CN102642099A - A kind of Sn-Zn based lead-free solder alloy for aluminum-copper soldering and preparation method thereof - Google Patents
A kind of Sn-Zn based lead-free solder alloy for aluminum-copper soldering and preparation method thereof Download PDFInfo
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- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 title abstract description 12
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
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Abstract
Description
技术领域 technical field
本发明涉及一种用于铝铜软钎焊的Sn-Zn基无铅钎料合金及其制备方法,属于新材料技术领域。The invention relates to a Sn-Zn-based lead-free solder alloy for aluminum-copper soldering and a preparation method thereof, belonging to the technical field of new materials.
背景技术 Background technique
铜具有良好的导电性、导热性、塑性加工性能、钎焊性及耐蚀性;因此,在电的传输、热量交换和生活用品等领域中获得了广泛的应用,特别是制冷行业空调与冰箱都是采用铜管作为制冷管路系统的材料。然而,随着铜的资源短缺,铜的价格近年来一直居高不下,而且还在持续的攀升。这促使人们开始寻找铜的替代品来降低成本。因为铝价格相对较低且具有优良的导电性、导热性、耐腐蚀性和易加工性能,在很多原来使用铜的场合完全能够满足使用性能上的要求,而且会使其产品成本大大降低。制冷行业是用铜量比较大的行业,铜价上涨与铜资源的枯竭影响到整个行业的竞争力,用铝替代铜不仅可以大大降低制冷产品的成本,而且不降低冰箱的性能,因此近年来国内外冰箱管路系统中的蒸发器等部件采用铝管制造已成为趋势。Copper has good electrical conductivity, thermal conductivity, plastic processing performance, brazing and corrosion resistance; therefore, it has been widely used in the fields of electricity transmission, heat exchange and daily necessities, especially air conditioners and refrigerators in the refrigeration industry Copper tubes are used as the material of the refrigeration piping system. However, with the shortage of copper resources, the price of copper has remained high in recent years, and is still rising continuously. This prompted people to start looking for alternatives to copper to reduce costs. Because the price of aluminum is relatively low and has excellent electrical conductivity, thermal conductivity, corrosion resistance and easy processing performance, it can fully meet the performance requirements in many occasions where copper was originally used, and will greatly reduce the cost of its products. The refrigeration industry uses a relatively large amount of copper. The rise in copper prices and the depletion of copper resources have affected the competitiveness of the entire industry. Substituting aluminum for copper can not only greatly reduce the cost of refrigeration products, but also not reduce the performance of refrigerators. Therefore, in recent years, domestic It has become a trend that the evaporator and other components in the piping system of the external refrigerator are made of aluminum tubes.
但是,就目前来看,要获得低成本、高性能,同时制造方便的铝铜接头在技术上还是有一定的难度。这是由于:1. 熔点相差大:纯铝的熔点为660℃,纯铜的熔点为1085℃。由于铝和铜的熔点相差很大(425℃),难以同时熔融。2. 易氧化:在空气中铝表面易形成一层致密的Al2O3氧化膜,焊接时阻碍铝和铜的结合,给焊接带来了困难。3. 易产生裂纹:在焊接时生成共晶体Al-Al2Cu,使焊缝变脆,同时铝的膨胀系数比铜的膨胀系数大约0.5倍,容易导致焊缝产生裂纹。4.易腐蚀:铝和铜之间的电极电位差为1.997V,易导致电化学腐蚀(铝的标准电极电位为1.66V,铜的标准电极电位为0.337V)。5. 易形成气孔:高温时液态的铝和铜能够溶解和吸收大量的气体(如氢),冷却时合金溶液中气体的溶解度迅速下降而来不及溢出,并在焊缝中形成气孔。所以要实现铝代替铜,首先要解决的就是铝铜连接的问题。However, at present, it is technically difficult to obtain low-cost, high-performance, and convenient aluminum-copper joints. This is because: 1. There is a large difference in melting point: the melting point of pure aluminum is 660°C, and that of pure copper is 1085°C. Since the melting points of aluminum and copper are very different (425°C), it is difficult to melt at the same time. 2. Easy to oxidize: A layer of dense Al 2 O 3 oxide film is easy to form on the surface of aluminum in the air, which hinders the combination of aluminum and copper during welding and brings difficulties to welding. 3. Cracks are easy to occur: eutectic Al-Al 2 Cu is formed during welding, which makes the weld brittle. At the same time, the expansion coefficient of aluminum is about 0.5 times that of copper, which easily leads to cracks in the weld. 4. Easy to corrode: The electrode potential difference between aluminum and copper is 1.997V, which can easily lead to electrochemical corrosion (the standard electrode potential of aluminum is 1.66V, and the standard electrode potential of copper is 0.337V). 5. Easy to form pores: Liquid aluminum and copper can dissolve and absorb a large amount of gas (such as hydrogen) at high temperature. When cooling, the solubility of the gas in the alloy solution decreases rapidly and cannot overflow, and forms pores in the weld. Therefore, in order to replace copper with aluminum, the first thing to solve is the problem of aluminum-copper connection.
