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CN102320875B - High tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer and preparation method thereof - Google Patents

High tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer and preparation method thereof Download PDF

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Publication number
CN102320875B
CN102320875B CN2011102587007A CN201110258700A CN102320875B CN 102320875 B CN102320875 B CN 102320875B CN 2011102587007 A CN2011102587007 A CN 2011102587007A CN 201110258700 A CN201110258700 A CN 201110258700A CN 102320875 B CN102320875 B CN 102320875B
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high tower
compound fertilizer
preparation
urea compound
zeolite powder
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CN102320875A (en
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高进华
吕庆淮
解学仕
吕凤菊
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Stanley Agricultural Group Co Ltd
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STANLEY FERTILIZER STOCK CO Ltd
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Abstract

The invention discloses a high tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer and a preparation method thereof, and belongs to the field of compound fertilizers. The preparation method comprises the following steps of preparing urea compound fertilizer particles through a high tower granulation device, carrying out first coating of the urea compound fertilizer particles with paraffin, and then carrying out second surface coating with modified zeolite powder to obtain the high tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer. The urea compound fertilizer particles obtained by high tower granulation comprises: by weight, 35 to 50 parts of urea, 20 to 25 parts of monoammonium phosphate, and 30 to 40 parts of potassium sulfate. A use amount of the paraffin is 0.5 to 1.0% of the weight of urea compound fertilizer particles obtained by high tower granulation. The modified zeolite powder comprises: by weight, 1 to 5% of zine stearate and 95 to 99% of zeolite powder. The high tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer can be utilized in conjunction with a high tower granulation device, has good sustained-release effects, a high fertilizer utilization rate and high potassium sulfate content, and is be beneficial for protection of soil, air and water environments. The preparation method has simple processes and low costs.

