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CN102691737B - Friction and electromagnetism integrated brake with double disk structure - Google Patents

Friction and electromagnetism integrated brake with double disk structure Download PDF

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Publication number
CN102691737B
CN102691737B CN201210131074.XA CN201210131074A CN102691737B CN 102691737 B CN102691737 B CN 102691737B CN 201210131074 A CN201210131074 A CN 201210131074A CN 102691737 B CN102691737 B CN 102691737B
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China
Prior art keywords
brake
brake disc
friction
disc
coil winding
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Expired - Fee Related
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CN201210131074.XA
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Chinese (zh)
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CN102691737A (en
Inventor
顾晓丹
何仁
时俊
汤宝
张端军
刘学军
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Changshu Intellectual Property Operation Center Co ltd
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Jiangsu University
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Publication of CN102691737B publication Critical patent/CN102691737B/en
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Abstract

The invention discloses a friction and electromagnetism integrated brake witha double disk structure for carrying out brake and deceleration on car. The brake comprises a first brake disk and a second brake disk. A brake clip is arranged on the first brake disk, and an electromagnetism brake device is arranged on the second brake disk. The electromagnetism brake device comprises several sets of excitation coils. Each set of the excitation coils comprises two coil windings and two iron cores. The coil winding is wound on the iron core. The two coil windings and the two iron cores are symmetrically distributed on both sides of the second brake disk. An aluminum support is arranged in the middle of the two coil windings. The friction and electromagnetism integrated brake with the double disks distributes brake torque of an electromagnetism brake anda friction brake through precise control, realizes brake heat shunt, avoids brake heat failure, and improves safety performance of vehicle brake.

