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CN102558162A - Processing and extraction method for silybin with low soluble residues and high content - Google Patents

Processing and extraction method for silybin with low soluble residues and high content Download PDF

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Publication number
CN102558162A
CN102558162A CN2010106000100A CN201010600010A CN102558162A CN 102558162 A CN102558162 A CN 102558162A CN 2010106000100 A CN2010106000100 A CN 2010106000100A CN 201010600010 A CN201010600010 A CN 201010600010A CN 102558162 A CN102558162 A CN 102558162A
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CN
China
Prior art keywords
silybin
degree
slb
temperature
solvent
Prior art date
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Pending
Application number
CN2010106000100A
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Chinese (zh)
Inventor
张贵
彭波
杨喜春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIAMUSI SANJIANG SILYMARIN PRODUCTS CO Ltd
Original Assignee
JIAMUSI SANJIANG SILYMARIN PRODUCTS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by JIAMUSI SANJIANG SILYMARIN PRODUCTS CO Ltd filed Critical JIAMUSI SANJIANG SILYMARIN PRODUCTS CO Ltd
Priority to CN2010106000100A priority Critical patent/CN102558162A/en
Publication of CN102558162A publication Critical patent/CN102558162A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a processing and extraction method for silybin with low soluble residues and high content. According to the method, milk thistle meal is adopted as a raw material, acetone is added in proportion, the extraction is conducted in feed back, an acetone solvent is recycled, filtered and condensed, then the acetone solvent is recycled again to obtain pasty extract, the extract is put in a jacket pot, water is added to stir the extract and then run off, the step is conducted repeatedly, the extract is put in a vacuum drying tank to be dried so as to obtain silybin dry powder block, and then the block is smashed to be vacuumized for secondary time and dried to obtain silybin dry powder. Due to the adoption of the method, the yield coefficient of the silybin is enhanced, the product quality and extraction purity of the silybin are improved, the residual solution of an organic solvent is low so as to prevent a person or an animal from any harms, n-hexane derosination is not adopted in the extraction process, the solvent and energy are saved, the extraction process is simple, the cost is low, and the gains are high.

