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CN102703120A - Preparation method of raw gas for producing sodium formate - Google Patents

Preparation method of raw gas for producing sodium formate Download PDF

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Publication number
CN102703120A
CN102703120A CN2012101884462A CN201210188446A CN102703120A CN 102703120 A CN102703120 A CN 102703120A CN 2012101884462 A CN2012101884462 A CN 2012101884462A CN 201210188446 A CN201210188446 A CN 201210188446A CN 102703120 A CN102703120 A CN 102703120A
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CN
China
Prior art keywords
gas
preparation
sodium formiate
oxygen
virgin
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CN2012101884462A
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Chinese (zh)
Inventor
卞平官
熊俊
王中华
胡献忠
杨小林
王灵泉
杨勇
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INNER MONGOLIA YIHUA CHEMICAL CO Ltd
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INNER MONGOLIA YIHUA CHEMICAL CO Ltd
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Priority to CN2012101884462A priority Critical patent/CN102703120A/en
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Abstract

The invention discloses a preparation method of raw gas for producing sodium formate. The preparation method comprises the following steps of: continuously introducing mixed gas consisting of oxygen-rich air and CO2 into a fuel bed of 800-1,200 DEG C to react to prepare the raw gas for producing the sodium formate. Experimental application of the preparation method of the raw gas for producing the sodium formate provided by the invention shows that the using amount of raw coal is obviously reduced, the pollution is small, the production efficiency is high, labor, environment protection and the like are also greatly improved, the aims of energy conservation, consumption reduction, safety, environmental protection and stability in operation are fulfilled, great benefit is created for sodium formate production enterprises, a solid foundation is laid for realizing safe, environment-friendly and economical chemical enterprises, and the preparation method has broad promotion and application prospect.