Description

A kind of friction of double plate chip architecture and electromagnetism integrated arrestor
Technical field
The present invention relates to a kind of break being arranged on car, car is braked and slowed down.
Background technique
On car, traditional friction brake is divided into disk type braker and drum brake two classes, utilizes the friction between brake slipper and brake disc or brake drum reduce the speed of a motor vehicle and finally stop.At present conventional friction brake, again take disk type braker as main, promotes the piston movement in braking clamp body by hydraulic oil, and piston presses to brake disc brake slipper, and both produce frictional force and realize braking.
Under the operating mode of high vehicle speeds, the wearing and tearing of braking the brake shoe to friction brake are not only very serious, and can produce a lot of harmful dusts.Meanwhile, between brake slipper and brake disc, friction also can produce a large amount of noises.Automobile is in the time of emergency braking, and the action time of break and braking force are very large on the impact of braking ability, and the hydraulic circuit of disk type braker exists the shortcomings such as response is sluggish, control accuracy is low, causes Braking efficiency to reduce.In the lasting braking processs such as lower long slope, or under frequent brake condition, brake temperature sharply rises, and produces " thermal failure ", and Braking efficiency reduces disappearance even completely.Therefore there is potential safety hazard in friction catch.
Chinese Patent Application No. is 201110083620.2, name is called a kind of electromagnetism and rub compound disk type braker and braking method, has adopted magnetic core, coil winding, permanent magnet etc., and its complex structure causes that speed of response is slow, braking ability is easily lost while controlling.
Summary of the invention
In view of the problem that prior art exists, the invention provides friction and the electromagnetism integrated arrestor of a kind of simple in structure, fast response time, double plate chip architecture that control accuracy is high, improve the response capability of automobile in the time happening suddenly emergency braking and the precision of control.
The technical solution used in the present invention is: have the first brake disc and the second brake disc, brake calipers is arranged on the first braking disc, on the second brake disc, electro-magnetic braking device is set, electro-magnetic braking device comprises several groups of field coils, every group of field coil is made up of individual coil winding and 2 iron cores, and coil winding is wound on iron core; 2 coil winding and 2 iron cores are symmetrically distributed in the both sides of the second brake disc, are provided with aluminium brackets in the middle of 2 coil winding.
The invention has the beneficial effects as follows:
1. existing brake system of car adopts monolithic brake disc friction catch, inevitably has the shortcoming of thermal failure, and frequent or long-time use can cause braking ability decline or even completely lose braking ability, has brake safe hidden danger.Two disc brake discs of the integrated friction of the present invention and electromagnetism can, by the accurate braking moment of distributing electromagnetic brake and frictin braek of controlling, have been realized the shunting of braking heat, can avoid braking thermal failure, have improved the brake safe performance of vehicle.
2. the present invention utilizes contactless electromagnetic braking to share part braking moment, electromagnetic braking is contactless braking, wearing and tearing can be effectively alleviated and noise and dust can't be produced, effectively extend friction brake working life, improved the heat resistanceheat resistant decline performance of break, improved Economy and the feature of environmental protection that vehicle uses.
3. car, at a high speed and under non-emergent operating mode, first driver enables electromagnetic brake and reduce the speed of a motor vehicle of car, then enables friction brake, can reduce like this access times of friction brake, prevents that the Braking efficiency of friction brake from reducing.
4. under the operating mode of emergency braking, electromagnetic braking and friction catch are worked simultaneously, electromagnetic braking can be born sizable a part of brake load, so both can reduce the wearing and tearing to friction plate, has reduced replacement cycle and the maintenance cost of friction plate.Also reduce the temperature of friction brake, also improved the braking ability of passenger car in the time of high speed simultaneously.
5. the present invention's various active/passive braking function in braking system that is easy to upgrade, as ABS TCS ESP ACC EBD etc., be easier to automobile brake towards intelligent and integrated future development.
Accompanying drawing explanation
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is the local schematic top plan view of Fig. 1;
In figure: 1-the first brake disc; 2-coil brace; 3-nut; 4-coil winding; 5-bolt; 6-the second brake disc; 7-aluminium brackets; 8-iron core; 9-brake calipers.
Embodiment
As shown in Figure 1, the present invention has two brake discs, be respectively the first brake disc 1 and the second brake disc 6, these two brake disc dishes replaced to the one chip brake disc of traditional disk type friction brake, retain original friction catch assembly (comprising brake slipper, brake calipers etc.).Brake calipers 9 is arranged on the first braking disc 1, fixedly mounts with car body.Under the control of hydraulic braking pipeline, brake slipper presses the first braking disc 1, the first braking disc 1 and produces friction brake force.
On the second brake disc 6, electro-magnetic braking device is set, electro-magnetic braking device comprises several groups of field coils, every group of field coil is made up of 4 and 2 iron cores 8 of 2 coil winding, and coil winding 4 is wound on iron core 8, and 4 and 2 iron cores 8 of 2 coil winding are symmetrically distributed in the both sides of the second brake disc 6.2 coil winding 4 are fixedly mounted on coil brace 2 by bolt 5, nut 3, and coil brace 2 is fixed on car body.In the time that coil winding 4 passes into electric current, producing exciting field acts on the second brake disc 6, according to electromagnetic principle, in the time that the second brake disc 6 rotates, meeting cutting magnetic induction line also produces electromagnetic torque, hinder the second brake disc 6 and rotate, friction brake force and electromagnetic system power can jointly be braked simultaneously on biplate brake disc.
The present invention has four groups of field coils, and totally 8 coil winding 4 are distributed in the both sides of the second brake disc 6, and four groups of field coils distribute along the circumferencial direction equal angles of the second brake disc 6, and angle is 60 °.In order to prevent that 2 coil winding on same coil brace 2 from forming field circuit, is equipped with aluminium brackets 7 in the middle of 2 coil winding 4.
In the time of automobile normal running, the brake calipers 9 of friction braking system, in separated state, is not worked; Coil winding 4 no electric circuits, no current, does not now have magnetic induction line to pass through on the second brake disc 6, and electromagnetic braking is not also worked.
In the time that automobile need to be braked, driver steps on brake petal, and electro-magnetic braking device receives brake petal place input signal, the electric current of then demand working coil winding 4.The electromagnetic field producing after coil winding 4 energising is distributed in the both sides of the second brake disc 6, and the second brake disc 6 rotates cutting magnetic induction line, generation current, and in magnetic field, be subject to the effect of electromagnetic force.The second brake disc 6 cutting magnetic induction lines form eddy current simultaneously, with the magnetic field superposition that coil winding 4 produces, magnetic intensity are more strengthened, thereby can produce a larger braking moment to the second brake disc 6, reach the effect to car deceleration and braking.Meanwhile, friction braking system promotes piston by hydraulic circuit and brake calipers 9 is pressed to the first brake disc 1 brakes; Now, friction catch only provides part braking force, and most of braking force is born by electromagnetic braking.In the time that the speed of a motor vehicle is low, adopt friction catch to carry out abrupt deceleration vehicle; In the time that the speed of a motor vehicle is too high, electromagnetic braking and friction catch acting in conjunction, can make automobile stop very soon; When automobile travels with the normal speed of a motor vehicle, during without emergency braking, can allow electromagnetic braking first act on the speed of a motor vehicle is reduced, then utilize brake drag effect to carry out abrupt deceleration vehicle.

