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CN102208469A - Solar cell module - Google Patents

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CN102208469A
CN102208469A CN2011101529061A CN201110152906A CN102208469A CN 102208469 A CN102208469 A CN 102208469A CN 2011101529061 A CN2011101529061 A CN 2011101529061A CN 201110152906 A CN201110152906 A CN 201110152906A CN 102208469 A CN102208469 A CN 102208469A
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solar cell
panel
thickness
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CN102208469B (en
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越前谷大介
坂本博夫
宇都宫敬一郎
青木普道
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20Peripheral frames for modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S2080/09Arrangements for reinforcement of solar collector elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明提供一种太阳能电池模块,具备:太阳能电池面板,构成为具备形成为板状并配置在同一平面上的多个太阳能电池单元、以覆盖上述配置在同一面上的多个太阳能电池单元的形式形成为板状的单元保护部件、粘接在该单元保护部件的表面上的表面保护部件、和粘接在上述单元保护部件的背面的背面板;以及外框架,保持上述太阳能电池面板的外周部,其中,所述背面板的厚度被确定为,在上述太阳能电池面板由于面板的面受到外力而弯曲变形了的情况下,上述单元靠近所述面板的厚度方向的斜的中立轴。

The present invention provides a solar battery module comprising: a solar battery panel configured to include a plurality of solar battery cells formed in a plate shape and arranged on the same plane, and to cover the plurality of solar battery cells arranged on the same plane. A cell protection member formed in a plate shape, a surface protection member bonded to the surface of the cell protection member, and a back plate bonded to the back side of the cell protection member; and an outer frame holding the outer periphery of the solar cell panel wherein, the thickness of the back panel is determined such that, when the solar cell panel is bent and deformed by an external force on the surface of the panel, the unit is close to an oblique neutral axis in the thickness direction of the panel.

Description

太阳能电池模块solar cell module

本申请是同一申请人的申请日为2007年4月24日的、申请号为200780052703.7(PCT/JP2007/058852)、发明名称为“太阳能电池模块”的中国发明专利申请的分案申请。This application is a divisional application of the same applicant's Chinese invention patent application with the application date of April 24, 2007, application number 200780052703.7 (PCT/JP2007/058852), and the invention name "solar battery module".

技术领域technical field

本发明涉及太阳能电池模块,特别涉及太阳能电池模块中具备的太阳能电池面板的支撑结构。The present invention relates to a solar cell module, and more particularly to a support structure for a solar cell panel included in the solar cell module.

背景技术Background technique

在以往的太阳能电池模块中,形成为板状并配置在同一平面上的多个太阳能电池单元例如被EVA(乙烯-醋酸乙烯共聚物)那样的具有柔软性的树脂制的单元保护部件覆盖,在单元保护部件的表面粘接有强化玻璃等表面保护部件,而确保作为建筑部件的结构强度。In a conventional solar battery module, a plurality of solar battery cells formed in a plate shape and arranged on the same plane are covered with a flexible resin cell protection member such as EVA (ethylene-vinyl acetate copolymer). A surface protection member such as tempered glass is bonded to the surface of the cell protection member to ensure structural strength as a building member.

作为与上述以往的太阳能电池模块相比,进一步提高了强度的太阳能电池模块,有将太阳能电池面板、配置在其背面的隔热件、以及配置在其背面的金属板隔着粘接层层叠并一体化的太阳能电池模块(例如参照专利文献1)。As a solar cell module whose strength is further improved compared with the above-mentioned conventional solar cell module, there is a solar cell panel, a heat insulator arranged on the back thereof, and a metal plate arranged on the back side of the solar cell are laminated with an adhesive layer interposed therebetween. An integrated solar cell module (for example, refer to Patent Document 1).

专利文献1:日本特开平09-119202号公报(第4页、图1)Patent Document 1: Japanese Patent Application Laid-Open No. 09-119202 (page 4, FIG. 1 )

但是,在上述任一以往的太阳能电池模块中,都存在如下问题:设置在房子的屋顶上等室外后的太阳能电池模块的发电效率与设置前的发电效率相比降低。However, any of the above-mentioned conventional solar cell modules has a problem in that the power generation efficiency of the solar cell module after it is installed outdoors such as on the roof of a house is lower than the power generation efficiency before installation.

发明内容Contents of the invention

本发明是鉴于上述问题而完成的,其目的在于提供一种不会降低设置在室外后的发电效率的高可靠性的太阳能电池模块。The present invention has been made in view of the above problems, and an object of the present invention is to provide a highly reliable solar cell module that does not lower power generation efficiency when installed outdoors.

为了解决上述课题,并达成目的,本发明提供一种太阳能电池模块,其特征在于,具备:太阳能电池面板,构成为具备形成为板状并配置在同一平面上的多个太阳能电池单元、以覆盖上述配置在同一面上的多个太阳能电池单元的形式形成为板状的单元保护部件、和粘接在该单元保护部件的表面上的表面保护部件;外框架,保持上述太阳能电池面板的外周部;以及梁,两端与上述外框架的对置的两个位置分别结合而支撑上述太阳能电池面板的背面侧的中央部,其中,在上述梁上赋予有初始张力。In order to solve the above-mentioned problems and achieve the purpose, the present invention provides a solar cell module characterized by comprising: a solar cell panel configured to include a plurality of solar cell cells formed in a plate shape and arranged on the same plane to cover The plurality of solar battery cells arranged on the same surface are formed in the form of a plate-shaped cell protection member, and a surface protection member bonded to the surface of the cell protection member; an outer frame that holds the outer periphery of the solar battery panel and beams, both ends of which are respectively connected to two opposing positions of the outer frame to support the central portion of the back side of the solar cell panel, wherein an initial tension is applied to the beams.