Description

A kind of low processing process for extracting that dissolves residual high-content SLB
Technical field: the present invention relates to a kind of low processing process for extracting that dissolves residual high-content SLB.
Background technology: it is that acetone, ethanol, ETHYLE ACETATE extract with traditional thermal reflux mostly that existing SLB extracts solvent, and its extraction temperature is at the 50-60 degree, owing to temperature is too high; Impurity in the Herba Silybi mariani meal is prone to get in the solution; Influence the purity of Silymarin in the medicinal extract after concentrating, influences its content, with the general flavone content of performance liquid chromatography detection SLB at HPLC>65%; Though with normal hexane degreasing decon, the residual of normal hexane stayed in the medicinal extract again.The solvent of SLB extraction at present extracts with acetone; Its advantage is that yield is high; But it is residual too high that shortcoming is an acetone solvent, can not be well in later stage extraction process process with the residue removal of acetone solvent, organic solvent residual<5000PPM; Big as medicine, healthcare products, foodstuff additive or makeup etc. to person harm, and the requirement that does not reach the outlet index.
Summary of the invention: the objective of the invention is to overcome above-mentioned shortcoming; A kind of low processing process for extracting that dissolves residual high-content SLB is provided, solved existing process for extracting can not be well in later stage extraction process process with the problems such as residue removal of acetone solvent.The objective of the invention is to realize like this; It is to be raw material with the Herba Silybi mariani meal, process for extracting: at first feed intake, with the Herba Silybi mariani meal behind the meal in 1: 3-1: 4 ratios add acetone; Carry out feed back with extractor and concentration tank; Extracted 8-10 hour, temperature of charge is controlled at 25-30 ℃, reclaims acetone solvent with condensing surface simultaneously; With solvent filter, concentrate 2-4 hour, temperature 60-65 degree, vapor pressure 1.5 MPas reclaim acetone solvent with condensing surface simultaneously, obtain pasty state medicinal extract; Medicinal extract is put in the chuck pot, adds 1: 5 purification pure water, water temperature is heated to the 80-90 degree; Stirred 1-2 hour, and bled off water, repeat 5-6 time so repeatedly; Because acetone is water-soluble, SLB solution is water insoluble, through repeatedly after 5-6 time; The solvent of acetone can remove more than 90%, can remaining Silymarin Residual oil be removed simultaneously; Silymarin medicinal extract is put into carries out vacuum-drying in the vacuum drying tank, drying temperature 90-120 degree, negative pressure 0.8 MPa was carried out 4-6 hour continuously; Purpose is to use the vacuum pump sucking-off to the gas of acetone and moisture content, obtains the SLB dry powder piece of water cut about 5%, and it is ground into the 80-90 order; Put into vacuum tank again and carry out secondary vacuum, dry 2-4 hour, temperature 80-110 degree; More than negative pressure 0.8 MPa, acetone solvent can remove 95%, promptly obtains the dry powder of SLB.This processing process for extracting integrated use molecular distillation technique, through detecting the SLB general flavone content at HPLC>78% with performance liquid chromatography, new result's demonstration is looked in the science and technology retrieval through the Heilongjiang Province, and not seeing has relevant achievement Report both at home and abroad; Organic solvent residual<50PPM, and the export requirement organic solvent residual is superior to export standard below 100PPM; This method of using has improved the yield of SLB greatly, has improved SLB quality product and dna purity, and organic solvent is residual molten low; The person, animal are had no harm, can be widely used in leaching process, need not using the normal hexane degreasing in medicine, healthcare products, foodstuff additive, the animal feedstuff additive; Save solvent, practiced thrift the energy, reduced enterprise's discharging and pollution; Its extraction process is simple, and cost is low, and income is high.
It is following to detect the plain detection index of high-content low solubility residual water setose thistle for twice through Dalian Inst of Chemicophysics, Chinese Academy of Sciences:
General flavone content detects: (performance liquid detection) HPLC>81.6-83.5%
Silibinin content>39.2-40.9%
The different guest content>7.8-8.0% of Silymarin
Through detecting all other indexs:
Organic solvent residual<50PPM
Pesticide residue: do not have
Heavy metal<5PPM
Intestinal bacteria detect: do not have
Mould and yeast: do not have
Salmonellas: do not have
Other bacteria total amount detected result<20CFU/g
Embodiment:
Embodiment 1: most preferred embodiment
The silybum marianum seed of a, selection full seed, cleaning, drying rolls oily machine with machinery and adopts three grades of milling process to squeeze, and 100 jin of silybum marianum seed compressibles go out 15 jin of oil, and the dregs of rice after the squeezing carry out meal, and are subsequent use;
B, feed intake, every jar of Herba Silybi mariani meal that drops into behind 1.5 tons of meal was by 1: 4 ratio adding acetone; Promptly 1 ton of Herba Silybi mariani meal adds 4 tons of acetone; Carry out feed back with extractor and concentration tank and extracted 10 hours, temperature of charge is controlled at 25 degree, reclaims acetone solvent with condensing surface simultaneously;
C, with solvent filter, concentrate 2 hours, temperature 60 degree, vapor pressure 1.5 MPas reclaim acetone solvent with condensing surface simultaneously, obtain pasty state medicinal extract;
D, medicinal extract is put in the chuck pot, adds 1: 5 purification pure water, promptly 1 kilogram of medicinal extract adds 5 kg of water, and water temperature is heated to 80 degree, stirs 1 hour, bleeds off water, repeats so repeatedly 6 times;
E, Silymarin medicinal extract is put in the vacuum drying tank, carries out vacuum-drying, drying temperature 120 degree, negative pressure 0.8 MPa was carried out 4-6 hour continuously, obtained the dry powder piece of the SLB of water cut about 5%, and it is ground into the 80-90 order;
F, the SLB after will pulverizing is put into vacuum tank and is carried out secondary vacuum again, and dry 2-4 hour, temperature 80 degree, negative pressure 0.8 MPa promptly gets SLB dry powder.
Embodiment 2:
The silybum marianum seed of a, selection full seed, cleaning, drying rolls oily machine with machinery and adopts three grades of milling process to squeeze, and the dregs of rice after the squeezing carry out meal, and are subsequent use;
B, feed intake, every jar of Herba Silybi mariani meal that drops into behind 1.5 tons of meal was by 1: 3 ratio adding acetone; Promptly 1 ton of Herba Silybi mariani meal adds 3 tons of acetone; Carry out feed back with extractor and concentration tank and extracted 8 hours, temperature of charge is controlled at 30 degree, reclaims acetone solvent with condensing surface simultaneously;
C, with solvent filter, concentrate 4 hours, temperature 65 degree, vapor pressure 1.5 MPas reclaim acetone solvent with condensing surface simultaneously, obtain pasty state medicinal extract;
D, medicinal extract is put in the chuck pot, adds 1: 5 purification pure water, promptly 1 kilogram of medicinal extract adds 5 kg of water, and water temperature is heated to 90 degree, stirs 2 hours, bleeds off water, repeats so repeatedly 5 times;
E, Silymarin medicinal extract is put in the vacuum drying tank, carries out vacuum-drying, drying temperature 90 degree, negative pressure 0.8 MPa was carried out 4-6 hour continuously, obtained the SLB dry powder piece of water cut about 5%, and it is ground into the 80-90 order;
F, the SLB after will pulverizing is put into vacuum tank and is carried out secondary vacuum again, and dry 2-4 hour, temperature 110 degree, negative pressure 0.8 MPa promptly gets SLB dry powder.

