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CN102677817A - Method for producing and processing light partition wall board made of rice and wheat straws - Google Patents

Method for producing and processing light partition wall board made of rice and wheat straws Download PDF

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Publication number
CN102677817A
CN102677817A CN2011100579379A CN201110057937A CN102677817A CN 102677817 A CN102677817 A CN 102677817A CN 2011100579379 A CN2011100579379 A CN 2011100579379A CN 201110057937 A CN201110057937 A CN 201110057937A CN 102677817 A CN102677817 A CN 102677817A
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CN
China
Prior art keywords
deck
wheat straw
partition wall
rice wheat
wall board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011100579379A
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Chinese (zh)
Inventor
金从斌
金杰
周玉勤
张俊玲
王文彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANCHENG JINMA NEW ENVIRONMENT-FRIENDLY BUILDING MATERIALS MANUFACTURING Co Ltd
Original Assignee
YANCHENG JINMA NEW ENVIRONMENT-FRIENDLY BUILDING MATERIALS MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by YANCHENG JINMA NEW ENVIRONMENT-FRIENDLY BUILDING MATERIALS MANUFACTURING Co Ltd filed Critical YANCHENG JINMA NEW ENVIRONMENT-FRIENDLY BUILDING MATERIALS MANUFACTURING Co Ltd
Priority to CN2011100579379A priority Critical patent/CN102677817A/en
Publication of CN102677817A publication Critical patent/CN102677817A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a method for producing and processing a light partition wall board made of rice and wheat straws, and belongs to partition wall boards for building decoration. The light partition wall board has the advantages of light weight, high sound insulation, heat insulation, waterproof and moisture-proof performance, high fire resistance, high strength and good toughness, and can reduce process steps and shorten the construction period. Rice and wheat straws are used as main filling materials for making the light partition wall board, so that environmental pollutions caused by burning straws are reduced, the waste is changed to be valuable, the added value is high, the cost is low, the cost for manufacturing the light partition wall board is reduced, the ecological environment is protected, benefits are brought to the nation and the people, and contributions are made to creation of an economical and low-carbon society for China.

