CN102826701B - Method for deep purification of leachate by using single factor separation - Google Patents
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Abstract
渗沥液单因子分离深度净化方法:对含有气态污染物的水蒸气与含有高沸点污染物的浓缩渗沥液进行气液分离;将水蒸气变成过热水蒸气后与低沸点污染物提取剂溶液进行气液接触,使低沸点污染物提取剂溶液对过热水蒸气中的气态污染物进行吸收和中和,将其转化为高沸点中和产物从过热蒸气中分离出来,含有气态污染物的过热水蒸气被低沸点污染物提取剂溶液吸收了气态污染物后,将其冷凝,冷凝水排出进行回收处理。本发明方法仅仅利用渗沥液中水和各种污染物沸点不同这一单独因子进行深度净化,具有工艺简单、所需设备成本和处理费用低、能够对渗沥液实现高效、深度处理的优点。Leachate single-factor separation deep purification method: gas-liquid separation of water vapor containing gaseous pollutants and concentrated leachate containing high-boiling point pollutants; water vapor is converted into superheated steam and then extracted with low-boiling point pollutants The extraction agent solution is used for gas-liquid contact, so that the low-boiling point pollutant extractant solution absorbs and neutralizes the gaseous pollutants in the superheated steam, and converts them into high-boiling point neutralized products that are separated from the superheated steam, containing gaseous pollutants After the superheated water vapor of the substance is absorbed by the low-boiling point pollutant extractant solution, the gaseous pollutants are condensed, and the condensed water is discharged for recycling. The method of the present invention only utilizes the single factor of different boiling points of water in the leachate and various pollutants to carry out deep purification, and has the advantages of simple process, low equipment cost and treatment cost, and can realize high-efficiency and advanced treatment of the leachate .
Description
技术领域 technical field
本发明属污水处理技术领域,具体涉及一种垃圾的渗沥液的处理方法。The invention belongs to the technical field of sewage treatment, and in particular relates to a treatment method for leachate of garbage.
背景技术 Background technique
对于各种污染物浓度高、成分复杂、高毒性或者可生化性差的垃圾渗沥液,其中的污染物浓度是普通污水的百倍以上,极难处理,处理后还会产生大量污泥和浓缩液,成为长期不易解决的行业性难题。For landfill leachate with high concentration of pollutants, complex components, high toxicity or poor biodegradability, the concentration of pollutants in it is more than 100 times that of ordinary sewage, which is extremely difficult to treat, and a large amount of sludge and concentrated liquid will be produced after treatment. , has become a long-term industrial problem that is not easy to solve.
现有渗沥液处理方法存在的问题主要有:The problems existing in the existing leachate treatment methods mainly include:
生物法:设备体积大,需投加炭源,去除不彻底,产生大量污泥;Biological method: the equipment is large in size, and carbon sources need to be added, the removal is not complete, and a large amount of sludge is generated;
吹脱法:能耗高,药耗高,去除不彻底,易受环境条件影响;Blow-off method: high energy consumption, high drug consumption, incomplete removal, easily affected by environmental conditions;
吸附法:设备成本高,药耗高,再生频繁,冲洗水需要二次处理;Adsorption method: high equipment cost, high drug consumption, frequent regeneration, and secondary treatment of flushing water;
氧化法:设备成本高,药耗/能耗极高;Oxidation method: high equipment cost, high drug consumption/energy consumption;
纳滤法:由于渗沥液属于高浓度污染物,因此膜污染严重;由于小分子污染物与水分子大小相近,因此去除率低,不易达标;产生大量浓缩液,处置困难。Nanofiltration method: Because the leachate is a high-concentration pollutant, the membrane is seriously polluted; because the small molecular pollutants are similar in size to water molecules, the removal rate is low and it is difficult to meet the standard; a large amount of concentrated liquid is produced, which is difficult to dispose of.
反渗透法:能耗较高;由于渗沥液属于高浓度污染物,因此膜污染严重;由于小分子污染物与水分子大小相近,因此去除不彻底,不易达标;产生大量浓缩液,处置困难。Reverse osmosis method: high energy consumption; because the leachate is a high-concentration pollutant, the membrane is seriously polluted; because the small molecular pollutants are similar in size to water molecules, the removal is not thorough and difficult to meet the standard; a large amount of concentrated liquid is produced, which is difficult to dispose of .
以上任何一种处理方法都不能满足排放标准,现在工程上普遍采用的处理方法是将混凝、沉淀,生物厌氧消化、生物好氧处理,生物硝化和反硝化处理,膜生化反应器、各种氧化剂配合各种催化剂、触媒、紫外光、超声波处理、纳滤膜/反渗透膜处理等的反复组合和叠加,涉及多种物理因子、多种化学因子以及多种生物氧化因子。但是所有这些多因子的组合处理方法都普遍存在着设备数量众多、体积庞大,易受水质和环境条件影响,多种处理因子之间相互影响和干扰,系统的能耗高、药耗高、操作管理难度高,不能适应不同时期的渗沥液,去除不彻底,不易达到排放标准,处理过程中产生大量更加难以处理的浓缩液和污泥。None of the above treatment methods can meet the emission standards. The treatment methods commonly used in engineering now are coagulation, sedimentation, biological anaerobic digestion, biological aerobic treatment, biological nitrification and denitrification treatment, membrane biochemical reactor, various The repeated combination and superposition of a variety of oxidants with various catalysts, catalysts, ultraviolet light, ultrasonic treatment, nanofiltration membrane/reverse osmosis membrane treatment, etc., involves a variety of physical factors, chemical factors and biological oxidation factors. However, all these multi-factor combined treatment methods generally have a large number of equipment, large volume, and are easily affected by water quality and environmental conditions. Multiple treatment factors affect and interfere with each other, and the system has high energy consumption, high chemical consumption, and high operating costs. The management is difficult, it cannot adapt to leachate in different periods, the removal is not thorough, it is difficult to meet the discharge standard, and a large amount of concentrated liquid and sludge that are more difficult to handle are produced during the treatment process.