Description

A kind of sodium formiate production is with the preparation method of virgin gas
Technical field
The present invention relates to the sodium formiate production technical field, be specifically related to the preparation method of a kind of sodium formiate production with virgin gas.
Background technology
At the sodium formiate production field, when preparing sodium formiate production with virgin gas CO, preparation method commonly used does, is raw material with the coke at present, and oxygen and carbonic acid gas are vaporized chemical, adopts fixed bed partially oxidation reduction method continuous gasification system CO gas, and its principal reaction is following:
C+O 2=CO 2+394.5KJ/mol (1)
C+CO 2=2CO-168.5KJ/mol (2)
C+1/2O 2=CO+112.9KJ/mol (3)。
Reaction is mainly undertaken by formula (1) and formula (2), and reaction (1) and reaction (3) are oxidizing reaction, are strong exothermic process, and reaction (2) is a reduction reaction, is thermo-negative reaction.
For a long time; People think with coal to be that feedstock production virgin gas CO is the important symbol that Chinese sodium formiate industry lags behind world level always; Therefore at late 1980s, the beginning of the nineties; The whole nation has started a dant and has changed oily tide, proves that afterwards this technological transformation falls flat, and has caused great financial loss.Through analysing in depth, a lot of experts think that the sodium formiate industry of China will possess the competitive power of world market; Also should walk with coal is the way of raw material; Because the hard coal price of China is low, be about 1/2nd of European hard coal price, production cost is low; The sodium formiate product price that makes is low, has the bigger market competitiveness.Through the development of decades, the total scale of China's sodium formiate industry has reached the first in the world at present, and the scale of sodium formiate production equipment also constantly enlarges, and the sodium formiate industry has obtained tremendous development.But the under-supply problem of feed coal also more and more highlights, and becomes one of problem demanding prompt solution that the sodium formiate industry faces.
Rich coal resources in China; The price of labour power is cheap relatively, and the market value of coal is lower than the world market for a long time, and the sodium formiate device that with coal is raw material is the basis of China's sodium formiate industry; At present accounted for more than 65% of sodium formiate production, the market share also will further enlarge from now on.The lump coal that China is used for sodium formiate production mainly originates from ground such as Jincheng, Shanxi, Yangquan, Guizhou; Year, consumption was up to more than the 40000kt; Along with the high speed development of sodium formiate industry, the under-supply problem of feed coal becomes increasingly conspicuous, and the feed coal price goes up significantly; Cause the sodium formiate cost to raise, promoted the rise of sodium formiate price.
In recent years, the oxygen-enriched continuous gasification technology occurs, can realize the continuous gasification of lump coal, moulded coal, brought revolutionary progress for sodium formiate industry.Because adopt continuous oxygen-rich gasification technology, the Gas-making Furnace gas deliverability can improve 1~1.5 times, make the follow-up system of sodium formiate possess the precondition that transformation expands the scale of production, with welcoming the once big development of sodium formiate industry.Existing Gas-making Furnace is to be that raw material is produced virgin gas with the coal mostly, and the method for producing virgin gas at present mainly contains: fixed intermittent layer gasification method, immovable bed continuous gasification method, fluidized bed evaporating method, airflow layer evaporating method etc., and there are a lot of drawbacks in above method; Complex process, operator are many, labour intensity is big, and are high to the requirement of starting material coal; Production capacity is low, and the feed coal burning is not thorough, and the lime-ash remaining carbon is high; And on to blow carry-over many, environmental pollution is very big.
All measures that help country, the research and development of enterprise production systems technology and transform such as present China is advocating energetically and saving energy and reduce the cost, environmental protection; Be Sustainable development and social enviroment protection creation advantageous conditions; Therefore how realizing energy-conservation, the cleaner production of sodium formiate production field, is major issue anxious to be solved.
Summary of the invention
The purpose of this invention is to provide the preparation method of a kind of sodium formiate production with virgin gas.
In order to realize above purpose, the technical scheme that the present invention adopted is: a kind of sodium formiate production is with the preparation method of virgin gas, and this preparation method is: will be by oxygen-rich air and CO 2The continuous fuel bed that feeds 800~1200 ℃ of the gas mixture of forming reacts, and makes sodium formiate production and uses virgin gas.
Further, said oxygen-rich air is the oxygen volume percent content greater than 90% air.
