CN102562270A - Turbine inlet area adaptive turbo charging system - Google Patents
Turbine inlet area adaptive turbo charging system Download PDFInfo
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- CN102562270A CN102562270A CN2011104485489A CN201110448548A CN102562270A CN 102562270 A CN102562270 A CN 102562270A CN 2011104485489 A CN2011104485489 A CN 2011104485489A CN 201110448548 A CN201110448548 A CN 201110448548A CN 102562270 A CN102562270 A CN 102562270A
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Abstract
Description
技术领域 technical field
本发明涉及的是一种内燃机领域的涡轮增压系统,特别是一种涡轮入口面积自适应式涡轮增压系统。The invention relates to a turbocharger system in the field of internal combustion engines, in particular to a turbine inlet area self-adaptive turbocharger system.
背景技术 Background technique
随着社会的发展和环保要求的提高,发动机增压技术的应用越来越广泛,中大功率的发动机大都采用涡轮增压技术,以提高功率和降低燃油消耗率。涡轮增压系统的两种基本型式为定压增压系统和脉冲增压系统。定压增压系统,各缸共用一根容积较大的排气管,排气管系结构比较简单,排气管内压力基本上保持恒定,压力大小仅与发动机的负荷和转速有关,不同缸数柴油机的增压系统可以进行统一设计。定压增压系统在高速工况时,泵气损失较小,涡轮效率较高,性能较优;但是在低速工况时,不能充分利用排气脉冲能量。脉冲增压系统,依据各缸发火顺序,将排气不发生干扰的两个气缸或三个气缸和同一根排气管相连接,排气管系管径较小,排气脉冲能量可以充分利用,低速工况和瞬态工况性能较好;但是在高速工况时,泵气损失较大。由此可见,如果一台发动机的排气管容积可以随着工况的变换而变化,高速工况时使排气管容积变大,低速工况时使排气管容积变小,这是较为理想的。在排气管容积不变的前提下,通过改变涡轮入口的面积,也可以实现发动机高低转速工况的兼顾。在低速工况时使涡轮入口面积变小,涡轮前可用能较多;在高速工况时使涡轮入口面积变大,发动机泵气损失较小,这也是较为理想的。With the development of society and the improvement of environmental protection requirements, the application of engine supercharging technology is becoming more and more extensive. Most of the engines with medium and high power adopt turbocharging technology to improve power and reduce fuel consumption. The two basic types of turbocharging systems are constant pressure supercharging system and pulse supercharging system. Constant pressure supercharging system, each cylinder shares an exhaust pipe with a large volume, the structure of the exhaust pipe system is relatively simple, the pressure in the exhaust pipe is basically kept constant, the pressure is only related to the load and speed of the engine, different cylinder numbers The supercharging system of the diesel engine can be designed uniformly. The constant pressure booster system has less pumping loss, higher turbine efficiency and better performance under high-speed conditions; however, it cannot make full use of the exhaust pulse energy under low-speed conditions. Pulse supercharging system, according to the firing sequence of each cylinder, connects two cylinders or three cylinders that do not interfere with the exhaust to the same exhaust pipe. The diameter of the exhaust pipe system is small, and the exhaust pulse energy can be fully utilized , the low-speed working condition and the transient working condition have better performance; but in the high-speed working condition, the pumping loss is larger. It can be seen that if the volume of the exhaust pipe of an engine can change with the change of working conditions, the volume of the exhaust pipe will be enlarged under high-speed conditions, and the volume of the exhaust pipe will be reduced under low-speed conditions. ideal. On the premise that the volume of the exhaust pipe remains unchanged, by changing the area of the turbine inlet, it is also possible to achieve both high and low engine speed conditions. It is ideal to make the turbine inlet area smaller in low-speed working conditions, and the available energy before the turbine is more; to make the turbine inlet area larger in high-speed working conditions, and the engine pumping loss is smaller, which is also ideal.