Description

High tower-granulated sustained and preparation method thereof
Technical field
The present invention is a kind of high tower-granulated sustained and preparation method thereof, belongs to mixed fertilizer.
Background technology
Element sulphur in the S-based compound fertilizer is the necessary the fourth-largest nutritive element of the plant growth behind nitrogen, phosphorus, potassium, and chloride ion content<3% can effectively improve the lack of soil sulfur situation, for crop directly provides the sulphur nutrient.S-based compound fertilizer is wide for strong adaptability, the use range of crop and soil, is applicable to the fear-chlorion crops such as all kinds of food crop and cash crop and tobacco, sugarcane, potato, tealeaves, can be used as base manure, topdresses, seed manure and foliage top dressing.Very important effect is being brought into play in improvement to the quality of the raising of crop yield and agricultural-food.Therefore be widely applied.
But sulphur based compound fertilizer plant recovery of nutrient of the prior art only is 25%-35%, and wherein the N fertilizer utilization rate less than 30%, loses especially severe, and causes the pollution of soil pollution, atmospheric environment.
The production of sulfur-based compound fertilizer complex process, production energy consumption is high, and etching apparatus, waste resource cause production cost high, and contaminate environment.
Chinese patent CN 200510102650.8 discloses a kind of melt slime granulating composite fertilizer and manufacture method thereof, one of technical problem that solves is that traditional prilling process composite fertilizer's structure of producing is more loose, the fertilizer dissolving discharges very fast, fertilizer efficiency is decomposed loss piece, the problem that utilization rate of fertilizer is lower.The technical scheme that adopts is that manufacturing processed adopts high-temperature fusion urea to do carrier, raw material is merged evenly, through cat head spraying cooling granulating.Obtained preferably technique effect.But adopt that above-mentioned preparation method produces compound fertilizer production with tower granulation material product, slow release effect is not good enough.
Coating controlled-release fertilizer of the prior art, endoplasm type Controlled Release Fertilizer, stable Controlled Release Fertilizer, biological inhibition formulation Controlled Release Fertilizer, its coated slow-release material adopts sulphur or synthetic resins more, and wherein the sulphur film is easily broken, and the crops such as paddy rice class are easily produced the murder by poisoning side effect.Coated with resin is expensive and be difficult in degraded in soil.
High tower-granulated sustained has no reported in literature in the prior art.
Summary of the invention
The object of the invention is to avoid above-mentioned weak point of the prior art, and a kind of had good sustained release effect that can use with the high tower prilling matched with devices is provided, the fertilizer nutrient utilization ratio is high, and the vitriolate of tartar content in the compound manure is high; Technique is simple, and production cost is lower, is of value to long-acting sulfenyl nitrogen-phosphorus-potassium compound fertilizer material of high-tower slow-release of soil and atmosphere and water body environment protection and preparation method thereof.
Purpose of the present invention can reach by following measure:
High tower-granulated sustained of the present invention and preparation method thereof; it is characterized in that at first preparing high tower prilling urea compound fertilizer granule through the high tower prilling device; then the urea compound fertilizer particle is carried out paraffin and once coat to coat with the modified zeolite powder surface second and make, wherein:
Described high tower prilling urea compound fertilizer granule is comprised of following raw material in parts by weight:
Urea 35~50
Monoammonium phosphate 20~25
Vitriolate of tartar 30~40
Described paraffin once coats, and the consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality, and described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99
Its preparation method comprises the steps:
The preparation of step 1. high tower prilling urea compound fertilizer granule
A. urea melting
To drop in the fusion tank according to the urea of drafting the prescription accurate-metering, and be heated to 125 ℃~135 ℃, standby one-level is mixed;
B. monoammonium phosphate, vitriolate of tartar preheating
To drop in the one-level mixing tank according to the monoammonium phosphate of drafting the prescription accurate-metering, vitriolate of tartar, be preheated to 40 ℃~60 ℃, for subsequent use;
C. low temperature eutectic preparation
The fusing urea for preparing in a step is sent into the one-level mixing tank, after mixing with monoammonium phosphate, the vitriolate of tartar of preheating in the b step, drop in the secondary mixing tank, further mix, slip mixing time<4min forms the low temperature eutectic with certain fluidity energy, and slurry temperature is controlled at 110 ℃-120 ℃, standby granulation is used;
D. sprinkling pelleting
With the low temperature eutectic for preparing among the step c, by the granulation of high tower prilling system, be cooled under the tower granule materials temperature<65 ℃,
Rotary drum cooling temperature<40 ℃ make high tower prilling urea compound fertilizer granule, standby screening;
E. screening
The high tower prilling urea compound fertilizer granule of steps d preparation after screening, must meet the high tower prilling urea compound fertilizer granule of product requirement granularity, standbyly once coats, do not meet the material crushing of product requirement granularity after, return the one-level mixing tank;
Step 2. paraffin once coats
The high tower prilling urea compound fertilizer granule that makes in the step 1 enters coating machine, with melt paraffin the fertiliser granulates surface is coated;
Step 3. modified zeolite powder secondary coats
Through the fertiliser granulates that step 2 once coats, enter in the coating machine, coat with the modified zeolite powder secondary; After the assay was approved, metering, packing namely get high tower-granulated sustained of the present invention.
The present invention at first prepares high tower prilling urea compound fertilizer granule through the high tower prilling device, then the urea compound fertilizer particle is carried out paraffin and once coats to coat with the modified zeolite powder surface second and make.It mainly is the characteristic that can form the suspended solid mixed slurry with the good eutectic of flowing property after utilizing urea melting liquid and monoammonium phosphate, vitriolate of tartar mixing, and pass through prilling spry, mixed slurry is sprayed in the prilling tower, make it in the process of gravity landing, carry out heat exchange with the airflow that rises, cooling curing forms particle, obtains Nutrient distribution uniformly with the compound manure of Pinhole-shaped.The high tower prilling technology has been simplified the granulation production technique, saves energy consumption for drying, mellow and full, the prevented from caking of particle, and production technique is easy, and useful environment protection can access Nutrient distribution uniformly with high nitrogen, the high-concentration compound fertilizer material of Pinhole-shaped.
Then the urea compound fertilizer particle being carried out paraffin once coats with the modified zeolite powder surface second and coats.Avoided the sulphur film easily broken, and the crops such as paddy rice class have easily been produced the murder by poisoning side effect.Coated with resin is expensive and be difficult for drawback in degraded in soil.
Made high tower-granulated sustained of the present invention.
Purpose of the present invention can also reach by following measure:
High tower-granulated sustained of the present invention and preparation method thereof, described raw material technical indicator is as follows:
Urea; Grain diameter is less than 2mm, Biuret Content<1.5%, nitrogen content 〉=46%
Zeolite powder: granularity 60-100 order.
High tower-granulated sustained of the present invention and preparation method thereof, described high tower prilling urea compound fertilizer granule is comprised of following raw material in parts by weight:
Urea 35~45
Monoammonium phosphate 20~25
Vitriolate of tartar 35~40
Described paraffin once coats, and the consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality,
Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99.
It is preferred technical scheme.
High tower-granulated sustained of the present invention and preparation method thereof, described high tower prilling urea compound fertilizer granule is comprised of following raw material in parts by weight:
Urea 35
Monoammonium phosphate 25
Vitriolate of tartar 40
Described paraffin once coats, and the consumption of paraffin is 0.8% of high tower prilling urea compound fertilizer granule quality,
Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 5
Zeolite powder 95.
It is optimum technical scheme.
High tower-granulated sustained of the present invention and preparation method thereof, described preparation method comprises the steps:
The preparation of step 1. high tower prilling urea compound fertilizer granule
A. urea melting
To drop in the fusion tank according to the urea of drafting the prescription accurate-metering, and be heated to 133 ℃, standby one-level is mixed;
B. calcium sulfate, ammonium sulfate preheating
To drop in the one-level mixing tank according to the calcium sulfate of drafting the prescription accurate-metering, ammonium sulfate, be preheated to 56 ℃, for subsequent use;
C. low temperature eutectic preparation
The fusing urea for preparing in a step is sent into the one-level mixing tank, after mixing with calcium sulfate, the ammonium sulfate of preheating in the b step, drop in the secondary mixing tank, further mix, slip mixing time<4min forms the low temperature eutectic with certain fluidity energy, and slurry temperature is controlled at 116 ℃, standby granulation is used;
D. sprinkling pelleting
With the low temperature eutectic for preparing among the step c, by the granulation of high tower prilling system, be cooled under the tower granule materials temperature<65 ℃,
Rotary drum cooling temperature<40 ℃ make high tower prilling urea compound fertilizer granule, standby screening;
E. screening
The high tower prilling urea compound fertilizer granule of steps d preparation after screening, must meet the high tower prilling urea compound fertilizer granule of product requirement granularity, standby once coating, and screenings returns the one-level mixing tank after fragmentation;
Step 2. paraffin once coats
The high tower prilling urea compound fertilizer granule that makes in the step 1 enters coating machine, with melt paraffin the fertiliser granulates surface is coated; The consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality,
Step 3. modified zeolite powder secondary coats
Through the fertiliser granulates that step 2 once coats, enter in the coating machine, coat with the modified zeolite powder secondary; Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99
After the assay was approved, metering, packing namely get high tower-granulated sustained of the present invention.
Preferred preparation method.
The application of high tower-granulated sustained of the present invention; it is characterized in that being applicable to various field crops and vegetables and fruit tree uses; the average utilization rate of fertilizer 113.3%-121% that improves; farm crop are on average improved output 4.7%-12.9%, on average improve output 10.3-28.7% for greengrocery.
The disclosed technical scheme of high tower-granulated sustained of the present invention and preparation method thereof has following positively effect compared to existing technology:
1. a kind of had good sustained release effect that can use with the high tower prilling matched with devices is provided, and the fertilizer nutrient utilization ratio is high, and the vitriolate of tartar content in the compound manure is high; Technique is simple, and production cost is lower, is of value to long-acting sulfenyl nitrogen-phosphorus-potassium compound fertilizer material of high-tower slow-release of soil and atmosphere and water body environment protection and preparation method thereof.
2. the high tower prilling technology has been simplified the granulation production technique, saves energy consumption for drying, mellow and full, the prevented from caking of particle, and production technique is easy, and useful environment protection can access Nutrient distribution uniformly with high nitrogen, the high-concentration compound fertilizer material of Pinhole-shaped.
3. paraffin, modified zeolite secondary coat, and have avoided the sulphur film easily broken, and the crops such as paddy rice class are easily produced the murder by poisoning side effect.Coated with resin is expensive and be difficult for drawback in degraded in soil.
4. the high tower-granulated sustained that makes; being applicable to various field crops and vegetables and fruit tree uses; the average utilization rate of fertilizer 113.3%-121% that improves on average improves output 4.7%-12.9% to farm crop, on average improves output 10.3-28.7% for greengrocery.
Description of drawings
Fig. 1 is high tower-granulated sustained preparation method process flow diagram of the present invention.
Embodiment
The present invention will now be further detailed embodiment:
Embodiment 1 prepares high tower-granulated sustained of the present invention in accordance with the following steps
The preparation of step 1. high tower prilling urea compound fertilizer granule
A. urea melting
To drop in the fusion tank according to the urea of drafting the prescription accurate-metering, and be heated to 133 ℃, standby one-level is mixed;
B. calcium sulfate, ammonium sulfate preheating
To drop in the one-level mixing tank according to the calcium sulfate of drafting the prescription accurate-metering, ammonium sulfate, be preheated to 56 ℃, for subsequent use;
C. low temperature eutectic preparation
The fusing urea for preparing in a step is sent into the one-level mixing tank, after mixing with calcium sulfate, the ammonium sulfate of preheating in the b step, drop in the secondary mixing tank, further mix, slip mixing time<4min forms the low temperature eutectic with certain fluidity energy, and slurry temperature is controlled at 116 ℃, standby granulation is used;
D. sprinkling pelleting
With the low temperature eutectic for preparing among the step c, by the granulation of high tower prilling system, be cooled under the tower granule materials temperature<65 ℃,
Rotary drum cooling temperature<40 ℃ make high tower prilling urea compound fertilizer granule, standby screening;
E. screening
The high tower prilling urea compound fertilizer granule of steps d preparation after screening, must meet the high tower prilling urea compound fertilizer granule of product requirement granularity, standby once coating, and screenings returns the one-level mixing tank after fragmentation;
Step 2. paraffin once coats
The high tower prilling urea compound fertilizer granule that makes in the step 1 enters coating machine, with melt paraffin the fertiliser granulates surface is coated; The consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality,
Step 3. modified zeolite powder secondary coats
Through the fertiliser granulates that step 2 once coats, enter in the coating machine, coat with the modified zeolite powder secondary; Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99
After the assay was approved, metering, packing namely get high tower-granulated sustained of the present invention.
Embodiment 2~embodiment 7
According to embodiment 1 forwarding method and step, according to the prescription of table 1, prepare high tower-granulated sustained of the present invention
Table 1
Raw material Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7
Urea ?35 ?45 ?40 ?38 ?48 ?50
Monoammonium phosphate ?25 ?20 ?24 ?23 ?21 ?20
Vitriolate of tartar ?40 ?35 ?36 ?39 ?31 ?30
Paraffin ?0.5 ?0.6 ?0.8 ?0.7 ?0.9 ?1.0
Zinic stearas ?1 ?2 ?3 ?4 ?2 ?5
Zeolite powder ?99 ?98 ?97 ?96 ?98 ?95
The high tower-granulated sustained that embodiment 1~embodiment 7 makes; being applicable to various field crops and vegetables and fruit tree uses; the average utilization rate of fertilizer 113.3%-121% that improves; farm crop are on average improved output 4.7%-12.9%, on average improve output 10.3-28.7% for greengrocery.

