CN103306622A - Hydraulically-pressurizing rope coring drill - Google Patents
Hydraulically-pressurizing rope coring drill Download PDFInfo
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Abstract
本发明是一种液力加压式绳索取心钻具,其内管总成包括球悬挂液力加压机构,所述内管总成还包括用于疏导冲洗液的换向阀,所述换向阀的底部具有一个与换向阀的一组出液口连通的心腔,所述球悬挂液力加压机构的活塞芯为顶端密封的管状活塞芯,所述活塞芯的端部位于所述心腔内和所述心腔形成密封加压空间,并在伸进换向阀心腔的所述活塞芯端部设有用于进冲洗介质的侧开孔,所述换向阀的另一组出液口与所述活塞芯的侧开孔对应设置。本发明活塞芯顶端密封,在伸进换向阀心腔的端部设侧开孔,使冲洗介质推动活塞芯下行至活塞芯侧开孔进入活塞套内时就可形成密封堵水加压空间,无需投球,解决了投球的问题。
The present invention is a hydraulic pressurized wireline core drilling tool, the inner tube assembly includes a ball suspension hydraulic pressurization mechanism, and the inner tube assembly also includes a reversing valve for dredging flushing fluid. The bottom of the reversing valve has a heart cavity that communicates with a group of liquid outlets of the reversing valve. The piston core of the ball suspension hydraulic pressure mechanism is a tubular piston core with a top seal, and the end of the piston core is located at The heart cavity and the heart cavity form a sealed pressurized space, and a side opening for flushing medium is provided at the end of the piston core extending into the reversing valve core cavity, and the other part of the reversing valve A set of liquid outlets is arranged correspondingly to the side opening of the piston core. The top of the piston core of the present invention is sealed, and a side opening is provided at the end of the reversing valve core cavity, so that the flushing medium pushes the piston core down to the side opening of the piston core and enters the piston sleeve to form a sealed water blocking pressurized space , no need to pitch, solve the problem of pitching.
Description
技术领域technical field
本发明涉及一种复杂地层取心工具,尤其是一种液力加压式绳索取心钻具。The invention relates to a coring tool for complex formations, in particular to a hydraulic pressurized wireline core drilling tool.
背景技术Background technique
随着国内经济较发达地区未探明的浅部矿产资源量的急剧减少,为保证矿产资源勘查开发继续保持快速发展,地质岩心钻探在响应“功深找盲”的大战略的同时,浅部复杂地层取心钻探也摆上了越来越被重视的位置。浅部复杂地层钻探一直以孔壁坍塌严重、坍塌伴随漏失、取心率极难保证等原因而被列入钻探施工的“禁区”,严重阻碍了地质勘查工作的开展和深入。With the sharp reduction of unproven shallow mineral resources in the more developed domestic economic areas, in order to ensure that the exploration and development of mineral resources continues to maintain rapid development, while geological core drilling responds to the grand strategy of "finding blindness with power and depth", the shallow Core drilling in complex formations has also been placed in a position that has been paid more and more attention. Drilling in shallow complex formations has always been listed as a "forbidden zone" for drilling construction due to serious hole wall collapse, collapse accompanied by leakage, and extremely difficult to guarantee core sampling rate, which seriously hindered the development and deepening of geological exploration work.
压卡式取心技术是一种面向松散、胶结性差、易破碎等复杂地层的取心技术。是我国自主研发的比较成熟的一种复杂地层取心技术,但由于其结构要求限制,只在油田领域内使用。压卡式取心技术主要分为机械加压式取心技术和液力加压取心技术,压卡式取心技术是在回次结束时通过在内管上部施加向下的压力,使内管下部的多瓣结构的岩心爪沿着与其啮合钻头内表面斜坡进行机械变形收拢,达到封闭取心的目的。Press-card coring technology is a coring technology for complex formations such as loose, poorly cemented, and easily broken. It is a relatively mature coring technology for complex formations independently developed by our country, but due to its structural requirements, it is only used in the field of oil fields. Press card coring technology is mainly divided into mechanical pressure coring technology and hydraulic pressure coring technology. Press card coring technology is to apply downward pressure on the upper part of the inner tube at the end of the round to make the inner tube The multi-lobed core claws at the lower part of the pipe are mechanically deformed and retracted along the slope of the inner surface of the drill bit to achieve the purpose of closed coring.
投球压卡式绳索取心钻具主要包括外管总成和内管总成。外管总成包括从上至下顺次连接的定位接头、扶正器、外管、扩孔器和底喷式钻头,内管总成包括捞矛机构、定位机构、液力加压机构、单动机构、内管和岩心爪。其中液力加压机构包括活塞芯、活塞套和活塞外筒,活塞外筒上底部有泄压孔,活塞芯为两端开口的管状,活塞芯和活塞套之间具有悬挂装置,悬挂装置在正常循环钻进时锁住,在加压取心时解锁,使在密闭堵水加压空间的压力作用下驱动活塞芯和活塞套一并下行进行取心。使用时,液力加压式取心钻具连接在钻杆下,通过钻杆为钻具提供冲洗液。The ball-pressing type wireline core drilling tool mainly includes an outer pipe assembly and an inner pipe assembly. The outer pipe assembly includes positioning joints, centralizers, outer pipes, reamers and bottom spray drill bits connected in sequence from top to bottom, and the inner pipe assembly includes spear fishing mechanism, positioning mechanism, hydraulic pressure mechanism, single actuator, inner tube and core jaws. Wherein the hydraulic pressure mechanism includes a piston core, a piston sleeve and a piston outer cylinder. There is a pressure relief hole on the upper bottom of the piston outer cylinder. The piston core is a tubular shape with two ends open. It is locked during normal cycle drilling, and unlocked during pressurized coring, so that the piston core and piston sleeve are driven down together for coring under the pressure of the closed water blocking pressurized space. When in use, the hydraulic pressurized core drilling tool is connected under the drill pipe, and the drilling tool is provided with flushing fluid through the drill pipe.