经过对现有技术文献的检索发现,中国专利号ZL201020532937.0,专利名称:排气管出口面积可变的涡轮增压装置,该专利技术提供了一种涡轮入口面积连续可变的装置,能较好地兼顾发动机的高低转速工况;但是其涡轮入口面积的变化是通过旋转把手的旋转来实现的,这就需要增加一套专门的控制机构来控制旋转把手的旋转,从而使增压系统结构变的比较复杂。After searching the existing technical literature, it is found that Chinese patent number ZL201020532937.0, patent name: turbocharger device with variable exhaust pipe outlet area, this patent technology provides a device with continuously variable turbine inlet area, which can It can better take into account the high and low speed conditions of the engine; however, the change of the turbine inlet area is realized by the rotation of the rotary handle, which requires an additional set of special control mechanisms to control the rotation of the rotary handle, so that the booster system The structure becomes more complicated.
发明内容 Contents of the invention
本发明针对上述现有技术的不足,提供了一种涡轮入口面积自适应式涡轮增压系统,使其涡轮入口面积可以自我调节,较好地兼顾发动机的高低转速工况,而且结构简单,不需要专门的控制机构。The present invention aims at the deficiencies of the above-mentioned prior art, and provides an adaptive turbocharging system for the turbine inlet area, so that the turbine inlet area can be self-adjusted, and the high and low speed conditions of the engine can be well taken into account, and the structure is simple, no A dedicated control mechanism is required.
本发明是通过以下技术方案来实现的,本发明包括:第一气缸、第二气缸、第三气缸、第一排气支管、第二排气支管、第三排气支管、排气管、连接管、涡轮、连接管上侧壁、连接管下侧壁、连接管前侧壁、连接管后侧壁、第一旋转轴、第二旋转轴、第一旋转板、第二旋转板和弹性部件,第一气缸、第二气缸、第三气缸分别通过第一排气支管、第二排气支管、第三排气支管与排气管相连接,排气管的出口与连接管的入口相连接,连接管的出口和涡轮的入口相连接,连接管上侧壁、连接管下侧壁、连接管前侧壁、连接管后侧壁固接为一体,连接管的横截面为长方形,第一旋转轴、第二旋转轴的两端均分别安装在连接管前侧壁和连接管后侧壁内,第一旋转板与第一旋转轴固接为一体,第二旋转板与第二旋转轴固接为一体,第一旋转板的前端通过弹性部件与第二旋转板的前端相连接。弹性部件部件为弹簧。The present invention is achieved through the following technical solutions, the present invention includes: the first cylinder, the second cylinder, the third cylinder, the first exhaust branch pipe, the second exhaust branch pipe, the third exhaust branch pipe, the exhaust pipe, the connection Tube, turbine, connecting pipe upper side wall, connecting pipe lower side wall, connecting pipe front side wall, connecting pipe rear side wall, first rotating shaft, second rotating shaft, first rotating plate, second rotating plate and elastic member , the first cylinder, the second cylinder, and the third cylinder are respectively connected to the exhaust pipe through the first exhaust branch pipe, the second exhaust branch pipe, and the third exhaust branch pipe, and the outlet of the exhaust pipe is connected to the inlet of the connecting pipe , the outlet of the connecting pipe is connected with the inlet of the turbine, the upper side wall of the connecting pipe, the lower side wall of the connecting pipe, the front side wall of the connecting pipe, and the rear side wall of the connecting pipe are solidly connected as one, the cross section of the connecting pipe is rectangular, the first The two ends of the rotating shaft and the second rotating shaft are respectively installed in the front side wall of the connecting pipe and the rear side wall of the connecting pipe, the first rotating plate is fixedly connected with the first rotating shaft, and the second rotating plate is connected with the second rotating shaft It is fixed as a whole, and the front end of the first rotating plate is connected with the front end of the second rotating plate through an elastic member. The elastic member is a spring.