上述多种因子组合处理方法(也称多因子法)都会产生大量难以处置的污泥和浓缩液(占渗沥液总量的30%~40%以上),长期以来多数都是将这些污泥和浓缩液回灌到填埋场,后果是造成填埋场内渗沥液中污染物的浓度持续升高,在3-4年内后即会逐步接近能够处理浓度的上限,至使处理效率降低直至失效,而垃圾填埋场的典型设计寿命为十几年,因而留下重大后患。The above-mentioned multi-factor combination treatment method (also known as multi-factor method) will produce a large amount of sludge and concentrate that is difficult to dispose of (accounting for more than 30% to 40% of the total leachate), and for a long time most of these sludge The result is that the concentration of pollutants in the leachate in the landfill will continue to increase, and it will gradually approach the upper limit of the concentration that can be treated within 3-4 years, so that the treatment efficiency will be reduced. Until it fails, and the typical design life of the landfill is more than ten years, thus leaving major troubles.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种工艺简单、所需设备成本和处理费用低、能够对垃圾渗沥液实现高效、三相分离深度处理的渗沥液单因子分离深度净化方法。The technical problem to be solved by the present invention is to provide a leachate single-factor separation advanced purification method with simple process, low equipment cost and treatment cost, high efficiency and three-phase separation advanced treatment of landfill leachate.
解决上述问题的技术方案是:本发明方法,包含下述内容:The technical solution for solving the above problems is: the inventive method comprises the following content:
A、加热渗沥液,产生水蒸气,渗沥液中的低沸点污染物汽化为气态污染物进入水蒸气,对含有气态污染物的水蒸气与含有高沸点污染物的浓缩渗沥液进行气液分离;A. Heating the leachate to generate water vapor, the low-boiling point pollutants in the leachate are vaporized into gaseous pollutants and enter the water vapor, and the water vapor containing gaseous pollutants and the concentrated leachate containing high-boiling point pollutants are vaporized liquid separation;
B、将分离出的含有气态污染物的水蒸气通过过热发生器,使其成为过热水蒸气,将过热水蒸气与低沸点污染物提取剂溶液进行气液接触,使低沸点污染物提取剂溶液对过热水蒸气中的气态污染物进行吸收和中和,将其转化为高沸点中和产物从过热水蒸气中分离出来;B. Pass the separated water vapor containing gaseous pollutants through the superheated generator to make it into superheated steam, and make gas-liquid contact between the superheated steam and the low-boiling point pollutant extractant solution to extract low-boiling point pollutants The agent solution absorbs and neutralizes the gaseous pollutants in the superheated steam, converts them into high-boiling point neutralization products and separates them from the superheated steam;
C、将过热水蒸气与低沸点污染物提取剂溶液进行气液接触时,利用控制过热水蒸气的过热度来阻止过热水蒸气向低沸点污染物提取剂溶液的凝结,使低沸点污染物提取剂溶液不被稀释;同时利用过热水蒸气的过热值使低沸点污染物提取剂溶液中的水分得到部分汽化,以提高低沸点污染物提取剂溶液中中和产物的浓度;C. When the superheated steam is in gas-liquid contact with the low boiling point pollutant extractant solution, the superheated degree of superheated steam is controlled to prevent the condensation of the superheated steam to the low boiling point pollutant extractant solution, so that the low boiling point The pollutant extractant solution is not diluted; at the same time, the water in the low boiling point pollutant extractant solution is partially vaporized by using the superheat value of the superheated steam to increase the concentration of the neutralized product in the low boiling point pollutant extractant solution;
D、含有气态污染物的过热水蒸气被低沸点污染物提取剂溶液吸收了气态污染物后,将其冷凝,冷凝水排出进行回收处理。D. After the superheated steam containing gaseous pollutants is absorbed by the low boiling point pollutant extractant solution, the gaseous pollutants are condensed, and the condensed water is discharged for recycling.
进一步地,控制过热水蒸气的过热度高于饱和水蒸气温度3℃至40℃,并且过热度高于低沸点污染物提取剂溶液的沸点温度至少1℃以上;Further, the degree of superheat of the superheated steam is controlled to be 3°C to 40°C higher than the temperature of the saturated water vapor, and the degree of superheat is at least 1°C higher than the boiling point temperature of the low boiling point pollutant extractant solution;
本发明方法是仅利用水和各种污染物之间沸点(汽化或凝结温度)的差异这种单独一个因子的方法将污染物彻底分离出来,因此称为单因子分离法;The method of the present invention uses only the difference of the boiling point (vaporization or condensation temperature) between water and various pollutants to completely separate the pollutants, so it is called a single factor separation method;
本发明方法所述的described in the method of the present invention
高沸点污染物:是指渗沥液中沸点高于水的各种污染物;High boiling point pollutants: refers to various pollutants in the leachate whose boiling point is higher than that of water;
低沸点污染物:是指渗沥液中沸点接近或低于水的各种污染物;Low boiling point pollutants: refers to various pollutants in leachate whose boiling point is close to or lower than that of water;
低沸点污染物提取剂溶液:是指能与过热水蒸气中的低沸点气态污染物发生中和反应生成不易挥发的可溶性盐类物质的酸性或碱性水溶液,或是含有这类酸性或碱性水溶液的高沸点有机溶剂。Low-boiling point pollutant extractant solution: refers to the acidic or alkaline aqueous solution that can neutralize the low-boiling point gaseous pollutants in superheated steam to form non-volatile soluble salts, or contain such acidic or alkaline High-boiling organic solvents for aqueous solutions.