本钻具的工作过程中冲洗液进行两次循环,第一次循环为正常钻进循环,第二次循环为液力加压机构提供压力,进行取心。具体是这样的:施工过程中,投放内管总成,打开泥浆泵(泥浆作为冲洗液),冲洗液第一次循环,冲洗液进入液力加压机构的活塞芯,经过活塞芯后流入到冲洗介质循环通道(内管总成和外管总成的环状间隙)内进行正常循环钻进;正常循环钻进结束后,泵关;在井口投入钢球,二次开泵,待钢球下落至预定位置(封堵住活塞芯的上端开口),封闭液流通道(在活塞芯顶部和外管之间形成该封闭液流通道),形成活塞机构进行憋(堵)水加压,为液力加压机构提供压力来使岩心爪收缩,达到取心和保护岩心的目的;当冲洗液到达活塞外筒的泄流孔时,液流从泄流孔流出,回次钻进结束。During the working process of this drilling tool, the flushing fluid is circulated twice, the first circulation is a normal drilling cycle, and the second circulation provides pressure for the hydraulic pressure mechanism to perform coring. The details are as follows: during the construction process, the inner pipe assembly is put in, the mud pump is turned on (the mud is used as the flushing fluid), the flushing fluid circulates for the first time, and the flushing fluid enters the piston core of the hydraulic pressure mechanism, passes through the piston core, and then flows into the Normal circulation drilling is carried out in the flushing medium circulation channel (the annular gap between the inner pipe assembly and the outer pipe assembly); after the normal circulation drilling is completed, the pump is turned off; Drop to the predetermined position (block the upper end opening of the piston core), close the liquid flow channel (the closed liquid flow channel is formed between the top of the piston core and the outer tube), and form a piston mechanism to pressurize (block) water, for The hydraulic pressure mechanism provides pressure to shrink the core claws to achieve the purpose of coring and protecting the core; when the flushing fluid reaches the discharge hole of the piston outer cylinder, the liquid flows out from the discharge hole, and the drilling is completed.
本结构由于正常循环钻进时需要冲洗液经液力加压机构进入到冲洗介质循环通道中,因此冲洗介质循环通道的活塞芯一般设计成上端开口(便于冲洗液进入),但是这为冲洗液二次循环取心带来了麻烦,因为二次循环时需要在活塞芯顶部形成一个密闭的堵水加压空间从而推动液力加压机构下行取心,现有技术的做法是如上述在井口投入钢球,而投球工艺工序繁琐,辅助时长,自动化程度低,给井壁稳定带来隐患。In this structure, the flushing fluid is required to enter the flushing medium circulation channel through the hydraulic pressurization mechanism during normal circulation drilling, so the piston core of the flushing medium circulation channel is generally designed to have an upper end opening (to facilitate the entry of flushing fluid), but this is for flushing fluid Coring in the secondary cycle brings trouble, because a closed water blocking and pressurized space needs to be formed on the top of the piston core during the secondary cycle to push the hydraulic pressurization mechanism down to coring. Putting in steel balls, but the ball throwing process is cumbersome, the auxiliary time is long, and the degree of automation is low, which brings hidden dangers to the stability of the well wall.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种在正常循环钻进结束后不需要投球就可形成封闭堵水加压空间的液力加压式绳索取心钻具。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a hydraulic pressurized wireline core drilling tool that can form a closed water blocking pressurized space without throwing balls after the normal cycle drilling is completed.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the present invention adopts the basic idea of technical solution to be:
一种液力加压式绳索取心钻具,其内管总成包括球悬挂液力加压机构,所述内管总成还包括用于疏导冲洗液的换向阀,所述换向阀的底部具有一个与换向阀的一组出液口连通的心腔,所述球悬挂液力加压机构的活塞芯为顶端密封的管状活塞芯,所述活塞芯的端部位于所述心腔内和所述心腔形成密封加压空间,并在伸进换向阀心腔的所述活塞芯端部设有用于进冲洗介质的侧开孔,所述换向阀的另一组出液口与所述活塞芯的侧开孔对应设置。A hydraulic pressurized wireline core drilling tool, the inner tube assembly includes a ball suspension hydraulic pressurization mechanism, the inner tube assembly also includes a reversing valve for dredging flushing fluid, and the reversing valve The bottom of the bottom has a heart cavity that communicates with a group of liquid outlets of the reversing valve. The piston core of the ball suspension hydraulic pressurization mechanism is a tubular piston core with a top seal, and the end of the piston core is located at the core. The chamber and the heart chamber form a sealed pressurized space, and a side opening for flushing medium is provided at the end of the piston core extending into the reversing valve core chamber, and the other group of outlets of the reversing valve The liquid port is arranged corresponding to the side opening of the piston core.