Claims (4)

1. the preparation method of a high tower-granulated sustained; it is characterized in that at first preparing high tower prilling urea compound fertilizer granule through the high tower prilling device; then the urea compound fertilizer particle is carried out paraffin and once coat to coat with the modified zeolite powder surface second and make, wherein:
Described high tower prilling urea compound fertilizer granule is comprised of following raw material in parts by weight:
Urea 35~45
Monoammonium phosphate 20~25
Vitriolate of tartar 35~40
Described paraffin once coats, and the consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality,
Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99
Described raw material technical indicator is as follows:
Urea; Grain diameter is less than 2mm, Biuret Content<1.5%, nitrogen content 〉=46%
Zeolite powder: granularity 60-100 order;
Its preparation method comprises the steps:
The preparation of step 1. high tower prilling urea compound fertilizer granule
A. urea melting
To drop in the fusion tank according to the urea of drafting the prescription accurate-metering, and be heated to 125 ℃~135 ℃, standby one-level is mixed;
B. monoammonium phosphate, vitriolate of tartar preheating
To drop in the one-level mixing tank according to the monoammonium phosphate of drafting the prescription accurate-metering, vitriolate of tartar, be preheated to 40 ℃~60 ℃, for subsequent use;
C. low temperature eutectic preparation
The fusing urea for preparing in a step is sent into the one-level mixing tank, after mixing with monoammonium phosphate, the vitriolate of tartar of preheating in the b step, drop in the secondary mixing tank, further mix, slip mixing time<4min forms the low temperature eutectic with certain fluidity energy, and slurry temperature is controlled at 110 ℃-120 ℃, standby granulation is used;
D. sprinkling pelleting
With the low temperature eutectic for preparing among the step c, by the granulation of high tower prilling system, be cooled under the tower granule materials temperature<65 ℃,
Rotary drum cooling temperature<40 ℃ make high tower prilling urea compound fertilizer granule, standby screening;
E. screening
The high tower prilling urea compound fertilizer granule of steps d preparation after screening, must meet the high tower prilling urea compound fertilizer granule of product requirement granularity, standbyly once coats, do not meet the material crushing of product requirement granularity after, return the one-level mixing tank;
Step 2. paraffin once coats
The high tower prilling urea compound fertilizer granule that makes in the step 1 enters coating machine, with melt paraffin the fertiliser granulates surface is coated;
Step 3. modified zeolite powder secondary coats
Through the fertiliser granulates that step 2 once coats, enter in the coating machine, coat with the modified zeolite powder secondary; After the assay was approved, metering, packing namely get high tower-granulated sustained of the present invention.
2. according to claim 1 the preparation method of high tower-granulated sustained is characterized in that described high tower prilling urea compound fertilizer granule is comprised of following raw material in parts by weight:
Urea 35
Monoammonium phosphate 25
Vitriolate of tartar 40
Described paraffin once coats, and the consumption of paraffin is 0.8% of high tower prilling urea compound fertilizer granule quality,
Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 5
Zeolite powder 95.
3. according to claim 1 the preparation method of high tower-granulated sustained is characterized in that described preparation method comprises the steps:
The preparation of step 1. high tower prilling urea compound fertilizer granule
A. urea melting
To drop in the fusion tank according to the urea of drafting the prescription accurate-metering, and be heated to 133 ℃, standby one-level is mixed;
Monoammonium phosphate, vitriolate of tartar preheating
To drop in the one-level mixing tank according to the monoammonium phosphate of drafting the prescription accurate-metering, vitriolate of tartar, be preheated to 56 ℃, for subsequent use;
C. low temperature eutectic preparation
The fusing urea for preparing in a step is sent into the one-level mixing tank, after mixing with monoammonium phosphate, the vitriolate of tartar of preheating in the b step, drop in the secondary mixing tank, further mix, slip mixing time<4min forms the low temperature eutectic with certain fluidity energy, and slurry temperature is controlled at 116 ℃, standby granulation is used;
D. sprinkling pelleting
With the low temperature eutectic for preparing among the step c, by the granulation of high tower prilling system, be cooled under the tower granule materials temperature<65 ℃,
Rotary drum cooling temperature<40 ℃ make high tower prilling urea compound fertilizer granule, standby screening;
E. screening
The high tower prilling urea compound fertilizer granule of steps d preparation after screening, must meet the high tower prilling urea compound fertilizer granule of product requirement granularity, standby once coating, and screenings returns the one-level mixing tank after fragmentation;
Step 2. paraffin once coats
The high tower prilling urea compound fertilizer granule that makes in the step 1 enters coating machine, with melt paraffin the fertiliser granulates surface is coated; The consumption of paraffin is 0.5%~1.0% of high tower prilling urea compound fertilizer granule quality,
Step 3. modified zeolite powder secondary coats
Through the fertiliser granulates that step 2 once coats, enter in the coating machine, coat with the modified zeolite powder secondary; Described modified zeolite powder is comprised of following raw material by weight percentage:
Zinic stearas 1~5
Zeolite powder 95~99
After the assay was approved, metering, packing namely get high tower-granulated sustained of the present invention.
4. according to the application of the high tower-granulated sustained of the method for claim 1 preparation; it is characterized in that being applicable to various field crops and vegetables and fruit tree uses; the average utilization rate of fertilizer 113.3%-121% that improves; farm crop are on average improved output 4.7%-12.9%, on average improve output 10.3-28.7% for greengrocery.
CN2011102587007A 2011-09-02 2011-09-02 High tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer and preparation method thereof Active CN102320875B (en)