另外,本发明提供一种太阳能电池模块,其特征在于,具备:太阳能电池面板,构成为具备形成为板状并配置在同一平面上的多个太阳能电池单元、以覆盖上述配置在同一面上的多个太阳能电池单元的形式形成为板状的单元保护部件、粘接在该单元保护部件的表面上的表面保护部件、和粘结在上述单元保护部件的背面的背面板;以及外框架,保持上述太阳能电池面板的外周部,将上述表面保护部件的弹性率设为E1、将厚度设为t1、将上述背面板的弹性率设为E2、将上述单元保护部件的厚度设为t3,将上述背面板的厚度t2设为根据式(1)计算的厚度tA以上且根据式(2)计算的厚度tB以下,In addition, the present invention provides a solar battery module characterized by comprising: a solar battery panel configured to include a plurality of solar battery cells formed in a plate shape and arranged on the same plane so as to cover the solar battery cells arranged on the same plane. A plurality of solar battery cells are formed in the form of a plate-shaped unit protection member, a surface protection member bonded to the surface of the cell protection member, and a back plate bonded to the back side of the above-mentioned cell protection member; and an outer frame, holding In the outer peripheral portion of the solar cell panel, the modulus of elasticity of the surface protection member is E 1 , the thickness is t 1 , the modulus of elasticity of the back plate is E 2 , and the thickness of the cell protection member is t 3 , the thickness t2 of the above-mentioned back plate is set to be more than the thickness t A calculated according to the formula (1) and not more than the thickness t B calculated according to the formula (2),

式(1)Formula 1)

tt AA == EE. 11 EE. 22 tt 11 22 ++ tt 33 22 -- tt 33 -- -- -- (( 11 ))

式(2)Formula (2)

tt BB == EE. 11 EE. 22 tt 11 (( tt 11 ++ 22 tt 33 )) -- -- -- (( 22 ))

根据本发明,起到得到即使在设置于室外之后发电效率也不会降低的高可靠性的太阳能电池模块这样的效果。According to the present invention, there is an effect of obtaining a highly reliable solar cell module that does not lower power generation efficiency even after it is installed outdoors.

附图说明Description of drawings

图1是示出本发明的太阳能电池模块的实施方式1的纵剖面图。FIG. 1 is a longitudinal sectional view showing Embodiment 1 of the solar cell module of the present invention.

图2是实施方式1的太阳能电池模块的底视图。FIG. 2 is a bottom view of the solar cell module according to Embodiment 1. FIG.

图3是实施方式1的太阳能电池模块中具备的太阳能电池面板的俯视图。3 is a plan view of a solar cell panel included in the solar cell module according to Embodiment 1. FIG.

图4是示出实施方式1的太阳能电池模块的外框架与梁的结合部的部分底视图。Fig. 4 is a partial bottom view showing the junction of the outer frame and beams of the solar cell module according to the first embodiment.

图5是示出实施方式1的太阳能电池模块的支撑台的斜视图。FIG. 5 is a perspective view showing a support stand of the solar cell module according to Embodiment 1. FIG.

图6是实施方式1的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。6 is a partial longitudinal sectional view of a solar cell panel included in the solar cell module according to Embodiment 1. FIG.

图7是示出本发明的太阳能电池模块的实施方式2以及3的纵剖面图。7 is a longitudinal sectional view showing Embodiments 2 and 3 of the solar cell module of the present invention.

图8是实施方式2的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。8 is a partial vertical cross-sectional view of a solar cell panel included in a solar cell module according to Embodiment 2. FIG.

图9是示出以往的太阳能电池面板中发生的形变的状态的图。FIG. 9 is a diagram illustrating a state of deformation occurring in a conventional solar cell panel.

图10是本发明的实施方式3的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。10 is a partial longitudinal sectional view of a solar cell panel included in a solar cell module according to Embodiment 3 of the present invention.

(标号说明)(Explanation of labels)

1、21、31 太阳能电池面板1, 21, 31 solar panels

2 太阳能电池单元2 solar cells

3 表面保护部件3 surface protection parts

4 单元保护部件4 unit protection parts

5、25、35 太阳能电池模块5, 25, 35 solar cell modules

6 梁6 beams

6a 螺钉6a screw

6b 端面6b end face

7 外框架7 outer frame

7a 角部7a Corner

7b 斜件7b oblique piece

7c 内侧端面7c Inner end face

7e 槽7e slot

8 支撑台8 support table

8a 支撑块8a Support block

8b 交叉槽8b cross slot

8c 支撑板8c support plate

9 初始间隙9 initial clearance

10 螺母10 nuts

12 太阳能电池面板的中央部12 Central part of the solar panel

14 背面板(夹层面板)14 Back panel (sandwich panel)

15 变形的发生分布15 Occurrence distribution of deformation

16 中立轴16 neutral axis

18 外皮板18 skin board

19 芯件19 core pieces

具体实施方式Detailed ways

以下,根据附图,对本发明的太阳能电池模块的实施方式进行详细说明。另外,本发明不限于该实施方式。Hereinafter, embodiments of the solar cell module of the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited to this embodiment.

实施方式1Embodiment 1

图1是示出本发明的太阳能电池模块的实施方式1的纵剖面图,图2是实施方式1的太阳能电池模块的底视图,图3是实施方式1的太阳能电池模块中具备的太阳能电池面板的俯视图,图4是示出实施方式1的太阳能电池模块的外框架与梁的结合部的部分底视图,图5是示出实施方式1的太阳能电池模块的支撑台的斜视图,图6是实施方式1的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。1 is a longitudinal sectional view showing Embodiment 1 of a solar cell module according to the present invention, FIG. 2 is a bottom view of the solar cell module according to Embodiment 1, and FIG. 3 is a solar cell panel included in the solar cell module according to Embodiment 1. Fig. 4 is a partial bottom view showing the junction of the outer frame and the beam of the solar cell module in Embodiment 1, Fig. 5 is a perspective view showing the support platform of the solar cell module in Embodiment 1, Fig. 6 is A partial longitudinal sectional view of a solar cell panel included in the solar cell module according to the first embodiment.