铜铝之间的现行焊接方式主要有熔化焊、压力焊和钎焊三种方法:铝和铜的熔点相差很大,往往铝熔化了而铜还处于固态,易形成未熔合和夹杂,焊接难度较大。铝在焊接过程中强烈氧化,氧化膜中含有一定量的吸附水和结晶水,容易产生气孔。铝的热膨胀系数大,而弹性系数小,焊接后变形较大。压力焊是目前铝铜连接主要采用的方法。但其受零件结构形式的限制,在很多场合都不能应用,而且其工艺复杂,生产成本高。钎焊方法成本低、适应性好、可在线生产,是具有较好发展前景的铝铜连接技术;钎焊按钎料熔点的高低又分为硬钎焊和软钎焊。美国焊接学会(AWS)规定钎料液相线温度高于450℃称为硬钎焊,低于450℃称为软钎焊。铝管与铜管连接现行的硬钎焊主要选择铝硅系钎料,例如:Al-12.6wt%Si共晶(共晶温度577℃)或添加第三组元的钎料。通常采用真空加热或自动火焰加热。硬钎焊火焰焊也存在着自身的不足:(1) Al的熔点为660℃,温度控制不好,铝管会部分融化导致管壁变薄,另外高温会加剧接头处的烧蚀,影响接头的性能。尤其对经光亮处理的铜管表面光亮层破坏后很难恢复,严重地影响后续的钎焊质量;对铝管来讲,表面烧蚀更严重,接头的拉伸实验表明,该区域是薄弱的环节,断裂发生在靠近接头的铝管热影响区。(2) 钎焊温度一般在500℃左右,Al、Cu原子扩散比较快,容易形成易熔的脆性Al-CuAl2共晶化合物,导致接头强度降低。(3) 一般使用腐蚀性强的钎剂去除铝的氧化膜,钎剂的残渣具有强烈的腐蚀性,腐蚀管壁且难于清理。(4) 在生产调试机器的过程中钎焊后的接头不能方便的拆卸,对于对接头的返修和二次焊接过程中火焰焊的技术要求较高,很难达到高质量的钎焊要求。软钎焊的方法适应性强、灵活性好,可以根据具体情况选用不同的钎料,得到不同强度及不同工作温度的钎焊接头,适用于各种场合,满足新形势下环境保护对铝铜钎焊用无铅钎料的要求。因此开发出适用于铝铜异种金属软钎焊,可以形成良好接头的无铅钎料是实现铝代替铜的关键。The current welding methods between copper and aluminum mainly include fusion welding, pressure welding and brazing: the melting points of aluminum and copper are very different, and often the aluminum is melted while the copper is still in a solid state, which is easy to form unfused and inclusions, making welding difficult larger. Aluminum is strongly oxidized during the welding process, and the oxide film contains a certain amount of adsorbed water and crystal water, which is easy to produce pores. Aluminum has a large coefficient of thermal expansion, but a small coefficient of elasticity, resulting in large deformation after welding. Pressure welding is currently the main method used for aluminum-copper connections. However, it is limited by the structural form of parts, so it cannot be applied in many occasions, and its process is complicated and its production cost is high. The brazing method has low cost, good adaptability, and can be produced on-line. It is an aluminum-copper connection technology with good development prospects; brazing is divided into hard brazing and soft brazing according to the melting point of the brazing material. The American Welding Society (AWS) stipulates that the temperature of the solder liquidus above 450°C is called brazing, and that below 450°C is called soft soldering. The current brazing for connecting aluminum tubes and copper tubes mainly chooses aluminum-silicon based solders, for example: Al-12.6wt% Si eutectic (eutectic temperature 577°C) or solders with the addition of the third component. Usually vacuum heating or automatic flame heating is used. Brazing flame welding also has its own shortcomings: (1) The melting point of Al is 660°C, and the temperature control is not good. The aluminum tube will partially melt and cause the tube wall to become thinner. In addition, the high temperature will aggravate the ablation at the joint and affect the joint. performance. In particular, it is difficult to restore the bright layer on the surface of the copper tube after bright treatment, which seriously affects the subsequent brazing quality; for aluminum tubes, the surface ablation is more serious, and the tensile test of the joint shows that this area is weak link, the fracture occurs in the heat-affected zone of the aluminum tube near the joint. (2) The brazing temperature is generally around 500°C. Al and Cu atoms diffuse relatively quickly, and it is easy to form a fusible and brittle Al-CuAl 2 eutectic compound, resulting in a decrease in joint strength. (3) Generally, strong corrosive flux is used to remove the oxide film of aluminum. The residue of flux is highly corrosive, corrodes the pipe wall and is difficult to clean. (4) The brazed joints cannot be easily disassembled during the production and commissioning of the machine, and the technical requirements for flame welding in the rework of the butt joints and the secondary welding process are relatively high, and it is difficult to meet high-quality brazing requirements. The soft soldering method has strong adaptability and good flexibility. Different solders can be selected according to specific conditions to obtain brazed joints with different strengths and different working temperatures. It is suitable for various occasions and meets the environmental protection requirements of aluminum and copper in the new situation. Requirements for lead-free solders for soldering. Therefore, the development of lead-free solder suitable for aluminum-copper dissimilar metal soldering, which can form a good joint is the key to realize the replacement of copper by aluminum.