含有气态污染物的过热水蒸气与低沸点污染物提取剂进行气液接触后,会产生向低沸点污染物提取剂液体表面发生传质的过程,然后在液体中被中和,转化为高沸点的可溶性盐类,不能再进入到水蒸气中,从而通过传质分离达到与过热水蒸气分离的目的。After the superheated steam containing gaseous pollutants is in gas-liquid contact with the low boiling point pollutant extractant, a process of mass transfer to the liquid surface of the low boiling point pollutant extractant will occur, and then be neutralized in the liquid and converted into high Soluble salts at the boiling point can no longer enter the water vapor, so that the purpose of separation from the superheated steam can be achieved through mass transfer separation.
渗沥液中的大多数污染物,包括最难处理的、毒性最大的、种类最多的污染物,都是高沸点污染物,本发明方法对垃圾渗沥液加热产生水蒸气后,使渗沥液中的低沸点污染物变成气态进入水蒸气,高沸点污染物则被保留在浓缩后的渗沥液里,经气液分离将渗沥液中易于挥发的低沸点污染物转化为气态污染物和水蒸气一起被提取出来,使渗沥液变成体积大为缩小的浓缩液,浓缩液里含的污染物主要是高沸点污染物,渗沥液中所含的易挥发造成二次污染的低沸点有害物质则被分离出去,由于这种浓缩渗沥液体积大为缩小,因此易于进行回收处理;又由于其不含易挥发污染物,因此在回收处理时不会造成二次污染。Most of the pollutants in the leachate, including the most difficult to handle, the most toxic, and the most diverse pollutants, are all high-boiling point pollutants. After the method of the present invention heats the landfill leachate to generate water vapor, the leachate The low-boiling point pollutants in the liquid become gaseous and enter the water vapor, while the high-boiling point pollutants are retained in the concentrated leachate, and the easily volatile low-boiling point pollutants in the leachate are converted into gaseous pollutants through gas-liquid separation The pollutants and water vapor are extracted together, so that the leachate becomes a concentrated solution with a greatly reduced volume. The pollutants contained in the concentrated solution are mainly high-boiling point pollutants, and the volatile substances contained in the leachate cause secondary pollution. The harmful substances with low boiling point are separated out. Since the volume of this concentrated leachate is greatly reduced, it is easy to recycle; and because it does not contain volatile pollutants, it will not cause secondary pollution during recycling.
对于分离出的含有低沸点气态污染物的水蒸气,本发明方法使其变成过热水蒸气后再与低沸点污染物提取剂溶液进行充分的气液接触,过热水蒸气中的气态污染物与低沸点污染物提取剂溶液之间在气液之间发生传质过程,气态污染物进入液体后与低沸点污染物提取剂发生中和反应转化为高沸点化合物,从而可通过气液接触使平衡不断向液态转移,达到将低沸点气态污染物从过热水蒸气中分离出来的目的。For the separated water vapor containing low-boiling gaseous pollutants, the method of the present invention makes it into superheated steam and then carries out sufficient gas-liquid contact with the low-boiling point pollutants extractant solution, and the gaseous pollution in the superheated vapor The gas-liquid mass transfer process occurs between the substance and the low-boiling point pollutant extractant solution. After the gaseous pollutant enters the liquid, it undergoes a neutralization reaction with the low-boiling point pollutant extractant and transforms into a high-boiling point compound, which can be obtained through gas-liquid contact. The balance is continuously shifted to the liquid state to achieve the purpose of separating low-boiling gaseous pollutants from superheated steam.
在气液接触时,经过传质过程,低沸点污染物提取剂溶液中逐步会含有较高浓度的溶解性物质,如酸和中和产物盐,或者碱和中和产物盐,造成该溶液的沸点的升高,当低沸点污染物提取剂溶液的沸点升高超过水蒸气凝结温度时,会引起水蒸气在低沸点污染物提取剂溶液表面的凝结而使溶液被稀释,所以本发明在将含有气态污染物的水蒸气进行传质分离前,先将其变成过热水蒸气,再将过热水蒸气与低沸点污染物提取剂溶液进行气液接触,这样就可以利用过热水蒸气的过热度来阻止水蒸气向低沸点污染物提取剂溶液的凝结,避免低沸点污染物提取剂溶液被冷凝水稀释;同时还可以利用过热水蒸气高于低沸点污染物提取剂溶液沸点升高值的那部分过热的显热热值,使低沸点污染物提取剂溶液中的水分得到部分汽化,提高低沸点污染物提取剂溶液中中和产物的浓度,达到节能的目的,并为进一步的高效分离创造条件。During the gas-liquid contact, through the mass transfer process, the low boiling point pollutant extractant solution will gradually contain a higher concentration of soluble substances, such as acid and neutralization product salt, or alkali and neutralization product salt, resulting in the solution The raising of boiling point, when the boiling point of low-boiling point pollutant extracting agent solution rises beyond water vapor condensation temperature, can cause the condensation of water vapor on the surface of low boiling point pollutant extracting agent solution and make solution be diluted, so the present invention will Before the water vapor containing gaseous pollutants undergoes mass transfer separation, it is first turned into superheated steam, and then the superheated steam is contacted with the low boiling point pollutant extractant solution in gas-liquid contact, so that the superheated steam can be used The degree of superheat prevents the condensation of water vapor to the low-boiling point pollutant extractant solution, avoiding the dilution of the low-boiling point pollutant extractant solution by condensed water; The superheated sensible heat value of the high value can partially vaporize the moisture in the low boiling point pollutant extractant solution, increase the concentration of neutralization products in the low boiling point pollutant extractant solution, achieve the purpose of energy saving, and provide further Create conditions for efficient separation.
