CN102407299A - Device for casting aluminum alloy composite round ingot blanks - Google Patents
Device for casting aluminum alloy composite round ingot blanks Download PDFInfo
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- CN102407299A CN102407299A CN2011103842760A CN201110384276A CN102407299A CN 102407299 A CN102407299 A CN 102407299A CN 2011103842760 A CN2011103842760 A CN 2011103842760A CN 201110384276 A CN201110384276 A CN 201110384276A CN 102407299 A CN102407299 A CN 102407299A
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- 238000005266 casting Methods 0.000 title claims abstract description 79
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 38
- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 238000002844 melting Methods 0.000 claims abstract 4
- 230000008018 melting Effects 0.000 claims abstract 4
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000001360 synchronised effect Effects 0.000 abstract description 6
- 230000009466 transformation Effects 0.000 abstract description 5
- 239000011162 core material Substances 0.000 abstract 1
- 239000000155 melt Substances 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 31
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 238000003723 Smelting Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004378 air conditioning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
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Abstract
本发明提供一种用于铸造铝合金复合圆锭坯的装置，包括铝合金熔炼炉、导流系统、圆筒形铸造模具、铸锭定位底座和浇铸平台，铸锭定位底座放置于圆筒形铸造模具内，圆筒形铸造模具通过弧形卡具安装在浇铸平台上，圆筒形铸造模具通过导流系统与铝合金熔炼炉相衔接。导流系统引导熔体均匀的进入圆筒形铸造模具内兼具有定位作用，通过与铸锭定位底座共同作用使芯材棒坯在铸造过程中能始终保持在中心轴线上；对导流系统进行分流改造，实现多根复合锭坯的同步铸造。运用本装置可简便、高效、低成本的制备出各种要求的铝合金复合圆锭坯；设备投资少、流程短、工艺简单，并能同步铸造多根复合锭坯，有效提高生产效率和降低生产成本。
The invention provides a device for casting an aluminum alloy composite round ingot, which includes an aluminum alloy melting furnace, a diversion system, a cylindrical casting mold, an ingot positioning base and a casting platform, and the ingot positioning base is placed on a cylindrical In the casting mold, the cylindrical casting mold is installed on the casting platform through the arc fixture, and the cylindrical casting mold is connected with the aluminum alloy melting furnace through the diversion system. The diversion system guides the melt evenly into the cylindrical casting mold and also has a positioning function. By cooperating with the ingot positioning base, the core material billet can always be kept on the central axis during the casting process; the diversion system Carry out shunt transformation to realize synchronous casting of multiple composite ingots. The device can be used to prepare aluminum alloy composite round ingots with various requirements in a simple, efficient and low-cost way; the equipment investment is small, the process is short, the process is simple, and multiple composite ingots can be cast simultaneously, effectively improving production efficiency and reducing Cost of production.
Description
Technical field
The present invention relates to a kind of device that is used for the compound billet base of Birmasil, belong to the aluminum alloy processing technology field.
Background technology
The core of aluminum alloy composite pipe adopts 3xxx system or 6xxx line aluminium alloy, when skin adopts the 4xxx line aluminium alloy, higher intensity and superior corrosion resistance ability can be provided, and good brazing property.Therefore, be widely used in the heat-exchanging part manufacturing of every profession and trade.
The compound ingot blank that is used at present make aluminum alloy composite pipe is generally through machinery assembling preparation; Promptly cast out outer aluminium alloy and core aluminium alloy bars base respectively; Again pipe is prepared in the extruding of outer aluminium alloy bars base, be full of method or additive method through heat and be inserted in the outer layer alloys pipe to the core alloy bar and prepare compound ingot blank.This method manufacturing procedure is many, need increase pipe extrusion die, sleeve pipe auxiliary mould etc., and production cost is higher relatively, and the assembling of ectonexine aluminium alloy the time certainly existed the slit, and residual air can influence follow-up extruding of compound ingot blank and drawing quality in the slit.
The patent No. is that 200810244175.1 one Chinese patent application discloses a kind of multilayer heterogeneity aluminum alloy synchronous compound casting device, adopts the method for D.C.casting to realize the casting of compound slab ingot through the particular design to crystallizer.
The patent No. is method and the device that 200910187947.7 one Chinese patent application discloses low overheat composite casting aluminum alloy under action of steady magnetic field, through to the particular design of crystallizer and add electromagnetic field and adopt the method for D.C.casting to realize the casting of compound slab ingot.
The method of above-mentioned two technology all is to utilize the D.C.casting casting to prepare the aluminium alloy compound slab ingot on the particular design basis that is based upon crystallizer, does not relate to the manufacturing of aluminium alloy compound billet base.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of device that is used for the compound billet base of Birmasil is provided.
The object of the invention is realized through following technical scheme:
The device that is used for the compound billet base of Birmasil; Characteristics are: comprise aluminium alloy smelting stove, flow guide system, cylindrical shape casting mould, ingot casting positioning base and casting platform; The ingot casting positioning base is positioned in the cylindrical shape casting mould; The cylindrical shape casting mould is installed on the casting platform through the arc jig, and the cylindrical shape casting mould is connected with the aluminium alloy smelting stove through flow guide system mutually.