Sn-Pb系钎料是应用非常广泛的低温钎焊钎料,其中最广泛使用的是熔点为183℃的63Sn-37Pb共晶成分钎料。这种成分下的Sn-Pb钎料熔点最低,可由液相不经过半熔化状态直接转变为固相,润湿性极好,因此这种钎料在电子元件的微互联中采用最多。但是重金属铅是一种有毒元素,铅随着废弃的电子产品进入自然界,会溶解到酸性的雨水中,渗入土壤,最终溶入地下水。人饮用含铅的地下水会使机体的健康受到损害。为防止铅对自然环境的污染,各国相继对铅在工业中的应用作出了严格的限制。欧盟已经在2006年禁止在电子工业中使用有铅的钎料,日本环境厅提倡在工业中逐渐减少铅的用量,美国在1991年通过铅暴露法案,对废弃的电子产品征收高额的处理费。从各国立法的趋势分析,在采用无铅材料代替含铅材料已成为必然的选择。Sn-Pb based solder is a widely used low-temperature brazing filler metal, and the most widely used one is 63Sn-37Pb eutectic solder with a melting point of 183°C. The Sn-Pb solder with this composition has the lowest melting point, and can be directly transformed from a liquid phase to a solid phase without going through a semi-molten state, and has excellent wettability, so this solder is most commonly used in the micro-interconnection of electronic components. However, the heavy metal lead is a toxic element. Lead enters nature along with discarded electronic products, dissolves into acid rainwater, penetrates into soil, and finally dissolves into groundwater. Drinking lead-containing groundwater will damage the health of the body. In order to prevent lead from polluting the natural environment, countries have successively imposed strict restrictions on the application of lead in industry. The European Union has banned the use of leaded solder in the electronics industry in 2006. The Japanese Environmental Agency advocates gradually reducing the amount of lead used in industry. The United States passed the Lead Exposure Act in 1991, imposing high disposal fees on discarded electronic products. . From the analysis of the trend of legislation in various countries, it has become an inevitable choice to replace lead-containing materials with lead-free materials.
目前常用的Sn-9Zn钎料合金,其熔点为198℃,与共晶Sn-Pb接近,具有良好的经济性和力学性能。Sn-9Zn钎料中的Zn与铜基板和铝基板均有较好的亲和力,研究发现Sn-9Zn钎料和铜基板反应生成Cu-Zn金属间化合物;Zn、Al互溶度较大,在很大范围内生成固溶体,Sn-9Zn钎料与铝板反应,在铝界面处生成Al-Zn-Sn固溶区,同时Zn还会在铝基板上形成刺状固溶晶须插入钎料嵌入结合。但Zn元素为活性强的金属,大量的Zn在熔融状态下易于钎料表面氧化而造成合金具有较大的表面张力,严重影响钎料的润湿性及抗氧化性,Sn-Zn系钎料钎焊系统的保存性较差,长期放置会引起结合强度变低等不少问题,同时由于单质Zn相极不耐腐蚀,在潮湿环境下焊点易腐蚀失效,这些问题在一定程度上影响了该合金的应用。The currently commonly used Sn-9Zn solder alloy has a melting point of 198°C, which is close to the eutectic Sn-Pb, and has good economical and mechanical properties. The Zn in the Sn-9Zn solder has a good affinity with the copper substrate and the aluminum substrate. It is found that the Sn-9Zn solder reacts with the copper substrate to form a Cu-Zn intermetallic compound; the mutual solubility of Zn and Al is relatively large. A solid solution is formed in a wide range, and the Sn-9Zn solder reacts with the aluminum plate to form an Al-Zn-Sn solid solution zone at the aluminum interface. At the same time, Zn will also form thorny solid solution whiskers on the aluminum substrate to insert into the solder to embed and bond. However, Zn element is a metal with strong activity. A large amount of Zn is easy to oxidize the surface of the solder in the molten state, resulting in a large surface tension of the alloy, which seriously affects the wettability and oxidation resistance of the solder. Sn-Zn solder The preservation of the brazing system is poor, and long-term storage will cause many problems such as low bonding strength. At the same time, due to the extremely poor corrosion resistance of the single Zn phase, the solder joints are prone to corrosion and failure in a humid environment. These problems have affected to a certain extent. applications of the alloy.
发明内容 Contents of the invention
本发明的目的是针对现有技术存在的Sn-9Zn钎料润湿性不佳、钎焊接头力学性能差的不足,提供一种在铜板和铝板上均有较好的润湿性,可以有效的连接这两种金属,并形成强度较高的钎焊接头的适用于铝铜异种金属软钎焊的Sn-Zn基近共晶无铅钎料合金。The purpose of the present invention is to provide a kind of all having good wettability on copper plate and aluminum plate, can effectively A Sn-Zn-based near-eutectic lead-free solder alloy suitable for soldering aluminum-copper dissimilar metals that connects these two metals and forms a brazing joint with higher strength.