如图1~图5所示,实施方式1的太阳能电池模块5具备:在同一面上隔开间隔配置了多个(在实施方式1中12个)矩形板状的太阳能电池单元2的矩形板状的太阳能电池面板1;将太阳能电池面板1的外周部插入到槽7e中而保持的铝合金制的矩形框状的外框架7;以及配置在太阳能电池面板1的背面侧的外框架7的两个对角线上,与外框架7的角部7a的斜件7b连结的两个高张力钢制的梁6、6。As shown in FIGS. 1 to 5 , a solar cell module 5 according to Embodiment 1 includes a rectangular plate in which a plurality (12 in Embodiment 1) of rectangular plate-shaped solar cells 2 are arranged at intervals on the same surface. shaped solar cell panel 1; an aluminum alloy rectangular frame-shaped outer frame 7 that is held by inserting the outer peripheral portion of the solar cell panel 1 into the groove 7e; and the outer frame 7 arranged on the back side of the solar cell panel 1 Two high-tensile steel beams 6, 6 are connected to the oblique pieces 7b of the corners 7a of the outer frame 7 on two diagonal lines.

两个梁6、6在外框架7以及太阳能电池面板1的中央部12交叉。在梁6、6的交叉部中,设置有铝合金制的支撑台8,通过支撑台8的矩形的支撑板8c,支撑太阳能电池面板1的背面侧的中央部12。The two beams 6 , 6 intersect at the outer frame 7 and the central portion 12 of the solar cell panel 1 . A support stand 8 made of aluminum alloy is provided at the intersection of the beams 6 and 6 , and the central portion 12 on the rear side of the solar cell panel 1 is supported by a rectangular support plate 8 c of the support stand 8 .

如图6所示,太阳能电池单元2(在图6中仅图示出一个,但在同一面上隔开间隔配置了12个太阳能电池单元2)例如被EVA(乙烯-醋酸乙烯共聚物)那样的具有柔软性的树脂制的单元保护部件4覆盖。在以覆盖12个太阳能电池单元2的形式形成为板状的单元保护部件4的表面,粘接了表面保护部件3。As shown in FIG. 6, the solar battery unit 2 (only one is shown in FIG. 6, but 12 solar battery units 2 are arranged at intervals on the same surface) is coated with EVA (ethylene-vinyl acetate copolymer) for example. The unit protection member 4 made of flexible resin is covered. The surface protection member 3 is adhered to the surface of the plate-shaped cell protection member 4 formed to cover the 12 solar battery cells 2 .

表面保护部件3是厚度2~4mm的强化玻璃。太阳能电池单元2是由厚度0.1~0.4mm的晶体硅制作的。另外,单元保护部件4包括太阳能电池单元2而成为0.3~1mm的厚度。The surface protection member 3 is tempered glass with a thickness of 2 to 4 mm. The solar battery unit 2 is made of crystalline silicon with a thickness of 0.1-0.4 mm. In addition, the cell protection member 4 includes the solar cell 2 and has a thickness of 0.3 to 1 mm.

在以往的太阳能电池模块中,由于输送时施加弯曲负荷、在向房子的屋顶设置的设置工程时人站在太阳能电池面板上而施加弯曲负荷、以及在设置后受到强风引起的面压等,而对太阳能电池面板施加较大的外力(弯曲负荷),从而太阳能电池面板变形,而有时在内部密封的太阳能电池单元2中发生裂纹。另外,在太阳能电池面板受到了上述那样的超过容许值的外力的情况下,太阳能电池单元2中发生的裂纹成为原因,而发电效率降低。In conventional solar cell modules, bending loads are applied during transportation, bending loads are applied by people standing on the solar cell panels during installation on the roof of a house, and surface pressure due to strong winds is received after installation. When a large external force (bending load) is applied to the solar cell panel, the solar cell panel is deformed, and cracks may occur in the internally sealed solar cell 2 . In addition, when the solar cell panel receives the above-mentioned external force exceeding the allowable value, cracks generated in the solar cell 2 become a cause, and power generation efficiency decreases.

在实施方式1的太阳能电池模块5中,为了防止太阳能电池面板1变形而发生裂纹,通过梁6、6以及支撑台8来支撑太阳能电池面板1的背面侧的中央部。In the solar cell module 5 according to the first embodiment, in order to prevent the solar cell panel 1 from being deformed and cracked, the central portion of the back side of the solar cell panel 1 is supported by the beams 6 , 6 and the support base 8 .

配置在保持太阳能电池面板1的外周部的外框架7的两个对角线上,且两端与外框架7的对置的两个位置的角部7a、7a的斜件7b、7b分别结合的两个梁6、6在外框架7的中央部12交叉。通过设置在交叉部中的铝合金制的支撑台8的矩形的支撑板8c,支撑太阳能电池面板1的背面侧的中央部。Arranged on two diagonal lines of the outer frame 7 holding the outer peripheral portion of the solar cell panel 1, and the two ends are connected to the oblique members 7b, 7b of the two opposite corners 7a, 7a of the outer frame 7, respectively. The two beams 6, 6 cross at the central portion 12 of the outer frame 7. The central part of the back side of the solar cell panel 1 is supported by a rectangular support plate 8c of a support stand 8 made of aluminum alloy provided at the intersection.