Claims (3)

1.一种双盘片结构的摩擦与电磁集成制动器,其特征是:具有第一制动盘(1)和第二制动盘(6),制动钳(9)设置在第一制动盘片(1)上,第二制动盘(6)上设置电磁制动装置,电磁制动装置包括几组励磁线圈,每组励磁线圈由2个线圈绕组(4)和2个铁芯(8)组成,线圈绕组(4)绕制在铁芯(8)上;2个线圈绕组(4)和2个铁芯(8)对称分布在第二制动盘(6)的两侧,2个线圈绕组(4)中间设有铝制支架(7); 1. A friction and electromagnetic integrated brake with a double-disc structure, which is characterized in that it has a first brake disc (1) and a second brake disc (6), and the brake caliper (9) is set on the first brake disc. On the disc (1), the second brake disc (6) is provided with an electromagnetic braking device. The electromagnetic braking device includes several sets of exciting coils, and each set of exciting coils consists of 2 coil windings (4) and 2 iron cores ( 8) Composition, the coil winding (4) is wound on the iron core (8); 2 coil windings (4) and 2 iron cores (8) are symmetrically distributed on both sides of the second brake disc (6), 2 An aluminum bracket (7) is arranged in the middle of each coil winding (4); 当汽车正常行驶时,制动钳(9)处于分离状态,线圈绕组(4)不通电,第二制动盘(6)上没有磁感线通过,电磁制动不工作; When the car is running normally, the brake caliper (9) is in a separated state, the coil winding (4) is not energized, no magnetic induction line passes through the second brake disc (6), and the electromagnetic brake does not work; 当汽车需要制动时,接通线圈绕组(4)电流,产生的电磁场分布在第二制动盘(6)的两侧,第二制动盘(6)转动切割磁感线产生电流,同时第二制动盘(6)切割磁感线形成涡流,与线圈绕组(4)产生的磁场叠加,对第二制动盘(6)产生一个更大的制动力矩,同时制动钳(9)压向第一制动盘(1)制动。 When the car needs to be braked, the coil winding (4) is connected to the current, and the generated electromagnetic field is distributed on both sides of the second brake disc (6). The second brake disc (6) rotates and cuts the magnetic induction line to generate current, and at the same time The second brake disc (6) cuts the lines of magnetic induction to form eddy currents, which are superimposed on the magnetic field generated by the coil winding (4), generating a larger braking torque for the second brake disc (6), and at the same time the brake caliper (9 ) against the first brake disc (1) to brake. 2.根据权利要求1所述的一种双盘片结构的摩擦与电磁集成制动器,其特征是:有四组励磁线圈沿第二制动盘(6)的圆周方向等角度分布,角度为60°。 2. A friction and electromagnetic integrated brake with double disc structure according to claim 1, characterized in that: there are four sets of exciting coils distributed equiangularly along the circumferential direction of the second brake disc (6), with an angle of 60° °. 3.根据权利要求1所述的一种双盘片结构的摩擦与电磁集成制动器,其特征是:线圈绕组(4)固定连接线圈支架(2),线圈支架(2)固定连接车体。 3. The friction and electromagnetic integrated brake with double disc structure according to claim 1, characterized in that: the coil winding (4) is fixedly connected to the coil support (2), and the coil support (2) is fixedly connected to the vehicle body.
CN201210131074.XA 2012-05-02 2012-05-02 Friction and electromagnetism integrated brake with double disk structure Expired - Fee Related CN102691737B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104192117A (en) * 2014-08-27 2014-12-10 江苏大学 Electromagnetic brake installed on non-driving shaft of trailer and control method of electromagnetic brake