在本发明的工作过程中,第一旋转板可以在连接管内以第一旋转轴为轴线旋转,第二旋转板可以在连接管内以第二旋转轴为轴线旋转。当发动机处于高速工况时,排气管内排气压力较高,第一旋转板顺时针旋转,第二旋转板逆时针旋转,两个旋转板之间的喉口面积变大,发动机泵气损失较小,发动机整机性能较优;当发动机处于低速工况时,排气管内排气压力较低,在弹性部件的作用下,第一旋转板逆时针旋转,第二旋转板顺时针旋转,两个旋转板之间的喉口面积变小,涡轮前可用能较多,发动机进气压力较高,发动机整机性能较优。During the working process of the present invention, the first rotating plate can rotate around the first rotating shaft in the connecting tube, and the second rotating plate can rotate around the second rotating shaft inside the connecting tube. When the engine is at high speed, the exhaust pressure in the exhaust pipe is high, the first rotating plate rotates clockwise, the second rotating plate rotates counterclockwise, the throat area between the two rotating plates becomes larger, and the engine pumping loss Smaller, the performance of the engine is better; when the engine is at low speed, the exhaust pressure in the exhaust pipe is low, under the action of the elastic component, the first rotating plate rotates counterclockwise, and the second rotating plate rotates clockwise. The throat area between the two rotating plates becomes smaller, the available energy before the turbine is more, the intake pressure of the engine is higher, and the overall performance of the engine is better.
与现有技术相比,本发明具有如下有益效果为:本发明设计合理,结构简单,适用于涡轮进口有一个且涡轮侧置的涡轮增压系统,既能兼顾发动机的高低转速工况,又能使增压系统不需要专门的涡轮入口面积控制机构。Compared with the prior art, the present invention has the following beneficial effects: the present invention is reasonable in design and simple in structure, and is suitable for a turbocharging system with one turbine inlet and the turbine is placed on the side, which can take into account the high and low speed conditions of the engine, and It can make the supercharging system not need a special turbine inlet area control mechanism.
附图说明 Description of drawings
图1为本发明涡轮入口面积自适应式涡轮增压系统的结构示意图;Fig. 1 is the structural representation of the turbine inlet area adaptive turbocharging system of the present invention;
图2为图1中A-A剖面的结构示意图;Fig. 2 is the structural representation of A-A section among Fig. 1;
图3为图1中B-B剖面的结构示意图;Fig. 3 is the structural representation of B-B section among Fig. 1;
其中:1、第一气缸,2、第二气缸,3、第三气缸,4、第一排气支管,5、第二排气支管,6、第三排气支管,7、排气管,8、连接管,9、涡轮,10、连接管上侧壁,11、连接管下侧壁,12、连接管前侧壁,13、连接管后侧壁,14、第一旋转轴,15、第二旋转轴,16、第一旋转板,17、第二旋转板,18、弹性部件。Among them: 1. The first cylinder, 2. The second cylinder, 3. The third cylinder, 4. The first exhaust branch pipe, 5. The second exhaust branch pipe, 6. The third exhaust branch pipe, 7. The exhaust pipe, 8. Connecting pipe, 9. Turbine, 10. Upper side wall of connecting pipe, 11. Lower side wall of connecting pipe, 12. Front side wall of connecting pipe, 13. Rear side wall of connecting pipe, 14. First rotating shaft, 15. The second rotating shaft, 16, the first rotating plate, 17, the second rotating plate, 18, the elastic member.
具体实施方式 Detailed ways
下面结合附图对本发明的实施例作详细说明,本实施例以本发明技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment is based on the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures, but the scope of protection of the present invention is not limited to the following embodiments. .