Description

A kind of light cellular partition board production and processing method of processing with rice wheat straw
Technical field
The present invention relates to a kind of partition board of building decoration, particularly a kind of light cellular partition board production and processing method of processing with rice wheat straw.
Background technology
Since China's reform and opening-up, national economy is increased fast, becomes the main flow of China's industrial development with " scientific and technical innovation, autonomous innovation ".China's industry just progressively develops to the direction of economy type, energy-saving and emission-reduction, low-carbon (LC).Because the fast development of economic construction; China was increasing for the demand of timber in recent years; Annual coyoting denudation has caused the forest reserves in short supply, and the wasting of resources causes a large amount of soil erosions, desertification; The environment and the ecological homeostasis are destroyed, and China is being faced with the problem of forest reserves relative deficiency.China is a large agricultural country, and annual all kinds of agricultural crop straws have about more than one hundred million ton, a large amount of on-site incinerations of rice wheat straw, not only serious waste Limited resources, caused environment pollution again.The processing of agricultural crop straw is the major issue that we must solve, and causes that party and governments at all levels pay attention to.This shows that agricultural straw resource is abundant, utilizing agricultural crop straw to substitute timber is an effective way.Along with the development that urban modernization is built, multilayer, high-rise frame structure building are more and more, and to build a wall with hollow brick be to cut off and the partition of these frame structure building bodies of wall generally adopts; Need plaster, construction duration is long, has also strengthened built-loading; Like construction wrong, body of wall also is prone to the crack, during finishing in body of wall the assembly wire casing; Be not easy to constructor's construction, workload is big, and hollow brick is processed by clay simultaneously; Make a large amount of clays be used, be difficult to second ploughing, become the problem that always perplexs people's research.For addressing this problem, R&D institution and enterprise technology personnel utilize modern science and technology in constantly research, exploration, though obtained some progress technically, in practice, still exist the technical barrier that does not overcome as yet.
Summary of the invention
The objective of the invention is to overcome above deficiency, a kind of light cellular partition board production and processing method of processing with rice wheat straw is provided, utilize rice wheat straw to be main filler, is material modified with several kinds of industrial chemicals, adopts modern science and technology; The multi-functional wallboard production line of developmental research, through machine extrusion process disposal molding, this light cellular partition board has in light weight, and sound-insulating and heat-insulating and waterproof and dampproof property performance are good; Fire line is strong, and intensity is high, and good toughness is saved operation; Reduction of erection time, reduce the building deadweight on the one hand, the structure floor space is little, increases building area; Simultaneously reduce construction costs yet, can saw during finishing and can dig, brill punches, and crackle is not indeformable, can spray, is coated with, coats with lacquer; Improve efficiency of construction, can not produce formaldehyde and radioactive pollution, both be applicable to interior decoration, be applicable to the partition wall of outer body of wall building again.
The technical solution adopted for the present invention to solve the technical problems is: by top plate and bottom plate, form with a central core; Fill one deck plastic foamboard in the middle of the central core, one deck bonding material layer is filled at around the plastic foamboard and place, slit, and compound one deck has glass layer on top plate and bottom plate, becomes a kind of light cellular partition board of processing with rice wheat straw; Batching has magnesium chloride, water, magnesia, flyash, selected rice wheat straw, basalt fibre, shell fiber, modifier;
The technological process of production: mould → release agent → wallboard machine → batching → shop layer of glass cloth → material loading is made bottom plate → be coated with one deck bonding slurry material → addings one deck plastic foamboard → be coated with one deck bonding slurry material cementation of fissures → shop layer of glass cloth → material loading making top plate → carry off → solidify → demoulding → cutting edge;
Processing method is: select Die and mould plate earlier, select the smooth no pit of surfacing, the consistency of thickness flexible has the indeformable sheet material of water resistance as Die and mould plate; The template after the demoulding is removed clean, thin up saponified oil obliterating release agent again, 1: 5 in proportion~8 dilute, the adjustment wallboard machine; Prepare burden, blending process is divided into processing rice wheat straw, preparation bittern and three operations of preparing modified agent, various raw material stirring is evenly got final product with mixer according to the requirement of filling a prescription; Usually add rice wheat straw, basalt fibre, shell fiber, magnesia, flyash inserts earlier, add bittern after stirring again, stir and to use; The batching of making sheet completes, and makes bonding again with material, is prepared in proportion by magnesia, bittern, flyash; Evenly stir and get final product shop layer of glass cloth, material loading making backplane level in the pasty state; On the bottom plate, be coated with one deck bonding slurry material, add one deck plastic foamboard, on plastic foamboard, be coated with one deck bonding slurry material cementation of fissures; Repave layer of glass cloth, material loading is made top plate, from make wallboard machine, carries off; Carry out the solidification process of light cellular partition board, the demoulding from template is by the specification requirement cutting edge.
The know-why that the present invention adopts: the rice wheat straw mix has magnesium chloride, water, magnesia, flyash, selected rice wheat straw, basalt fibre, shell fiber, modifier; Adopt artificial selected rice wheat straw as main filler; With several kinds of industrial chemicals is material modified, processes through machining.Utilize and contain a large amount of celluloses in the rice wheat straw, and cellulose has thermal insulation, the outstanding performance of sound insulation and noise reduction; Basalt fibre has acid and alkali-resistance, resistance to elevated temperatures, has good intensity, and acid, alkaline matter are had high-strength corrosion resistance; It is grease proofing that the shell fiber has the water of refusing, and airing function is good; In technology, add magnesium chloride and magnesia, utilize magnesium chloride and magnesian chemical physical property, magnesium chloride is soluble in water; And magnesia is water insoluble; Fire-resistant and insulating properties are highly arranged, make the light cellular partition board of production, have stronger fire resistance and water resistance; In technology, add glass fabric, make the light cellular partition board of production, have advantages such as quality is good, intensity is high, anti-pulling force is strong; In technology, add plastic foamboard, make the light cellular partition board of production, have the heat insulation function of heat preservation and soundproof; Rice wheat straw adds and produces in the light cellular partition board as a kind of novel inserts, has not only reduced the cost that sheet material is made, and reaches the effect of environmental protection simultaneously.
