CN103199142B - GaInP/GaAs/InGaAs/Ge four-junction solar cell and preparation method thereof - Google Patents
GaInP/GaAs/InGaAs/Ge four-junction solar cell and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种GaInP/GaAs/InGaAs/Ge四结太阳能电池,其带隙能量分别为1.89eV、1.42eV、1.0eV以及0.67eV;包括Ge子电池、第一隧道结、渐变过渡层、InGaAs子电池、(In)GaAs键合层、GaAs或GaInP键合层、GaAs子电池、第二隧道结以及GaInP子电池。本发明还提供一种GaInP/GaAs/InGaAs/Ge四结太阳能电池的制备方法,包括步骤:1)提供一Ge子电池;2)在Ge子电池表面依次生长成核层、第一缓冲层、第一隧道结、渐变过渡层、InGaAs子电池以及(In)GaAs键合层;3)提供一GaAs衬底;4)在GaAs衬底上依次生长第二缓冲层、牺牲层、GaAs或GaInP键合层、GaAs子电池、第二隧道结、GaInP子电池以及GaAs接触层;5)剥离GaAs衬底;6)将(In)GaAs键合层与GaAs或GaInP键合层键合。
The present invention provides a GaInP/GaAs/InGaAs/Ge four-junction solar cell, the bandgap energies of which are 1.89eV, 1.42eV, 1.0eV and 0.67eV respectively; including a Ge sub-cell, a first tunnel junction, a graded transition layer, InGaAs subcell, (In)GaAs bonding layer, GaAs or GaInP bonding layer, GaAs subcell, second tunnel junction and GaInP subcell. The present invention also provides a method for preparing a GaInP/GaAs/InGaAs/Ge four-junction solar cell, which includes the steps of: 1) providing a Ge sub-cell; 2) sequentially growing a nucleation layer, a first buffer layer, and a Ge sub-cell on the surface of the Ge sub-cell. The first tunnel junction, graded transition layer, InGaAs subcell and (In)GaAs bonding layer; 3) Provide a GaAs substrate; 4) sequentially grow the second buffer layer, sacrificial layer, GaAs or GaInP bond on the GaAs substrate combined layer, GaAs sub-cell, second tunnel junction, GaInP sub-cell and GaAs contact layer; 5) peeling off the GaAs substrate; 6) bonding the (In)GaAs bonding layer to the GaAs or GaInP bonding layer.
Description
技术领域 technical field
本发明涉及太阳能电池领域,尤其涉及GaInP/GaAs/InGaAs/Ge四结太阳能电池及其制备方法。 The invention relates to the field of solar cells, in particular to a GaInP/GaAs/InGaAs/Ge four-junction solar cell and a preparation method thereof.
背景技术 Background technique
作为一种理想的绿色能源材料,太阳能电池成为各国的研究热点,为了促进太阳能电池的进一步实用化,提高其光电转换效率是其降低发电成本的一种有效手段。叠层电池采用不同禁带宽度的子电池串联能极大的提高太阳光的利用率,目前研究较多而且技术较为成熟的体系是GaInP/GaAs/Ge三结电池,该材料体系在一个太阳下目前达到的最高转换效率为32%-33%。然而该三结电池中Ge底电池覆盖较宽的光谱,其短路电流较大,为了实现与其他子电池的电流匹配必然会降低太阳光利用率。为了进一步提高转换效率,需要对底电池进行拆分,如在GaAs和Ge电池中间插入一带隙为1.00eV的InGaAsN材料,做成四结电池,实现光电流匹配,提高电池效率。 As an ideal green energy material, solar cells have become a research hotspot in various countries. In order to promote the further practical application of solar cells, improving their photoelectric conversion efficiency is an effective means to reduce the cost of power generation. The use of sub-cells with different bandgap widths in series in stacked cells can greatly improve the utilization rate of sunlight. At present, the system with more research and more mature technology is the GaInP/GaAs/Ge triple-junction cell. The highest conversion efficiency achieved so far is 32%-33%. However, the Ge-bottom cell in the triple-junction cell covers a wider spectrum, and its short-circuit current is relatively large. In order to achieve current matching with other sub-cells, the utilization rate of sunlight will inevitably be reduced. In order to further improve the conversion efficiency, it is necessary to split the bottom cell, such as inserting an InGaAsN material with a gap of 1.00eV between the GaAs and Ge cells to make a four-junction cell to achieve photocurrent matching and improve cell efficiency.
但目前制备的InGaAsN材料缺陷多、载流子迁移率低,影响了电池性能的提高。因此研究人员积极寻求别的途径来获得高效的太阳能电池,在GaAs衬底失配生长1.0eV的InGAs被证实是可行的,为了节省过渡层个数,一般采用倒装生长的方法,但器件性能相对正装生长有所降低。如单纯从晶格匹配的角度采用基于GaAs衬底的GaInP/GaAs(1.9/1.42eV)和InP衬底的InGaAsP/InGaAs(1.05/0.74eV)双结电池的键合,晶片键合电池需要GaAs和InP两个衬底,而且与InP晶格匹配的InGaAsP与InGaAs的吸收系数较小,需要生长近6微米厚的外延层,这大大增加了电池的制作成本;如何实现多结太阳能电池合理的带隙组合,减小电流失配同时而又不提高电池制作成本和难度成为当前Ⅲ-Ⅴ族太阳能电池亟需解决的问题。 However, the currently prepared InGaAsN material has many defects and low carrier mobility, which affects the improvement of battery performance. Therefore, researchers are actively seeking other ways to obtain high-efficiency solar cells. It has been proven feasible to grow 1.0eV InGAs on GaAs substrates with a mismatch. In order to save the number of transition layers, flip-chip growth is generally used, but the device performance Compared with the formal growth, the growth has been reduced. For example, from the perspective of lattice matching, the bonding of GaInP/GaAs (1.9/1.42eV) based on GaAs substrate and InGaAsP/InGaAs (1.05/0.74eV) double junction cell on InP substrate is used. Wafer bonding cells require GaAs and InP two substrates, and the absorption coefficient of InGaAsP and InGaAs matched with the InP lattice is small, and it is necessary to grow an epitaxial layer with a thickness of nearly 6 microns, which greatly increases the production cost of the cell; how to realize a reasonable multi-junction solar cell Combining bandgap and reducing current mismatch without increasing the cost and difficulty of cell fabrication has become an urgent problem to be solved for current III-V solar cells.
