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CN102600826A - Catalytic cracking assistant composition and catalytic cracking assistant - Google Patents

Catalytic cracking assistant composition and catalytic cracking assistant Download PDF

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CN102600826A
CN102600826A CN2011100269480A CN201110026948A CN102600826A CN 102600826 A CN102600826 A CN 102600826A CN 2011100269480 A CN2011100269480 A CN 2011100269480A CN 201110026948 A CN201110026948 A CN 201110026948A CN 102600826 A CN102600826 A CN 102600826A
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catalytic cracking
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calalytic cracking
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CN102600826B (en
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宋家庆
童扬传
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ZHEJIANG TWRD NEW MATERIAL CO Ltd
Beijing University of Chemical Technology
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ZHEJIANG TWRD NEW MATERIAL CO Ltd
Beijing University of Chemical Technology
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Abstract

The invention provides a catalytic cracking assistant composition which can reduce coke yield in catalytic cracking, comprising following components based on total weight of the catalytic cracking assistant composition: 2-65wt% of silicon-magnesium adhesive, 1-25wt% of rare-earth compound and 15-85wt% of monohydrate bauxite. The invention also provides a catalytic cracking assistant which can reduce coke yield in catalytic cracking is obtained by spray drying, granulating and roasting the catalytic cracking assistant composition and water after being beaten. In the catalytic cracking assistant provided by the invention, due to the silicon-magnesium adhesive, the rare-earth compound and the monohydrate bauxite as materials, the catalytic cracking assistant has large matrix specific surface area, proper acidity and excellent heavy oil conversion capability, notably improves absorption rate of gasoline and diesel and notably reduces yield of coke and dry gas.

Description

一种催化裂化助剂组合物和催化裂化助剂A kind of catalytic cracking additive composition and catalytic cracking additive

技术领域 technical field

本发明是关于一种催化裂化助剂组合物和由该组合物制得的催化裂化助剂,更进一步地说是关于一种降低催化裂化焦炭产率的催化裂化助剂组合物和由该组合物制得的催化裂化助剂。The present invention relates to a kind of catalytic cracking auxiliary agent composition and the catalytic cracking auxiliary agent prepared by the composition, more specifically to a kind of catalytic cracking auxiliary agent composition which reduces the yield of catalytic cracking coke and the composition Catalytic cracking additives made from products.

背景技术 Background technique

减少二氧化碳排放是世界各国政府达成的共识,我国政府承诺2020年单位GDP碳排放降低40%。据统计2002年美国炼油工业产生的二氧化碳排放占同年美国工业产生二氧化碳排放总量的20%,而催化裂化产生的二氧化碳排放居炼油工业的首位,占炼厂二氧化碳排放的15~20%,最高达到30%。因此,降低炼厂二氧化碳排放首先必须降低催化裂化二氧化碳排放。催化裂化二氧化碳排放主要是在催化剂再生烧焦过程中产生的,因此,降低催化裂化二氧化碳排放必须降低催化裂化的焦炭产率。Reducing carbon dioxide emissions is a consensus reached by governments around the world. Our government has promised to reduce carbon emissions per unit of GDP by 40% in 2020. According to statistics, in 2002, the carbon dioxide emissions produced by the US oil refining industry accounted for 20% of the total carbon dioxide emissions produced by the US industry in the same year, while the carbon dioxide emissions produced by catalytic cracking ranked first in the oil refining industry, accounting for 15-20% of the refinery carbon dioxide emissions. 30%. Therefore, to reduce refinery carbon dioxide emissions must first reduce catalytic cracking carbon dioxide emissions. Carbon dioxide emissions from catalytic cracking are mainly generated during catalyst regeneration and coking. Therefore, reducing carbon dioxide emissions from catalytic cracking must reduce the coke yield of catalytic cracking.

降低催化裂化焦炭产率不仅有重大的社会效益,而且具有巨大的经济效益,尤其是在不久的将来征收二氧化碳排放税以后,降低催化裂化焦炭产率将是所有炼厂共同的任务。Reducing the yield of catalytic cracking coke not only has great social benefits, but also has huge economic benefits, especially after the carbon dioxide emission tax is imposed in the near future, reducing the yield of catalytic cracking coke will be the common task of all refineries.

催化裂化焦炭类型有五种:剂油比焦、污染焦、催化焦、进料焦和热裂化焦焦。剂油比焦为汽提后残留烃进入再生器生焦;污染焦为来自污染金属及其活性导致的反应生焦;催化焦来自催化裂化反应包括单分子反应过程和双分子反应过程;进料焦来自原料康氏残碳;热裂化焦为来自热裂化反应的生焦。There are five types of catalytic cracking coke: agent-oil ratio coke, polluted coke, catalytic coke, feed coke and thermal cracking coke. Catalyst oil specific coke is coke produced by residual hydrocarbons entering the regenerator after stripping; polluted coke is coke produced by the reaction caused by polluted metals and their activity; catalytic coke comes from catalytic cracking reactions, including unimolecular reaction process and bimolecular reaction process; feed The coke comes from the raw material Kang's residual carbon; the thermal cracking coke is the raw coke from the thermal cracking reaction.