本发明采取的技术解决方案是:一种用于铝铜软钎焊的Sn-Zn基无铅钎料合金,所述Sn-Zn基无铅钎料合金包括以下重量百分比的组分:Zn为7-8.5%,Al为0.2-0.49%,Ag为0.55-0.7%,P为0-0.1%,Ni为0-1%,RE为0-0.5%,其余为Sn。The technical solution adopted by the present invention is: a kind of Sn-Zn base lead-free solder alloy for aluminum-copper soldering, described Sn-Zn base lead-free solder alloy comprises the following components by weight percentage: Zn is 7-8.5%, Al is 0.2-0.49%, Ag is 0.55-0.7%, P is 0-0.1%, Ni is 0-1%, RE is 0-0.5%, and the rest is Sn.
所述的一种用于铝铜软钎焊的Sn-Zn基无铅钎料合金的制备方法,其制备过程包括以下步骤:A kind of preparation method of described Sn-Zn base lead-free solder alloy for aluminum-copper soldering, its preparation process comprises the following steps:
(1) 熔炼Zn-Al中间合金(1) Melting Zn-Al master alloy
按照重量百分比,Al为6%,Zn为余量的Zn-Al中间合金要求称量块状纯度为99.99%的金属Zn和纯度为99.99%的金属Al;在氮气或氩气保护气氛下,升温至450-500℃首先熔化金属Zn,然后加入金属Al,充分搅拌后,保温10-15min后降温取出;According to the percentage by weight, Al is 6%, and Zn is the balance of Zn-Al master alloy. It is required to weigh the metal Zn with a purity of 99.99% and the metal Al with a purity of 99.99%. Under the protective atmosphere of nitrogen or argon, heat up Melt metal Zn at 450-500°C first, then add metal Al, stir well, keep warm for 10-15min, then cool down and take out;
(2) 熔炼Sn-Zn基近共晶无铅钎料合金(2) Melting Sn-Zn based near-eutectic lead-free solder alloy
① Sn-Zn基近共晶无铅钎料合金的制备是使用纯度为99.99%的金属Sn、Zn-6Al中间合金、纯度为99.99%的金属Ag、纯度为99.99%的金属Ni、P含量为重量百分比15%的市售Sn-P合金和RE冶炼,按质量比配比钎料合金各组成部分,共200克,放置到耐高温管中;① The preparation of Sn-Zn-based near-eutectic lead-free solder alloy is to use metal Sn with a purity of 99.99%, Zn-6Al master alloy, metal Ag with a purity of 99.99%, metal Ni with a purity of 99.99%, and a P content of The commercially available Sn-P alloy with 15% by weight is smelted with RE, and the components of the solder alloy are proportioned according to the mass ratio, a total of 200 grams, and placed in the high temperature resistant tube;
② 使用氢气火焰将耐高温管一端烧熔密封,另一端烧熔为细口并使用真空泵进行抽真空处理,排净管内的空气后,将细口处烧熔密封;② Use a hydrogen flame to melt and seal one end of the high-temperature resistant tube, and melt the other end into a thin mouth and vacuumize it with a vacuum pump. After the air in the pipe is exhausted, melt and seal the thin mouth;
③ 将耐高温管放于电阻炉中,加热至400℃熔炼,待所有组元均熔化后,保温2-3小时,期间每半小时将耐高温管翻转搅拌一次,使合金均匀化,待合金呈均匀液态后,降温冷却至室温,取出钎料。③Put the high-temperature resistant tube in a resistance furnace, heat it to 400°C for melting, and keep it warm for 2-3 hours after all the components are melted. After being in a uniform liquid state, cool down to room temperature and take out the solder.
所述耐高温管采用石英管或陶瓷管。The high temperature resistant tube adopts quartz tube or ceramic tube.
相比传统的Sn-9Zn钎料合金,在Sn-Zn钎料中加入Al后,由于Zn-Al之间有较大的固溶度,Al在钎料中以固溶于Zn的形式存在。由于Al元素密度较小,在钎料熔化时会附着在表面形成一层较薄的氧化层,进而阻止了钎料中Zn的氧化,从而提高Sn-Zn基钎料的抗氧化性和润湿性。同时适量Al元素的加入可以提高Sn-Zn基钎料的强度,在一定程度上提高了钎焊接头的强度。尽管如此,过高的Al含量(高于1%)会在钎料表面形成过厚的氧化层,反而使润湿性下降。Compared with the traditional Sn-9Zn solder alloy, after adding Al to the Sn-Zn solder, due to the large solid solubility between Zn-Al, Al exists in the form of solid solution in Zn in the solder. Due to the low density of the Al element, it will adhere to the surface to form a thin oxide layer when the solder melts, thereby preventing the oxidation of Zn in the solder, thereby improving the oxidation resistance and wettability of the Sn-Zn-based solder sex. At the same time, the addition of an appropriate amount of Al can increase the strength of the Sn-Zn-based solder and improve the strength of the brazed joint to a certain extent. However, too high Al content (higher than 1%) will form an excessively thick oxide layer on the surface of the solder, which will reduce the wettability.