The invention has the beneficial effects as follows: this light cellular partition board has in light weight, and sound-insulating and heat-insulating and waterproof and dampproof property performance are good, and fire line is strong, and intensity is high, and good toughness is saved operation, the reduction of erection time.Adopt rice wheat straw as making this light cellular partition board material main filler, reduced the burning straw pollution on the environment, turn waste into wealth; Added value is high; With low cost, reduced the cost that this light cellular partition board is made, preserve the ecological environment; Benefit the nation and the people, for economy type is created by China, low-carbon (LC) society contributes.
The specific embodiment
Below in conjunction with embodiment the present invention is further specified:
A kind of technological process of production step of the light cellular partition board production and processing method of processing with rice wheat straw is:
Mould → release agent → wallboard machine → batching → shop layer of glass cloth → material loading is made bottom plate → be coated with one deck bonding slurry material → addings one deck plastic foamboard → be coated with one deck bonding slurry material cementation of fissures → shop layer of glass cloth → material loading making top plate → carry off → solidify → demoulding → cutting edge
Select Die and mould plate earlier, select the smooth no pit of surfacing, the consistency of thickness flexible has the indeformable sheet material of water resistance as Die and mould plate; The template after the demoulding is removed clean, thin up saponified oil obliterating release agent again, 1: 5 in proportion~8 dilute, the adjustment wallboard machine; Prepare burden, blending process is divided into processing rice wheat straw, preparation bittern and three operations of preparing modified agent, various raw material stirring is evenly got final product with mixer according to the requirement of filling a prescription, and adds rice wheat straw, basalt fibre, shell fiber, magnesia, flyash inserts usually earlier; Add bittern after stirring again, stir and can use, the batching of making sheet completes, and makes bonding again with material; Prepare in proportion by magnesia, bittern, flyash, evenly stir and get final product shop layer of glass cloth, material loading making backplane level in the pasty state; On the bottom plate, be coated with one deck bonding slurry material, add one deck plastic foamboard, on plastic foamboard, be coated with one deck bonding slurry material cementation of fissures; Repave layer of glass cloth, material loading is made top plate, from make wallboard machine, carries off; Carry out the solidification process of light cellular partition board, the demoulding from template is by the specification requirement cutting edge.
The rice wheat straw mix has magnesium chloride, water, magnesia, flyash, selected rice wheat straw, basalt fibre, shell fiber, modifier; Adopt artificial selected rice wheat straw as main filler; With several kinds of industrial chemicals is material modified, processes through machining.Utilize and contain a large amount of celluloses in the rice wheat straw, and cellulose has thermal insulation, the outstanding performance of sound insulation and noise reduction; Basalt fibre has acid and alkali-resistance, resistance to elevated temperatures, has good intensity, and acid, alkaline matter are had high-strength corrosion resistance; It is grease proofing that the shell fiber has the water of refusing, and airing function is good; In technology, add magnesium chloride and magnesia, utilize magnesium chloride and magnesian chemical physical property, magnesium chloride is soluble in water; And magnesia is water insoluble; Fire-resistant and insulating properties are highly arranged, make the light cellular partition board of production, have stronger fire resistance and water resistance; In technology, add glass fabric, make the light cellular partition board of production, have advantages such as quality is good, intensity is high, anti-pulling force is strong; In technology, add plastic foamboard, make the light cellular partition board of production, have the heat insulation function of heat preservation and soundproof; Rice wheat straw adds and produces in the light cellular partition board as a kind of novel inserts, has not only reduced the cost that sheet material is made, and reaches the effect of environmental protection simultaneously.
Embodiment one:
Batching in the technological process of production, blending process are divided into processing rice wheat straw, preparation bittern and three operations of preparing modified agent.
(1) process rice wheat straw earlier, the preparation of crushed straw aggregate is to make very crucial in a light cellular partition board material activities operation, is directly connected to the performance of light cellular partition board.Therefore, artificial selected rice wheat straw, the straw water content of require selecting is not more than 20%, and does not have and go mouldy, and pulverizes through mill, pulverizes the broken end of stalk, back, filters 50 orders through sieve, behind the no bulk in the broken end of stalk, free from admixture edge strip, stops to sieve.
(2) prepare bittern again, the compound method of bittern is that magnesium chloride is put into the acid and alkali-resistance container, presses MgCl 2: H 2O=(85~100): 100 standard adds water and stirs; Magnesium chloride is dissolved fully, measure with Baume hydrometer, requiring the bittern Baume degrees was 22~29 (summers 22~24; Season 24~26 in spring and autumn; Winter 26~29) as not reaching this degree, can add water or magnesium chloride is mediated, after meeting technological standards, can use.
(3) and then the preparing modified agent, modifier contains wooden calcium sulfonate, prodan, alum, sodium phosphate trimer, phosphoric acid, six kinds of chemical raw materials of ferrous sulfate, and these six kinds of chemical raw materials account for total amount 0.8%; The warm water dissolving back of dividing system respectively to add about 10 times again is subsequent use, and water temperature is advisable for 25 ℃, can use after six kinds of chemical raw materials respectively stir adding successively in the 100kg bittern; Evenly stir at adding magnesia, flyash, rice wheat straw, basalt fibre and shell fiber; The amount of magnesia and magnesium chloride is equal to, and rice wheat straw inserts addition can not be excessive, adds excessive meeting the light cellular partition board intensity of making is descended; Rate of hardening is slowed down; Evenly stirring can be used, and processes a kind of bonding slurry material, and blending process is all over.
Embodiment two:
Cured: the curing of light cellular partition board is to form a kind of special chlorine oxygen magnesia cement by magnesia and bittern through chemical reaction, and generates a kind of hydraulicity material, accomplishes the process that hydration reaction is realized sclerosis.