进一步地,所述内管总成还包括单动机构,所述球悬挂液力加压机构的活塞套和所述单动机构连接,在所述活塞套的侧壁上设有用于提供循环钻进冲洗介质的排水孔。Further, the inner tube assembly also includes a single-action mechanism, the piston sleeve of the ball suspension hydraulic pressure mechanism is connected to the single-action mechanism, and the side wall of the piston sleeve is provided with a Drain hole for flushing media.
作为一种优选方案,所述换向阀为具有一个用于进冲洗介质的控制介质通路和用于输出冲洗介质的两组工作介质通路的液控换向阀,随着多次注入冲洗介质,所述液控换向阀使所述控制介质通路和不同的工作介质通路连通,从而使从洗液从不同的出液口输出,并在控制液泄压时阀芯上行复位。As a preferred solution, the reversing valve is a hydraulically controlled reversing valve with a control medium passage for entering the flushing medium and two sets of working medium passages for outputting the flushing medium. With multiple injections of the flushing medium, The hydraulic control reversing valve connects the control medium passage with different working medium passages, so that the secondary washing liquid is output from different liquid outlets, and the valve core moves upward to reset when the control liquid is released.
作为一种优选方案,所述液控换向阀包括阀体和阀芯;As a preferred solution, the hydraulic control reversing valve includes a valve body and a valve core;
在所述阀体内有:所述控制介质通路;所述两组工作介质通路;所述阀芯位于所述阀体的轴孔内,阀芯头部装有一阀堵,所述阀堵和控制介质通路形成施压液腔,从而推动所述阀盘下行;一弹性驱动机构,所述弹性驱动机构连接在所述阀堵和阀盘之间,用于在注入控制介质时推动所述阀盘下行;一具有中心孔的阀盘,在所述中心孔周边设有换向导通孔,阀盘套设在工作介质通路和控制介质通路之间的阀芯上;一储能复位机构,在注入控制介质时储能,泄压冲洗介质时释能从而推动所述阀芯上行;以及一换向机构,多次注入冲洗介质,所述换向机构使所述控制介质通路和不同的工作介质通路连通并在控制液泄压时阀芯上行复位。In the valve body there are: the control medium passage; the two groups of working medium passages; The medium passage forms a pressurizing liquid chamber, thereby pushing the valve disc downward; an elastic driving mechanism, the elastic driving mechanism is connected between the valve plug and the valve disc, and is used to push the valve disc when the control medium is injected Downward; a valve disc with a central hole, with a reversing guide hole around the central hole, the valve disc is sleeved on the valve core between the working medium passage and the control medium passage; an energy storage reset mechanism, Energy is stored when the medium is controlled, and energy is released when the pressure is released to flush the medium so as to push the valve core upward; and a reversing mechanism injects the flushing medium multiple times, and the reversing mechanism makes the control medium passage and different working medium passages Connected and the spool moves upward to reset when the control fluid pressure is released.
作为一种优选方案,所述换向机构为:包括安装在所述阀体内、套装在所述阀芯外的阀套,所述阀盘和阀套之间装有第一套棘齿机构,所述阀盘和阀芯之间装有第二套棘齿机构;As a preferred solution, the reversing mechanism includes a valve sleeve installed in the valve body and sleeved outside the valve core, a first set of ratchet mechanism is installed between the valve disc and the valve sleeve, A second ratchet mechanism is installed between the valve disc and the valve core;
注入控制介质时,阀盘和阀套通过第一套棘齿机构咬合,驱动所述阀盘正向旋转,从而使所述控制介质通路和工作介质通路接通;冲洗介质泄压时,阀盘和阀芯通过第二套棘齿机构咬合,驱动所述阀芯上行复位。When the control medium is injected, the valve disc and the valve sleeve are engaged by the first ratchet mechanism, driving the valve disc to rotate forward, so that the control medium passage and the working medium passage are connected; when the flushing medium is released, the valve disc Engage with the spool through the second ratchet mechanism to drive the spool upward and reset.
作为一种优选方案,所述阀盘的底部环绕所述中心孔设有一圈轴向向下的环形棘齿,阀套为其内周面上设有一圈轴向向上环形棘齿的棘齿套,所述阀盘和棘齿套的棘齿形成第一套棘齿机构;所述阀芯为在其外周面上设有一圈轴向向上环形棘齿的棘齿轴,所述阀盘的棘齿和所述棘齿轴的棘齿形成所述第二套棘齿机构;所述棘齿套和所述阀体周向、轴向定位连接,所述棘齿轴相对于棘齿套周向定位、轴向滑动连接;其中所述阀盘、棘齿轴和棘齿套三者的棘齿均是楔形齿,且三者的楔形角相等、楔形面相互耦合,棘齿轴和棘齿套的棘齿斜面在同侧。As a preferred solution, the bottom of the valve disc is provided with a ring of axially downward annular ratchets around the central hole, and the valve sleeve is a ratchet sleeve with a ring of axially upward annular ratchets on its inner peripheral surface. , the ratchets of the valve disc and the ratchet sleeve form a first set of ratchet mechanism; The teeth and the ratchet of the ratchet shaft form the second set of ratchet mechanism; the ratchet sleeve is connected with the valve body in the circumferential and axial directions, and the ratchet shaft is relative to the ratchet sleeve in the circumferential direction. Positioning and axial sliding connection; wherein the ratchets of the valve disc, ratchet shaft and ratchet sleeve are all wedge teeth, and the wedge angles of the three are equal, and the wedge surfaces are coupled to each other. The ratchet shaft and ratchet sleeve The ratchet bevel is on the same side.