In the said gas mixture, oxygen-rich air and CO 2Volume ratio be: oxygen-rich air volume: CO 2Volume=1:1.8~1:2.2.CO 2Except that participating in reaction, also play perolene effect and attemperation effect, may command fuel bed incendiary top temperature is at ash fusion point (T 2) below, prevent the lime-ash caking.Theory and experience and real burning experiment and production practice prove CO according to gasifying 2Consumption to be far longer than the theoretical amount of participating in reaction, excessive CO 2Can relax stable gasification temperature, the highest gasification temperature is controlled in the scope of permission.The present invention is through oxygen-rich air and CO 2The selection of volume ratio has reached temperature of reaction has been controlled at 800~1200 ℃ of purposes in the scope, and the sodium formiate production that makes is high with the concentration of volume percent of CO in the virgin gas, can reach 60~75%.
The flow of said gas mixture is 2000~3500Nm 3/ h.
Said fuel bed is coke fuel bed or blue charcoal fuel bed.
The thickness of said fuel bed is 3.9~4.1m.
The said sodium formiate production that makes is CO gas with the staple of virgin gas, and wherein the concentration of volume percent of CO is 60~75%.CO and NaOH reaction make the sodium formiate product, and reaction formula is:
CO+NaOH=HCOONa。
Sodium formiate production specifically may further comprise the steps with the preparation method of virgin gas:
(1) be in the coke ball or blue charcoal adding vapourizing furnace of 20~65mm, with particle diameter by oxygen-rich air and CO 2The gas mixture of forming feeds in the said vapourizing furnace continuously, and the coke fuel bed or the blue charcoal fuel bed of said gas mixture and 800~1200 ℃ react, and make the thick furnace gas of vapourizing furnace;
(2) the thick furnace gas of said vapourizing furnace is through the tornado dust collector dedusting, gets into waste heat boiler afterwards and reclaims heat, and then get into scrubber tower processings of lowering the temperature, and temperature is reduced to below 45 ℃, carries out desulfurization then and handles, and the gas after the desulfurization processing compresses again;
(3) a part of gas after the compression is sent to and is carried out the decarburization purification processes, and another part gas carries out conversion process, and the CO in the gas is converted into CO 2And then carry hydrogen and handle, returning said vapourizing furnace use through carrying the gas that obtains after hydrogen is handled, the hydrogen of extraction is used for PVC production; The gas that the decarburization purification processes obtains is sodium formiate production and uses virgin gas, and the dioxide gas that the decarburization purification obtains returns said vapourizing furnace and uses.
Sodium formiate production provided by the invention is with the preparation method of virgin gas; Promote system gas gasification efficient, and reduced the consumption of feed coal, reached purpose of energy saving; Simultaneously can reduce working strength of workers; Successfully remedied the realistic situation that the sodium formiate industry technology falls behind, had important leading and exemplary role, be with a wide range of applications.
Sodium formiate production provided by the invention has the following advantages with the preparation method of virgin gas:
(1) to the ash fusion point of feed coal require relatively lowly, can adopt the lower coal of a part of ash fusion point, greatly reduce the cost of raw material;
(2) because air quantity significantly reduces, so carry-over also significantly reduces, and generally has only and intermittently makes 1/3rd of gas, advantage is more obvious when burning low grade coal such as moulded coal, and only less than 1/4th, carry-over can be controlled at below 2% of stove coal;
(3) lime-ash carbon residue significantly reduces, and intermittently make the normal lime-ash carbon residue of gas and be generally about 20%, and preparing method's of the present invention lime-ash carbon residue can reach below 10%, has practiced thrift production cost;
(4) material ton descends significantly, consumes to be about 0.25 ton of/ton sodium formiate;
(5) type gas maked coal gasification total efficiency is 77.9%, and lump coal intermittently to make gas be about 66.5%, adopt the inventive method to carry out the continuous gas making efficiency of moulded coal oxygen enrichment to reach 90%, gas making efficiency improves greatly;
(6) employing sodium formiate production of the present invention is carried out sodium formiate production with the virgin gas of preparing method's preparation of virgin gas, and the production capacity of sodium formiate can reach 100,000 tons/year, and production efficiency is high, and the purity of sodium formiate finished product is high, and water cut is low, and it is low to consume energy.
Sodium formiate production provided by the invention shows through experimental applications that with the preparation method of virgin gas the feed coal consumption obviously descends, and pollutes little; Production efficiency is high; Aspect such as manpower and environmental protection has also obtained very big improvement, has reached energy-saving and cost-reducing, safety and environmental protection, aim of stable operation, for sodium formiate manufacturing enterprise has created very big benefit; Also established solid basis, had broad prospect for its application for the green chemical industry enterprise that realizes safety type environment-friendly type saving type.
Embodiment
Through specific embodiment technical scheme of the present invention is elaborated below.
Embodiment 1
The sodium formiate production that present embodiment provides may further comprise the steps with the preparation method of virgin gas:
(1) be in the coke ball adding vapourizing furnace of 20~65mm with particle diameter, oxygen-rich air and CO 2The gas mixture of forming is with 2000Nm 3The flow of/h feeds in the vapourizing furnace continuously, and wherein oxygen-rich air is 90% air for the oxygen volume percent content, oxygen-rich air and CO in the gas mixture 2Volume ratio be: oxygen-rich air volume: CO 2Volume=1:2.2, in vapourizing furnace, the coke fuel bed of gas mixture and 800~1200 ℃ reacts, and the thickness of coke fuel bed is 3.9m, makes the thick furnace gas of vapourizing furnace;