传统的降低焦炭产率的催化裂化催化剂多采用超稳分子筛和惰性基质来减少催化剂。如CN101537366A报道了一种可以改善结焦的改性分子筛,其晶胞参数为

Figure BDA0000045248270000021
Traditional catalytic cracking catalysts that reduce coke yields mostly use ultra-stable molecular sieves and inert substrates to reduce catalysts. Report a kind of modified molecular sieve that can improve coking as CN101537366A, and its unit cell parameter is
Figure BDA0000045248270000021

Intercat公司在专利WO9712011报道了一种重油转化助剂(BCA-105),其特征在含有三种氧化铝,其一为拟薄水铝石,其二为含硅的具有拟薄水铝石结构的氢氧化铝,其三为不可胶溶的氢氧化铝,BCA-105不含稀土,也不含氧化镁。Intercat Company reported a heavy oil conversion aid (BCA-105) in patent WO9712011, which is characterized in containing three kinds of alumina, one of which is pseudo-boehmite, and the other is silicon-containing pseudo-boehmite structure Aluminum hydroxide, the third is insoluble aluminum hydroxide, BCA-105 does not contain rare earth, nor does it contain magnesium oxide.

CN101745373A报道一种催化裂化助剂,其特征为含有阶梯孔分布的两种氧化铝,一种为大孔氧化铝,一种为小孔氧化铝。CN1978593B报道了一种催化裂化催化剂,其特征为催化剂含有一种具有拟薄水铝石结构的介孔材料,这种介孔材料含氧化铝、氧化硅和金属氧化物,如氧化镁或氧化稀土等。CN1322917C报道了一种中孔硅铝材料及其制备方法,该中孔硅铝材料中铝全部为四配位。CN1964785A报道了一种使用中孔催化剂的FCC方法,该中孔催化剂不含的孔,中孔集中在

Figure BDA0000045248270000023
CN101745373A reports a catalytic cracking additive, which is characterized in that it contains two kinds of alumina with stepped pore distribution, one is macroporous alumina and the other is small pore alumina. CN1978593B has reported a kind of catalytic cracking catalyst, it is characterized in that catalyst contains a kind of mesoporous material with pseudo-boehmite structure, and this mesoporous material contains aluminum oxide, silicon oxide and metal oxide, such as magnesium oxide or rare earth oxide wait. CN1322917C reports a mesoporous silicon-aluminum material and a preparation method thereof. All of the aluminum in the mesoporous silicon-aluminum material is four-coordinated. CN1964785A reports a kind of FCC method using mesoporous catalyst, this mesoporous catalyst does not contain The holes, the mesopores are concentrated in
Figure BDA0000045248270000023

发明内容 Contents of the invention

本发明的目的是提供一种能够降低催化裂化焦炭产率的催化裂化助剂组合物和催化裂化助剂。The object of the present invention is to provide a catalytic cracking aid composition and a catalytic cracking aid capable of reducing the yield of catalytic cracking coke.

本发明提供了一种能够降低催化裂化焦炭产率的催化裂化助剂组合物,以催化裂化助剂组合物的总重量计,该催化裂化助剂组合物含有2~65重%的硅镁胶,1~25重%稀土化合物,25~85重%一水铝石。The invention provides a catalytic cracking additive composition capable of reducing the yield of catalytic cracking coke. Based on the total weight of the catalytic cracking additive composition, the catalytic cracking additive composition contains 2 to 65% by weight of silica-magnesia gel , 1-25% by weight of rare earth compounds, 25-85% by weight of gibbsite.

本发明还提供一种能够降低催化裂化焦炭产率的催化裂化助剂,该催化裂化助剂由上述催化裂化助剂组合物与水打浆后经过喷雾干燥造粒和焙烧制得。The present invention also provides a catalytic cracking aid capable of reducing the yield of catalytic cracking coke. The catalytic cracking aid is prepared by beating the catalytic cracking aid composition with water, spray drying, granulating and roasting.

本发明提供的催化裂化助剂,由于采用硅镁胶、稀土化合物和一水铝石为原料,因此具有大的基质比表面积、可以大幅度催化裂化焦炭产率,同时具有优异的重油转化能力。由以下实施例的数据可以看出,本发明的催化裂化助剂与催化平衡剂配合作用用于重油转化时,焦炭和干气的产量均明显降低,而液化气、汽油和柴油的总收率则明显提高。例如,采用实施例2的催化裂化助剂时,干气和焦炭的收率分别为2.5%和6.8%,液化气、汽油和柴油的总收率为87.6%;而在其他条件相同的情况下,采用进口原位晶化活性助剂时的干气和焦炭的收率分别为3.2%和8.6%,液化气、汽油和柴油的总收率为85.2%。前者比后者焦炭收率降低了1.8%,液化气、汽油和柴油的总收率提高了2.4%。The catalytic cracking additive provided by the present invention uses silica-magnesia gel, rare earth compound and gibbsite as raw materials, so it has a large matrix specific surface area, can greatly increase the yield of catalytic cracking coke, and has excellent heavy oil conversion ability. As can be seen from the data in the following examples, when the catalytic cracking additive of the present invention is used in conjunction with the catalytic balancer for heavy oil conversion, the output of coke and dry gas is significantly reduced, while the total yield of liquefied gas, gasoline and diesel oil is significantly improved. For example, when adopting the catalytic cracking aid of embodiment 2, the yield of dry gas and coke is respectively 2.5% and 6.8%, and the total yield of liquefied gas, gasoline and diesel oil is 87.6%; And under the same situation of other conditions , the dry gas and coke yields were 3.2% and 8.6% respectively when the imported in-situ crystallization coagent was used, and the total yield of liquefied gas, gasoline and diesel oil was 85.2%. The coke yield of the former is 1.8% lower than that of the latter, and the total yield of liquefied gas, gasoline and diesel is increased by 2.4%.