实施例Example
如图1、图2和图3所示,本发明包括:第一气缸1、第二气缸2、第三气缸3、第一排气支管4、第二排气支管5、第三排气支管6、排气管7、连接管8、涡轮9、连接管上侧壁10、连接管下侧壁11、连接管前侧壁12、连接管后侧壁13、第一旋转轴14、第二旋转轴15、第一旋转板16、第二旋转板17、第一弹性部件18和第二弹性部件19,第一气缸1、第二气缸2、第三气缸3分别通过第一排气支管4、第二排气支管5、第三排气支管6与排气管7相连接,排气管7的出口与连接管8的入口相连接,连接管8的出口和涡轮9的入口相连接,连接管上侧壁10、连接管下侧壁11、连接管前侧壁12、连接管后侧壁13固接为一体,连接管8的横截面为长方形,第一旋转轴14、第二旋转轴15的两端均分别安装在连接管前侧壁12和连接管后侧壁13内,第一旋转板16与第一旋转轴14固接为一体,第二旋转板17与第二旋转轴15固接为一体,第一旋转板16的前端通过弹性部件18与第二旋转板17的前端相连接,弹性部件118为弹簧。As shown in Figure 1, Figure 2 and Figure 3, the present invention includes: a
在本发明的工作过程中,第一旋转板16可以在连接管8内以第一旋转轴14为轴线旋转,第二旋转板17可以在连接管8内以第二旋转轴15为轴线旋转。当发动机处于高速工况时,排气管7内排气压力较高,第一旋转板16顺时针旋转,第二旋转板17逆时针旋转,两个旋转板之间的喉口面积变大,发动机泵气损失较小,发动机整机性能较优;当发动机处于低速工况时,排气管7内排气压力较低,在弹性部件118的作用下,第一旋转板16逆时针旋转,第二旋转板17顺时针旋转,两个旋转板之间的喉口面积变小,涡轮前可用能较多,发动机进气压力较高,发动机整机性能较优。因此,本发明可以较好的兼顾发动机的高低转速工况。During the working process of the present invention, the first rotating
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107795373A (en) * | 2017-08-31 | 2018-03-13 | 合肥雷光动力科技有限公司 | A kind of turbocharger for possessing air inlet adjustment function |
| CN109505696A (en) * | 2019-01-16 | 2019-03-22 | 王志伟 | A kind of automatic adjustable turbocharger |
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| DE2751987A1 (en) * | 1977-11-22 | 1979-05-23 | Motoren Turbinen Union | Engine with exhaust gas turbocharger - has variable cross-section injector to maintain efficiency under varying engine loads |
| SU1240933A2 (en) * | 1983-12-15 | 1986-06-30 | Харьковский Институт Инженеров Железнодорожного Транспорта Им.С.М.Кирова | Pressure pulse converter for exhaust system of gas turbocharged internal combustion engine |
| WO2008125564A1 (en) * | 2007-04-16 | 2008-10-23 | Napier Turbochargers Limited | Exhaust gas turbocharger comprising a gas volume distributing device and method for operating such a turbocharger |
| CN101413429A (en) * | 2008-11-20 | 2009-04-22 | 上海交通大学 | Turbocharging system for adjusting exhausting pipe volume by rotating baffle |
| WO2010126169A1 (en) * | 2009-04-30 | 2010-11-04 | 協和発酵キリン株式会社 | Pharmaceutical composition for preventing vascular disorders which comprises alk1 inhibitor as active ingredient |
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2011
- 2011-12-28 CN CN2011104485489A patent/CN102562270A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2751987A1 (en) * | 1977-11-22 | 1979-05-23 | Motoren Turbinen Union | Engine with exhaust gas turbocharger - has variable cross-section injector to maintain efficiency under varying engine loads |
| SU1240933A2 (en) * | 1983-12-15 | 1986-06-30 | Харьковский Институт Инженеров Железнодорожного Транспорта Им.С.М.Кирова | Pressure pulse converter for exhaust system of gas turbocharged internal combustion engine |
| WO2008125564A1 (en) * | 2007-04-16 | 2008-10-23 | Napier Turbochargers Limited | Exhaust gas turbocharger comprising a gas volume distributing device and method for operating such a turbocharger |
| CN101413429A (en) * | 2008-11-20 | 2009-04-22 | 上海交通大学 | Turbocharging system for adjusting exhausting pipe volume by rotating baffle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107795373A (en) * | 2017-08-31 | 2018-03-13 | 合肥雷光动力科技有限公司 | A kind of turbocharger for possessing air inlet adjustment function |
| CN109505696A (en) * | 2019-01-16 | 2019-03-22 | 王志伟 | A kind of automatic adjustable turbocharger |
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Application publication date: 20120711 |