(2) the thick furnace gas of vapourizing furnace is through the tornado dust collector dedusting, gets into waste heat boiler afterwards and reclaims heat, and then get into scrubber tower processings of lowering the temperature, and temperature is reduced to 45 ℃, carries out desulfurization then and handles, and the gas after the desulfurization processing compresses again;
(3) a part of gas after the compression is sent to and is carried out the decarburization purification processes, and another part gas carries out conversion process, and the CO in the gas is converted into CO 2And then carry hydrogen and handle; Return the vapourizing furnace use through carrying the gas that obtains after hydrogen is handled, the hydrogen of extraction is used for PVC production, and the gas that the decarburization purification processes obtains is sodium formiate production and uses virgin gas; It is 70% that the concentration of volume percent of CO in the virgin gas is used in the sodium formiate production that makes, and the dioxide gas that the decarburization purification obtains returns vapourizing furnace and uses.
Embodiment 2
The sodium formiate production that present embodiment provides may further comprise the steps with the preparation method of virgin gas:
(1) be in the blue charcoal adding vapourizing furnace of 20~65mm with particle diameter, oxygen-rich air and CO 2The gas mixture of forming is with 3500Nm 3The flow of/h feeds in the vapourizing furnace continuously, and wherein oxygen-rich air is 95% air for the oxygen volume percent content, oxygen-rich air and CO in the gas mixture 2Volume ratio be: oxygen-rich air volume: CO 2Volume=1:2, in vapourizing furnace, the coke fuel bed of gas mixture and 800~1200 ℃ reacts, and the thickness of coke fuel bed is 4.1m, makes the thick furnace gas of vapourizing furnace;
(2) the thick furnace gas of vapourizing furnace is through the tornado dust collector dedusting, gets into waste heat boiler afterwards and reclaims heat, and then get into scrubber tower processings of lowering the temperature, and temperature is reduced to 42 ℃, carries out desulfurization then and handles, and the gas after the desulfurization processing compresses again;
(3) a part of gas after the compression is sent to and is carried out the decarburization purification processes, and another part gas carries out conversion process, and the CO in the gas is converted into CO 2And then carry hydrogen and handle; Return the vapourizing furnace use through carrying the gas that obtains after hydrogen is handled, the hydrogen of extraction is used for PVC production, and the gas that the decarburization purification processes obtains is sodium formiate production and uses virgin gas; It is 70% that the concentration of volume percent of CO in the virgin gas is used in the sodium formiate production that makes, and the dioxide gas that the decarburization purification obtains returns vapourizing furnace and uses.
Embodiment 3
The sodium formiate production that present embodiment provides may further comprise the steps with the preparation method of virgin gas:
(1) be in the blue charcoal adding vapourizing furnace of 20~65mm with particle diameter, oxygen-rich air and CO 2The gas mixture of forming is with 3000Nm 3The flow of/h feeds in the vapourizing furnace continuously, and wherein oxygen-rich air is 91% air for the oxygen volume percent content, oxygen-rich air and CO in the gas mixture 2Volume ratio be: oxygen-rich air volume: CO 2Volume=1:1.8, in vapourizing furnace, the coke fuel bed of gas mixture and 800~1200 ℃ reacts, and the thickness of coke fuel bed is 4.0m, makes the thick furnace gas of vapourizing furnace;
(2) the thick furnace gas of vapourizing furnace is through the tornado dust collector dedusting, gets into waste heat boiler afterwards and reclaims heat, and then get into scrubber tower processings of lowering the temperature, and temperature is reduced to 37 ℃, carries out desulfurization then and handles, and the gas after the desulfurization processing compresses again;
(3) a part of gas after the compression is sent to and is carried out the decarburization purification processes, and another part gas carries out conversion process, and the CO in the gas is converted into CO 2And then carry hydrogen and handle; Return the vapourizing furnace use through carrying the gas that obtains after hydrogen is handled, the hydrogen of extraction is used for PVC production, and the gas that the decarburization purification processes obtains is sodium formiate production and uses virgin gas; It is 70% that the concentration of volume percent of CO in the virgin gas is used in the sodium formiate production that makes, and the dioxide gas that the decarburization purification obtains returns vapourizing furnace and uses.
To produce 100000 tons of sodium formiate production equipments per year is testing apparatus, and the sodium formiate production that the employing embodiment of the invention 2 provides has been carried out the sodium formiate production test with the preparation method of virgin gas.When being raw material with the coke merely; Produce 100000 tons of sodium formiates per year and consume 4.39 ten thousand tons in coke; Adopt sodium formiate production that the embodiment of the invention 2 provides to prepare virgin gas and carry out sodium formiate production with the preparation method of virgin gas; Produce 100000 tons of sodium formiates per year and consume 3.16 ten thousand tons in coke, 12300 tons in year saving coke.Coke price is by 1600 yuan/ton, and Spring Festival holidays coke income reaches 1,968 ten thousand yuan, and production cost significantly descends.