Claims (1)

1. a light cellular partition board production and processing method of processing with rice wheat straw is characterized in that: by top plate and bottom plate, form with a central core; Fill one deck plastic foamboard in the middle of the central core, one deck bonding material layer is filled at around the plastic foamboard and place, slit, and compound one deck has glass layer on top plate and bottom plate, becomes a kind of light cellular partition board of processing with rice wheat straw; Batching has magnesium chloride, water, magnesia, flyash, selected rice wheat straw, basalt fibre, shell fiber, modifier;
The technological process of production: mould → release agent → wallboard machine → batching → shop layer of glass cloth → material loading is made bottom plate → be coated with one deck bonding slurry material → addings one deck plastic foamboard → be coated with one deck bonding slurry material cementation of fissures → shop layer of glass cloth → material loading making top plate → carry off → solidify → demoulding → cutting edge;
Processing method is: select Die and mould plate earlier, select the smooth no pit of surfacing, the consistency of thickness flexible has the indeformable sheet material of water resistance as Die and mould plate; The template after the demoulding is removed clean, thin up saponified oil obliterating release agent again, 1: 5 in proportion~8 dilute, the adjustment wallboard machine; Prepare burden, blending process is divided into processing rice wheat straw, preparation bittern and three operations of preparing modified agent, various raw material stirring is evenly got final product with mixer according to the requirement of filling a prescription; Usually add rice wheat straw, basalt fibre, shell fiber, magnesia, flyash inserts earlier, add bittern after stirring again, stir and to use; The batching of making sheet completes, and makes bonding again with material, is prepared in proportion by magnesia, bittern, flyash; Evenly stir and get final product shop layer of glass cloth, material loading making backplane level in the pasty state; On the bottom plate, be coated with one deck bonding slurry material, add one deck plastic foamboard, on plastic foamboard, be coated with one deck bonding slurry material cementation of fissures; Repave layer of glass cloth, material loading is made top plate, from make wallboard machine, carries off; Carry out the solidification process of light cellular partition board, the demoulding from template is by the specification requirement cutting edge.
CN2011100579379A 2011-03-11 2011-03-11 Method for producing and processing light partition wall board made of rice and wheat straws Pending CN102677817A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011100579379A CN102677817A (en) 2011-03-11 2011-03-11 Method for producing and processing light partition wall board made of rice and wheat straws

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011100579379A CN102677817A (en) 2011-03-11 2011-03-11 Method for producing and processing light partition wall board made of rice and wheat straws

Publications (1)

Publication Number Publication Date
CN102677817A true CN102677817A (en) 2012-09-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103850390A (en) * 2012-12-03 2014-06-11 北京天工创道建筑科技有限公司 Integrated composite wallboard
CN104402389A (en) * 2014-10-22 2015-03-11 平昌沃德科技发展有限公司 Building partition wall use light bar and preparation method thereof
CN105220821A (en) * 2014-06-16 2016-01-06 廖树汉 Worm ant does not eat the stainless steel compound shell plate that heat preservation and soundproof thousand degree does not fire

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103850390A (en) * 2012-12-03 2014-06-11 北京天工创道建筑科技有限公司 Integrated composite wallboard
CN105220821A (en) * 2014-06-16 2016-01-06 廖树汉 Worm ant does not eat the stainless steel compound shell plate that heat preservation and soundproof thousand degree does not fire
CN104402389A (en) * 2014-10-22 2015-03-11 平昌沃德科技发展有限公司 Building partition wall use light bar and preparation method thereof

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Application publication date: 20120919