在气液接触过程中,低沸点污染物提取剂溶液还能起到冷却过热水蒸气、降低其过热值、使后续换热冷凝效率得到提高的作用;这样,就可以代替向过热水蒸气中喷射冷却水来降低其过热值的工艺过程,取得节省能源和设备的积极效果。During the gas-liquid contact process, the low-boiling point pollutant extractant solution can also cool the superheated steam, reduce its superheat value, and improve the subsequent heat exchange and condensation efficiency; thus, it can replace the superheated steam In the process of spraying cooling water to reduce its superheat value, the positive effect of saving energy and equipment is achieved.
采用本发明方法,可以将渗沥液深度分离成易于进行回收处理、且在回收处理中不会造成二次污染的产物。By adopting the method of the invention, the leachate can be deeply separated into products that are easy to recover and will not cause secondary pollution in the recovery process.
本发明方法仅仅利用渗沥液中水和各种污染物沸点不同这一单独因子(单因子)进行深度净化,效果却好于采用多种物理因子、多种化学因子以及多种生物氧化因子(多因子)组合的净化方法;并且具有工艺简单、所需设备成本和处理费用低、能够对渗沥液实现高效、深度处理的优点。The method of the present invention only uses the single factor (single factor) of different boiling points of water in the leachate and various pollutants for deep purification, but the effect is better than that of using multiple physical factors, multiple chemical factors and multiple biological oxidation factors ( Multi-factor) combined purification method; and has the advantages of simple process, low equipment cost and treatment cost, and can achieve high-efficiency and advanced treatment of leachate.
附图说明Description of drawings
图1、本发明方法流程示意图Fig. 1, schematic flow chart of the method of the present invention
图2、本发明方法实施例1工艺流程图Fig. 2, process flow chart of the present invention's method embodiment 1
图3、实施本发明实施例1方法所用的设备结构示意图Fig. 3, implement the equipment structure diagram used for the method of embodiment 1 of the present invention
图4、实施本发明实施例2方法所用的设备结构示意图Fig. 4, implement the equipment structure diagram used for the method of
具体实施方式 Detailed ways
实施例1Example 1
图2是本实施例工艺流程图,图3是实施本实施例所采用的装置结构示意图.Fig. 2 is the process flow diagram of this embodiment, and Fig. 3 is a schematic diagram of the device structure used in implementing this embodiment.
本例采用显热热交换装置4对渗沥液进行预热,再用潜热热交换装置3对渗沥液进行加热,产生蒸气,过程是:In this example, the sensible
由渗沥液供给装置8泵入的渗沥液经显热热交换装置4的加热侧和潜热热交换装置3的蒸发侧加热后经节流阀7进入气液分离装置5;The leachate pumped by the
在气液分离装置5里分离出的含有低沸点气态污染物的水蒸气从气液分离装置5的水蒸气出口51输出,经过热发生装置生成过热蒸气,本例的过热发生装置是气体压缩机1,通过对含有气态污染物的水蒸气进行机械动力增压将其变成过热蒸气,本例将水蒸气的压力由1atm提高至1.2atm,使水蒸气冷凝温度提高,由于压缩能量的输入,水蒸气的温度得到更多上升成为过热水蒸气;The water vapor containing low-boiling gaseous pollutants separated in the gas-
然后将通过过热发生器形成的过热水蒸气输入到气液接触装置2里,与该装置里处于沸点的低沸点污染物提取剂溶液进行气液接触,本例气液接触装置2采用的是塔板式气液接触装置,也可以采用喷淋装置和/或气液微分接触式装置。Then, the superheated steam formed by the superheat generator is input into the gas-
如果过热水蒸气中含有的是气态碱性污染物,低沸点污染物提取剂溶液就采用能与其发生中和反应的酸性水溶液(例如可采用盐酸、硫酸、硝酸之类的酸性水溶液),经过充分的气液接触,水蒸气中的气态碱性污染物被吸附进入低沸点污染物提取剂溶液中并与酸性水溶液发生中和反应生成高沸点的不易挥发的可溶性盐类物质。If the superheated steam contains gaseous alkaline pollutants, the low-boiling point pollutant extractant solution uses an acidic aqueous solution that can neutralize it (for example, an acidic aqueous solution such as hydrochloric acid, sulfuric acid, or nitric acid can be used). With sufficient gas-liquid contact, the gaseous basic pollutants in the water vapor are adsorbed into the low-boiling point pollutant extractant solution and neutralized with the acidic aqueous solution to form high-boiling point non-volatile soluble salts.