作为一种优选方案,所述棘齿轴和棘齿套通过轴向花键和花键槽嵌套连接。As a preferred solution, the ratchet shaft and the ratchet sleeve are nestedly connected through axial splines and spline grooves.
作为一种优选方案,所述棘齿轴的棘齿形成在所述棘齿轴的键端部,所述棘齿套的棘齿形成在所述棘齿套的键端部。As a preferred solution, the ratchet of the ratchet shaft is formed at the key end of the ratchet shaft, and the ratchet of the ratchet sleeve is formed at the key end of the ratchet sleeve.
作为一种优选方案,所述棘齿套和阀体之间通过设在棘齿套上唇部的十字凸块和阀体端口的凹槽定位连接。As a preferred solution, the ratchet sleeve and the valve body are positioned and connected through the cross projection provided on the upper lip of the ratchet sleeve and the groove of the port of the valve body.
作为一种优选方案,所述储能复位机构为棘齿套内的复位弹簧,所述复位弹簧套设在所述棘齿轴上,其一端与棘齿轴固定,另一端连接封堵部件。As a preferred solution, the energy storage reset mechanism is a reset spring in the ratchet sleeve, the reset spring is sleeved on the ratchet shaft, one end of which is fixed to the ratchet shaft, and the other end is connected to the blocking member.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果:After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:
本发明液力加压式绳索取心钻具由于活塞芯是顶端密封的,仅在伸进换向阀心腔的端部设侧开孔,所以在冲洗介质推动活塞芯下行至活塞芯侧开孔进入活塞套内时就可形成密封堵水加压空间,因而无需投球,解决了投球的工序繁琐,辅助时长,自动化程度低,给井壁稳定带来隐患的问题。The hydraulic pressurized wireline coring tool of the present invention is sealed at the top of the piston core, and only a side opening is provided at the end protruding into the reversing valve core chamber, so the flushing medium pushes the piston core down to the side opening of the piston core. When the hole enters the piston sleeve, a sealed water blocking and pressurized space can be formed, so there is no need to throw the ball, which solves the problems of cumbersome throwing process, long auxiliary time, low degree of automation, and hidden dangers to the stability of the well wall.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明液力加压式绳索取心钻具的整体机构图;Fig. 1 is the overall mechanism diagram of the hydraulic pressurized wireline core drilling tool of the present invention;
图2是本发明液控换向阀和球悬挂液力加压机构连接部分的剖视图;Fig. 2 is a cross-sectional view of the connecting part of the hydraulic control reversing valve and the ball suspension hydraulic pressure mechanism of the present invention;
图3是液控换向阀的外观图;Fig. 3 is the external view of the hydraulic control reversing valve;
图4是液控换向阀阀堵接头结构示意图;Fig. 4 is a schematic diagram of the structure of the valve plug joint of the hydraulic control reversing valve;
图5是液控换向阀阀座结构示意图;Fig. 5 is a schematic diagram of the seat structure of the hydraulic control reversing valve;
图6是液控换向阀棘齿套结构示意图;Fig. 6 is a schematic structural diagram of the ratchet sleeve of the hydraulic control reversing valve;
图7是液控换向阀棘齿轴结构示意图;Fig. 7 is a schematic diagram of the structure of the ratchet shaft of the hydraulic control reversing valve;
图8是液控换向阀阀盘结构示意图;Fig. 8 is a schematic diagram of the structure of the valve disc of the hydraulic control reversing valve;
图9是液控换向阀阀盘和棘齿轴、棘齿套相互咬合实现阀盘旋转的过程图。Fig. 9 is a process diagram of the valve disc of the hydraulic control reversing valve, the ratchet shaft and the ratchet sleeve engaging with each other to realize the rotation of the valve disc.
图10是球悬挂液力加压机构活塞外筒结构示意图;Fig. 10 is a schematic diagram of the structure of the piston outer cylinder of the ball suspension hydraulic pressure mechanism;
图11是球悬挂液力加压机构活塞套的结构示意图;Fig. 11 is a structural schematic diagram of the piston sleeve of the ball suspension hydraulic pressure mechanism;
图12是是球悬挂液力加压机构的爆炸图。Fig. 12 is an exploded view of the ball suspension hydraulic pressure mechanism.