发明内容 Contents of the invention
本发明所要解决的技术问题是,提供GaInP/GaAs/InGaAs/Ge四结太阳能电池及其制备方法。 The technical problem to be solved by the present invention is to provide a GaInP/GaAs/InGaAs/Ge four-junction solar cell and a preparation method thereof.
为了解决上述问题,本发明提供了一种GaInP/GaAs/InGaAs/Ge四结太阳能电池,包括Ge子电池、第一隧道结、渐变过渡层、InGaAs子电池、(In)GaAs键合层、GaAs或GaInP键合层、GaAs子电池、第二隧道结以及GaInP子电池。 In order to solve the above problems, the present invention provides a GaInP/GaAs/InGaAs/Ge four-junction solar cell, comprising a Ge subcell, a first tunnel junction, a graded transition layer, an InGaAs subcell, (In)GaAs bonding layer, a GaAs Or a GaInP bonding layer, a GaAs subcell, a second tunnel junction and a GaInP subcell.
进一步,所述Ge子电池包含材料为Ge的第一基区,以及在第一基区上设置的材料为Ge的第一发射区。 Further, the Ge sub-cell includes a first base region made of Ge, and a first emitter region made of Ge disposed on the first base region.
进一步,所述四结太阳能电池的带隙能量分别为1.89eV、1.42eV、1.0eV以及0.67eV。 Further, the bandgap energies of the four-junction solar cells are 1.89eV, 1.42eV, 1.0eV and 0.67eV, respectively.
进一步,所述Ge子电池以及InGaAs子电池按照远离Ge衬底的方向依次设置在所述Ge衬底上,形成带隙能量分别为1.0eV、0.67eV的第一双结太阳能电池。 Further, the Ge sub-cells and the InGaAs sub-cells are sequentially disposed on the Ge substrate in a direction away from the Ge substrate to form first double-junction solar cells with bandgap energies of 1.0eV and 0.67eV respectively.
进一步,所述GaAs子电池以及GaInP子电池按照远离GaAs衬底的方向生长,剥离所述GaAs衬底,形成带隙能量分别为1.89eV、1.42eV的第二双结太阳能电池。 Further, the GaAs sub-cell and the GaInP sub-cell grow in a direction away from the GaAs substrate, and the GaAs substrate is peeled off to form second double-junction solar cells with bandgap energies of 1.89eV and 1.42eV, respectively.
进一步,所述第二双结太阳能电池与所述第一双结太阳能电池通过所述(In)GaAs键合层以及GaAs或GaInP键合层键合。 Further, the second double-junction solar cell is bonded to the first double-junction solar cell through the (In)GaAs bonding layer and the GaAs or GaInP bonding layer.
为了解决上述问题,本发明还提供一种GaInP/GaAs/InGaAs/Ge四结太阳能电池的制备方法,包括步骤:1)提供一Ge子电池;2)在Ge子电池表面依次生长成核层、第一缓冲层、第一隧道结、渐变过渡层、InGaAs子电池以及(In)GaAs键合层;3)提供一GaAs衬底;4)在GaAs衬底上依次生长第二缓冲层、牺牲层、GaAs或GaInP键合层、GaAs子电池、第二隧道结、GaInP子电池以及GaAs接触层;5)剥离GaAs衬底;6)将所述(In)GaAs键合层与所述GaAs或GaInP键合层键合。 In order to solve the above problems, the present invention also provides a method for preparing a GaInP/GaAs/InGaAs/Ge four-junction solar cell, comprising the steps of: 1) providing a Ge sub-cell; 2) sequentially growing a nucleation layer on the surface of the Ge sub-cell, The first buffer layer, the first tunnel junction, the graded transition layer, the InGaAs sub-cell and the (In)GaAs bonding layer; 3) providing a GaAs substrate; 4) growing the second buffer layer and the sacrificial layer sequentially on the GaAs substrate , a GaAs or GaInP bonding layer, a GaAs subcell, a second tunnel junction, a GaInP subcell, and a GaAs contact layer; 5) peeling off the GaAs substrate; 6) bonding the (In)GaAs bonding layer to the GaAs or GaInP Bonding layer bonding.
进一步,步骤6)之后还包括:7)在清洗后的Ge子电池背面制作P电极,在清洗后的GaAs接触层表面制作栅状N电极,形成目标太阳能电池。 Further, step 6) further includes: 7) making a P electrode on the back of the cleaned Ge sub-cell, and making a grid-shaped N electrode on the surface of the cleaned GaAs contact layer to form a target solar cell.