Claims (8)

1. a sodium formiate production is characterized in that with the preparation method of virgin gas, will be by oxygen-rich air and CO 2The continuous fuel bed that feeds 800~1200 ℃ of the gas mixture of forming reacts, and makes sodium formiate production and uses virgin gas.
2. sodium formiate production according to claim 1 is characterized in that with the preparation method of virgin gas, and said oxygen-rich air is the oxygen volume percent content greater than 90% air.
3. sodium formiate production according to claim 1 and 2 is characterized in that with the preparation method of virgin gas, in the said gas mixture, and oxygen-rich air and CO 2Volume ratio be: oxygen-rich air volume: CO 2Volume=1:1.8~1:2.2.
4. sodium formiate production according to claim 3 is characterized in that with the preparation method of virgin gas the flow of said gas mixture is 2000~3500Nm 3/ h.
5. sodium formiate production according to claim 1 is characterized in that with the preparation method of virgin gas said fuel bed is coke fuel bed or blue charcoal fuel bed.
According to claim 1 or 5 described sodium formiate productions with the preparation method of virgin gas, it is characterized in that the thickness of said fuel bed is 3.9~4.1m.
7. sodium formiate production according to claim 1 is characterized in that with the preparation method of virgin gas it is 60~75% that the concentration of volume percent of CO in the virgin gas is used in the said sodium formiate production that makes.
8. sodium formiate production according to claim 1 is characterized in that with the preparation method of virgin gas, may further comprise the steps:
(1) be in the coke ball or blue charcoal adding vapourizing furnace of 20~65mm, with particle diameter by oxygen-rich air and CO 2The gas mixture of forming feeds in the said vapourizing furnace continuously, and the coke fuel bed or the blue charcoal fuel bed of said gas mixture and 800~1200 ℃ react, and make the thick furnace gas of vapourizing furnace;
(2) the thick furnace gas of said vapourizing furnace is through the tornado dust collector dedusting, gets into waste heat boiler afterwards and reclaims heat, and then get into scrubber tower processings of lowering the temperature, and temperature is reduced to below 45 ℃, carries out desulfurization then and handles, and the gas after the desulfurization processing compresses again;
(3) a part of gas after the compression is sent to and is carried out the decarburization purification processes, and another part gas carries out conversion process, and the CO in the gas is converted into CO 2And then carry hydrogen and handle, returning said vapourizing furnace use through carrying the gas that obtains after hydrogen is handled, the hydrogen of extraction is used for PVC production; The gas that the decarburization purification processes obtains is sodium formiate production and uses virgin gas, and the dioxide gas that the decarburization purification obtains returns said vapourizing furnace and uses.
CN2012101884462A 2012-06-08 2012-06-08 Preparation method of raw gas for producing sodium formate Pending CN102703120A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB873213A (en) * 1957-09-11 1961-07-19 Exxon Research Engineering Co Production of carbon monoxide
US4040976A (en) * 1976-07-06 1977-08-09 Cities Service Company Process of treating carbonaceous material with carbon dioxide
CN85104714A (en) * 1984-07-20 1986-12-17 金属股份有限公司 The working method of reactor for gasifying solid fuels
CN2328662Y (en) * 1998-04-01 1999-07-14 化学工业部第二设计院 CO generating furnace
CN2545202Y (en) * 2001-05-14 2003-04-16 化学工业第二设计院 Carbon monooxide producer
CN2607360Y (en) * 2003-02-28 2004-03-24 上海化工设计院 High-concentration carbon oxide producer
CN1623896A (en) * 2003-10-16 2005-06-08 拜尔材料科学股份公司 CO generator
CN201933062U (en) * 2011-02-23 2011-08-17 中国石油和化工勘察设计协会煤化工设计技术中心 Carbon monoxide producer

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB873213A (en) * 1957-09-11 1961-07-19 Exxon Research Engineering Co Production of carbon monoxide
US4040976A (en) * 1976-07-06 1977-08-09 Cities Service Company Process of treating carbonaceous material with carbon dioxide
CN85104714A (en) * 1984-07-20 1986-12-17 金属股份有限公司 The working method of reactor for gasifying solid fuels
CN2328662Y (en) * 1998-04-01 1999-07-14 化学工业部第二设计院 CO generating furnace
CN2545202Y (en) * 2001-05-14 2003-04-16 化学工业第二设计院 Carbon monooxide producer
CN2607360Y (en) * 2003-02-28 2004-03-24 上海化工设计院 High-concentration carbon oxide producer
CN1623896A (en) * 2003-10-16 2005-06-08 拜尔材料科学股份公司 CO generator
CN201933062U (en) * 2011-02-23 2011-08-17 中国石油和化工勘察设计协会煤化工设计技术中心 Carbon monoxide producer

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Application publication date: 20121003