即使对太阳能电池面板1施加了弯曲负荷,由于通过梁6、6支撑太阳能电池面板1的背面侧的中央部,所以太阳能电池面板1的弯曲变形也被抑制。即使对太阳能电池模块5施加了输送时的负荷、设置时的负荷、以及设置后的风引起的负荷,也几乎不会在太阳能电池单元2中产生裂纹。Even if a bending load is applied to the solar cell panel 1, since the central portion on the back side of the solar cell panel 1 is supported by the beams 6, 6, the bending deformation of the solar cell panel 1 is suppressed. Even if loads during transportation, loads during installation, and loads due to wind after installation are applied to the solar battery module 5 , cracks hardly occur in the solar battery cells 2 .

因此,可以防止太阳能电池模块5设置后的发电效率降低,可以提高可靠性。另外,由于梁6、6是棒状的,所以不覆盖太阳能电池面板1的背面而提高太阳能电池面板1的刚性,维持从太阳能电池面板1的背面的散热性。因此,不会产生太阳能电池单元2的温度上升,而发电效率降低的现象。Therefore, it is possible to prevent the reduction in power generation efficiency after installation of the solar battery module 5 and to improve reliability. In addition, since the beams 6 and 6 are rod-shaped, the rigidity of the solar cell panel 1 is increased without covering the rear surface of the solar cell panel 1 , and heat dissipation from the rear surface of the solar cell panel 1 is maintained. Therefore, the phenomenon that the temperature of the solar cell 2 rises and the power generation efficiency decreases does not occur.

如图4所示,在棒状的梁6的两端部,形成有螺钉6a。在外框架7的角部7a,固定有斜件7b。螺钉6a被插通在斜件7b的孔中,梁6的两端通过拧进了螺钉6a的螺母10、10与外框架7的对置的两个位置的角部7a、7a分别结合。As shown in FIG. 4 , screws 6 a are formed at both ends of the bar-shaped beam 6 . At corners 7a of the outer frame 7, inclined pieces 7b are fixed. The screw 6a is inserted into the hole of the inclined piece 7b, and the two ends of the beam 6 are respectively connected to two opposite corners 7a, 7a of the outer frame 7 through nuts 10, 10 screwed into the screw 6a.

在梁6的未形成螺钉6a的部分的端面6b与斜件7b的内侧端面7c之间,设置有初始间隙9。通过拧紧螺母10、10,可以对梁6赋予初始张力T。如果对梁6赋予了初始张力T,则在太阳能电池面板1弯曲变形时,除了针对通常的梁的弯曲的复原力之外,还有将梁6的长度设为L、将弯曲变形变位设为x时通过F=2Tx/L的式表示的复原力F起作用。An initial gap 9 is provided between the end surface 6b of the portion of the beam 6 where the screw 6a is not formed and the inner end surface 7c of the slope 7b. By tightening the nuts 10 , 10 , an initial tension T can be given to the beam 6 . If an initial tension T is applied to the beam 6, when the solar cell panel 1 is bent and deformed, in addition to the normal restoring force against the bending of the beam, the length of the beam 6 is set to L, and the bending deformation displacement is set to The restoring force F represented by the formula F=2Tx/L acts when x is x.

赋予了初始张力T的梁6与未赋予初始张力T的梁6相比,复原力变大,可以提高梁6、6针对太阳能电池面板1的弯曲变形的刚性。另外,与不赋予初始张力的情况相比,还可以使梁6、6更小型化,还可以减轻梁6、6的质量。The beam 6 to which the initial tension T is applied has a greater restoring force than the beam 6 to which the initial tension T is not applied, and the rigidity of the beams 6 and 6 against bending deformation of the solar cell panel 1 can be increased. In addition, compared with the case where no initial tension is applied, the beams 6, 6 can be further reduced in size, and the mass of the beams 6, 6 can also be reduced.

另外,还可以对梁6进行二分割并用松紧螺纹扣(turnbuckle)连接,而通过松紧螺纹扣对梁6赋予初始张力T。梁6不仅与保持太阳能电池面板1的外框架7连结,而且还可以用作将外框架7安装在设置场所的框结构物(未图示)。In addition, the beam 6 can also be divided into two and connected with a turnbuckle, and the initial tension T is applied to the beam 6 through the turnbuckle. The beam 6 is not only connected to the outer frame 7 holding the solar battery panel 1, but also serves as a frame structure (not shown) for attaching the outer frame 7 to an installation location.

如图5所示,设置在梁6、6的交叉部的支撑台8包括:设置有与交叉的梁6、6嵌合的交叉槽8b的支撑块8a;以及固定在支撑块8a的太阳能电池面板1侧的面上,以其外周部位于配置于中央部的两个太阳能电池单元2、2的外周部的形式形成的支撑板8c。As shown in Figure 5, the supporting platform 8 arranged at the intersection of the beams 6, 6 includes: a supporting block 8a provided with an intersecting groove 8b fitted with the intersecting beams 6, 6; and a solar cell fixed on the supporting block 8a On the surface on the panel 1 side, a support plate 8c is formed such that its outer peripheral portions are located on the outer peripheral portions of the two solar battery cells 2, 2 arranged in the center.

在如上所述形成了支撑板8c时,如图2以及图5所示,在支撑板8c的外周部发生的集中荷重不会作用于太阳能电池单元2,而作用于太阳能电池单元2、2间的间隙,所以可以防止太阳能电池单元2的破裂。在实施方式1中,使支撑板8c的外周部位于两个太阳能电池单元2、2的外周部,但只要使支撑板8c的外周部位于太阳能电池单元2、2间的间隙即可,支撑板8c的大小既可以是太阳能电池单元2的一个的大小,也可以是多个的大小。When the support plate 8c is formed as described above, as shown in FIG. 2 and FIG. gap, so the rupture of the solar battery unit 2 can be prevented. In Embodiment 1, the outer peripheral portion of the support plate 8c is positioned on the outer peripheral portion of the two solar battery cells 2,2, but it is only necessary to position the outer peripheral portion of the support plate 8c in the gap between the solar battery cells 2,2. The size of 8c may be the size of one solar cell 2 or the size of a plurality of them.