本发明提供GaInP/GaAs/InGaAs/Ge四结太阳能电池及其制备方法,优点在于: The invention provides a GaInP/GaAs/InGaAs/Ge four-junction solar cell and a preparation method thereof, the advantages of which are:
1.该四结级联太阳能电池带隙组合为1.90eV、1.42eV、~1.00eV、0.67eV,各个子电池的电流匹配,实现了高电压,低电流输出,减小了光电转换过程中的热能损失,提高了电池效率; 1. The bandgap combination of the four-junction cascaded solar cell is 1.90eV, 1.42eV, ~1.00eV, 0.67eV, and the current matching of each sub-cell achieves high voltage and low current output, reducing the photoelectric conversion process. Heat energy loss improves battery efficiency;
2.该四结级联太阳能电池采用正装生长方法生长,降低了器件生长与电池工艺的难度; 2. The four-junction cascaded solar cell is grown by the formal growth method, which reduces the difficulty of device growth and cell technology;
3.剥离后的GaAs衬底经抛光后,可重复利用,降低了电池的成本; 3. The stripped GaAs substrate can be reused after polishing, which reduces the cost of the battery;
4.采用Ge作为支撑衬底,充分利用了Ge材料良好的机械强度与导热性。 4. Using Ge as the supporting substrate makes full use of the good mechanical strength and thermal conductivity of Ge materials.
附图说明 Description of drawings
图1所示为本发明第一具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池的结构图; Fig. 1 shows the structural diagram of the GaInP/GaAs/InGaAs/Ge four-junction solar cell provided by the first embodiment of the present invention;
图2所示为本发明第二具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池的制备方法步骤流程图; FIG. 2 is a flow chart of the steps of the preparation method of the GaInP/GaAs/InGaAs/Ge quadruple-junction solar cell provided by the second specific embodiment of the present invention;
图3所示为本发明第二具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池在步骤S202后形成的结构图; FIG. 3 is a structural diagram of a GaInP/GaAs/InGaAs/Ge quadruple-junction solar cell formed after step S202 according to the second specific embodiment of the present invention;
图4所示为本发明第二具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池在步骤S204后形成的结构图。 FIG. 4 is a structural view of a GaInP/GaAs/InGaAs/Ge quadruple-junction solar cell formed after step S204 according to the second embodiment of the present invention.
具体实施方式 detailed description
下面结合附图对本发明提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池及其制备方法的具体实施方式做详细说明。 The specific implementation of the GaInP/GaAs/InGaAs/Ge quadruple-junction solar cell provided by the present invention and its preparation method will be described in detail below with reference to the accompanying drawings.
第一具体实施方式 First Embodiment
图1所示为本具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池的结构图。 FIG. 1 is a structural diagram of a GaInP/GaAs/InGaAs/Ge four-junction solar cell provided in this specific embodiment.
本具体实施方式提供一种采用正装方式生长的GaInP/GaAs/InGaAs/Ge四结太阳能电池,带隙组合为1.90eV/1.42eV/~1.00eV/0.67eV。所述GaInP/GaAs/InGaAs/Ge四结电池太阳能电池包括依次设置的Ge子电池30、InGaAs或GaInP的成核层03、InGaAs缓冲层04、第一隧道结31、渐变过渡层07、InGaAs子电池32、(In)GaAs键合层12、GaAs或GaInP键合层17、GaAs子电池33、第二隧道结34、GaInP子电池35及GaAs接触层28。 This specific embodiment provides a GaInP/GaAs/InGaAs/Ge four-junction solar cell grown in a front-mount manner, and the bandgap combination is 1.90eV/1.42eV/~1.00eV/0.67eV. The GaInP/GaAs/InGaAs/Ge four-junction cell solar cell includes Ge sub-cells 30, InGaAs or GaInP nucleation layer 03, InGaAs buffer layer 04, first tunnel junction 31, graded transition layer 07, InGaAs sub-cells arranged in sequence. battery 32 , (In)GaAs bonding layer 12 , GaAs or GaInP bonding layer 17 , GaAs sub-cell 33 , second tunnel junction 34 , GaInP sub-cell 35 and GaAs contact layer 28 .
所述Ge子电池30以及InGaAs子电池32按照远离Ge衬底的方向依次设置在所述Ge衬底上,形成带隙能量分别为1.0eV、0.67eV的第一双结太阳能电池。所述GaAs子电池33以及GaInP子电池35按照远离GaAs衬底14的方向生长,形成带隙能量分别为1.89eV、1.42eV的第二双结太阳能电池。剥离所述GaAs衬底14,所述第二双结太阳能电池与所述第一双结太阳能电池通过所述(In)GaAs键合层12以及GaAs或GaInP键合层17键合,形成四结太阳能电池。 The Ge sub-cells 30 and the InGaAs sub-cells 32 are sequentially arranged on the Ge substrate in a direction away from the Ge substrate, forming first double-junction solar cells with bandgap energies of 1.0 eV and 0.67 eV respectively. The GaAs sub-cells 33 and GaInP sub-cells 35 grow in a direction away from the GaAs substrate 14 to form second double-junction solar cells with bandgap energies of 1.89eV and 1.42eV respectively. The GaAs substrate 14 is peeled off, and the second double-junction solar cell is bonded to the first double-junction solar cell through the (In)GaAs bonding layer 12 and the GaAs or GaInP bonding layer 17 to form a quadruple junction Solar battery.
所述Ge子电池30包含材料为Ge的第一基区01,以及在第一基区01上设置的材料为Ge的第一发射区02。其中,第一基区01即为Ge衬底。 The Ge sub-cell 30 includes a first base region 01 made of Ge, and a first emitter region 02 made of Ge disposed on the first base region 01 . Wherein, the first base region 01 is a Ge substrate.
然后在所述Ge子电池30表面生长InGaAs或GaInP的成核层03,以及在成核层03表面生长InGaAs缓冲层04。作为可选实施方式,所述InGaAs缓冲层04的带隙大于0.67eV。 Then grow an InGaAs or GaInP nucleation layer 03 on the surface of the Ge sub-cell 30 , and grow an InGaAs buffer layer 04 on the surface of the nucleation layer 03 . As an optional implementation manner, the bandgap of the InGaAs buffer layer 04 is greater than 0.67eV.