具体实施方式 Detailed ways

本发明提供了一种能够降低催化裂化焦炭产率的催化裂化助剂组合物,以催化裂化助剂组合物的总重量计,并以干基计,该催化裂化助剂组合物含有2~65重%的硅镁胶,1~25重%稀土化合物,25~85重%一水铝石。The invention provides a catalytic cracking additive composition capable of reducing the yield of catalytic cracking coke, based on the total weight of the catalytic cracking additive composition, and on a dry basis, the catalytic cracking additive composition contains 2 to 65 % by weight silica-magnesia gel, 1-25% by weight of rare earth compound, 25-85% by weight of gibbsite.

本发明提供的催化裂化助剂组合物中,所述硅镁胶是本领域公知的一种类似与硅铝胶的物质,是一种大比表面积胶体颗粒。可以由本领域技术人员公知的方法制备得到,例如可以按照美国专利US3129189的方法制得。In the catalytic cracking aid composition provided by the present invention, the silica-magnesium colloid is a substance similar to silica-alumina colloid known in the art, and is a colloidal particle with a large specific surface area. It can be prepared by methods known to those skilled in the art, for example, it can be prepared according to the method of US Patent No. 3,129,189.

以硅镁胶的重量为基准,以干基重量计,以氧化物计,所述硅镁胶中氧化镁的含量可以为10~40重%,优选为15~30重%;二氧化硅的含量可以为60~90重%,优选为67.5~84重%;氟元素含量可以为0~3重%,优选为0.1~2.5重%。Based on the weight of silicon-magnesium glue, in terms of dry weight and in terms of oxides, the content of magnesium oxide in the silicon-magnesium glue can be 10 to 40% by weight, preferably 15 to 30% by weight; The content may be 60-90% by weight, preferably 67.5-84% by weight; the content of fluorine element may be 0-3% by weight, preferably 0.1-2.5% by weight.

所述稀土化合物可以为本领域技术人员公知的各种稀土化合物,稀土化合物优选为稀土氧化物、稀土氢氧化物、稀土硝酸盐和稀土碳酸盐中的一种或多种。所述稀土化合物中稀土元素为镧、铈、钐、镨、钕、钷、铕、钆、铽、镝、钬、铒、铥、镱、镥、锕、钍、镤、铀和镎中的一种或几种,优选为镧、铈、钐中的一种或几种。The rare earth compound may be various rare earth compounds known to those skilled in the art, and the rare earth compound is preferably one or more of rare earth oxides, rare earth hydroxides, rare earth nitrates and rare earth carbonates. The rare earth element in the rare earth compound is one of lanthanum, cerium, samarium, praseodymium, neodymium, promethium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, actinium, thorium, protactium, uranium and neptunium One or more, preferably one or more of lanthanum, cerium and samarium.

所述一水铝石包括本领域技术人员公知的各种一水软铝石和一水硬铝石中的一种或几种,优选为一水软铝石,进一步优选为拟薄水铝石和/或薄水铝石。The boehmite includes one or more of various boehmite and diaspore known to those skilled in the art, preferably boehmite, more preferably pseudo-boehmite and/or or boehmite.

所述薄水铝石的形状没有特别的要求,优选薄片状和/或纤维状。此处所述薄水铝石的形状可以为薄片状和/或纤维状是指可以全部的薄水铝石为薄片状、全部的薄水铝石为纤维状、或者一部分为薄片状、另一部分为纤维状。所述薄片状的厚度可以为5纳米-100纳米,所述纤维状的长度可以为10-200纳米,直径为2纳米-50纳米。The shape of the boehmite is not particularly required, and is preferably flake and/or fibrous. The shape of the boehmite described here may be flake-like and/or fibrous, which means that all of the boehmite may be flake-like, all of the boehmite may be fibrous, or a part may be flake-like, and the other part may be It is fibrous. The thickness of the flakes may be 5 nm-100 nm, the length of the fibers may be 10-200 nm, and the diameter may be 2 nm-50 nm.

优选情况下,本发明提供的催化裂化助剂组合物还可以含有以催化裂化助剂组合物的总量为基准0~5重%的MFI结构择形分子筛、2~10重%的粘结剂和0~60重%的粘土。根据本发明的一种实施方式,以催化裂化助剂组合物的总重量计,该组合物含有5~20重%的硅镁胶、1~10重%的稀土氧化物、15~65重%的一水铝石、0~5重%的MFI结构择形分子筛、2~10重%的粘结剂和20~60重%的粘土。优选情况下,以催化裂化助剂组合物的总重量计,该组合物含有8~15重%的硅镁胶、2~5重%的稀土氧化物、30~45重%的一水铝石、0~5重%的MFI结构择形分子筛、3~9重%的粘结剂和40~55重%的粘土。Preferably, the catalytic cracking additive composition provided by the present invention may also contain 0-5% by weight of MFI shape-selective molecular sieve and 2-10% by weight of binder based on the total amount of the catalytic cracking additive composition and 0 to 60% by weight of clay. According to one embodiment of the present invention, based on the total weight of the catalytic cracking additive composition, the composition contains 5-20% by weight of silica-magnesium gel, 1-10% by weight of rare earth oxide, 15-65% by weight The gibbsite, 0-5% by weight of MFI shape-selective molecular sieve, 2-10% by weight of binder and 20-60% by weight of clay. Preferably, based on the total weight of the catalytic cracking additive composition, the composition contains 8-15% by weight of silica-magnesia gel, 2-5% by weight of rare earth oxides, and 30-45% by weight of gibbsite , 0-5% by weight of MFI shape-selective molecular sieve, 3-9% by weight of binder and 40-55% by weight of clay.