如果水蒸气中含有的是气态酸性污染物(例如H2S、有机酸类的酸性物质),低沸点污染物提取剂溶液就采用能与其发生中和反应的碱性水溶液(例如可采用氢氧化钠、碳酸钠之类的碱性水溶液),经过充分的气液接触,水蒸气中的气态酸性污染物被吸附进入低沸点污染物提取剂溶液中并与碱性水溶液发生中和反应生成高沸点的不易挥发的可溶性盐类物质。If the water vapor contains gaseous acidic pollutants (such as H2S, acidic substances of organic acids), the low-boiling point pollutant extractant solution uses an alkaline aqueous solution that can neutralize it (for example, sodium hydroxide, Alkaline aqueous solution such as sodium carbonate), after sufficient gas-liquid contact, the gaseous acidic pollutants in the water vapor are adsorbed into the low-boiling point pollutant extractant solution and neutralized with the alkaline aqueous solution to form high-boiling point Volatile soluble salts.
本例气液接触装置2设有循环喷淋装置23,用于使气液接触装置2下部的低沸点污染物提取剂溶液不断循环到装置上部进行喷淋,与输入的过热水蒸气进行充分的气液接触。这样使污染物提取剂溶液可以持续地被循环性的蒸发浓缩,反复吸收过热蒸气中的气态污染物,使污染物提取剂溶液中吸收的污染物浓度达到较高程度。再将达到一定浓度的低沸点污染物提取剂溶液中的中和产物分离出来进行回收处理;The gas-
本例过热水蒸气的过热度高于饱和水蒸气温度11℃,并且过热度高于低沸点污染物提取剂溶液的沸点温度7℃以上;In this example, the degree of superheat of the superheated steam is 11°C higher than the temperature of saturated water vapor, and the degree of superheat is 7°C higher than the boiling temperature of the low-boiling point pollutant extractant solution;
通常,本发明对水蒸气过热度的控制应使过热度高于饱和水蒸气温度3℃至40℃,并且过热度高于低沸点污染物提取剂溶液的沸点温度至少1℃以上;Usually, the present invention controls the degree of superheat of water vapor so that the degree of superheat is 3°C to 40°C higher than the temperature of saturated water vapor, and the degree of superheat is at least 1°C higher than the boiling point temperature of the low boiling point pollutant extractant solution;
这是因为,低沸点污染物提取剂的水溶液中含有一定浓度的低沸点污染物提取剂以及中和产物的溶解物(例如盐酸与氯化铵的溶解物,或者氢氧化钠与乙酸钠的溶解物等),当传质过程使低沸点污染物提取剂溶液中溶解物浓度升高时,会造成溶液的沸点升高,引起过热水蒸气在低沸点污染物提取剂溶液表面的冷凝而将其稀释;例如与饱和水蒸气接触时低沸点污染物提取剂溶液中的溶解物只能达到很低的浓度。本例通过使水蒸气过热值高于沸点升高值,就可避免使低沸点污染物提取剂溶液被冷凝水稀释,从而能够实现通过低沸点污染物提取剂溶液的不断循环吸收使所含溶解物达到更高的浓度,当过热水蒸气的过热度高于饱和水蒸气温度3℃以上时,低沸点污染物提取剂溶液中所含溶解物的浓度至少可以达到10%以上。This is because the aqueous solution of the low-boiling point pollutant extractant contains a certain concentration of the low-boiling point pollutant extractant and the dissolved matter of the neutralized product (such as the dissolved matter of hydrochloric acid and ammonium chloride, or the dissolved matter of sodium hydroxide and sodium acetate). substances, etc.), when the mass transfer process increases the concentration of dissolved substances in the low-boiling point pollutant extractant solution, it will cause the boiling point of the solution to rise, causing superheated steam to condense on the surface of the low-boiling point pollutant extractant solution. Its dilution; for example, the dissolved matter in the low-boiling point pollutant extractant solution can only reach a very low concentration when it is in contact with saturated water vapor. In this example, by making the superheat value of the water vapor higher than the boiling point rise value, it is possible to avoid the dilution of the low boiling point pollutant extractant solution by condensed water, thereby realizing the continuous circulation and absorption of the low boiling point pollutant extractant solution to dissolve the contained When the superheated degree of superheated steam is 3°C higher than the saturated water vapor temperature, the concentration of dissolved substances in the low boiling point pollutant extractant solution can reach at least 10%.
将低沸点污染物提取剂溶液持续地用于吸收及中和,会使总溶解物浓度持续升高,当总溶解物浓度达到10%左右,需要过热水蒸气的过热度高于饱和水蒸气温度至少3℃;低沸点污染物提取剂溶液沸点升高的最大值能够达到8℃左右,这种情况下需要过热水蒸气的过热度高于饱和水蒸气温度至少不低于9℃;The continuous use of the low-boiling point pollutant extractant solution for absorption and neutralization will increase the concentration of total dissolved substances. When the concentration of total dissolved substances reaches about 10%, the superheated degree of superheated steam must be higher than that of saturated water vapor. The temperature is at least 3°C; the maximum increase in the boiling point of the low-boiling point pollutant extractant solution can reach about 8°C. In this case, the superheated degree of superheated steam must be higher than the temperature of saturated water vapor by at least 9°C;
但过热度如果超过40℃,会产生过热发生器效率下降过多、总体效率下降的问题,因此本发明水蒸气过热度的优选控制范围是高于饱和水蒸气温度3℃至40℃;However, if the degree of superheat exceeds 40°C, the efficiency of the superheat generator will drop too much and the overall efficiency will decrease. Therefore, the preferred control range of the degree of superheat of the water vapor in the present invention is 3°C to 40°C higher than the temperature of saturated water vapor;
过热水蒸气高于低沸点污染物提取剂溶液沸点升高值的那部分过热的显热热值,可以使低沸点污染物提取剂溶液得到蒸发浓缩,从而避免只能得到低浓度的吸收和中和产物,然后再消耗大量热能对低沸点污染物提取剂溶液进行蒸发浓缩的弊端。The superheated calorific value of the superheated part of the superheated steam that is higher than the rising value of the boiling point of the low-boiling point pollutant extractant solution can make the low-boiling point pollutant extractant solution evaporate and concentrate, thereby avoiding only low-concentration absorption and The disadvantages of neutralizing the product and then consuming a large amount of heat energy to evaporate and concentrate the low boiling point pollutant extractant solution.