Further, the above-mentioned device that is used for the compound billet base of Birmasil, the center of said ingot casting positioning base is provided with lug boss, lug boss be shaped as truncated cone-shaped or taper shape.
Further, the above-mentioned device that is used for the compound billet base of Birmasil, said casting platform comprises tumbler and disk, and disk is installed on the tumbler.
Again further, the above-mentioned device that is used for the compound billet base of Birmasil, the external diameter of said ingot casting positioning base is consistent with the internal diameter of cylindrical shape casting mould.
Substantive distinguishing features and obvious improvement that technical scheme of the present invention is outstanding are mainly reflected in:
The present invention is used for the device of the compound billet base of Birmasil; Flow guide system guiding melt gets in the cylindrical shape casting mould with positioning action, through making core rod base in casting process, can remain on the central axis with the acting in conjunction of ingot casting positioning base uniformly; Flow guide system is shunted transformation, realize the synchronous casting of many compound ingot blanks.Use this device can prepare the aluminium alloy compound billet base of various requirement easy, efficiently, cheaply.Equipment investment is few, flow process is short, technology is simple, and can cast many compound ingot blanks synchronously, effectively enhances productivity and reduces production costs.This device is not limited by the alloy kind, prepares the compound billet base of various aluminium alloys combination, can be used for the heat-exchanging part of air-conditioning, refrigerator etc. behind the aluminum alloy composite pipe that is prepared into through operations such as follow-up extruding, drawings.
Description of drawings
Below in conjunction with accompanying drawing technical scheme of the present invention is described further:
Fig. 1 is the sketch map of the compound billet blanking device of Birmasil;
Fig. 2 is the plan structure sketch map of casting platform.
The specific embodiment
As shown in Figure 1; The device that is used for the compound billet base of Birmasil; Comprise aluminium alloy smelting stove 1, flow guide system 2, cylindrical shape casting mould 3, ingot casting positioning base 4 and casting platform 5; Ingot casting positioning base 4 is positioned in the cylindrical shape casting mould 3, and cylindrical shape casting mould 3 is installed on the casting platform 5 through arc jig 6, and cylindrical shape casting mould 3 is connected with aluminium alloy smelting stove 1 through flow guide system 2 mutually.
The liner of flow guide system 2 is prepared by insulation material, and flow guide system 2 has the effect at even shunting and locating bar base center at cylindrical shape casting mould end.Through flow guide system 2 is shunted transformation, can realize the synchronous casting of many compound ingot blanks.
Be provided with in the cylindrical shape casting mould 3 and be used to make excellent base to be in the cylindrical ingot casting positioning base 4 of central axis position effect, the internal diameter of the external diameter of ingot casting positioning base 4 and cylindrical shape casting mould 3 is consistent, or controls below the minus deviation 0.1mm.
The center of ingot casting positioning base 4 is provided with lug boss, lug boss be shaped as round platform property or conical or other shape.
As shown in Figure 2; Casting platform 5 is made up of the disk and a tumbler that can rotate around the axle center; Disk is installed on the tumbler, and a plurality of arc jigs 6 that along the circumferential direction distribute are arranged on the disk of casting platform, is used for fixing placement cylindrical shape casting mould 3 therebetween; Arc jig 6 has regulates bolt 7, is used for fastening cylindrical shape casting mould 3.
During concrete the application; Outer aluminium alloy carries out alloying and refining treatment in the certain ingredients ratio in aluminium alloy smelting stove 1; Core aluminium alloy bars base 8 is positioned on the ingot casting positioning base 4 in the cylindrical shape casting mould 3 after being heated to uniform temperature in advance, makes excellent base 8 realize automatic centering through ingot casting positioning base 4; Alloy melt 9 gets into cylindrical shape casting mould 3 under flow guide system 2 guiding, fill up cylindrical shape casting mould 3 until alloy melt 9; Alloy melt 9 solidifies back rotated mold filing platform makes next cylindrical shape casting mould get into position to be cast, and opens the compound ingot blank taking-up that cylindrical shape casting mould 3 will be cast into simultaneously.Can prepare the aluminium alloy compound ingot blank convenient, fast through repetitive operation.And, through flow guide system is shunted transformation, make melt get into a plurality of moulds simultaneously, can realize the synchronous casting of many compound ingot blanks, help enhancing productivity, reduce production costs.
In sum; The present invention is used for the device of the compound billet base of Birmasil; Flow guide system guiding melt gets in the cylindrical shape casting mould with positioning action, through making core rod base in casting process, can remain on the central axis with the acting in conjunction of ingot casting positioning base uniformly; Flow guide system is shunted transformation, realize the synchronous casting of many compound ingot blanks.Use this device can prepare the aluminium alloy compound billet base of various requirement easy, efficiently, cheaply.Equipment investment is few, flow process is short, technology is simple, and can cast many compound ingot blanks synchronously, effectively enhances productivity and reduces production costs.This device is not limited by the alloy kind, prepares the compound billet base of various aluminium alloys combination, can be used for the heat-exchanging part of air-conditioning, refrigerator etc. behind the aluminum alloy composite pipe that is prepared into through operations such as follow-up extruding, drawings.