所述MFI结构择形分子筛可以为本领域技术人员公知的MFI结构择形分子筛,优选为ZSM-5分子筛。The MFI structure shape-selective molecular sieve may be an MFI structure-selective molecular sieve known to those skilled in the art, preferably a ZSM-5 molecular sieve.

所述粘土选自裂化催化剂和助剂中常用的粘土,例如粘土可以选自高岭土、埃洛石、海泡石、硅藻土、累托土、凹凸棒石、膨润土和蒙脱土中的一种或几种。The clay is selected from clays commonly used in cracking catalysts and additives, for example, the clay can be selected from one of kaolin, halloysite, sepiolite, diatomaceous earth, retortite, attapulgite, bentonite and montmorillonite species or several.

所述粘结剂可以选自催化裂化助剂中常用的粘结剂,例如为铝溶胶、硅溶胶、硅铝溶胶、水合氧化铝以及它们的前身物中的一种或几种,优选为铝溶胶、硅溶胶、硅铝溶胶中的一种或几种。The binder can be selected from binders commonly used in catalytic cracking additives, such as one or more of aluminum sol, silica sol, silica-alumina sol, hydrated alumina and their precursors, preferably aluminum One or more of colloidal sol, silica sol, and silica-alumina sol.

本发明提供的上述能够降低催化裂化焦炭产率的催化裂化助剂组合物的制备方法简单,只需将相应组分混合均匀即可。The preparation method of the catalytic cracking additive composition capable of reducing the yield of catalytic cracking coke provided by the present invention is simple, and only needs to mix the corresponding components uniformly.

本发明还提供一种能够降低催化裂化焦炭产率的催化裂化助剂,该催化裂化助剂由本发明提供的上述催化裂化助剂组合物与水打浆后经过喷雾干燥造粒和焙烧而制得。The present invention also provides a catalytic cracking aid capable of reducing the yield of catalytic cracking coke. The catalytic cracking aid is prepared from the above catalytic cracking aid composition provided by the present invention and water, and then subjected to spray drying, granulation and roasting.

所述水的用量没有特别的限制,只要能够使所述催化裂化助剂组合物形成均匀的浆料即可。优选情况下,催化裂化助剂组合物与水的重量比为1∶1-10,优选为1∶1.5-5。The amount of the water used is not particularly limited, as long as the catalytic cracking aid composition can form a uniform slurry. Preferably, the weight ratio of the catalytic cracking additive composition to water is 1:1-10, preferably 1:1.5-5.

所述喷雾干燥造粒可以采用本领域公知的各种喷雾干燥设备进行。优选情况下,所述喷雾干燥造粒时喷雾干燥尾气的温度为100-150℃。The spray-drying granulation can be carried out using various spray-drying equipment known in the art. Preferably, the temperature of the spray-drying tail gas during the spray-drying and granulation is 100-150°C.

所述焙烧的方法为本领域常规的方法,焙烧的温度优选为450~650℃,焙烧的时间优选为0.2-5小时,更优选为0.5-2小时。The calcination method is a conventional method in the art, the calcination temperature is preferably 450-650°C, and the calcination time is preferably 0.2-5 hours, more preferably 0.5-2 hours.

根据本发明,上述能够降低催化裂化焦炭产率的催化裂化助剂的制备方法包括将本发明提供的上述催化裂化助剂组合物与水打浆后一次进行喷雾干燥造粒和焙烧。可以先将上述催化裂化助剂组合物的各个成分混合均匀,得到混合物后再与水混合进行打浆,也可以直接将上述催化裂化助剂组合物的各个成分不经预先混合而单独或一起与水混合进行打浆。水的用量、喷雾干燥造粒以及焙烧已在上文中描述,在此不再赘述。According to the present invention, the preparation method of the catalytic cracking aid that can reduce the yield of catalytic cracking coke includes making the above catalytic cracking aid composition provided by the present invention and water, followed by spray drying, granulation and roasting in one go. The various components of the above-mentioned catalytic cracking auxiliary composition can be mixed uniformly first, and then mixed with water for beating after obtaining the mixture, or the various components of the above-mentioned catalytic cracking auxiliary composition can be directly mixed with water alone or together without pre-mixing Mix for beating. The amount of water used, spray-drying granulation and roasting have been described above and will not be repeated here.

下面的实施例将对本发明作进一步的说明,但本发明的保护范围并不受这些实施例的限制。以下实施例中,磨损指数为直管法,按Q/SH 3360208-2006标准测定。堆比按Q/SH 3360 207-2006标准测试方法测定。The following examples will further illustrate the present invention, but the protection scope of the present invention is not limited by these examples. In the following examples, the wear index is a straight pipe method, measured by the Q/SH 3360208-2006 standard. The heap ratio is measured according to the Q/SH 3360 207-2006 standard test method.