另外,在实施方式1中,将表面保护部件3设为强化玻璃,但表面保护部件3只要是使光通过的部件即可,也可以设为透明树脂。另外,在太阳能电池面板1的对角线上配置了两个梁6,但不限于此,以横跨太阳能电池面板1的中央部的形式配置即可。In addition, in Embodiment 1, the surface protection member 3 is made of tempered glass, but the surface protection member 3 may be made of a transparent resin as long as it is a member through which light passes. In addition, two beams 6 are arranged on a diagonal line of the solar cell panel 1 , but the present invention is not limited thereto, and may be arranged so as to straddle the central portion of the solar cell panel 1 .

实施方式2Embodiment 2

图7是示出本发明的太阳能电池模块的实施方式2以及3的纵剖面图,图8是实施方式2的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。7 is a longitudinal sectional view showing Embodiments 2 and 3 of the solar cell module of the present invention, and FIG. 8 is a partial longitudinal sectional view of a solar cell panel included in the solar cell module of the second embodiment.

如图7以及图8所示,实施方式2的太阳能电池模块25具备:配置有多个太阳能电池单元2的矩形板状的太阳能电池面板21;以及使太阳能电池面板21的外周部插入到槽7e中而保持的铝合金制的矩形框状的外框架7。As shown in FIGS. 7 and 8 , a solar cell module 25 according to Embodiment 2 includes: a rectangular plate-shaped solar cell panel 21 in which a plurality of solar cell cells 2 are arranged; The rectangular frame-shaped outer frame 7 made of aluminum alloy held in the center.

另外,如图8所示,在太阳能电池面板21中,太阳能电池单元2(在图8中仅图示出一个,但在同一面上隔开间隔配置了多个太阳能电池单元2)被像EVA那样的具有柔软性的树脂制的单元保护部件4覆盖,在板状的单元保护部件4的表面,粘接了板状强化玻璃制的表面保护部件3。进而,在太阳能电池面板21的单元保护部件4的背面,粘接了背面板14。In addition, as shown in FIG. 8, in the solar battery panel 21, the solar battery unit 2 (only one is shown in FIG. 8, but a plurality of solar battery units 2 are arranged at intervals on the same surface) is formed like EVA. The cell protection member 4 made of such a flexible resin is covered, and the surface protection member 3 made of plate-shaped tempered glass is bonded to the surface of the plate-shaped cell protection member 4 . Furthermore, the back plate 14 is bonded to the back surface of the cell protection member 4 of the solar battery panel 21 .

在以往的太阳能电池模块中,太阳能电池单元单体的破坏曲率远大于作为表面保护部件的强化玻璃,且太阳能电池单元与表面保护部件粘接,所以不产生直到破坏曲率的变形。尽管如此,在受到了输送时的负荷、设置时的负荷或风的负荷时,在太阳能电池单元中发生裂纹的理由如下所述。In a conventional solar cell module, the fracture curvature of a solar cell cell is much larger than that of tempered glass as a surface protection member, and since the solar cell and the surface protection member are bonded, deformation until the fracture curvature does not occur. Nevertheless, the reason why cracks occur in solar battery cells when they are subjected to loads during transport, load during installation, or wind is as follows.

图9是示出在以往的太阳能电池面板受到输送时的负荷、设置时的负荷或风的负荷而弯曲变形时在太阳能电池面板中发生的形变的状态的图。图9中的虚线15表示从太阳能电池面板的中立轴16到表层的压缩形变以及拉伸形变的大小的分布。FIG. 9 is a diagram showing a state of deformation occurring in a solar cell panel when a conventional solar cell panel is bent and deformed by a load during transportation, a load during installation, or a load of wind. The dotted line 15 in FIG. 9 represents the distribution of the compressive deformation and the tensile deformation from the neutral axis 16 of the solar cell panel to the surface layer.

如图9所示,如果以往的太阳能电池面板由于输送时、设置时或设置后的风而从图9的上方向下方受到较大的面压,则向下方弯曲。太阳能电池面板是粘接了表面保护部件3和单元保护部件4的面板,但在粘接层4a中不易发生滑动,所以与一体的部件同样地弯曲变形。As shown in FIG. 9 , when a conventional solar cell panel is subjected to a large surface pressure from above to below in FIG. 9 due to wind during transportation, installation, or after installation, it bends downward. The solar cell panel is a panel in which the surface protection member 3 and the cell protection member 4 are bonded together, but since the adhesive layer 4a does not easily slip, it is bent and deformed like an integral member.

对于太阳能电池面板的形变,在将中立轴16的形变设为0时,随着从中立轴16向上方或下方远离,而线性增加。在中立轴16的上方,如图9的虚线箭头所示,发生压缩形变,在下方如实线箭头所示,发生拉伸形变。Regarding the deformation of the solar cell panel, when the deformation of the neutral axis 16 is set to 0, it increases linearly as it moves away from the neutral axis 16 upwards or downwards. Above the neutral axis 16, compressive deformation occurs as indicated by the dotted arrow in FIG. 9 , and tensile deformation occurs below it as indicated by the solid arrow.