图中:In the picture:
铰链式捞矛头机构--1’ 弹卡定位机构--2’ 液控换向阀--3’ 球悬挂液力加压机构--4’ 单动机构--5’ 内管--6’ 岩心爪--7’Hinged Spearhead Mechanism--1' Bullet Positioning Mechanism--2' Hydraulic Control Reversing Valve--3' Ball Suspension Hydraulic Pressure Mechanism--4' Single Action Mechanism--5' Inner Tube--6' Core Claw -- 7'
液控换向阀部分:Hydraulic control reversing valve part:
阀堵接头--60 阀座--80Plug connector--60 Valve seat--80
阀堵接头:进液口--600 进液通道—601 储液腔—602;Valve plug connector: liquid inlet--600 liquid inlet channel-601 liquid storage chamber-602;
阀盘--110 阀盘:中心孔—1100 环形棘齿—1101 换向导通孔—1102;Valve disc - 110 Valve disc: central hole - 1100 Ring ratchet - 1101 Reversing guide hole - 1102;
阀堵--241 弹簧压板—242 压簧—243Valve plug--241 Spring pressing plate--242 Compression spring--243
阀座:中心孔--800 端口的凹槽803 心腔—30 直通道—805 弯通道--806棘齿轴--100 棘齿轴的棘齿—1001 棘齿套的棘齿—901 棘齿套的左侧棘齿901a 棘齿套的右侧棘齿901b 棘齿套上唇部的十字凸块--802 复位弹簧--25 调节压板--81Seat: center hole - 800
球悬挂液力加压机构部分:Ball suspension hydraulic pressure mechanism part:
活塞芯--20 环形凹槽--200 活塞芯的进液孔—201Piston core--20 Annular groove--200 Liquid inlet hole of piston core--201
活塞套--21 活塞套中部的四个径向圆孔—210 排水孔—211 弹簧—212活塞外筒--22 定位钢球--23Piston sleeve--21 Four radial round holes in the middle of the piston sleeve--210 Drain hole--211 Spring--212 Piston outer cylinder--22 Positioning steel ball--23
具体实施方式Detailed ways
参照图1,本发明是一种液力加压式绳索取心钻具,包括外管总成和内管总成。Referring to Fig. 1, the present invention is a hydraulic pressurized wireline core drilling tool, which includes an outer tube assembly and an inner tube assembly.
其中,内管总成包括铰链式捞矛头机构1’、弹卡定位机构2’、用于疏导冲洗液的换向阀(下文将讲述的液控换向阀3’)、球悬挂液力加压机构4’、单动机构5’、内管6’和岩心爪7’,所述换向阀的底部具有一个与换向阀的一组出液口连通的心腔,所述球悬挂液力加压机构4’的活塞芯为顶端密封的管状活塞芯,所述活塞芯的端部位于所述心腔内和所述心腔形成密封加压空间,并在伸进换向阀心腔的所述活塞芯端部设有用于进冲洗介质的侧开孔,所述换向阀的另一组出液口与所述活塞芯的侧开孔对应设置。Among them, the inner pipe assembly includes a hinged spear head mechanism 1', a bullet positioning mechanism 2', a reversing valve (hydraulic control reversing valve 3' to be described below) for dredging the flushing fluid, a ball suspension hydraulic plus Pressing mechanism 4', single-acting mechanism 5', inner tube 6' and core claw 7', the bottom of the reversing valve has a core cavity communicated with a group of liquid outlets of the reversing valve, the ball suspension liquid The piston core of the force pressurization mechanism 4' is a tubular piston core with a top seal, and the end of the piston core is located in the heart cavity and forms a sealed pressurized space with the heart cavity, and extends into the reversing valve core cavity. The end of the piston core is provided with a side opening for flushing medium, and another set of liquid outlets of the reversing valve is provided correspondingly to the side opening of the piston core.
使用时,本液力加压式绳索取心钻具连接在钻杆底部,泥浆泵通过钻杆为液力加压式绳索取心钻具提供冲洗液。施工过程中,投放内管总成,冲洗液作为换向阀的工作液输出。施工过程中,投放内管总成,打开泥浆泵,冲洗液第一次循环,此时,开启一组换向阀的工作介质通路,换向阀的一组出液口和活塞芯侧开孔连通,冲洗液由换向阀进入活塞芯,由活塞芯流入液力加压式绳索取心钻具的冲洗介质循环通道(内管总成和外管总成的环形间隙)进行正常钻进循环,进行循环钻进;正常循环钻进结束后,泥浆泵关;二次开泵,使换向阀换向,开启另一组工作介质通路,换向阀的另一组出液口和换向阀心腔连通,引导冲洗液进入换向阀的心腔内,推动活塞芯下行,活塞芯下行时其侧开孔进入活塞套内,从而使活塞芯顶部形成密封堵水加压空间,为活塞芯提供下行的驱动力,进行取心。当活塞套到达活塞外筒的泄流孔时,液流从泄流孔流出,回次钻进结束。由于活塞芯顶部是密封的,仅有侧开孔,所以当活塞芯进入活塞套后,便在活塞芯顶部形成一密封堵水加压空间,而无需投球实现密封堵水加压,从而解决了投球工艺带来的工序繁琐,辅助时长,自动化程度低,给井壁稳定带来隐患的问题。When in use, the hydraulic pressurized wireline core drilling tool is connected to the bottom of the drill pipe, and the mud pump provides flushing fluid for the hydraulic pressurized wireline core drilling tool through the drill pipe. During the construction process, the inner pipe assembly is put in, and the flushing fluid is output as the working fluid of the reversing valve. During the construction process, the inner pipe assembly is put in, the mud pump is turned on, and the flushing fluid circulates for the first time. At this time, the working medium passage of a set of reversing valves is opened, and a set of liquid outlets of the reversing valves and the opening on the side of the piston core Connected, the flushing fluid enters the piston core through the reversing valve, and the piston core flows into the flushing medium circulation channel (annular gap between the inner tube assembly and the outer tube assembly) of the hydraulic pressurized wireline coring drill for normal drilling cycle , to carry out circulation drilling; after the normal circulation drilling is completed, the mud pump is turned off; the pump is turned on for the second time to change the direction of the reversing valve, open another group of working medium passages, another group of liquid outlets of the reversing valve and the reversing valve The valve core cavity is connected to guide the flushing fluid into the core cavity of the reversing valve, and push the piston core down. When the piston core goes down, its side opening enters the piston sleeve, so that the top of the piston core forms a sealed water blocking pressurized space for the piston. The core provides a downward driving force for coring. When the piston sleeve reaches the discharge hole of the piston outer cylinder, the liquid flow flows out from the discharge hole, and the drilling is completed. Since the top of the piston core is sealed and only has side openings, when the piston core enters the piston sleeve, a sealed water blocking and pressurizing space is formed on the top of the piston core, and there is no need to throw a ball to achieve sealing, water blocking and pressurizing, thus solving the problem The process brought by the pitching process is cumbersome, the auxiliary time is long, and the degree of automation is low, which brings hidden dangers to the stability of the well wall.