实施例1Example 1

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量28.0重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%;氟元素的含量2.5重%,且该硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3129189, prepare fluorine-containing silica-magnesia gel, in the obtained silica-magnesia gel, the content of magnesium oxide is 28.0% by weight, and the content of silicon dioxide is 69.4% by weight based on the dry basis weight of silica-magnesia gel. %, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.5% by weight, and the BET specific surface area of the silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入2000克水,在剧烈搅拌下再依次加入60克硅镁胶(按干基重量计,下同)、27克氧化镧、18克铝溶胶(中石化催化剂公司建长分公司生产,氧化铝的含量为21.0重%,加入量按干基重量计,下同)、225克拟薄水铝石(山西铝厂生产,氧化铝的含量为60.0重%,加入量按干基重量计,下同)和270克埃洛石(湖南辰溪天源公司生产,水含量为29.1重%,加入量按干基重量计,下同),搅拌30分钟后喷雾干燥造粒,喷雾干燥尾气温度为105℃,然后在550℃下焙烧30分钟,得到催化裂化助剂A。Add 2000 grams of water in the reaction kettle, and then add 60 grams of silicon-magnesium colloid (by dry basis weight, the same below), 27 grams of lanthanum oxide, and 18 grams of aluminum sol (produced by Jianchang Branch of Sinopec Catalyst Company) under vigorous stirring. , the content of alumina is 21.0% by weight, the addition is by weight on a dry basis, the same below), 225 grams of pseudo-boehmite (produced by Shanxi Aluminum Factory, the content of alumina is 60.0% by weight, and the addition is by weight on a dry basis total, the same below) and 270 grams of halloysite (produced by Hunan Chenxi Tianyuan Company, the water content is 29.1% by weight, and the addition is based on dry weight, the same below), after stirring for 30 minutes, it was spray-dried and granulated, and the tail gas was spray-dried The temperature is 105°C, and then calcined at 550°C for 30 minutes to obtain catalytic cracking aid A.

催化裂化助剂A的BET比表面积为165m2/g,磨损指数为1.1,堆比为0.72g/ml。The BET specific surface area of catalytic cracking additive A is 165m 2 /g, the wear index is 1.1, and the heap ratio is 0.72g/ml.

实施例2Example 2

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量为16.0重%,二氧化硅的含量为81.9重%,氧化钠的含量为0.1重%;氟元素的含量为2.0重%,且该硅镁胶的BET比表面积512m2/g,孔体积0.65ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 16.0% by weight, and the content of silicon dioxide is 81.9% based on the dry weight of silica-magnesia gel and in terms of oxides. % by weight, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.0% by weight, and the BET specific surface area of the silica-magnesia gel is 512m 2 /g, and the pore volume is 0.65ml/g.

往反应釜中加入2400克水,在剧烈搅拌下再依次加入90克硅镁胶,30克碳酸镧、54克铝溶胶、186克纤维状薄水铝石(中国铝业集团公司提供,纤维直径为8纳米,长度为100纳米,孔体积1.1ml/g,加入量按干基重量计)和240克高岭土(苏州高岭土公司生产,水含量为30.0重%,加入量按干基重量计,下同),搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为120℃,然后在450℃下焙烧2小时,得到催化裂化助剂B。Add 2400 grams of water in the reactor, then add 90 grams of magnesium silica gel successively under vigorous stirring, 30 grams of lanthanum carbonate, 54 grams of aluminum sol, 186 grams of fibrous boehmite (provided by Aluminum Corporation of China, fiber diameter is 8 nanometers, length is 100 nanometers, pore volume 1.1ml/g, add-on is by dry basis weight) and 240 grams of kaolin (produced by Suzhou Kaolin Company, water content is 30.0% by weight, add-on is by dry basis weight, the following same), stirring for 30 minutes and then spray drying, the temperature of the spray drying tail gas is 120°C, and then roasted at 450°C for 2 hours to obtain catalytic cracking additive B.

催化裂化助剂B的BET比表面积为182m2/g,磨损指数为1.6,堆比为0.68g/ml。The BET specific surface area of catalytic cracking aid B is 182m 2 /g, the wear index is 1.6, and the heap ratio is 0.68g/ml.

实施例3Example 3

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量为28.0重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%;氟元素的含量为2.5重%,且该硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 28.0% by weight, and the content of silicon dioxide is 69.4% by weight based on the dry weight of silica-magnesia gel. % by weight, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.5% by weight, and the BET specific surface area of the silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入1800克水,在剧烈搅拌下再依次加入48克硅镁胶、24克硝酸镧、30克铝溶胶、180克薄片状薄水铝石(按美国专利6403007提供的方法制备,比表面积为25.6m2/g,氧化铝含量为56.8重%,薄片状的厚度为10纳米,加入量按干基重量计)和318克高岭土,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为140℃,然后500℃焙烧30分钟,得到催化裂化助剂C。Add 1800 grams of water in the reactor, add 48 grams of magnesium silica gel, 24 grams of lanthanum nitrate, 30 grams of aluminum sol, 180 grams of flake-shaped boehmite (prepared by the method provided in U.S. Patent 6403007, The specific surface area is 25.6m 2 /g, the alumina content is 56.8% by weight, the thickness of the flakes is 10 nanometers, the addition is based on dry weight) and 318 grams of kaolin, after stirring for 30 minutes, it is spray-dried, and the temperature of the spray-dried tail gas is 140°C, then calcined at 500°C for 30 minutes to obtain catalytic cracking additive C.