过热水蒸气与低沸点污染物提取剂溶液接触,会被冷却,降低了过热值,如果下降到小于低沸点污染物提取剂沸点1℃以下,更加接近饱和水蒸气的温度,会存在过热水蒸气使后面换热装置的效率降低、能源消耗增加的弊病,The superheated steam will be cooled when in contact with the low-boiling point pollutant extractant solution, and the superheat value will be reduced. If it drops below the boiling point of the low-boiling point pollutant extractant by 1°C, which is closer to the temperature of saturated water vapor, there will be overheating Water vapor reduces the efficiency of the subsequent heat exchange device and increases energy consumption.
所以本发明选择水蒸气过热度高于低沸点污染物提取剂溶液的沸点温度至少1℃以上;Therefore, the present invention selects the superheat of water vapor to be at least 1°C higher than the boiling temperature of the low boiling point pollutant extractant solution;
本例气液接触装置2设有低沸点污染物提取剂溶液入口24,用于向气液接触装置里补入低沸点污染物提取剂溶液,下部设有低沸点污染物提取剂溶液出口21;污染物提取剂出口21与结晶和固液分离装置9连接。In this example, the gas-
将达到一定浓度的低沸点污染物提取剂溶液中的中和产物分离出来进行回收处理的过程是:The process of separating the neutralized product in the low boiling point pollutant extractant solution that reaches a certain concentration for recycling is:
在气液接触装置2里,控制低沸点污染物提取剂溶液吸收污染物生成的中和产物的浓度升高到冷却后能析出结晶固体的程度,再使部分污染物提取剂溶液流入结晶和固液分离装置9内冷却后析出结晶固体沉淀物,经固液分离后结晶固体沉淀物从结晶沉淀物出口91排出,制备成可用的化工原料,分离出的低沸点污染物提取剂溶液从提取剂液体出口92排出,重新调节PH值后返回气液接触装置2,重复进入吸收蒸发浓缩的过程。In the gas-
本例利用被低沸点污染物提取剂溶液吸收了气态污染物后的过热水蒸气对输入的渗沥液进行加热,具体是:In this example, the superheated steam after the gaseous pollutants are absorbed by the low-boiling point pollutant extractant solution is used to heat the input leachate, specifically:
被低沸点污染物提取剂溶液吸收了气态污染物后的水蒸气先通过潜热热交换装置3将热量传递给渗沥液,再通过显热热交换装置4将热量传递给准备输入到潜热热交换装置蒸发侧的渗沥液,在潜热热交换装置3蒸发侧被加热的渗沥液输入到气液分离装置5中进行气液分离;气液分离装置5上部设有水蒸气出口51,用于输出分离出的水蒸气,下部设有浓缩液出口52,用于输出达到一定浓度的浓缩渗沥液,气液分离装置5下部通过循环装置6与潜热热交换装置蒸发侧连接,用于使渗沥液被循环加热、分离。The water vapor after the gaseous pollutants are absorbed by the low-boiling point pollutant extractant solution first transfers heat to the leachate through the latent
具体是:specifically is:
将上述被脱除了低沸点污染物的净化水蒸气输送到潜热热交换装置3的凝结侧,由于其已经被提高了压力,水蒸气冷凝温度提高,故可在更高的温度下凝结,释放出气化潜热,通过潜热热交换装置将热量传递给蒸发侧的渗沥液,将其加热到沸点,潜热热交换装置蒸发侧的渗沥液输入到气液分离装置5中进行气液分离;The above-mentioned purified water vapor from which low-boiling point pollutants have been removed is transported to the condensation side of the latent
本例在潜热热交换装置3蒸发侧向气液分离装置的输出通道上设有节流阀7,以使渗沥液通过潜热热交换装置时处于增压状态,从潜热热交换装置蒸发侧经节流阀7输出的的渗沥液到达气液分离装置5内后被减压,在气液分离装置5里发生气化蒸发。In this example, a throttling
使渗沥液通过潜热热交换装置时处于增压状态,可以使渗沥液在潜热热交换装置中不发生气化或减少气化的发生,以防止其在换热装置蒸发侧表面发生气化造成局部浓缩,从而避免潜热热交换装置换热面的结垢倾向,以提高换热效率。When the leachate passes through the latent heat exchange device, it is in a pressurized state, so that the leachate does not vaporize or reduces the occurrence of gasification in the latent heat exchange device, so as to prevent it from vaporizing on the surface of the evaporation side of the heat exchange device Local concentration is caused, thereby avoiding the fouling tendency of the heat exchange surface of the latent heat exchange device, so as to improve the heat exchange efficiency.