另一方面,Al元素虽然会对钎料起到固溶强化的作用,使钎料的硬度增加,同时塑性下降,在轧制的过程中,容易出现开裂现象。进一步的研究表明,钎料中加入Ag元素后,钎料的塑性得到了改善,在塑性加工过程中未出现开裂现象,具有优良的塑性加工性;而且,加入Ag可提高钎料的耐腐蚀性能。为了研究Ag元素对钎料耐蚀性的影响,发明人对Sn-8.4Zn-0.73Ag与Sn-8.4Zn-0.44Al两种钎料进行了电化学腐蚀测试,腐蚀溶液为3.5%的NaCl溶液。实验测得两种钎料的自腐蚀电位分别为-0.96V和-1.07V;从实验结果可知,在相同的Zn含量的情况下,加入Ag元素后钎料的耐蚀性优于加入Al元素。理论和实验均表明,在Sn-Zn钎料中加入Ag元素,Ag元素会与Zn元素形成金属间化合物AgZn3相,减少钎料表面Zn的氧化,提高了钎料的润湿性,进而改善了钎料的焊接性能;同时少量的AgZn3颗粒的存在可以对钎焊接头起到弥散强化的作用,提高接头的力学性能;而且,Ag元素的加入可以提高钎料的耐蚀性;然而同时,发明人也研究发现当Sn-9Zn中加入3%的Ag时,钎焊接头组织中会生成大量大块的AgZn3相,从而引起接头力学性能下降。On the other hand, although the Al element will have a solid solution strengthening effect on the solder, the hardness of the solder will increase, while the plasticity will decrease, and cracking will easily occur during the rolling process. Further studies have shown that the plasticity of the solder is improved after adding Ag to the solder, and there is no cracking phenomenon in the plastic processing process, which has excellent plastic workability; moreover, the addition of Ag can improve the corrosion resistance of the solder . In order to study the influence of Ag element on the corrosion resistance of solder, the inventors carried out electrochemical corrosion tests on two solders of Sn-8.4Zn-0.73Ag and Sn-8.4Zn-0.44Al, and the corrosion solution was 3.5% NaCl solution . The self-corrosion potentials of the two solders were measured in experiments as -0.96V and -1.07V respectively; from the experimental results, it can be seen that under the same Zn content, the corrosion resistance of the solder after adding Ag is better than adding Al. . Both theory and experiment show that adding Ag element to Sn-Zn solder, Ag element will form intermetallic compound AgZn 3 phase with Zn element, reduce the oxidation of Zn on the surface of solder, improve the wettability of solder, and then improve improve the welding performance of the solder; at the same time, the presence of a small amount of AgZn 3 particles can play a role in dispersion strengthening of the brazed joint and improve the mechanical properties of the joint; moreover, the addition of Ag can improve the corrosion resistance of the solder; however, at the same time , the inventor also found that when 3% Ag is added to Sn-9Zn, a large number of large AgZn 3 phases will be formed in the structure of the brazed joint, which will cause a decrease in the mechanical properties of the joint.
Ni元素可以和钎料中的Zn形成Ni5Zn21相,可以减少钎料中单质Zn含量,提高钎料的耐腐蚀性,但是过量的Ni加入到钎料之中会提高合金的熔点,增加熔程,不利于焊接。同时研究发现当Ni元素的含量超过1%时,钎料中的Ni5Zn21相生长为大块状,另外有Ni3Sn4相从其中析出,接头的强度随之下降,所以Ni元素的含量不宜超过1%。Ni element can form Ni 5 Zn 21 phase with Zn in the solder, which can reduce the content of Zn in the solder and improve the corrosion resistance of the solder, but adding too much Ni to the solder will increase the melting point of the alloy and increase The melting range is not conducive to welding. At the same time, it is found that when the content of Ni element exceeds 1%, the Ni 5 Zn 21 phase in the solder grows into a large block, and Ni 3 Sn 4 phase precipitates from it, and the strength of the joint decreases accordingly, so the Ni element The content should not exceed 1%.
P元素可抑制合金熔体表面氧化,其在合金熔体表面代替Zn氧化,形成阻挡层,并且P的氧化物不是静态的,而是不断的生成和挥发,所以在熔体的表面不会残留过多的氧化产物,进而提高合金对基板的润湿性,同时P元素较Al元素密度更小,在熔融状态下也可保护Al元素过量的烧损,抑制过厚的氧化膜生成。P element can inhibit the surface oxidation of the alloy melt, which replaces Zn oxidation on the surface of the alloy melt to form a barrier layer, and the oxide of P is not static, but is continuously generated and volatilized, so it will not remain on the surface of the melt Excessive oxidation products can improve the wettability of the alloy to the substrate. At the same time, the P element has a lower density than the Al element, which can also protect the excessive burning of the Al element in the molten state and inhibit the formation of an excessively thick oxide film.
微量稀土元素的加入对钎料合金熔点影响不大,但稀土的加入能够显著抑制粗大Sn晶粒的生成,并细化富Zn相,使得其由几微米变为不到1微米,改善了接头的强度,亦可提高接头的抗蠕变性能。同时,稀土元素对氧有一定的吸附作用,可以提高钎料的抗氧化性,对于钎料的使用与推广有积极作用。The addition of trace rare earth elements has little effect on the melting point of the solder alloy, but the addition of rare earth can significantly inhibit the formation of coarse Sn grains, and refine the Zn-rich phase, making it change from a few microns to less than 1 micron, improving the joint The strength of the joint can also improve the creep resistance of the joint. At the same time, the rare earth element has a certain adsorption effect on oxygen, which can improve the oxidation resistance of the solder, and has a positive effect on the use and promotion of the solder.