催化裂化助剂C的BET比表面积为162m2/g,磨损指数为1.0,堆比为0.74g/ml。The BET specific surface area of catalytic cracking aid C is 162m 2 /g, the wear index is 1.0, and the heap ratio is 0.74g/ml.

实施例4Example 4

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量为28.0重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%;氟元素的含量为2.5重%,硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 28.0% by weight, and the content of silicon dioxide is 69.4% by weight based on the dry weight of silica-magnesia gel. % by weight, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.5% by weight, the BET specific surface area of silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入2000克水,在剧烈搅拌下再依次加入48克硅镁胶、27克氧化镧、18克硅溶胶(复旦大学提供,以氧化物计,二氧化硅含量30.0重%,氧化钠含量0.1重%,加入量按干基重量计)、270克拟薄水铝石和237克埃洛石,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为120℃,然后在650℃下焙烧30分钟,得到催化裂化助剂D。Add 2000 grams of water into the reaction kettle, and then add 48 grams of silicon magnesium colloid, 27 grams of lanthanum oxide, and 18 grams of silica sol (provided by Fudan University, calculated as oxides, with a silicon dioxide content of 30.0% by weight, oxidized Sodium content 0.1% by weight, add-on is by weight on a dry basis), 270 grams of pseudo-boehmite and 237 grams of halloysite, spray drying after stirring for 30 minutes, the temperature of the spray drying tail gas is 120 ° C, then roasting at 650 ° C for 30 Minutes to obtain catalytic cracking additive D.

催化裂化助剂D的BET比表面积为158m2/g,磨损指数为1.4,堆比为0.72g/ml。The BET specific surface area of catalytic cracking aid D is 158m 2 /g, the wear index is 1.4, and the heap ratio is 0.72g/ml.

实施例5Example 5

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁含量为28.0重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%;氟元素的含量为2.5重%,且该硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 28.0% by weight, and the content of silicon dioxide is 69.4% by weight based on the dry weight of silica-magnesia gel. %, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.5% by weight, and the BET specific surface area of the silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入2000克水,在剧烈搅拌下再依次加入48克硅镁胶、27克氧化钐、18克铝溶胶、237克拟薄水铝石和270克埃洛石,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为120℃,然后在550℃下焙烧30分钟,得到催化裂化助剂E。Add 2000 grams of water to the reaction kettle, and then add 48 grams of silica-magnesia gel, 27 grams of samarium oxide, 18 grams of aluminum sol, 237 grams of pseudoboehmite and 270 grams of halloysite under vigorous stirring, and spray after stirring for 30 minutes Drying, spray drying tail gas temperature is 120°C, and then roasting at 550°C for 30 minutes to obtain catalytic cracking aid E.

催化裂化助剂E的BET比表面积为161m2/g,磨损指数为0.9,堆比为0.74g/ml。The BET specific surface area of catalytic cracking aid E is 161 m 2 /g, the wear index is 0.9, and the heap ratio is 0.74 g/ml.

实施例6Example 6

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量为28.0重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%,氟元素的含量为2.5重%,且该硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 28.0% by weight, and the content of silicon dioxide is 69.4% by weight based on the dry weight of silica-magnesia gel. % by weight, the content of sodium oxide is 0.1% by weight, the content of fluorine element is 2.5% by weight, and the BET specific surface area of the silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入2000克水,在剧烈搅拌下再依次加入48克硅镁胶、30克氧化铈、18克铝溶胶、234克拟薄水铝石和270克埃洛石,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为120℃,然后在550℃下焙烧30分钟,得到催化裂化助剂F。Add 2000 grams of water to the reaction kettle, and then add 48 grams of silica-magnesia gel, 30 grams of cerium oxide, 18 grams of aluminum sol, 234 grams of pseudo-boehmite and 270 grams of halloysite under vigorous stirring, and spray after stirring for 30 minutes Drying, spray drying tail gas temperature is 120°C, and then roasting at 550°C for 30 minutes to obtain catalytic cracking aid F.

催化裂化助剂F的BET比表面积为156m2/g,磨损指数为0.9,堆比为0.76g/ml。The BET specific surface area of catalytic cracking aid F is 156m 2 /g, the wear index is 0.9, and the heap ratio is 0.76g/ml.

实施例7Example 7

按照美国专利US3129189制备含氟的硅镁胶,得到的硅镁胶中,以硅镁胶的干基重量计并以氧化物计,氧化镁的含量28.0为重%,二氧化硅的含量为69.4重%,氧化钠的含量为0.1重%;氟元素的含量为2.5重%,且该硅镁胶的BET比表面积为526m2/g,孔体积为0.52ml/g。According to U.S. Patent No. 3,129,189, prepare fluorine-containing silica-magnesia gel. In the obtained silica-magnesia gel, the content of magnesium oxide is 28.0 percent by weight, and the content of silicon dioxide is 69.4 percent by weight based on the dry weight of silica-magnesia gel. % by weight, the content of sodium oxide is 0.1% by weight; the content of fluorine element is 2.5% by weight, and the BET specific surface area of the silica-magnesia gel is 526m 2 /g, and the pore volume is 0.52ml/g.