在以往的太阳能电池面板中,由于对厚度2~4mm的强化玻璃制的表面保护部件3接合了厚度0.1~0.4mm的晶体硅制的太阳能电池单元2,所以在从中立轴16向下方离开而配置的太阳能电池单元2中,发生较大的拉伸形变。其结果,尽管未达到太阳能电池单元2单体的破坏曲率,也在太阳能电池单元2中发生裂纹。In the conventional solar cell panel, since the solar cell 2 made of crystalline silicon with a thickness of 0.1 to 0.4 mm is bonded to the surface protection member 3 made of tempered glass with a thickness of 2 to 4 mm, the solar cell 2 is arranged at a distance from the neutral axis 16 downward. In the solar battery cell 2 of , large tensile deformation occurred. As a result, cracks occurred in the solar battery cell 2 although the failure curvature of the solar battery cell 2 alone was not reached.

如图8所示,实施方式2的太阳能电池面板21在单元保护部件4的背面粘接具有规定厚度的背面板14而使太阳能电池单元2靠近中立轴,减小太阳能电池单元2中发生的拉伸形变,抑制发生裂纹。As shown in FIG. 8 , in the solar cell panel 21 according to Embodiment 2, the rear surface plate 14 having a predetermined thickness is adhered to the back surface of the cell protection member 4 so that the solar cell 2 is brought closer to the neutral axis, thereby reducing the tension generated in the solar cell 2 . elongation deformation, and inhibit cracking.

因此,即使太阳能电池模块25由于输送、设置以及设置后的风压而受到负荷,也可以降低太阳能电池单元2发生裂纹,可以防止太阳能电池模块25设置后的发电效率降低。Therefore, even if the solar battery module 25 is loaded by the wind pressure after transportation, installation, and installation, cracks in the solar battery cells 2 can be reduced, and the power generation efficiency of the solar battery module 25 after installation can be prevented from being lowered.

特别是在使中立轴16(在图8中未图示)位于单元保护部件4的厚度的范围内时,太阳能电池单元2中发生的形变变小,所以即使对太阳能电池面板21施加了较大的弯曲荷重,也可以防止由于太阳能电池单元2的裂纹而引起的破损。In particular, when the neutral axis 16 (not shown in FIG. 8 ) is positioned within the thickness of the cell protection member 4, the deformation that occurs in the solar battery cell 2 becomes small, so even if a large force is applied to the solar battery panel 21, The bending load can also prevent damage caused by cracks in the solar cell 2 .

为了使中立轴16位于单元保护部件4的厚度的范围内,可以将表面保护部件3的弹性率设为E1、将板厚设为t1、将背面板14的弹性率设为E2、将板厚设为t2、将太阳能电池单元2的周围的单元保护部件4的厚度设为t3,使用根据从表示组合梁的中立轴的位置的式(機械科学のための材料力学、養賢堂発行、2001年、179頁)导出的式(1)计算的厚度tA与根据式(2)计算的厚度tB,将背面板14的厚度t2设为tA以上且tB以下(tA≤t2≤tB)。In order to position the neutral axis 16 within the range of the thickness of the unit protection member 4, the elastic modulus of the surface protection member 3 may be E 1 , the plate thickness may be t 1 , the elastic modulus of the back plate 14 may be E 2 , Assuming that the plate thickness is t 2 and the thickness of the cell protection member 4 around the solar battery cell 2 is t 3 , using the formula (Mechanical Science のためのMaterial Mechanics, Yang According to the thickness t A calculated by the formula (1) derived by Xian Tang, 2001, page 179) and the thickness t B calculated by the formula (2), the thickness t 2 of the back panel 14 is set to be not less than t A and not more than t B (t A ≤ t 2 ≤ t B ).

式(1)Formula 1)

tt AA == EE. 11 EE. 22 tt 11 22 ++ tt 33 22 -- tt 33 -- -- -- (( 11 ))

式(2)Formula (2)

tt BB == EE. 11 EE. 22 tt 11 (( tt 11 ++ 22 tt 33 )) -- -- -- (( 22 ))

如上所述,实施方式2的太阳能电池模块25在太阳能电池面板21的单元保护部件4的背面粘接有背面板14,背面板14的厚度t2是根据基于表面保护部件3的弹性率E1、厚度t1、背面板14的弹性率E2、单元保护部件4的厚度t3的式(1)计算的厚度tA以上、且是根据式(2)计算出的厚度tB以下,所以大幅降低太阳能电池单元2的裂纹的发生,可以防止太阳能电池模块25设置后的发电效率降低,可以提高可靠性。As described above, in the solar cell module 25 according to the second embodiment, the back sheet 14 is bonded to the back surface of the cell protection member 4 of the solar cell panel 21, and the thickness t2 of the back sheet 14 is determined based on the elastic modulus E1 of the surface protection member 3. , thickness t 1 , elastic modulus E 2 of the back panel 14, and thickness t 3 of the unit protection member 4 are equal to or greater than the thickness t A calculated by the formula (1) and are equal to or less than the thickness t B calculated by the formula (2). The occurrence of cracks in the solar cell 2 can be greatly reduced, and the reduction in power generation efficiency after the installation of the solar cell module 25 can be prevented, thereby improving reliability.

另外,由于容许直到太阳能电池单元2单体的破坏曲率的弯曲变形,且与不具备背面板14的情况相比可以降低表面保护部件3的刚性,所以可以减小表面保护部件3的厚度,可以降低太阳能电池面板21的质量。In addition, since the bending deformation up to the failure curvature of the solar battery unit 2 is allowed, and the rigidity of the surface protection member 3 can be reduced compared with the case where the back plate 14 is not provided, the thickness of the surface protection member 3 can be reduced. The quality of the solar cell panel 21 is reduced.