所述球悬挂液力加压机构的活塞套和所述单动机构连接,在所述活塞套的侧壁上设有用于提供循环钻进冲洗介质的排水孔。进入活塞芯的冲洗介质由活塞套的排水孔流出进入冲洗介质循环通道进行正常循环钻进。本方案的活塞套和单动机构直接连接,使液力加压式绳索取心钻具的此处的连接关系简单。The piston sleeve of the ball suspension hydraulic pressure mechanism is connected to the single-action mechanism, and the side wall of the piston sleeve is provided with a drainage hole for providing circulating drilling flushing medium. The flushing medium entering the piston core flows out from the drain hole of the piston sleeve and enters the flushing medium circulation channel for normal circulation drilling. The piston sleeve and the single-action mechanism of this proposal are directly connected, so that the connection relationship of the hydraulic pressurized wireline core drilling tool here is simple.
作为一种优选方案,所述换向阀为具有一个用于进冲洗介质的控制介质通路和用于输出冲洗介质的两组工作介质通路的液控换向阀,随着多次注入冲洗介质,所述液控换向阀使所述控制介质通路和不同的工作介质通路连通,从而使从洗液从不同的出液口输出,并在控制液泄压时阀芯上行复位。As a preferred solution, the reversing valve is a hydraulically controlled reversing valve with a control medium passage for entering the flushing medium and two sets of working medium passages for outputting the flushing medium. With multiple injections of the flushing medium, The hydraulic control reversing valve connects the control medium passage with different working medium passages, so that the secondary washing liquid is output from different liquid outlets, and the valve core moves upward to reset when the control liquid is released.
本方案的液控换向阀将冲洗液作为液控换向阀的控制介质,并输出控制介质,即冲洗液,这样便于将液控换向阀直接连进液力加压式绳索取心钻具,开泵注冲洗液就可实现不同的冲洗液循环,使装置整体结构简单。The hydraulic control reversing valve of this scheme uses the flushing fluid as the control medium of the hydraulic control reversing valve, and outputs the control medium, that is, the flushing fluid, so that the hydraulic control reversing valve can be directly connected to the hydraulic pressurized rope core drill Different flushing liquid circulation can be realized by turning on the pump and injecting flushing liquid, which makes the overall structure of the device simple.
下面通过一个具体实施例说明本发明。The present invention is illustrated below through a specific embodiment.
如图3所示,提供了一种液控换向阀的结构。液控换向阀包括螺纹连接的阀堵接头60和阀座80两部分,所述阀堵接头60通过螺纹连接于阀座80上端部。分体结构便于拆卸和安装。也可以是一体的。如图1所示,所述阀堵接头60与弹卡定位机构的弹卡架10末端螺纹连接。所述阀座80通过螺纹连接于阀堵接头60下端部。As shown in Fig. 3, a structure of a hydraulic control reversing valve is provided. The hydraulic control reversing valve includes two parts, a
如图2和图4所示,阀堵接头60内有一条具有大口径的进液口600、小口径进液通道601和大口径储液腔602组成的控制介质通路。由于液力加压式绳索取心钻具每次泵开所需冲洗介质流量较大,为了顺畅供给,应保证泵量,但为了形成一定的压力并和阀芯的阀堵形成密闭的施压液腔,进液通道需应该小一些,在阀芯下行工作介质通路连通后,阀芯应处于一个压力平衡且较小的状态,因此在进液通道下面再配置一个口径较大的储液腔。故形成上述结构。As shown in FIG. 2 and FIG. 4 , the plug joint 60 has a control medium passage composed of a large-
如图2和图7所示,棘齿轴100上部有一凸台,薄螺母240通过螺纹与棘齿轴100连接,阀堵241与弹簧压板242通过所述薄螺母压紧于所述棘齿轴100凸台上部,压簧243套设在弹簧压板242和阀盘110之间的棘齿轴100上,压簧可使阀盘110稳定下行和上行,以实现阀盘110的平稳转动并有利于保持阀盘110平衡。As shown in Figure 2 and Figure 7, there is a boss on the upper part of the ratchet shaft 100, the
如图2和图5所示,所述阀座80是一个带有轴向均布六工作介质通路的中空圆筒,棘齿轴100在阀座80的中心孔800内,头部装有一阀堵241,在没有注入冲洗介质时,棘齿轴100的头部位于阀堵接头60的进液通道601内,阀堵241和所述进液通道601形成施压液腔。As shown in Fig. 2 and Fig. 5, the