所述第一隧道结31包含依次按照逐渐远离Ge子电池30方向设置的GaInP或(In)GaAs掺杂层04和(Al)GaAs掺杂层05。其中,(In)GaAs表示InGaAs或GaAs,(Al)GaAs表示AlGaAs或GaAs。作为可选实施方式,所述第一掺杂层05的掺杂类型为N型、第二掺杂层06的掺杂类型为P型。 The first tunnel junction 31 includes a GaInP or (In)GaAs doped layer 04 and an (Al)GaAs doped layer 05 sequentially arranged in a direction gradually away from the Ge subcell 30 . Here, (In)GaAs represents InGaAs or GaAs, and (Al)GaAs represents AlGaAs or GaAs. As an optional implementation manner, the doping type of the first doped layer 05 is N type, and the doping type of the second doped layer 06 is P type.
所述渐变过渡层07的材料为AlyGa1-x-yInxAs或Ga1-xInxP,用于实现Ge子电池30晶格常数到InGaAs子电池32晶格常数过渡。其中所述AlyGa1-x-yInxAs中x的范围为0~0.27,y的范围为0~0.4;而Ga1-xInxP中x的范围为0.48~0.78。所述渐变过渡层07的带隙大于1.0eV。 The material of the graded transition layer 07 is AlyGa1 -xyInxAs or Ga1 - xInxP , which is used to realize the transition from the lattice constant of the Ge subcell 30 to the lattice constant of the InGaAs subcell 32 . Wherein the range of x in Al y Ga 1-xy In x As is 0-0.27, the range of y is 0-0.4; and the range of x in Ga 1-x In x P is 0.48-0.78. The bandgap of the graded transition layer 07 is larger than 1.0eV.
所述InGaAs子电池32包含依次按照逐渐远离Ge子电池30方向设置的材料为AlGaInAs的第二背场层08、材料为InGaAs的第二基区09、材料为InGaAs的第二发射区10以及第二窗口层11,所述第二窗口层11的材料为GaInP、InGaAlAs或AlInP。 The InGaAs sub-cell 32 includes a second back field layer 08 made of AlGaInAs, a second base region 09 made of InGaAs, a second emitter region 10 made of InGaAs, and a second base region 09 made of InGaAs, which are arranged in a direction gradually away from the Ge sub-cell 30. The second window layer 11, the material of the second window layer 11 is GaInP, InGaAlAs or AlInP.
所述(In)GaAs键合层12的晶格常数与InGaAs子电池32的晶格常数相同。 The lattice constant of the (In)GaAs bonding layer 12 is the same as that of the InGaAs sub-cell 32 .
所述键合层17材料为GaAs或GaInP,厚度200-800nm。 The bonding layer 17 is made of GaAs or GaInP with a thickness of 200-800nm.
所述GaAs子电池33包含依次按照逐渐远离Ge子电池30方向设置的材料为GaInP或AlGaAs的第三背场层18、材料为GaAs的第三基区19、材料为GaAs的第三发射区20以及材料为Al(Ga)InP的第三窗口层21。 The GaAs sub-cell 33 includes a third back field layer 18 made of GaInP or AlGaAs, a third base region 19 made of GaAs, and a third emitter region 20 made of GaAs, which are arranged in a direction gradually away from the Ge sub-cell 30 And the third window layer 21 made of Al(Ga)InP.
所述第二隧道结34包含依次按照逐渐远离Ge子电池30方向设置的材料为GaInP或GaAs的第五掺杂层22,以及材料为(Al)GaAs的第六掺杂层23。作为可选实施方式,所述第五掺杂层22的掺杂类型为N型、第六掺杂层23的掺杂类型为P型。 The second tunnel junction 34 includes a fifth doped layer 22 made of GaInP or GaAs, and a sixth doped layer 23 made of (Al)GaAs, which are arranged in a direction gradually away from the Ge sub-cell 30 . As an optional implementation manner, the doping type of the fifth doped layer 22 is N type, and the doping type of the sixth doped layer 23 is P type.
所述GaInP子电池35包含依次按照逐渐远离Ge子电池30方向设置的材料为Al(Ga)InP的第四背场层24、材料为GaInP的第四基区25、材料为GaInP的第四发射区26以及材料为AlInP的第四窗口层27。 The GaInP sub-cell 35 includes a fourth back field layer 24 made of Al(Ga)InP, a fourth base region 25 made of GaInP, and a fourth emitter made of GaInP, which are arranged in a direction gradually away from the Ge sub-cell 30. region 26 and the fourth window layer 27 made of AlInP.
在所述GaInP子电池35的表面生长有GaAs接触层28作为欧姆接触层。作为可选实施方式,GaAs接触层28的掺杂类型为N型。 A GaAs contact layer 28 is grown on the surface of the GaInP sub-cell 35 as an ohmic contact layer. As an optional implementation manner, the doping type of the GaAs contact layer 28 is N type.
所述GaInP/GaAs/InGaAs/Ge四结太阳能电池进一步包括N电极36和P电极37。N电极36位于GaAs接触层28表面,P电极37位于Ge子电池30的背面。 The GaInP/GaAs/InGaAs/Ge four-junction solar cell further includes an N electrode 36 and a P electrode 37 . The N electrode 36 is located on the surface of the GaAs contact layer 28 , and the P electrode 37 is located on the back of the Ge sub-cell 30 .