另外,如果作为背面板14,例如使用钢那样的热传导率高的金属,则从太阳能电池面板21的背面的散热量变多,可以抑制太阳能电池单元2的温度上升,可以提高太阳能电池模块25的发电效率。In addition, if a metal with high thermal conductivity such as steel is used as the back plate 14, the amount of heat radiation from the back surface of the solar cell panel 21 increases, the temperature rise of the solar cell 2 can be suppressed, and the power generation of the solar cell module 25 can be improved. efficiency.

实施方式3Embodiment 3

图10是本发明的实施方式3的太阳能电池模块中具备的太阳能电池面板的部分纵剖面图。10 is a partial longitudinal sectional view of a solar cell panel included in a solar cell module according to Embodiment 3 of the present invention.

如图10所示,在实施方式3的太阳能电池面板31中,太阳能电池单元2被具有柔软性的单元保护部件4覆盖,在表面上粘接有表面保护部件3,在背面上作为背面板14粘接有用外皮板18夹着板状的芯件19的两面的夹层面板(sandwich-structured panel)14。另外,实施方式3的太阳能电池模块35的结构与图7所示的太阳能电池模块25相同。As shown in FIG. 10, in the solar cell panel 31 of Embodiment 3, the solar cell 2 is covered with a flexible cell protection member 4, the surface protection member 3 is bonded to the surface, and the rear surface is used as the back plate 14. A sandwich-structured panel (sandwich-structured panel) 14 in which both sides of a plate-like core 19 are sandwiched by an outer skin plate 18 is bonded. In addition, the structure of the solar cell module 35 of Embodiment 3 is the same as that of the solar cell module 25 shown in FIG. 7 .

以蜂窝板(honeycomb panel)为代表的夹层面板14具有非常大的弯曲刚性,并作为背面板14粘接在太阳能电池面板31的背面上,从而可以防止由于太阳能电池单元2的弯曲变形而引起的破损。The sandwich panel 14 represented by a honeycomb panel has very large bending rigidity, and is bonded on the back side of the solar cell panel 31 as a back panel 14, thereby preventing damage caused by bending deformation of the solar cell unit 2. damaged.

特别是在中立轴16(在图10中未图示)位于单元保护部件4的厚度的范围内时,太阳能电池单元2中发生的拉伸形变变小,针对太阳能电池面板31的较大的弯曲变形,也可以防止太阳能电池单元2的破损,可以提高太阳能电池模块35(参照图7)的可靠性。Especially when the neutral axis 16 (not shown in FIG. 10 ) is located within the range of the thickness of the cell protection member 4, the tensile deformation that occurs in the solar battery cell 2 becomes small, and the larger bending of the solar battery panel 31 Deformation can also prevent damage to the solar cell 2 and improve the reliability of the solar cell module 35 (see FIG. 7 ).

在使用夹层面板14的情况下,为了使中立轴16位于单元保护部件4的厚度的范围内,由于夹层面板14是复合材料,所以无法原样地使用假设了单一材料的式(1)以及式(2)。In the case of using the sandwich panel 14, since the sandwich panel 14 is a composite material, the formula (1) and formula ( 2).

在图10所示的使用了三层的夹层面板14的情况下,为了使中立轴16位于单元保护部件4的厚度的范围内,将外皮板18的厚度设为t2a、将弹性率设为E2a、将芯件19的厚度设为t2b,将夹层面板14的厚度t2设为根据式(3)计算的值,将弹性率E2设为根据式(4)计算的值,将通过式(3)计算的夹层面板14的厚度t2设为根据式(1)计算的厚度tA以上且根据式(2)计算的厚度tB以下(tA≤t2≤tB)即可。In the case of using the three-layer sandwich panel 14 shown in FIG. 10 , in order to position the neutral axis 16 within the range of the thickness of the unit protection member 4, the thickness of the outer skin plate 18 is t 2a , and the modulus of elasticity is t 2a . E 2a , the thickness of the core member 19 is set as t 2b , the thickness t 2 of the sandwich panel 14 is set as the value calculated according to formula (3), the elastic modulus E 2 is set as the value calculated according to formula (4), and The thickness t2 of the sandwich panel 14 calculated by the formula (3) is set to be more than the thickness t A calculated by the formula (1) and not more than the thickness t B calculated by the formula (2) (t A ≤ t 2 ≤ t B ), namely Can.

式(3)Formula (3)

t2=2t2a+t2b    (3)t 2 =2t 2a +t 2b (3)

式(4)Formula (4)

EE. 22 == EE. 22 aa 22 tt 22 aa 22 tt 22 aa ++ tt 22 bb -- -- -- (( 44 ))

如上所述,在实施方式3的太阳能电池模块35中,作为粘接在单元保护部件4的背面上的背面板14,使用用外皮板18夹着芯件19的两面的夹层面板,通过式(3)计算出夹层面板14的厚度t2,通过式(4)计算出弹性率E2,将夹层面板14的厚度t2设为根据式(1)计算的厚度tA以上且根据式(2)计算的厚度tB以下,所以大幅降低太阳能电池单元2的裂纹的发生,可以防止太阳能电池模块35设置后的发电效率降低,可以提高可靠性。As described above, in the solar cell module 35 according to Embodiment 3, as the back panel 14 adhered to the back surface of the cell protection member 4, a sandwich panel is used in which both sides of the core member 19 are sandwiched by the outer skin sheet 18, and the formula ( 3) Calculate the thickness t 2 of the sandwich panel 14, calculate the elastic modulus E 2 by the formula (4), set the thickness t 2 of the sandwich panel 14 to be more than the thickness t A calculated according to the formula (1) and according to the formula (2 ) is less than the calculated thickness t B , so the occurrence of cracks in the solar battery unit 2 can be greatly reduced, the power generation efficiency of the solar battery module 35 after installation can be prevented from being reduced, and the reliability can be improved.