由于Zn元素和Al元素易烧损,造成熔炼时合金成分不准确,所以本发明熔炼钎料时首先熔炼Zn-Al中间合金,通过化学分析确定Zn-Al成分百分比,然后以此中间合金来配料制备钎料合金,为防止在冶炼过程中因Zn蒸发带来的质量损失,本发明将合金放在经过抽真空处理的耐高温管中进行冶炼,得到成分精确、组织均匀的钎料合金。Because Zn element and Al element are easy to be burned, the alloy composition is inaccurate during smelting, so the present invention first smelts the Zn-Al master alloy when smelting the brazing filler metal, determines the Zn-Al composition percentage through chemical analysis, and then uses the master alloy as the ingredient To prepare the brazing alloy, in order to prevent the quality loss caused by Zn evaporation during the smelting process, the invention smelts the alloy in a vacuum-treated high-temperature-resistant tube to obtain a brazing alloy with precise composition and uniform structure.
本发明的效果和益处是:1. 由于适量Al元素和Ag元素的加入使其在铜板和铝板上均有较好的润湿性,Ni元素加入使钎料具有良好的耐腐蚀性;2. P、RE的加入净化了合金组织,由此而具有更为良好的焊接性能,使其焊接接头具有优良的力学性能;3. 本发明使用的Sn-Zn-Ag-Al-Ni-P-RE组员都为无毒元素,满足电子封装领域对无铅钎料的要求;4. 本发明所使用的制备方法可以获得成分精确、组织均匀的钎料合金。The effects and benefits of the present invention are: 1. due to the addition of an appropriate amount of Al elements and Ag elements, it has good wettability on copper plates and aluminum plates, and the addition of Ni elements makes the solder have good corrosion resistance; 2. The addition of P and RE purifies the alloy structure, thereby having better welding properties, making its welded joints have excellent mechanical properties; 3. The Sn-Zn-Ag-Al-Ni-P-RE used in the present invention The members of the group are all non-toxic elements, which meet the requirements of the electronic packaging field for lead-free solder; 4. The preparation method used in the present invention can obtain a solder alloy with precise composition and uniform structure.
附图说明 Description of drawings
图1是实施例所述钎料的钎焊回流曲线。Fig. 1 is the brazing reflow curve of the solder described in the embodiment.
具体实施方式 Detailed ways
以下结合技术方案详细叙述本发明的具体实施方式。The specific implementation manner of the present invention will be described in detail below in conjunction with the technical solutions.
实施例1:各组份按重量百分比计分别为:Zn 8%,Al 0.2%,Ag 0.6%, 余量为Sn。Example 1: Each component is calculated by weight percentage: Zn 8%, Al 0.2%, Ag 0.6%, and the balance is Sn.
合金制备方法如下:The alloy preparation method is as follows:
(1) 熔炼Zn-Al中间合金(1) Melting Zn-Al master alloy
按照重量百分比Al 6%,Zn为余量的Zn-Al中间合金要求称量块状纯金属Zn(纯度99.99%)和Al(纯度99.99%)。在保护气氛下,升温至450-500℃首先熔化金属Zn,然后加入金属Al,充分搅拌后,保温10-15min,降温取出。According to the weight percentage of Al 6%, the Zn-Al master alloy with Zn as the balance requires weighing bulk pure metal Zn (purity 99.99%) and Al (purity 99.99%). Under protective atmosphere, heat up to 450-500°C to first melt metal Zn, then add metal Al, stir well, keep warm for 10-15min, cool down and take out.
(2) 熔炼Sn-Zn基近共晶无铅钎料合金(2) Melting Sn-Zn based near-eutectic lead-free solder alloy
① Sn-Zn基近共晶无铅钎料合金的制备是使用纯Sn(纯度99.99%)、Zn-6Al中间合金、纯Ag(纯度99.99%)、纯Ni(纯度99.99%)、市售Sn-P合金(含P 15%)和RE冶炼,按重量比配比钎料合金各组成部分,共约200克,放置到石英管中。① The preparation of Sn-Zn-based near-eutectic lead-free solder alloy is to use pure Sn (purity 99.99%), Zn-6Al master alloy, pure Ag (purity 99.99%), pure Ni (purity 99.99%), commercially available Sn -P alloy (containing P 15%) and RE smelting, proportioning the components of the solder alloy according to the weight ratio, a total of about 200 grams, and placing them in the quartz tube.
② 使用氢气火焰将石英管一端烧熔密封,另一端烧熔为细口并使用真空泵进行抽真空处理,排净石英管内的空气后,将细口处烧熔密封。② Use a hydrogen flame to melt and seal one end of the quartz tube, and melt the other end into a thin mouth and use a vacuum pump to vacuumize. After the air in the quartz tube is exhausted, the thin mouth is melted and sealed.