如图2和图6所示,棘齿套90被约束在阀座80中心孔800中,和阀座80之间通过设在棘齿套90上唇部的十字凸块802和阀座端口的凹槽803定位连接。As shown in Fig. 2 and Fig. 6, the ratchet sleeve 90 is constrained in the
如图2、图6和图7所示,棘齿轴100通过其下部的轴向花键1000与所述棘齿套90内的轴向花键槽相互嵌套约束使棘齿轴100只能轴向滑动不能周向旋转。As shown in Fig. 2, Fig. 6 and Fig. 7, the ratchet shaft 100 is mutually nested and restrained by the
再参照图2,在所述储液腔602底部有一阀盘110。如图8所示,阀盘110上有一中心孔1100,在所述阀盘的底部环绕所述中心孔1100设有一圈轴向向下的环形棘齿1101,在所述中心孔1100周边均布3个换向导通孔1102的结构,所述阀盘中心孔1100穿接于棘齿轴100上,位于所述棘齿轴100棘齿面上部。在阀座80与阀盘110之间有一个密封垫,压簧243的另一个作用在于:当冲洗液循环时,压簧243将存储的能量主要用于阀盘110与阀座80之间的密封。Referring to FIG. 2 again, there is a
再参照图6和图7,在所述棘齿轴的键端部形成棘齿轴的棘齿,在所述棘齿套的键端部形成棘齿套的棘齿,数量均是6个,分别为1001和901。阀盘110和棘齿轴100、棘齿套90的棘齿楔形角相等、楔形面相互耦合,棘齿轴100和棘齿套90的棘齿楔形齿的斜面在同侧。Referring to Fig. 6 and Fig. 7 again, the ratchets of the ratchet shaft are formed at the key end of the ratchet shaft, and the ratchets of the ratchet sleeve are formed at the key end of the ratchet sleeve, the number of which is 6, 1001 and 901 respectively. The ratchet wedge angles of the
所述阀盘110的棘齿1101为连续棘齿,故每个齿对应60度的角度。棘齿轴100或棘齿套90的键宽度各为阀盘110棘齿的一半,总长和阀盘110的棘齿总长相当。阀盘110的棘齿的斜面长度也是棘齿轴100和棘齿套90的斜面长度的2倍。The
再参照图2,棘齿套90内有一复位弹簧25,所述复位弹簧25套设在所述棘齿轴100上,其一端与所述棘齿轴100固定,另一端通过调节压板81限制固定于阀座80中心。所述复位弹簧是储能复位机构。Referring to Fig. 2 again, there is a
参照图9,是以阀盘的一个棘齿为例的阀盘的一个棘齿和棘齿套、棘齿轴的棘齿相互咬合实现阀盘旋转的过程:Referring to Figure 9, taking a ratchet of the valve disc as an example, a ratchet of the valve disc, a ratchet sleeve, and a ratchet of the ratchet shaft engage with each other to realize the process of valve disc rotation:
1、未开泵,没有冲洗介质,阀盘110的一个棘齿1101a斜面的尖端在棘齿套的左侧棘齿901a斜面的尖端处。1. When the pump is not turned on and there is no flushing medium, the tip of a ratchet 1101a slope of the
2、开泵,注入冲洗介质,棘齿轴100下行,阀盘110下行,阀盘的棘齿1101a和棘齿套的左侧棘齿901a咬合,并随着阀盘110的不断下行沿着棘齿套的左侧棘齿901a斜面下行,当阀盘110的棘齿1101a尖端走过棘齿套左侧棘齿901a斜面的一半时,此时阀盘110转过30度,阀盘110的换向导通孔1102和1#、2#、3#工作介质通路入口连通,液体的流动使阀盘110受力平衡,阀盘110不再转动。2. Turn on the pump, inject flushing medium, the ratchet shaft 100 goes down, the
3、冲洗介质泄压(球悬挂液力加压机构处泄压),关泵,棘齿轴100在复位弹簧的作用下上行。棘齿轴复位,且棘齿轴的顶端越过棘齿套90的顶端和阀盘110的棘齿咬合,此时棘齿轴的棘齿1001a的尖端位于阀盘棘齿1101a斜面的尖端处,推着阀盘110继续按照上述2中相同的方向旋转30度,阀堵再次进入阀堵接头的进液通道内,液控换向阀关闭。自此,阀盘110旋转60度。此时阀盘110的棘齿越到下棘齿套的右侧棘齿901b上重复1-3步,连通下一组阀座80孔,即4#、5#和6#工作介质通路入口进而实现换向。3. The pressure of the flushing medium is released (the pressure is released at the ball suspension hydraulic pressure mechanism), the pump is turned off, and the ratchet shaft 100 goes up under the action of the return spring. The ratchet shaft resets, and the top of the ratchet shaft crosses the top of the ratchet sleeve 90 and engages with the ratchet teeth of the
参照图2、图10、图11和图12,所述球悬挂液力加压机构包括活塞芯20、活塞套21、活塞外筒22和定位钢球23;所述活塞芯20为一带有环形凹槽200的顶端密封的管状活塞芯,活塞芯20位于活塞套21中心孔中,所述液控换向阀阀体底部具有一与一组工作介质通路连通的心腔30,所述活塞芯20端部伸出于所述液控换向阀阀座80的心腔30内,在活塞芯20端部设有用于和所述液控换向阀的一组工作介质通路连通的侧开孔201;所述活塞套21中部带有四个径向圆孔210,下部带有排水孔211,下端为带有调节螺纹的长管体;所述定位钢球23位于所述活塞套21的径向圆孔210内,能够沿该径向圆孔轴线移动,定位钢球23的直径大于所述径向圆孔210孔长,活塞套21底部有一支撑所述活塞芯的弹簧212以及一与活塞套21螺纹连接的弹簧压板,所述弹簧212套在活塞芯20的下部的内凸台和弹簧压板之间;活塞芯和活塞套靠两者上的凸台卡住从而限制活塞芯与活塞套的相对位置,活塞套外壁也设有外凸台,以和活塞外筒底边卡住从而防止活塞套从活塞外筒中脱出。所述活塞外筒22套在活塞套21外,在活塞外筒22内壁中心上部有一环形凹槽220,用于定位钢球23定位,中下部有四个泄流孔221,底部有一内凸台。Referring to Fig. 2, Fig. 10, Fig. 11 and Fig. 12, the ball suspension hydraulic pressure mechanism includes a