第二具体实施方式 Second specific implementation
本具体实施方式提供一种采用正装方法制备GaInP/GaAs/InGaAs/Ge四结太阳能电池的方法。图2所示为本具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池的制备方法步骤流程图,接下来对图2所示的步骤做详细说明。 This specific embodiment provides a method for preparing a GaInP/GaAs/InGaAs/Ge four-junction solar cell using a front-mounting method. FIG. 2 is a flow chart of steps in the method for preparing a GaInP/GaAs/InGaAs/Ge quadruple-junction solar cell provided in this specific embodiment, and the steps shown in FIG. 2 will be described in detail next.
步骤S201,提供一Ge子电池。 Step S201, providing a sub-battery.
步骤S201进一步包括步骤:提供一用作Ge子电池30第一基区01的p型Ge衬底;在所述Ge衬底上通过P或As元素扩散形成Ge的第一发射区02,以形成Ge子电池30。 Step S201 further includes the steps of: providing a p-type Ge substrate used as the first base region 01 of the Ge sub-cell 30; forming a first emitter region 02 of Ge by diffusion of P or As elements on the Ge substrate to form Gelatin battery 30.
步骤S202,在Ge子电池表面依次生长InGaAs或GaInP的成核层、InGaAs缓冲层、第一隧道结、渐变过渡层、InGaAs子电池以及(In)GaAs键合层。本具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池在步骤S202后形成的结构图如图3所示。 Step S202 , growing an InGaAs or GaInP nucleation layer, an InGaAs buffer layer, a first tunnel junction, a graded transition layer, an InGaAs subcell, and an (In)GaAs bonding layer on the surface of the Ge subcell in sequence. The structure diagram of the GaInP/GaAs/InGaAs/Ge four-junction solar cell formed after step S202 provided in this specific embodiment is shown in FIG. 3 .
步骤S202进一步包括步骤:在InGaAs缓冲层04表面依次按照逐渐远离Ge子电池30方向生长材料为GaInP或GaAs的第一掺杂层05和材料为(Al)GaAs的第二掺杂层06,以形成第一隧道结31。其中,第一掺杂层05的掺杂类型为N型、第二掺杂层06的掺杂类型为P型。 Step S202 further includes the step of: growing a first doped layer 05 made of GaInP or GaAs and a second doped layer 06 made of (Al)GaAs on the surface of the InGaAs buffer layer 04 in a direction gradually away from the Ge subcell 30, to A first tunnel junction 31 is formed. Wherein, the doping type of the first doped layer 05 is N type, and the doping type of the second doped layer 06 is P type.
在步骤S202中,所述渐变过渡层07的材料为AlyGa1-x-yInxAs或Ga1-xInxP,其中AlyGa1-x-yInxAs中x的范围为0~0.27,y的范围为0~0.4,而Ga1-xInxP中x的范围为0.48~0.78。所述渐变过渡层07的带隙大于1.0eV,避免透过InGaAs电池的光子被渐变过渡层07吸收。通过晶格异变生长AlyGa1-x-yInxAs或Ga1-xInxP渐变过渡层07的方法释放应力,实现由Ge子电池30到InGaAs子电池32的过渡。 In step S202, the material of the gradient transition layer 07 is AlyGa 1-xy In x As or Ga 1-x In x P, wherein the range of x in AlyGa 1-xy In x As is 0~0.27 , the range of y is 0~0.4, while the range of x in Ga 1-x In x P is 0.48~0.78. The bandgap of the graded transition layer 07 is larger than 1.0 eV, so as to prevent photons passing through the InGaAs cell from being absorbed by the graded transition layer 07 . The stress is released by growing the AlyGa1 -xyInxAs or Ga1 - xInxP graded transition layer 07 by lattice anomaly, and the transition from the Ge subcell 30 to the InGaAs subcell 32 is realized.
作为可选的实施方式,AlyGa1-x-yInxAs或Ga1-xInxP的渐变过渡层07可以采用In组分和Al组分线性渐进的方法生长,使应力释放。作为可选的实施方式,AlyGa1-x-yInxAs或Ga1-xInxP渐变过渡层07可以采用In组分和Al组分步进的方法生长,通过形成多个界面促进应力释放同时抑制穿透位错到达有源区。作为可选的实施方式,AlyGa1-x-yInxAs或Ga1-xInxP的渐变过渡层07可以采用In组分和Al组分线性渐进和步进相结合的方法生长使应力释放,抑制穿透位错到达有源区。 As an optional implementation manner, the graded transition layer 07 of AlyGa1 -xyInxAs or Ga1 - xInxP can be grown by a method of linear progression of In composition and Al composition, so as to release the stress. As an optional embodiment, the AlyGa 1-xy In x As or Ga 1-x In x P graded transition layer 07 can be grown by stepping the In composition and the Al composition, and the stress can be promoted by forming multiple interfaces. The release simultaneously suppresses threading dislocations from reaching the active region. As an optional embodiment, the graded transition layer 07 of AlyGa 1-xy In x As or Ga 1-x In x P can be grown by a combination of linear gradual and stepwise steps of In composition and Al composition to make the stress release, inhibiting threading dislocations from reaching the active region.
步骤S202进一步包括步骤:在渐变过渡层07表面依次按照逐渐远离Ge子电池30方向生长材料为AlGaInAs的第二背场层08、材料为InGaAs的第二基区09、材料为InGaAs的第二发射区10以及第二窗口层11,其中,第二窗口层11的材料为GaInP、InGaAlAs或AlInP,以形成InGaAs子电池32。 Step S202 further includes the step of growing a second back field layer 08 made of AlGaInAs, a second base region 09 made of InGaAs, and a second emitter made of InGaAs on the surface of the gradient transition layer 07 in a direction gradually away from the Ge subcell 30. region 10 and the second window layer 11 , wherein the material of the second window layer 11 is GaInP, InGaAlAs or AlInP, so as to form the InGaAs sub-cell 32 .