渗沥液在气液分离装置5里发生气化蒸发后,分离出的含气态低沸点污染物的水蒸气从水蒸气出口51流出,通过机械动力增压装置-气体压缩机1输入到前述的气液接触装置2;After the leachate is gasified and evaporated in the gas-
在气液分离装置5里被分离出的浓缩渗沥液通过循环泵6又返回潜热交换装置3再次被加热,这样不断循环,使渗沥液中的水分不断被蒸发并分离出去,当渗沥液被浓缩到一定程度后,即从浓缩液出口52排出。The concentrated leachate separated in the gas-
被脱除了低沸点污染物的净化水蒸气在潜热热交换装置3凝结侧凝结后得到的较高温度的冷凝水,又被输入到显热热交换装置4的放热侧,对进入显热热交换装置加热侧、准备输入到潜热热交换装置3的渗沥液进行预热,被脱除了污染物的水蒸气在潜热、显热热交换装置中经过这样充分的热交换后生成的冷凝水,从冷凝水出口41排出,成为满足国家标准的排放水。The condensed water at a higher temperature obtained after the purified water vapor from which low-boiling-point pollutants have been condensed on the condensation side of the latent
如果经上述处理后的冷凝水中COD和BOD仍然超标,可再增加生物处理装置对冷凝水进行后处理;一个优选方案是采用膜生物反应器(MBR)。If the COD and BOD in the condensed water after the above treatment still exceed the standard, a biological treatment device can be added to post-treat the condensed water; a preferred solution is to use a membrane bioreactor (MBR).
本系统装置在循环刚开始时,可先用外加热源对换热装置吸热侧的渗沥液加热,循环起来后,即可利用加压后过热水蒸气里的潜热和显热对换热装置里的渗沥液进行加热,也就是说循环正常后,即基本不需要再外加热能了。At the beginning of the cycle of the system, the external heating source can be used to heat the leachate on the heat-absorbing side of the heat exchange device. The leachate in the device is heated, that is to say, after the circulation is normal, there is basically no need for external heating energy.
如上所述,渗沥液不断汽化转化为水蒸气,低沸点污染物也挥发成为气态污染物进入水蒸气中。将该含有气态污染物的水蒸气与未蒸发的渗沥液进行气液分离后,送给气体压缩机将其转化为过热水蒸气,进入气液接触装置与低沸点污染物提取剂溶液进行气液接触,使气态污染物被低沸点污染物提取剂溶液吸收,过热水蒸气除去低沸点气态污染物后,进入热交换装置的放热侧与渗沥液进行热交换,如此循环使整个系统持续不断地运转。As mentioned above, the leachate is continuously vaporized and transformed into water vapor, and the low-boiling point pollutants also volatilize into gaseous pollutants and enter the water vapor. After gas-liquid separation of the water vapor containing gaseous pollutants and non-evaporated leachate, it is sent to a gas compressor to convert it into superheated steam, and then enters a gas-liquid contact device for extraction with a low boiling point pollutant extractant solution. The gas-liquid contact makes the gaseous pollutants absorbed by the low-boiling point pollutant extractant solution, and after the superheated steam removes the low-boiling point gaseous pollutants, it enters the heat release side of the heat exchange device to exchange heat with the leachate, and this cycle makes the whole The system runs continuously.
气液接触装置中的低沸点污染物提取剂溶液是针对过热水蒸气中气态污染物的主要成分来选取的,本例针对过热蒸气中的气态碱性污染物,选择了酸性水溶液;如果过热水蒸气中的气态污染物主要是非极性有机污染物、包括甲醇、乙醇等醇类物质等,则可以采用含有高沸点有机溶剂(沸点比水高)的低沸点污染物提取剂同时对非极性有机物进行吸附,达到将其分离脱除的目的,这类高沸点有机溶剂可以是C8到C10类的有机烃;The low boiling point pollutant extractant solution in the gas-liquid contact device is selected for the main components of the gaseous pollutants in the superheated steam. In this example, the acidic aqueous solution is selected for the gaseous basic pollutants in the superheated steam; The gaseous pollutants in the hot water vapor are mainly non-polar organic pollutants, including alcohols such as methanol and ethanol, etc., and the low-boiling pollutant extractant containing high-boiling-point organic solvents (boiling point is higher than water) can be used to extract non-polar pollutants at the same time. Adsorb polar organic substances to achieve the purpose of separation and removal. This kind of high boiling point organic solvent can be organic hydrocarbons from C8 to C10;
如果过热水蒸气中的气态污染物主要是酸性物质,例如有机酸、H2S等,则可选用碱性水溶液作为低沸点污染物提取剂,使酸性污染物被吸附并且被转化为高沸点可溶性盐类物质,达到将其分离脱除的目的;If the gaseous pollutants in the superheated steam are mainly acidic substances, such as organic acids, H2S, etc., an alkaline aqueous solution can be selected as the low-boiling point pollutant extraction agent, so that the acidic pollutants can be adsorbed and converted into high-boiling point soluble salts similar substances to achieve the purpose of separating and removing them;
本例针对过热水蒸气中的低沸点气态污染物主要是气态碱性污染物;采用PH值小于3的低沸点污染物提取剂盐酸、硫酸、硝酸等酸性水溶液来吸收和中和水蒸气中的气态碱性污染物(当PH大于3时,去除气态碱性污染物的效果开始明显降低)。In this example, low-boiling gaseous pollutants in superheated steam are mainly gaseous alkaline pollutants; acidic aqueous solutions such as hydrochloric acid, sulfuric acid, and nitric acid, which have a pH value of less than 3, are used to absorb and neutralize the gaseous pollutants in the steam. gaseous alkaline pollutants (when the pH is greater than 3, the effect of removing gaseous alkaline pollutants begins to decrease significantly).