What need understand is: the above only is a preferred implementation of the present invention; For those skilled in the art; Under the prerequisite that does not break away from the principle of the invention, can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103842760A CN102407299A (en) | 2011-11-28 | 2011-11-28 | Device for casting aluminum alloy composite round ingot blanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103842760A CN102407299A (en) | 2011-11-28 | 2011-11-28 | Device for casting aluminum alloy composite round ingot blanks |
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| Publication Number | Publication Date |
|---|---|
| CN102407299A true CN102407299A (en) | 2012-04-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103842760A Pending CN102407299A (en) | 2011-11-28 | 2011-11-28 | Device for casting aluminum alloy composite round ingot blanks |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145099A (en) * | 2018-03-12 | 2018-06-12 | 辽宁科技大学 | A kind of method and device for being rotatably inserted into core base and preparing large-scale compound steel ingot |
Citations (10)
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|---|---|---|---|---|
| CN1280042A (en) * | 2000-08-11 | 2001-01-17 | 钢铁研究总院 | Continuous casting equipment and method for composite roller |
| JP2001062547A (en) * | 1999-08-27 | 2001-03-13 | Nippon Steel Corp | Manufacturing method of composite roll |
| CN1396017A (en) * | 2002-08-20 | 2003-02-12 | 江苏兴荣高新科技股份有限公司 | Technology for conticasting composite hollow pipe blank |
| CN1575214A (en) * | 2001-10-23 | 2005-02-02 | 阿尔科公司 | Simultaneous multi-alloy casting |
| CN101112717A (en) * | 2006-07-28 | 2008-01-30 | 孙爱忠 | Method for preparation of trilaminar aluminum or aluminum alloy composite material and the blank-casting device |
| CN101235429A (en) * | 2007-01-29 | 2008-08-06 | 舞钢市天健社会福利炉料厂 | Steel core aluminum and manufacturing method thereof |
| CN101447258A (en) * | 2008-12-17 | 2009-06-03 | 上海工程技术大学 | Method for manufacturing copper-clad aluminum composite panel belt |
| CN101829704A (en) * | 2010-05-21 | 2010-09-15 | 江苏亚太轻合金科技股份有限公司 | Method for processing aluminum alloy composite pipe |
| CN102089101A (en) * | 2008-07-04 | 2011-06-08 | 阿勒里斯铝业科布伦茨有限公司 | Method for casting a composite ingot |
| CN202411356U (en) * | 2011-11-28 | 2012-09-05 | 苏州有色金属研究院有限公司 | Device for casting aluminum alloy composite round ingot blanks |
-
2011
- 2011-11-28 CN CN2011103842760A patent/CN102407299A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001062547A (en) * | 1999-08-27 | 2001-03-13 | Nippon Steel Corp | Manufacturing method of composite roll |
| CN1280042A (en) * | 2000-08-11 | 2001-01-17 | 钢铁研究总院 | Continuous casting equipment and method for composite roller |
| CN1575214A (en) * | 2001-10-23 | 2005-02-02 | 阿尔科公司 | Simultaneous multi-alloy casting |
| CN1396017A (en) * | 2002-08-20 | 2003-02-12 | 江苏兴荣高新科技股份有限公司 | Technology for conticasting composite hollow pipe blank |
| CN101112717A (en) * | 2006-07-28 | 2008-01-30 | 孙爱忠 | Method for preparation of trilaminar aluminum or aluminum alloy composite material and the blank-casting device |
| CN101235429A (en) * | 2007-01-29 | 2008-08-06 | 舞钢市天健社会福利炉料厂 | Steel core aluminum and manufacturing method thereof |
| CN102089101A (en) * | 2008-07-04 | 2011-06-08 | 阿勒里斯铝业科布伦茨有限公司 | Method for casting a composite ingot |
| CN101447258A (en) * | 2008-12-17 | 2009-06-03 | 上海工程技术大学 | Method for manufacturing copper-clad aluminum composite panel belt |
| CN101829704A (en) * | 2010-05-21 | 2010-09-15 | 江苏亚太轻合金科技股份有限公司 | Method for processing aluminum alloy composite pipe |
| CN202411356U (en) * | 2011-11-28 | 2012-09-05 | 苏州有色金属研究院有限公司 | Device for casting aluminum alloy composite round ingot blanks |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145099A (en) * | 2018-03-12 | 2018-06-12 | 辽宁科技大学 | A kind of method and device for being rotatably inserted into core base and preparing large-scale compound steel ingot |
| CN108145099B (en) * | 2018-03-12 | 2024-02-20 | 沈阳工大重型设备制造有限公司 | Method and device for preparing large composite steel ingot by rotary insert core blank |
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Application publication date: 20120411 |