本液力加压式绳索取心钻具的工作原理为:施工时,将泥浆泵与液控换向阀的控制介质通路入口连接。打开泥浆泵(泥浆作为冲洗介质时),泥浆第一次循环,阀盘堵塞阀座80弯通道806开启直通道805,液流通过所述球悬挂液力加压机构活塞芯20的侧开孔201流入活塞芯20内部,再进入冲洗介质循环通道,进行正常循环钻进;正常循环钻进结束,泥浆泵关,储能复位机构驱动阀芯上行,阀盘沿阀芯旋转关闭控制介质通路和工作介质通路的连通;二次开泵,阀盘下行堵塞直通道805开启弯通道806,液流进入阀座80心腔30,压缩活塞芯20下行,定位钢球23沿活塞芯20环形槽向钻具轴心移动,球悬挂解锁,高压液流压缩活塞芯20和活塞套21带动内管总成下部机构一起下行,下行过程中活塞芯20的侧开孔201进入活塞套21,从而在活塞芯顶部形成密封堵水加压空间,驱动岩心爪收拢,待活塞套21下行至活塞外筒22泄流孔221时,液流从泄流孔221流出,回次钻进结束。The working principle of the hydraulic pressurized wireline core drilling tool is: during construction, the mud pump is connected to the control medium passage inlet of the hydraulic control reversing valve. Turn on the mud pump (when mud is used as the flushing medium), the mud circulates for the first time, the valve disc blocks the
通过上述介绍可知,本发明就是当棘齿轴100下行时阀盘110和棘齿套90通过第一套棘齿机构咬合,第一套棘齿机构使阀盘110旋转一个角度从而使阀盘110的换向导通孔1102和至少一个工作介质通路入口连通,当棘齿轴100上行时阀盘110和棘齿轴100通过第二套棘齿机构咬合,第二套棘齿机构使阀盘110再次旋转一个角度从而使阀盘110的换向导通孔和所有工作介质通路入口错开实现工作介质通路的关闭。It can be known from the above introduction that the
所述换向导通孔、阀盘110棘齿、棘齿轴100棘齿和棘齿套90棘齿的数量以及设置根据情况具体设定。The number and arrangement of the reversing through hole, the ratchet of the
上述实施例中详细描述了一种棘齿机构,事实上,其他形式的棘齿机构只要其能实现液控换向阀在注入控制介质时,所述换向机构使阀盘旋转从而使控制介质通路和工作介质通路接通,泄压冲洗介质时,所述换向机构使阀盘旋转从而使控制介质通路和工作介质通路断开的功能均在本发明的保护范围内。A ratchet mechanism has been described in detail in the above-mentioned embodiments. In fact, other forms of ratchet mechanisms can realize that when the hydraulic control reversing valve injects the control medium, the reversing mechanism rotates the valve disc so that the control medium The channel and the working medium channel are connected, and when the pressure is released to flush the medium, the function of the reversing mechanism to rotate the valve disc so as to disconnect the control medium channel and the working medium channel is within the protection scope of the present invention.
本发明各图所示的阀盘110均是圆盘,还可以是扇形盘等。The
本发明的液控换向阀是将控制液输出的一种液控换向阀,和一般的通过阀芯轴向移动从而带动阀芯上堵头封堵不同的液体入口和出口以实现换向的阀液控换向阀,还具有以下优点:The hydraulic control reversing valve of the present invention is a kind of hydraulic control reversing valve that outputs the control liquid, and generally moves the valve core axially to drive the plug on the valve core to block different liquid inlets and outlets to achieve reversing The valve hydraulic control reversing valve also has the following advantages:
1、冲洗介质不仅作为控制液还作为工作液输出,和现有的控制液和工作液完全分开的普通液控换向阀相比无需单独的控制液,节省能源;1. The flushing medium is not only used as a control fluid but also as a working fluid output. Compared with the existing ordinary hydraulic control reversing valve in which the control fluid and the working fluid are completely separated, there is no need for a separate control fluid, which saves energy;
2、控制液通路和工作液通路之间无需绝对密封,对工艺要求低;2. There is no need for absolute sealing between the control fluid passage and the working fluid passage, and the process requirements are low;
3、控制液通路无需回通路,结构简单。3. The control liquid passage does not need a return passage, and the structure is simple.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (10)
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| CN103306622B (en) | 2015-10-14 |
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