Claims (1)

1. one kind low processing process for extracting that dissolves residual high-content SLB is to be raw material with the Herba Silybi mariani meal, it is characterized in that:
A, with the Herba Silybi mariani meal behind the meal, in 1: 3-1: 4 ratio adds acetone, carries out feed back extraction 8-10 hour with extractor and concentration tank, and temperature of charge is controlled at the 25-30 degree, reclaims acetone solvent with condensing surface simultaneously;
B, with solvent filter, concentrate 2-4 hour, temperature 60-65 degree, vapor pressure 1.5 MPas reclaim acetone solvent with condensing surface simultaneously, obtain pasty state medicinal extract;
C, medicinal extract is put in the chuck pot, adds 1: 5 purification pure water, water temperature is heated to the 80-90 degree, stirs 1-2 hour, bleeds off water, repeats 5-6 time so repeatedly;
D, Silymarin medicinal extract is put in the vacuum drying tank, carries out vacuum-drying, drying temperature 90-120 degree, negative pressure 0.8 MPa was carried out 4-6 hour continuously, obtained the dry powder piece of the SLB of water cut about 5%, and it is ground into the 80-90 order;
E, the SLB after will pulverizing is put into vacuum tank and is carried out secondary vacuum again, and dry 2-4 hour, temperature 80-110 degree, negative pressure 0.8 MPa promptly gets SLB dry powder.
CN2010106000100A 2010-12-20 2010-12-20 Processing and extraction method for silybin with low soluble residues and high content Pending CN102558162A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102964342A (en) * 2012-12-18 2013-03-13 佳木斯三江水飞蓟素制品有限公司 Method for quickly precipitating and solidifying washing silymarin in process of removing solvent residue
WO2015100524A1 (en) * 2013-12-30 2015-07-09 晨光生物科技集团股份有限公司 Method for producing silymarin
CN109651347A (en) * 2019-01-29 2019-04-19 盘锦天源药业有限公司 A kind of extracting solution removal magnetisable material device and method
CN109810102A (en) * 2019-01-29 2019-05-28 盘锦天源药业有限公司 A kind of silymarin removes molten residual method
CN110028499A (en) * 2019-05-10 2019-07-19 晨光生物科技集团股份有限公司 A kind of industrial method producing high-quality silymarin

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CN1317486A (en) * 2001-01-19 2001-10-17 盘锦第二制药厂 Process for preparing sematron by aceton method
US6309678B1 (en) * 2000-03-29 2001-10-30 Council Of Scientific And Industrial Research Process for isolation of hepatoprotective agent silymarin from the seeds of the plant Silybum marianum
CN1560046A (en) * 2004-03-03 2005-01-05 西安理工大学 Extraction process of silymarin using ethanol as a single organic solvent
CN1686295A (en) * 2005-04-04 2005-10-26 陕西赛德高科生物股份有限公司 Preparation technology of low solubility residual water setose thistle extract and its preparation technology
CN101381363A (en) * 2007-09-06 2009-03-11 天津大学 Method for separating silymarin by extracting macroporous adsorption resin with alkaline water
WO2010130460A1 (en) * 2009-05-14 2010-11-18 Euromed S.A. Amorphous silibinin for the treatment of viral hepatitis

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US6309678B1 (en) * 2000-03-29 2001-10-30 Council Of Scientific And Industrial Research Process for isolation of hepatoprotective agent silymarin from the seeds of the plant Silybum marianum
CN1317486A (en) * 2001-01-19 2001-10-17 盘锦第二制药厂 Process for preparing sematron by aceton method
CN1560046A (en) * 2004-03-03 2005-01-05 西安理工大学 Extraction process of silymarin using ethanol as a single organic solvent
CN1686295A (en) * 2005-04-04 2005-10-26 陕西赛德高科生物股份有限公司 Preparation technology of low solubility residual water setose thistle extract and its preparation technology
CN101381363A (en) * 2007-09-06 2009-03-11 天津大学 Method for separating silymarin by extracting macroporous adsorption resin with alkaline water
WO2010130460A1 (en) * 2009-05-14 2010-11-18 Euromed S.A. Amorphous silibinin for the treatment of viral hepatitis

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Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102964342A (en) * 2012-12-18 2013-03-13 佳木斯三江水飞蓟素制品有限公司 Method for quickly precipitating and solidifying washing silymarin in process of removing solvent residue
CN102964342B (en) * 2012-12-18 2015-05-13 佳木斯三江水飞蓟素制品有限公司 Method for quickly precipitating and solidifying washing silymarin in process of removing solvent residue
WO2015100524A1 (en) * 2013-12-30 2015-07-09 晨光生物科技集团股份有限公司 Method for producing silymarin
CN105849103A (en) * 2013-12-30 2016-08-10 晨光生物科技集团股份有限公司 Method for producing silymarin
US9765062B2 (en) 2013-12-30 2017-09-19 Chenguang Biotech Group Co., Ltd. Method for producing silymarin
CN105849103B (en) * 2013-12-30 2019-03-12 晨光生物科技集团股份有限公司 A kind of production method of silymarin
CN109651347A (en) * 2019-01-29 2019-04-19 盘锦天源药业有限公司 A kind of extracting solution removal magnetisable material device and method
CN109810102A (en) * 2019-01-29 2019-05-28 盘锦天源药业有限公司 A kind of silymarin removes molten residual method
CN109651347B (en) * 2019-01-29 2022-05-20 盘锦天源药业有限公司 Device and method for removing magnetic substances from extracting solution
CN110028499A (en) * 2019-05-10 2019-07-19 晨光生物科技集团股份有限公司 A kind of industrial method producing high-quality silymarin

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Application publication date: 20120711