往反应釜中加入2000克水,在剧烈搅拌下再依次加入48克硅镁胶、27克氧化镧、30克ZSM-5(南开大学提供,硅铝比为30,加入量按干基重量计)、18克铝溶胶、207克拟薄水铝石和270克埃洛石,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度为120℃,然后在550℃下焙烧30分钟,得到催化裂化助剂G。Add 2000 grams of water to the reaction kettle, and then add 48 grams of silicon-magnesium colloid, 27 grams of lanthanum oxide, and 30 grams of ZSM-5 (provided by Nankai University, the ratio of silicon to aluminum is 30, and the addition amount is calculated on a dry basis) under vigorous stirring. ), 18 grams of aluminum sol, 207 grams of pseudo-boehmite and 270 grams of halloysite, stirred for 30 minutes, spray-dried, and the temperature of the spray-dried tail gas was 120° C., and then roasted at 550° C. for 30 minutes to obtain catalytic cracking additive G .

催化裂化助剂G的BET比表面积为165m2/g,磨损指数为1.2,堆比为0.72g/ml。The BET specific surface area of catalytic cracking aid G is 165m 2 /g, the wear index is 1.2, and the heap ratio is 0.72g/ml.

对比例1Comparative example 1

参照WO9712011中实施例1的方法制备对比剂。The contrast agent was prepared according to the method of Example 1 in WO9712011.

往反应釜中加入2159克水,在剧烈搅拌下再依次加入270克SASOL公司SB粉、71克SASOL公司Siral 5、68克甲酸、833克高岭土和893克浓度为28重%的三水铝石(山东铝厂生产,氧化铝含量为70重%)浆液,搅拌30分钟后喷雾干燥,喷雾干燥尾气温度145℃,然后在550℃下焙烧30分钟,得到对比剂DB1。Add 2159 grams of water to the reaction kettle, then add 270 grams of SASOL company SB powder, 71 grams of SASOL company Siral 5, 68 grams of formic acid, 833 grams of kaolin and 893 grams of gibbsite with a concentration of 28% by weight under vigorous stirring (produced by Shandong Aluminum Works, with an alumina content of 70% by weight) slurry, stirred for 30 minutes, spray-dried, spray-dried tail gas at a temperature of 145° C., and then roasted at 550° C. for 30 minutes to obtain contrast agent DB1.

对比剂DB1的BET比表面积为130m2/g,磨损指数为1.3,堆比为0.80g/ml。The BET specific surface area of the contrast agent DB1 was 130 m 2 /g, the wear index was 1.3, and the bulk ratio was 0.80 g/ml.

对比例2Comparative example 2

对比剂DB2为BASF公司生产的助剂Converter。Contrast agent DB2 is an auxiliary agent Converter produced by BASF Company.

对比剂DB2的BET比表面积为430m2/g,磨损指数为1.6,堆比为0.73g/ml。The BET specific surface area of the contrast agent DB2 is 430 m 2 /g, the wear index is 1.6, and the bulk ratio is 0.73 g/ml.

上述实施例和对比例制备的催化裂化助剂的物化性质见表1。The physical and chemical properties of the catalytic cracking additives prepared in the above examples and comparative examples are shown in Table 1.

表1Table 1

Figure BDA0000045248270000101
Figure BDA0000045248270000101

实施例8Example 8

本实施例说明本发明提供的催化裂化助剂的固定流化床评价结果。This example illustrates the fixed fluidized bed evaluation results of the catalytic cracking additive provided by the present invention.

助剂评价前经过800℃、100%水蒸气老化4小时,经过水热老化的助剂与中国石化洛阳分公司一催化的平衡剂(平衡剂微反活性为65%,氧化铝含量47.0重%,氧化硅含量43.4重%,RE2O3含量3.8重%,五氧化二磷含量1.6重%,氧化镍含量0.90重%,氧化钒含量0.82重%)按重量比15∶85混合均匀,原料油为中国石化洛阳分公司生产的催化原料油,其中残炭含量为2.76重%,密度为0.9068g/ml,硫含量为0.28重%。评价的条件:反应温度为500℃,重量空速为30h-1,剂油重量比为6.0。Through 800 ℃, 100% steam aging for 4 hours before the auxiliary agent evaluation, the auxiliary agent through hydrothermal aging and the balancing agent catalyzed by Sinopec Luoyang Branch (the balance agent micro-reaction activity is 65%, and the alumina content is 47.0% by weight , silicon oxide content 43.4% by weight, RE2O3 content 3.8% by weight, phosphorus pentoxide content 1.6% by weight, nickel oxide content 0.90% by weight, vanadium oxide content 0.82% by weight) by weight ratio 15: 85 mix homogeneously, raw material The oil is catalytic raw material oil produced by Sinopec Luoyang Branch Company, wherein the residual carbon content is 2.76 wt%, the density is 0.9068g/ml, and the sulfur content is 0.28 wt%. Evaluation conditions: the reaction temperature is 500°C, the weight space velocity is 30h -1 , and the agent-oil weight ratio is 6.0.

按照上述方法在上述条件下对由实施例1-7制得的催化裂化助剂A-G以及对比剂DB1和DB2进行评价,评价结果见表2。表2中空白样为只有催化平衡剂,不含催化裂化助剂。The catalytic cracking additives A-G prepared in Examples 1-7 and the contrast agents DB1 and DB2 were evaluated according to the above-mentioned method under the above-mentioned conditions, and the evaluation results are shown in Table 2. The blank sample in Table 2 is only catalytic balancer, without catalytic cracking additive.