另外,在实施方式3中,由于将夹层面板用作背面板14,所以还可以降低太阳能电池模块35的质量。进而,如果将铝等金属蜂窝用作芯件19,则与使用隔热件的情况相比,热传导性良好,可以抑制太阳能电池单元2的温度上升,可以提高太阳能电池模块35的发电效率。In addition, in Embodiment 3, since the sandwich panel is used as the back panel 14, the mass of the solar cell module 35 can also be reduced. Furthermore, when a metal honeycomb such as aluminum is used as the core member 19, compared with the case of using a heat insulator, the thermal conductivity is better, the temperature rise of the solar cell 2 can be suppressed, and the power generation efficiency of the solar cell module 35 can be improved.

另外,如果将铝等金属用作外皮板18,则热传导性良好,可以抑制太阳能电池单元2的温度上升,可以提高太阳能电池模块35的发电效率。另外,也可以将FRP(Fiber Reinforced Plastics,纤维增强塑料)用作外皮板18。与使用铝等金属的情况相比,可以减轻太阳能电池面板31的质量。In addition, if metal such as aluminum is used as the outer skin plate 18 , thermal conductivity is good, the temperature rise of the solar cell 2 can be suppressed, and the power generation efficiency of the solar cell module 35 can be improved. In addition, FRP (Fiber Reinforced Plastics, fiber reinforced plastics) may also be used as the outer skin panel 18. Compared with the case of using metal such as aluminum, the mass of solar cell panel 31 can be reduced.

产业上的可利用性Industrial availability

如上所述,本发明的太阳能电池模块作为针对输送时、设置时以及强风时的负荷的耐性强的太阳能电池模块是有用的。As described above, the solar cell module of the present invention is useful as a solar cell module that is highly resistant to loads during transportation, installation, and strong wind.

Claims (3)

1. solar module is characterized in that possessing:
Solar battery panel constitutes to possess and forms at grade a plurality of solar battery cells of tabular and configuration, forms tabular cell protection parts, is bonded in the lip-deep surface protection parts of these cell protection parts and is bonded in the backplate at the back side of said units guard block to cover above-mentioned being configured in the form of a plurality of solar battery cells on the one side; And
Outside framework keeps the peripheral part of above-mentioned solar battery panel,
Wherein, the thickness of described backplate is confirmed as, at above-mentioned solar battery panel because the face of panel is subjected to external force flexural deformation situation under, said units is near the oblique neutral axis of the thickness direction of described panel.
2. solar module according to claim 1 is characterized in that,
Described backplate is a metal;
The spring rate of above-mentioned surface protection parts is made as E 1, thickness is made as t 1, the spring rate of above-mentioned backplate is made as E 2, the thickness of said units guard block is made as t 3,
Thickness t with above-mentioned backplate 2Be made as the thickness t of calculating according to formula (1) AMore than and the thickness t calculated according to formula (2) BBelow,
Formula (1)
t A = E 1 E 2 t 1 2 + t 3 2 - t 3 - - - ( 1 )
Formula (2)
t B = E 1 E 2 t 1 ( t 1 + 2 t 3 ) - - - ( 2 ) .
3. solar module according to claim 1 is characterized in that, above-mentioned backplate is made as with two crust plate holders the sandwich panel on the two sides of chipware,
The spring rate of above-mentioned outer dermatotome is made as E 2a, thickness is made as t 2a, the spring rate of above-mentioned chipware is made as E 2b, thickness is made as t 2b,
Thickness t with above-mentioned sandwich panel 2Be made as the value of calculating according to formula (3), with the spring rate E of above-mentioned sandwich panel 2Be made as the value of calculating according to formula (4),
Formula (3)
t 2=2t 2a+t 2b (3)
Formula (4)
E 2 = E 2 a 2 t 2 a 2 t 2 a + t 2 b - - - ( 4 ) .
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CN106100519A (en) * 2016-08-05 2016-11-09 江阴海润太阳能电力有限公司 The mounting structure of back side frame-type double-glass solar energy assembly and installation method thereof
CN107228495A (en) * 2016-03-24 2017-10-03 林学军 Anti- deformation photoelectricity heating cabinet
CN108667414A (en) * 2017-03-28 2018-10-16 宁波埃索伦能源有限公司 A kind of photovoltaic panel construction package for building roof
CN111386224A (en) * 2018-06-29 2020-07-07 三菱重工业株式会社 Aircraft interior parts, method of manufacturing the same, and method of replacing the same
CN115943500A (en) * 2020-06-24 2023-04-07 索诺电机有限公司 Method for manufacturing a curved photovoltaic module comprising an adapted positioning of photovoltaic cells

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US5994641A (en) * 1998-04-24 1999-11-30 Ase Americas, Inc. Solar module having reflector between cells
JP2003031833A (en) * 2001-07-11 2003-01-31 Sekisui Chem Co Ltd Solar cell module

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107228495A (en) * 2016-03-24 2017-10-03 林学军 Anti- deformation photoelectricity heating cabinet
CN106100519A (en) * 2016-08-05 2016-11-09 江阴海润太阳能电力有限公司 The mounting structure of back side frame-type double-glass solar energy assembly and installation method thereof
CN108667414A (en) * 2017-03-28 2018-10-16 宁波埃索伦能源有限公司 A kind of photovoltaic panel construction package for building roof
CN111386224A (en) * 2018-06-29 2020-07-07 三菱重工业株式会社 Aircraft interior parts, method of manufacturing the same, and method of replacing the same
CN115943500A (en) * 2020-06-24 2023-04-07 索诺电机有限公司 Method for manufacturing a curved photovoltaic module comprising an adapted positioning of photovoltaic cells

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