步骤S203,提供一GaAs衬底。 Step S203, providing a GaAs substrate.
步骤S204,在GaAs衬底上依次生长GaAs缓冲层、AlAs牺牲层、GaAs或GaInP键合层、GaAs子电池、第二隧道结、GaInP子电池以及GaAs接触层。本具体实施方式提供的GaInP/GaAs/InGaAs/Ge四结太阳能电池在步骤S204后形成的结构图如图4所示。 Step S204, growing a GaAs buffer layer, an AlAs sacrificial layer, a GaAs or GaInP bonding layer, a GaAs subcell, a second tunnel junction, a GaInP subcell, and a GaAs contact layer sequentially on the GaAs substrate. The structure diagram of the GaInP/GaAs/InGaAs/Ge four-junction solar cell formed after step S204 provided in this specific embodiment is shown in FIG. 4 .
步骤S204进一步包括步骤:在GaAs或GaInP键合层17表面依次按照逐渐远离GaAs衬底14的方向生长材料为GaInP或AlGaAs的第三背场层18、材料为GaAs的第三基区19、材料为GaAs的第三发射区20以及材料为Al(Ga)InP的第三窗口层21,以形成GaAs子电池33。 Step S204 further includes the step of growing a third back field layer 18 made of GaInP or AlGaAs, a third base region 19 made of GaAs, and a material of A third emitter region 20 made of GaAs and a third window layer 21 made of Al(Ga)InP are used to form a GaAs sub-cell 33 .
步骤S204进一步包括步骤:在GaAs子电池33表面依次按照逐渐远离GaAs子电池33方向生长材料为GaInP或GaAs的第五掺杂层22以及材料为(Al)GaAs的第六掺杂层23,以形成第二隧道结34。 Step S204 further includes the step of: growing the fifth doped layer 22 made of GaInP or GaAs and the sixth doped layer 23 made of (Al)GaAs on the surface of the GaAs sub-cell 33 in a direction gradually away from the GaAs sub-cell 33, so as to A second tunnel junction 34 is formed.
步骤S204进一步包括步骤:在第二隧道结34表面依次按照逐渐远离GaAs子电池33方向生长材料为Al(Ga)InP的第四背场层24、GaInP的第四基区25、GaInP的第四发射区26以及AlInP的第四窗口层27,以形成GaInP子电池35。 Step S204 further includes the step of growing the fourth back field layer 24 made of Al(Ga)InP, the fourth base region 25 of GaInP, and the fourth emitter region 26 and a fourth window layer 27 of AlInP to form a GaInP sub-cell 35 .
作为可选的实施方式,在步骤S204中,在GaAs衬底14与GaAs或GaInP键合层17之间依次生长GaAs缓冲层15、AlAs牺牲层16;当需要去除GaAs衬底14时,采用选择性腐蚀液将AlAs牺牲层16腐蚀,实现GaAs衬底14的剥离。所述GaAs缓冲层15为低速生长的GaAs材料,厚度100-500nm;所述AlAs牺牲层16厚度为5-15nm;所述GaAs或GaInP键合层17厚度为200-800nm。 As an optional implementation, in step S204, a GaAs buffer layer 15 and an AlAs sacrificial layer 16 are sequentially grown between the GaAs substrate 14 and the GaAs or GaInP bonding layer 17; when the GaAs substrate 14 needs to be removed, select The AlAs sacrificial layer 16 is etched by an aggressive etchant to realize the peeling off of the GaAs substrate 14 . The GaAs buffer layer 15 is a low-speed growth GaAs material with a thickness of 100-500nm; the thickness of the AlAs sacrificial layer 16 is 5-15nm; the thickness of the GaAs or GaInP bonding layer 17 is 200-800nm.
步骤S205,从GaAs或GaInP键合层处将GaAs衬底剥离。 Step S205, peeling off the GaAs substrate from the GaAs or GaInP bonding layer.
可选地,将GaAs接触层28与Si或玻璃等基片相粘附,然后采用湿法腐蚀去除GaAs衬底14,比如采用选择性腐蚀液将AlAs牺牲层16腐蚀,实现GaAs衬底14的剥离。 Optionally, the GaAs contact layer 28 is adhered to a substrate such as Si or glass, and then the GaAs substrate 14 is removed by wet etching, for example, the AlAs sacrificial layer 16 is etched by a selective etching solution to realize the GaAs substrate 14. peel off.
步骤S206,将(In)GaAs键合层与GaAs或GaInP键合层键合。 Step S206, bonding the (In)GaAs bonding layer to the GaAs or GaInP bonding layer.
作为可选实施方式,所述GaInP/GaAs/InGaAs/Ge四结太阳能电池制备方法进一步包括N电极、P电极的制作步骤,包括:清洗除去外延层表面和背面的污染物;在清洗后的Ge子电池背面作P电极,在GaAs接触层表面制作栅状N电极,形成目标太阳能电池,如图1所示。 As an optional implementation, the method for preparing a GaInP/GaAs/InGaAs/Ge four-junction solar cell further includes the steps of manufacturing N electrodes and P electrodes, including: cleaning and removing pollutants on the surface and back of the epitaxial layer; The P electrode is made on the back of the sub-cell, and the grid-shaped N electrode is made on the surface of the GaAs contact layer to form the target solar cell, as shown in Figure 1.
上述步骤均采用MOCVD(MetalOrganicChemicalVaporDeposition,金属有机化合物化学气相沉淀)或MBE(MolecularBeamEpitaxy,分子束外延)方式生长。 The above steps are grown by MOCVD (MetalOrganicChemicalVaporDeposition, metal organic compound chemical vapor deposition) or MBE (MolecularBeamEpitaxy, molecular beam epitaxy).