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Publication number Priority date Publication date Assignee Title
CN105691213B (en) * 2016-01-15 2018-04-03 江苏大学 A kind of electromagnetic braking and the method for work of friction catch integrated brake device
CN105545987B (en) * 2016-02-24 2018-01-30 中国矿业大学 It is a kind of to be rubbed composite braking device based on the rub automobile magnetic of coupling effect of magnetic
CN106274849B (en) * 2016-08-29 2018-10-16 安徽工程大学 Vehicle brake system
CN110015276B (en) * 2018-01-06 2021-02-26 北京华田汽车科技有限公司 Automobile double-brake system with electromagnetic brake and friction brake capable of being independently controlled
CN108488264B (en) * 2018-03-02 2019-09-27 中国矿业大学 Friction-eddy current cooperative brake and braking method with brake pressure redundant loading
CN108533642A (en) * 2018-06-13 2018-09-14 江苏大学 A kind of double plate Electromagnetic heating brake and its control method
CN108895096B (en) * 2018-08-02 2019-12-03 江苏大学 A kind of permanent magnetism double disk brake and its braking method
KR102074738B1 (en) * 2019-02-13 2020-03-06 장석호 Disc brake device usingmotor which serves as power generator
CN111391806B (en) * 2020-03-24 2022-04-12 李新雷 Dual-motor type brake actuating mechanism of automobile decoupling distributed brake system
CN113635878B (en) * 2021-08-16 2022-11-15 盐城工学院 A composite braking system for an electric vehicle

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US4505363A (en) * 1981-11-04 1985-03-19 Valeo Twin-disc brake having axially sliding calipers
CN102128227A (en) * 2011-04-02 2011-07-20 江苏大学 Electromagnet and friction composite disc type brake and brake method
CN102273054A (en) * 2009-12-28 2011-12-07 住友金属工业株式会社 Eddy current reducer
CN102287463A (en) * 2011-08-04 2011-12-21 中国农业大学 Automobile electromagnetic auxiliary braking device

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DE102010032516A1 (en) * 2010-07-28 2012-02-02 Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Braking device with a brake disc of a friction disc brake forming rotor of an eddy disc brake

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Publication number Priority date Publication date Assignee Title
US4505363A (en) * 1981-11-04 1985-03-19 Valeo Twin-disc brake having axially sliding calipers
CN102273054A (en) * 2009-12-28 2011-12-07 住友金属工业株式会社 Eddy current reducer
CN102128227A (en) * 2011-04-02 2011-07-20 江苏大学 Electromagnet and friction composite disc type brake and brake method
CN102287463A (en) * 2011-08-04 2011-12-21 中国农业大学 Automobile electromagnetic auxiliary braking device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104192117A (en) * 2014-08-27 2014-12-10 江苏大学 Electromagnetic brake installed on non-driving shaft of trailer and control method of electromagnetic brake

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Inventor after: He Ren

Inventor after: Gu Xiaodan

Inventor after: Shi Jun

Inventor after: Tang Bao

Inventor after: Zhang Duanjun

Inventor after: Liu Xuejun

Inventor before: Gu Xiaodan

Inventor before: He Ren

Inventor before: Shi Jun

Inventor before: Tang Bao

Inventor before: Zhang Duanjun

Inventor before: Liu Xuejun

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: GU XIAODAN HE REN SHI JUN TANG BAO ZHANG DUANJUN LIU XUEJUN TO: HE REN GU XIAODAN SHI JUN TANG BAO ZHANG DUANJUN LIU XUEJUN

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Effective date of registration: 20210628

Address after: 215500 5th floor, building 4, 68 Lianfeng Road, Changfu street, Changshu City, Suzhou City, Jiangsu Province

Patentee after: Changshu intellectual property operation center Co.,Ltd.

Address before: Zhenjiang City, Jiangsu Province, 212013 Jingkou District Road No. 301

Patentee before: JIANGSU University

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140528

CF01 Termination of patent right due to non-payment of annual fee