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Publication number Priority date Publication date Assignee Title
US9965045B2 (en) 2015-02-12 2018-05-08 Hoi Chiu LO Chinese input method using pinyin plus tones

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103159550B (en) * 2012-12-26 2015-07-15 施可丰化工股份有限公司 Environment-friendly slow-release sulfur-based nitrogen potassium compound fertilizer
CN103159549A (en) * 2012-12-26 2013-06-19 施可丰化工股份有限公司 Preparation method of slow-release long-acting sulfur-based nitrogen potassium compound fertilizer

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CN1213001C (en) * 2003-06-23 2005-08-03 深圳市芭田生态工程股份有限公司 Method of producing granular composite fertilizer using high tower pellatizer and equipment
CN100503524C (en) * 2005-09-13 2009-06-24 史丹利化肥股份有限公司 Melt slime granulating composite fertilizer and its production method
CN101348395B (en) * 2007-08-15 2011-05-11 山东金正大生态工程股份有限公司 Aqueous polymer-olefin dual-layer coated controlled release fertilizer and preparation thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9965045B2 (en) 2015-02-12 2018-05-08 Hoi Chiu LO Chinese input method using pinyin plus tones

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Denomination of invention: High tower-granulated sustained-release long-acting sulfur-based nitrogen-phosphor-potassium compound fertilizer and preparation method thereof

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Address after: 276700 Linshu Chang Linzhu County, Linyi City, East Street, East first

Patentee after: STANLEY agricultural group Limited by Share Ltd

Address before: 276700 Linshu Chang Linzhu County, Linyi City, East Street, East first

Patentee before: Stanley Fertilizer Stock Co., Ltd.