A method for deep dewatering of sludge, the process steps are as follows:
S51:以有机物含量为55.2wt%、含水率为97wt%剩余污泥为起点,向污泥中投加污泥干基1wt%的单过氧硫酸氢盐自由基产生物,搅拌充分;S51: Starting from the remaining sludge with an organic matter content of 55.2wt% and a water content of 97wt%, add 1wt% of the dry basis of the sludge to the sludge, and stir fully;
S52:向步骤S51处理后的污泥中再投加污泥干基的2wt%的氯化铝,搅拌10min,添加2wt%的石灰,搅拌充分完成污泥调理;S52: Add 2wt% aluminum chloride on a dry basis to the sludge treated in step S51, stir for 10 minutes, add 2wt% lime, and stir to fully complete the sludge conditioning;
S53:将步骤S52调理后的污泥经板框脱水处理。S53: dehydrating the sludge conditioned in step S52 through plate and frame.
经测试,污泥过滤比阻由原来的1.88×1013m/kg下降至1.31×1011m/kg,污泥毛细吸水时间由原污泥的156.2s下降至44.5s,调理后的污泥经板框脱水后,含水率为53.9%,泥饼有机物为53.4%。After testing, the sludge filtration specific resistance decreased from the original 1.88×10 13 m/kg to 1.31×10 11 m/kg, the capillary water absorption time of the sludge decreased from 156.2s to 44.5s from the original sludge, and the conditioned sludge After plate and frame dehydration, the water content is 53.9%, and the organic matter of the mud cake is 53.4%.
实施例6Example 6
一种污泥深度脱水方法,工艺步骤如下:A method for deep dewatering of sludge, the process steps are as follows:
S61:以有机物含量为55.2wt%、含水率为97wt%剩余污泥为起点,向污泥中投加污泥干基10wt%的单过氧硫酸氢盐自由基产生物,搅拌充分;S61: Starting from the remaining sludge with an organic matter content of 55.2wt% and a moisture content of 97wt%, add a monoperoxyhydrogensulfate free radical generator of 10wt% on a dry basis to the sludge, and stir fully;
S62:向步骤S61处理后的污泥中再投加污泥干基的12wt%的氯化铝,搅拌10min,添加4wt%的生物质,搅拌充分完成污泥调理;S62: Add 12wt% aluminum chloride on a dry basis to the sludge treated in step S61, stir for 10 minutes, add 4wt% biomass, and stir to fully complete the sludge conditioning;
S63:将步骤S62调理后的污泥经板框脱水处理。S63: dehydrating the sludge conditioned in step S62 through plate and frame.
经测试,污泥过滤比阻由原来的1.88×1013m/kg下降至1.18×1011m/kg,污泥毛细吸水时间由原污泥的156.2s下降至40.1s,调理后的污泥经板框脱水后,含水率为49.9%,泥饼有机物为46.4%。After testing, the sludge filtration specific resistance decreased from the original 1.88×10 13 m/kg to 1.18×10 11 m/kg, the capillary water absorption time of the sludge decreased from 156.2s to 40.1s from the original sludge, and the conditioned sludge After plate and frame dehydration, the moisture content is 49.9%, and the organic matter of the mud cake is 46.4%.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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| CN103553247B (en) * | 2013-11-20 | 2015-03-11 | 哈尔滨理工大学 | Method for removing algae by using inorganic solid peroxide for inducing peroxymonosulfate to generate singlet oxygen |
| CN104129897B (en) * | 2014-08-15 | 2016-06-29 | 浙江方远建材科技有限公司 | The dewatering process of one way of life mud |
| CN106219941A (en) * | 2016-09-05 | 2016-12-14 | 东江环保股份有限公司 | The method of resource of hydrogen is produced in municipal sludge deep dehydration and the pyrolysis of mud cake steam gasification |
| CN106746478A (en) * | 2016-12-13 | 2017-05-31 | 浙江工业大学 | A kind of method using new dual oxidants system enhancement dewatering performance of sludge |
| CN107089786B (en) * | 2017-05-05 | 2020-10-27 | 昆明理工大学 | A method of using aluminum ash to improve the dewatering effect of municipal sludge |
| CN108455812B (en) * | 2018-03-28 | 2020-06-16 | 北京昊业怡生科技有限公司 | Method for treating organic matters in excess sludge |
| CN109504490B (en) * | 2018-12-20 | 2021-11-02 | 湖南科技大学 | A method for preparing biomass fuel from forestry solid waste and municipal sludge |
| CN110054382A (en) * | 2019-04-25 | 2019-07-26 | 中国电建集团华东勘测设计研究院有限公司 | A kind of black and odorous water sludge handling method |
| CN110981160A (en) * | 2019-12-23 | 2020-04-10 | 广东慧信环保有限公司 | Novel composite sludge dehydrating agent and preparation and use methods thereof |
| CN112142279A (en) * | 2020-05-20 | 2020-12-29 | 华能大庆热电有限公司 | Thermal power plant calcium carbonate sludge regeneration treatment agent and process |
| CN115028343B (en) * | 2022-07-12 | 2024-04-12 | 南京江北新区公用控股集团有限公司 | Compound sludge conditioner, preparation method and application thereof |
| CN117142743A (en) * | 2023-08-04 | 2023-12-01 | 哈尔滨工业大学 | Sludge dehydration method based on ferromanganese double cycle catalytic oxidation coupled with strong coagulation modulation |
| CN119285201A (en) * | 2024-11-28 | 2025-01-10 | 华中科技大学 | A method for improving sludge dewatering performance by composite pretreatment |
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