若采用MOCVD法,则Ge层的N型掺杂原子为As或P,其余层N型掺杂原子为Si、Se、S或Te,P型掺杂原子为Zn、Mg或C; If the MOCVD method is used, the N-type dopant atoms of the Ge layer are As or P, the N-type dopant atoms of the remaining layers are Si, Se, S or Te, and the P-type dopant atoms are Zn, Mg or C;
若采用MBE法,则Ge层的N型掺杂原子为As或P,其余层N型掺杂原子为Si、Se、S、Sn或Te,P型掺杂原子为Be、Mg或C。 If the MBE method is used, the N-type dopant atoms of the Ge layer are As or P, the N-type dopant atoms of the remaining layers are Si, Se, S, Sn or Te, and the P-type dopant atoms are Be, Mg or C.
接下来给出本发明的一个实施例。 An example of the present invention is given next.
本实施例提供一采用MOCVD方法生长的GaInP/GaAs/InGaAs/Ge四结太阳能电池,如图3及图4所示,包括: This embodiment provides a GaInP/GaAs/InGaAs/Ge four-junction solar cell grown by MOCVD method, as shown in Figure 3 and Figure 4, including:
(1)以P型Ge衬底为Ge子电池30的第一基区01,在P型Ge衬底表面通过P/As源扩散形成N型掺杂约2×1018cm-3的Ge子电池30的第一发射区02,从而形成Ge子电池30;然后在N型第一发射区02表面生长InGaAs或GaInP的成核层03,以及N型掺杂约3×1017cm-3、厚度为0.1微米的InGaAs缓冲层04。 (1) The P-type Ge substrate is used as the first base region 01 of the Ge sub-cell 30, and N-type doped Ge sub-cells of about 2×10 18 cm -3 are formed on the surface of the P-type Ge substrate by diffusion of the P/As source. The first emitter region 02 of the battery 30, thereby forming a Ge sub-cell 30; then grow an InGaAs or GaInP nucleation layer 03 on the surface of the N-type first emitter region 02, and N-type doping about 3×10 17 cm -3 , InGaAs buffer layer 04 with a thickness of 0.1 μm.
(2)在缓冲层04表面生长N型掺杂浓度大于1×1019cm-3以上、厚度为0.015微米的GaInP或GaAs的第一掺杂层05,然后在第一掺杂层05表面生长P型掺杂浓度大于1×1019cm-3、厚度为0.015微米的(Al)GaAs的第二掺杂层06,从而形成第一隧道结31。 (2) On the surface of the buffer layer 04, grow a first doped layer 05 of GaInP or GaAs with an N-type doping concentration greater than 1×10 19 cm -3 and a thickness of 0.015 μm, and then grow on the surface of the first doped layer 05 The second doped layer 06 of (Al)GaAs with a p-type doping concentration greater than 1×10 19 cm −3 and a thickness of 0.015 μm forms a first tunnel junction 31 .
(3)在第一隧道结31表面生长P型掺杂4×1017cm-3、厚度为约3微米的AlyGa1-x-yInxAs或Ga1-xInxP的渐变过渡层07,实现Ge子电池30晶格常数到InGaAs子电池32晶格常数过渡。 (3) A graded transition layer of AlyGa 1-xy In x As or Ga 1-x In x P with a P-type doping of 4×10 17 cm -3 and a thickness of about 3 microns grown on the surface of the first tunnel junction 31 07. Realize the transition from the lattice constant of the Ge sub-cell 30 to the lattice constant of the InGaAs sub-cell 32 .
(4)在渐变过渡层07表面生长P型掺杂浓度约1×1018cm-3、厚度为0.1微米的AlGaInAs层作为InGaAs子电池32的第二背场层08,然后在第二背场层08表面生长P型掺杂浓度约3×1017cm-3、厚度为3.0微米的InGaAs层作为InGaAs子电池32的第二基区09,再在第二基区09表面生长N型掺杂浓度约2×1018cm-3、厚度为0.2微米的InGaAs层作为InGaAs子电池32的第二发射区10,在第二发射区10表面生长N型高掺杂、厚度为0.05微米的GaInP、InGaAlAs或AlInP层作为InGaAs子电池32的第二窗口层11。 (4) grow an AlGaInAs layer with a P-type doping concentration of about 1×10 18 cm -3 and a thickness of 0.1 micron on the surface of the gradient transition layer 07 as the second back field layer 08 of the InGaAs sub-cell 32 , and then in the second back field An InGaAs layer with a P-type doping concentration of about 3×10 17 cm -3 and a thickness of 3.0 μm is grown on the surface of layer 08 as the second base region 09 of the InGaAs sub-cell 32 , and then N-type doping is grown on the surface of the second base region 09 An InGaAs layer with a concentration of about 2×10 18 cm -3 and a thickness of 0.2 μm is used as the second emitter region 10 of the InGaAs sub-cell 32 , and N-type highly doped GaInP with a thickness of 0.05 μm is grown on the surface of the second emitter region 10 . The InGaAlAs or AlInP layer serves as the second window layer 11 of the InGaAs sub-cell 32 .
(5)在InGaAs子电池32的第二窗口层11表面生长N型掺杂浓度约4×1018cm-3、厚度0.5微米的InGaAs键合层12,InGaAs键合层12的晶格常数与InGaAs子电池32的晶格常数相同。 (5) On the surface of the second window layer 11 of the InGaAs sub-cell 32 grow an InGaAs bonding layer 12 with an N-type doping concentration of about 4×10 18 cm -3 and a thickness of 0.5 μm. The lattice constant of the InGaAs bonding layer 12 is the same as The lattice constants of the InGaAs subcells 32 are the same.