表2Table 2

*总液收为汽油+柴油+液化气的总收率*The total liquid yield is the total yield of gasoline + diesel + liquefied petroleum gas

从表2给出的固定流化床评价结果可以看出,本发明实施例1-7制备的催化裂化助剂与对比剂相比,不仅可以降低油浆产率,而且可以同时降低焦炭产率和干气产率。As can be seen from the fixed fluidized bed evaluation results given in Table 2, compared with the contrast agent, the catalytic cracking additives prepared in Examples 1-7 of the present invention can not only reduce the oil slurry yield, but also reduce the coke yield at the same time and dry gas yield.

Claims (10)

1. an assistant for calalytic cracking composition is characterized in that, in the gross weight of assistant for calalytic cracking composition; And in butt; This assistant for calalytic cracking composition contains the silicon magnesium glue of 2~65 heavy %, 1~25 heavy % rare earth compound, 15~85 heavy % one diaspores.
2. assistant for calalytic cracking composition according to claim 1 wherein, is a benchmark with the weight of silicon magnesium glue, and in oxide, magnesian content is 10~40 heavy % in the said silicon magnesium glue, is preferably 15~35 heavy %.
3. assistant for calalytic cracking composition according to claim 1 and 2, wherein, fluorine element content is 0.1~3 heavy % in the described silicon magnesium glue.
4. assistant for calalytic cracking composition according to claim 1, wherein, said rare earth compound is one or more in rare earth oxide, rare-earth hydroxide, rare earth nitrades and the rare earth carbonate.
5. assistant for calalytic cracking composition according to claim 1, wherein, a said diaspore is boehmite and/or boehmite.
6. assistant for calalytic cracking composition according to claim 5, wherein, being shaped as of said boehmite is laminar and/or fibrous.
7. assistant for calalytic cracking composition according to claim 1; Wherein, This assistant for calalytic cracking composition also contains the gross weight in the assistant for calalytic cracking composition, the clay of the MFI structure shape-selective molecular sieve of 0~5 heavy %, the binding agent of 2~10 heavy % and 0~60 heavy %.
8. assistant for calalytic cracking composition according to claim 7; Wherein, Gross weight in this assistant for calalytic cracking composition; And in butt; This assistant for calalytic cracking contains the silicon magnesium glue of 5~20 heavy %, the rare earth oxide of 1~10 heavy %, the diaspore of 15~65 heavy %, the MFI structure shape-selective molecular sieve of 0~5 heavy %, the binding agent of 2~10 heavy %, the clay of 20~60 heavy %, the clay of the binding agent of the diaspore of the silicon magnesium glue of preferred 8~15 heavy %, the rare earth oxide of 2~5 heavy %, 30~45 heavy %, the MFI structure shape-selective molecular sieve of 0~5 heavy %, 3~9 heavy % and 40~55 heavy %.
9. assistant for calalytic cracking composition according to claim 8; Wherein, Said clay is selected from one or more in kaolin, galapectite, sepiolite, diatomite, rectorite, attapulgite, bentonite and the imvite, and said binding agent is one or more in aluminium colloidal sol, Ludox, the Alusil.
10. an assistant for calalytic cracking is characterized in that, this assistant for calalytic cracking is by making through spray drying granulation and roasting after the making beating of any described assistant for calalytic cracking composition and water in the claim 1~9.
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CN104492472A (en) * 2014-12-09 2015-04-08 华东师范大学 Fluidized catalytic cracking catalytic promoter with low coke yield and preparation method of fluidized and cracking catalytic promoter
CN104525179A (en) * 2014-12-29 2015-04-22 江苏健神生物农化有限公司 Process for preparing catalyst used for catalytic cracking of waste plastics
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CN105983449A (en) * 2015-02-10 2016-10-05 中国石油天然气股份有限公司 A kind of preparation method of tower bottom oil catalytic cracking co-catalyst
CN107376920A (en) * 2017-07-29 2017-11-24 望江县大唐资源再生有限公司 A kind of heavy oil catalytic pyrolysis method for preparing catalyst
CN107442101A (en) * 2017-07-29 2017-12-08 望江县大唐资源再生有限公司 A kind of method for preparing catalyst that heavy oil pyrolysis ability is provided

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Cited By (8)

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CN105682798A (en) * 2013-09-12 2016-06-15 庄信万丰催化剂(德国)有限公司 Bus system, and method for operating such a bus system
US10562011B2 (en) 2013-09-12 2020-02-18 Johnson Matthey Public Limited Company Catalyst and process for nitric oxide reduction in a waste gas
CN104492472A (en) * 2014-12-09 2015-04-08 华东师范大学 Fluidized catalytic cracking catalytic promoter with low coke yield and preparation method of fluidized and cracking catalytic promoter
CN104525179A (en) * 2014-12-29 2015-04-22 江苏健神生物农化有限公司 Process for preparing catalyst used for catalytic cracking of waste plastics
CN105983449A (en) * 2015-02-10 2016-10-05 中国石油天然气股份有限公司 A kind of preparation method of tower bottom oil catalytic cracking co-catalyst
CN105983449B (en) * 2015-02-10 2018-11-16 中国石油天然气股份有限公司 A kind of preparation method of tower bottom oil catalytic cracking co-catalyst
CN107376920A (en) * 2017-07-29 2017-11-24 望江县大唐资源再生有限公司 A kind of heavy oil catalytic pyrolysis method for preparing catalyst
CN107442101A (en) * 2017-07-29 2017-12-08 望江县大唐资源再生有限公司 A kind of method for preparing catalyst that heavy oil pyrolysis ability is provided

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