③ 将石英管放于电阻炉中,加热至400℃熔炼,待所有组元均熔化后,保温2-3个小时,期间每半小时将石英管翻转搅拌一次,使合金均匀化。合金呈均匀液态后,将石英管降温冷却至室温,取出钎料。③Put the quartz tube in a resistance furnace and heat it to 400°C for melting. After all the components are melted, keep it warm for 2-3 hours. During this period, turn the quartz tube over and stir once every half hour to homogenize the alloy. After the alloy is in a uniform liquid state, the temperature of the quartz tube is cooled to room temperature, and the solder is taken out.
对上述实施例中的钎料合金进行了DSC测试,钎料在铜、铝基板上的润湿性测试以及钎焊接头拉伸性能测试。润湿性实验条件如下:将钎料制成直径为1.5mm的钎料球,将钎料球放置在涂覆12mg的市售商用钎剂的铜板和铝板上,并将其放入回流焊机中加热,回流曲线见图1,使用图形软件测量回流焊后钎料合金的铺展面积。同样使用相同回流曲线焊接制成钎焊接头进行剪切拉伸测试。The DSC test, the wettability test of the solder on the copper and aluminum substrates and the tensile property test of the brazed joint were carried out on the solder alloys in the above embodiments. The wettability test conditions are as follows: the solder is made into a solder ball with a diameter of 1.5 mm, the solder ball is placed on a copper plate and an aluminum plate coated with 12 mg of commercially available flux, and it is put into a reflow soldering machine Medium heating, the reflow curve is shown in Figure 1, and the spread area of the solder alloy after reflow soldering is measured using graphic software. The brazed joints were also welded using the same reflow profile for shear tensile testing.
上述配比得到的无铅钎料固相线在200.67℃,液相线在204.70℃,配合市售商用钎剂,在TP2铜板上的铺展面积为6.54cm2,在3003铝板上铺展面积为23.61cm2,得到的Cu/Al钎焊接头的剪切强度为32.22MPa,钎料的自腐蚀电位为-0.956V。The solidus of the lead-free solder obtained by the above ratio is at 200.67°C, and the liquidus is at 204.70°C. With the commercially available flux, the spreading area on the TP2 copper plate is 6.54cm 2 , and the spreading area on the 3003 aluminum plate is 23.61 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 32.22MPa, and the self-corrosion potential of the solder is -0.956V.
我们以Sn-9Zn作为对比例,其在在TP2铜板上的铺展面积为6.26cm2,在3003铝板上铺展面积为22.99cm2,得到的Cu/Al钎焊接头的剪切强度为32.08MPa,钎料的自腐蚀电位为-0.886V。We take Sn-9Zn as a comparative example, its spreading area on TP2 copper plate is 6.26cm 2 , and its spreading area on 3003 aluminum plate is 22.99cm 2 , the shear strength of the obtained Cu/Al brazing joint is 32.08MPa, The self-corrosion potential of the solder is -0.886V.
实施例2:各组份按重量百分比计分别为:Zn 7.4%,Al 0.3%,Ag0.7%, 余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在197.32℃,液相线在206.59℃,配合市售商用钎剂,在TP2铜板上的铺展面积为6.43m2,在3003铝板上铺展面积为22.60cm2,得到的Cu/Al钎焊接头的剪切强度为33.81MPa,钎料的自腐蚀电位为-0.937V。Embodiment 2: Each component is calculated by weight percentage: Zn 7.4%, Al 0.3%, Ag 0.7%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 197.32°C, and the liquidus is at 206.59°C. With the commercially available flux, the spreading area on the TP2 copper plate is 6.43m 2 , and the spreading area on the 3003 aluminum plate is 22.60 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 33.81MPa, and the self-corrosion potential of the solder is -0.937V.
实施例3:各组份按重量百分比计分别为:Zn 7.5%,Al 0.25%,Ag0.6%, 余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在197.45℃,液相线在205.57℃,配合市售商用钎剂,在TP2铜板上的铺展面积为6.96m2,在3003铝板上铺展面积为24.61cm2,得到的Cu/Al钎焊接头的剪切强度为33.84MPa,钎料的自腐蚀电位为-0.962V。Embodiment 3: Each component is calculated by weight percentage: Zn 7.5%, Al 0.25%, Ag 0.6%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 197.45°C, and the liquidus is at 205.57°C. With the commercially available flux, the spreading area on the TP2 copper plate is 6.96m 2 , and the spreading area on the 3003 aluminum plate is 24.61 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 33.84MPa, and the self-corrosion potential of the solder is -0.962V.
实施例4:各组份按重量百分比计分别为:Zn 7%,Al 0.44%,Ag0.6%,余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在197.93℃,液相线在206.04℃,配合市售商用钎剂,在TP2铜板上的铺展面积为6.57m2,在3003铝板上铺展面积为28.34cm2,得到的Cu/Al钎焊接头的剪切强度为32.65MPa,钎料的自腐蚀电位为-0.972V。Embodiment 4: Each component is calculated by weight percentage: Zn 7%, Al 0.44%, Ag 0.6%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 197.93°C, and the liquidus is at 206.04°C. With the commercially available flux, the spreading area on the TP2 copper plate is 6.57m 2 , and the spreading area on the 3003 aluminum plate is 28.34 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 32.65MPa, and the self-corrosion potential of the solder is -0.972V.