(6)在GaAs衬底14上生长厚度0.3微米的非掺杂GaAs缓冲层15,接下来生长0.01微米的AlAs牺牲层16与P型掺杂浓度约4×1018cm-3、厚度0.5微米的GaAs键合层17。 (6) Grow a non-doped GaAs buffer layer 15 with a thickness of 0.3 microns on the GaAs substrate 14, and then grow a 0.01 micron AlAs sacrificial layer 16 with a P-type doping concentration of about 4×10 18 cm -3 and a thickness of 0.5 microns GaAs bonding layer 17.
(7)在GaAs键合层17表面生长P型掺杂浓度约1×1018cm-3、厚度0.1微米的AlGaAs层作为GaAs子电池33的第三背场层18,接下来生长P型掺杂浓度约1×1017cm-3、厚度约3微米的GaAs层作为GaAs子电池33的第三基区19,在第三基区19表面生长N型掺杂浓度约2×1018cm-3、厚度0.15微米的GaAs层作为GaAs子电池33的第三发射区20,在第三发射区20表面生长一层N型高掺杂、厚度0.05微米的Al(Ga)InP层作为GaAs子电池33的第三窗口层21,以减少光生载流子的复合。 (7) An AlGaAs layer with a P-type doping concentration of about 1×10 18 cm -3 and a thickness of 0.1 μm is grown on the surface of the GaAs bonding layer 17 as the third back field layer 18 of the GaAs sub-cell 33 , and then a P-type doping layer is grown. A GaAs layer with a dopant concentration of about 1×10 17 cm -3 and a thickness of about 3 microns is used as the third base region 19 of the GaAs sub-cell 33 , and an N-type dopant concentration of about 2×10 18 cm -3 is grown on the surface of the third base region 19 . 3. A GaAs layer with a thickness of 0.15 microns is used as the third emitter region 20 of the GaAs sub-cell 33, and a layer of N-type highly doped Al(Ga)InP layer with a thickness of 0.05 microns is grown on the surface of the third emitter region 20 as the GaAs sub-cell 33 of the third window layer 21 to reduce the recombination of photogenerated carriers.
(8)在GaAs子电池33表面生长N型掺杂浓度大于1×1019cm-3、厚度0.015微米的GaInP或GaAs的第五掺杂层22,在第五掺杂层22表面生长P型掺杂浓度大于1×1019cm-3以上、厚度0.015微米的(Al)GaAs的第六掺杂层23,从而形成第二隧道结34; (8) A fifth doped layer 22 of GaInP or GaAs with an N-type doping concentration greater than 1×10 19 cm -3 and a thickness of 0.015 μm is grown on the surface of the GaAs sub-cell 33 , and a P-type doped layer is grown on the surface of the fifth doped layer 22 Doping the sixth doped layer 23 of (Al)GaAs with a concentration greater than 1×10 19 cm −3 and a thickness of 0.015 μm, so as to form a second tunnel junction 34 ;
(9)在第二隧道结34表面生长P型掺杂浓度约2×1018cm-3、厚度0.05微米的Al(Ga)InP层作为GaInP子电池35的第四背场层24,在第四背场层24表面生长P型掺杂浓度约为1×1017cm-3、厚度0.5微米的GaInP层作为GaInP子电池35的第四基区25,再在第四基区25表面生长N型掺杂浓度约为2×1018cm-3、厚度0.2微米的GaInP层作为GaInP子电池35的第四发射区26,在第四发射区26表面生长N型高掺杂、厚度0.02微米的AlInP层作为GaInP子电池35的第四窗口层27。 (9) An Al(Ga)InP layer with a P-type doping concentration of about 2×10 18 cm -3 and a thickness of 0.05 μm is grown on the surface of the second tunnel junction 34 as the fourth back field layer 24 of the GaInP sub-cell 35 . A GaInP layer with a P-type doping concentration of approximately 1×10 17 cm -3 and a thickness of 0.5 μm is grown on the surface of the four back field layers 24 as the fourth base region 25 of the GaInP sub-cell 35 , and N A GaInP layer with an N-type doping concentration of about 2×10 18 cm -3 and a thickness of 0.2 microns is used as the fourth emitter region 26 of the GaInP sub-cell 35 , and a highly N-type doped layer with a thickness of 0.02 microns is grown on the surface of the fourth emitter region 26 . The AlInP layer serves as the fourth window layer 27 of the GaInP sub-cell 35 .
(10)然后在GaInP子电池35表面生长N型掺杂浓度约为6×1018cm-3、厚度0.5微米的GaAs层作为GaInP子电池35的接触层28,用于形成欧姆接触。 (10) Then grow a GaAs layer with an N-type doping concentration of about 6×10 18 cm −3 and a thickness of 0.5 μm on the surface of the GaInP sub-cell 35 as the contact layer 28 of the GaInP sub-cell 35 for forming an ohmic contact.
(11)采用HF酸作为选择性腐蚀液,去除AlAs牺牲层16,实现GaAs衬底14的剥离;然后将InGaAs键合层12与GaAs键合层17键合。 (11) Using HF acid as a selective etching solution to remove the AlAs sacrificial layer 16 to realize the peeling off of the GaAs substrate 14 ; and then bonding the InGaAs bonding layer 12 to the GaAs bonding layer 17 .
(二)电极制备工艺 (2) Electrode preparation process
在P型第一基区01背面和N型GaAs的接触层28表面分别制备P电极37、N电极36,获得所需的太阳能电池,所述太阳能电池的结构如图1所示。 A P electrode 37 and an N electrode 36 are respectively prepared on the back of the P-type first base region 01 and the surface of the N-type GaAs contact layer 28 to obtain the required solar cell. The structure of the solar cell is shown in FIG. 1 .
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be considered Be the protection scope of the present invention.
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