如果过热水蒸气中的低沸点气态污染物主要是硫化氢和/或有机酸等酸性污染物,则可以采用PH值大于11的低沸点污染物提取剂氢氧化钠、碳酸钠等酸性水溶液来吸收和中和水蒸气中的硫化氢和/或有机酸(当PH小于11时,去除气态酸性污染物的效果开始明显降低)。If the low-boiling gaseous pollutants in the superheated steam are mainly acidic pollutants such as hydrogen sulfide and/or organic acids, acidic aqueous solutions such as sodium hydroxide and sodium carbonate with a pH value greater than 11 can be used to remove Absorb and neutralize hydrogen sulfide and/or organic acids in water vapor (when the pH is less than 11, the effect of removing gaseous acid pollutants begins to decrease significantly).
总之,选择的低沸点污染物提取剂溶液要能与过热水蒸气中的气态污染物发生中和反应生成高沸点不易挥发的可溶性盐类物质。In short, the selected low boiling point pollutant extractant solution should be able to neutralize the gaseous pollutants in the superheated steam to generate high boiling point non-volatile soluble salts.
实施例2Example 2
针对过热水蒸气中气态污染物既包含酸性物质,也包含碱性物质时,可以设置两级或两级以上的气液接触流程,使过热水蒸气通过两级或两级以上串联的气液接触流程、分别与酸性和碱性不同的低沸点污染物提取剂溶液进行气液接触,以分别脱除其所含的气态碱性污染物和气态酸性污染物。When the gaseous pollutants in the superheated steam contain both acidic substances and alkaline substances, a two-stage or more gas-liquid contact process can be set up so that the superheated steam passes through two or more stages of gas-liquid contact process in series. The liquid contact process, and the gas-liquid contact with the low-boiling point pollutant extractant solutions with different acidity and alkalinity, respectively, to remove the gaseous basic pollutants and gaseous acidic pollutants contained therein.
本例设置了两级气液接触流程(参见图4)。In this example, a two-stage gas-liquid contact process is set up (see Figure 4).
在第一级气液接触流程中,用含有酸性物质的低沸点污染物提取剂溶液与过热水蒸气中的气态污染物进行充分的气液接触,吸收其中的碱性物质;In the first-stage gas-liquid contact process, the low-boiling-point pollutant extractant solution containing acidic substances is used to make sufficient gas-liquid contact with the gaseous pollutants in the superheated steam to absorb the alkaline substances;
在第二级气接触流程中,用含有碱性物质的低沸点污染物提取剂溶液与过热水蒸气中的气态污染物进行充分的气液接触,吸收其中的酸性物质;In the second-stage gas contact process, the low-boiling-point pollutant extractant solution containing alkaline substances is used for sufficient gas-liquid contact with the gaseous pollutants in the superheated steam to absorb the acidic substances;
两级气液接触流程分别用气液微分式接触装置气2和第二气液微分式接触装置10实现。气液微分式接触装置2内采用含有酸性物质的低沸点污染物提取剂水溶液,第二气液微分式接触装置10内采用含有碱性物质的低沸点污染物提取剂水溶液。The two-stage gas-liquid contact process is realized by the gas-liquid differential
如气态污染物中含有酸性物质多于碱性物质,则第一级气液接触流程采用碱性低沸点污染物提取剂溶液,第二级采用酸性低沸点污染物提取剂溶液。If the gaseous pollutants contain more acidic substances than alkaline substances, the first-stage gas-liquid contact process uses an alkaline low-boiling point pollutant extractant solution, and the second stage uses an acidic low-boiling point pollutant extractant solution.
实施例3Example 3
负压操作,低沸点污染物提取剂为氢氧化钠水溶液,PH=12,总溶解物浓度20%,相关数据和净化效果如下:Negative pressure operation, low boiling point pollutant extractant is sodium hydroxide aqueous solution, PH=12, total dissolved matter concentration 20%, relevant data and purification effect are as follows:
净化效果满足国家标准GB1689-2008特别排放限值和工业回用水标准。The purification effect meets the national standard GB1689-2008 special discharge limit and industrial reuse water standard.
实施例4Example 4
常压操作,低沸点污染物提取剂为硝酸水溶液,PH=0.2,总溶解物浓度51%,相关数据和净化效果如下:Normal pressure operation, low boiling point pollutant extractant is nitric acid aqueous solution, PH=0.2, total dissolved
净化效果满足国家标准GB1689-2008特别排放限值和农业回用标准。The purification effect meets the national standard GB1689-2008 special emission limit and agricultural recycling standard.
实施例5Example 5
常压操作,低沸点污染物提取剂为含有硝酸水溶液的高沸点有机溶剂,PH=0.3,总溶解物浓度52%,相关数据和净化效果如下:Normal pressure operation, low boiling point pollutant extractant is a high boiling point organic solvent containing nitric acid aqueous solution, PH=0.3, total dissolved
净化效果满足国家标准GB1689-2008特别排放限值和工业回用水标准。The purification effect meets the national standard GB1689-2008 special discharge limit and industrial reuse water standard.
上述实施例3-5所述的“总溶解物”是指溶液中的全部溶解物,包含低沸点污染物提取剂以及吸收过热水蒸气中气态污染物所生成的不易挥发的可溶性盐类物质。The "total dissolved matter" described in the above-mentioned embodiments 3-5 refers to all dissolved matter in the solution, including low-boiling point pollutant extractant and non-volatile soluble salt substances generated by absorbing gaseous pollutants in superheated steam .
以上所述,仅是本发明的较佳实施例,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still within the scope of this invention. The protection scope of the technical solution of the invention.
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