实施例5:各组份按重量百分比计分别为:Zn 7.5%,Al 0.25%,Ag0.6%, Ni 0.1%,余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在200.43℃,液相线在208.12℃,配合市售商用钎剂,在TP2铜板上的铺展面积为6.32m2,在3003铝板上铺展面积为27.56cm2,得到的Cu/Al钎焊接头的剪切强度为31.21MPa,钎料的自腐蚀电位为-0.743V。Embodiment 5: Each component is calculated by weight percentage: Zn 7.5%, Al 0.25%, Ag 0.6%, Ni 0.1%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is at 200.43°C, and the liquidus is at 208.12°C. With the commercially available flux, the spreading area on the TP2 copper plate is 6.32m 2 , and the spreading area on the 3003 aluminum plate is 27.56 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 31.21MPa, and the self-corrosion potential of the solder is -0.743V.
实施例6:各组份按重量百分比计分别为:Zn 7%,Al 0.44%,Ag0.6%,P0.01%,余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在198.93℃,液相线在207.32℃,配合市售商用钎剂,在TP2铜板上的铺展面积为8.08m2,在3003铝板上铺展面积为37.11cm2,得到的Cu/Al钎焊接头的剪切强度为37.42MPa,钎料的自腐蚀电位为-0.987V。Embodiment 6: Each component is calculated by weight percentage: Zn 7%, Al 0.44%, Ag 0.6%, P 0.01%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 198.93°C, and the liquidus is at 207.32°C. With the commercially available flux, the spreading area on the TP2 copper plate is 8.08m 2 , and the spreading area on the 3003 aluminum plate is 37.11 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 37.42MPa, and the self-corrosion potential of the solder is -0.987V.
实施例7:各组份按重量百分比计分别为:Zn 7%,Al 0.44%,Ag0.6%,P 0.01%,RE 0.01%余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在199.24℃,液相线在209.35℃,配合市售商用钎剂,在TP2铜板上的铺展面积为8.21m2,在3003铝板上铺展面积为35.11cm2,得到的Cu/Al钎焊接头的剪切强度为39.42MPa,钎料的自腐蚀电位为-0.947V。Example 7: Each component is calculated by weight percentage: Zn 7%, Al 0.44%, Ag 0.6%, P 0.01%, RE 0.01%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is at 199.24°C, and the liquidus is at 209.35°C. With commercial flux, the spreading area on the TP2 copper plate is 8.21m 2 , and the spreading area on the 3003 aluminum plate is 35.11 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 39.42MPa, and the self-corrosion potential of the solder is -0.947V.
实施例9:各组份按重量百分比计分别为:Zn 8.5%,Al 0.35%,Ag0.7%,P 0.1%,Ni 0.1%,RE 0.01%,余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在199.75℃,液相线在207.31℃,配合市售商用钎剂,在TP2铜板上的铺展面积为8.15m2,在3003铝板上铺展面积为43.06cm2,得到的Cu/Al钎焊接头的剪切强度为42.51MPa,钎料的自腐蚀电位为-0.819V。Example 9: The components by weight percentage are: Zn 8.5%, Al 0.35%, Ag 0.7%, P 0.1%, Ni 0.1%, RE 0.01%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 199.75°C, and the liquidus is at 207.31°C. With the commercially available flux, the spreading area on the TP2 copper plate is 8.15m 2 , and the spreading area on the 3003 aluminum plate is 43.06 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 42.51MPa, and the self-corrosion potential of the solder is -0.819V.
实施例10:各组份按重量百分比计分别为:Zn 8.2%,Al 0.2%,Ag0.55%,P 0.01%,Ni 1%,RE 0.5%,余量为Sn。合金熔炼方法和性能测试方法同实施例1。上述配比得到的无铅钎料固相线在203.83℃,液相线在214.62℃,配合市售商用钎剂,在TP2铜板上的铺展面积为8.2m2,在3003铝板上铺展面积为43.11cm2,得到的Cu/Al钎焊接头的剪切强度为43.12MPa,钎料的自腐蚀电位为-0.753V。Example 10: The components by weight percentage are: Zn 8.2%, Al 0.2%, Ag 0.55%, P 0.01%, Ni 1%, RE 0.5%, and the balance is Sn. The alloy smelting method and performance testing method are the same as in Example 1. The solidus of the lead-free solder obtained by the above ratio is 203.83°C, and the liquidus is at 214.62°C. With the commercially available flux, the spreading area on the TP2 copper plate is 8.2m 2 , and the spreading area on the 3003 aluminum plate is 43.11 cm 2 , the shear strength of the obtained Cu/Al brazing joint is 43.12MPa, and the self-corrosion potential of the solder is -0.753V.
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| CN110170763B (en) * | 2019-06-03 | 2021-03-23 | 浙江康盛股份有限公司 | Copper-aluminum low-temperature solder |
| CN116079276A (en) * | 2023-02-20 | 2023-05-09 | 郑州机械研究所有限公司 | A kind of solder powder and its preparation method and application |
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