CN102199775A - Pickling solution and method for treating magnesium alloy - Google Patents
Pickling solution and method for treating magnesium alloy Download PDFInfo
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Abstract
一种用于镁合金酸洗活化处理的镁合金酸洗溶液,以水为溶剂,包括按浓度计算的下列组分:2-5g/L的硫酸、6-10g/L的磷酸以及3-5g/L的氟化物。本发明还提供一种镁合金酸洗方法。本发明镁合金酸洗溶液及方法使用无机强酸和氟化物的混合物,不含铬化物,对环境无污染,且该溶液反应迅速,能较快地去除镁合金表面的氧化物、离型剂和硅杂质,并且使该镁合金表面具有良好的附着力。
A magnesium alloy pickling solution for pickling and activation treatment of magnesium alloys, using water as a solvent, including the following components calculated by concentration: 2-5g/L sulfuric acid, 6-10g/L phosphoric acid and 3-5g /L of fluoride. The invention also provides a magnesium alloy pickling method. The magnesium alloy pickling solution and method of the present invention uses a mixture of inorganic strong acid and fluoride, does not contain chromium, has no pollution to the environment, and the solution reacts quickly, and can quickly remove oxides, release agents and oxides on the surface of magnesium alloys. Silicon impurities, and make the surface of the magnesium alloy have good adhesion.
Description
【技术领域】【Technical field】
本发明涉及一种酸洗溶液及方法,特别涉及一种用于镁合金酸洗活化处理的镁合金酸洗溶液及方法。The invention relates to a pickling solution and method, in particular to a magnesium alloy pickling solution and method for pickling activation treatment of magnesium alloys.
【背景技术】【Background technique】
镁合金由于较工程塑料轻,且随着消费性电子产品逐渐轻量化与薄型化,其逐渐成为消费性电子产品如笔记本电脑、手机、PDA与投影仪中主要的基本材料,成为电子信息产品材料的后起之秀,镁合金的应用范围因而迅速扩大。在工业生产中,对镁合金的表面处理也越来越重要,其表面处理主要在于改善产品的外观以及提高耐磨和防腐性能等。Magnesium alloy is lighter than engineering plastics, and with the gradual reduction in weight and thickness of consumer electronic products, it has gradually become the main basic material in consumer electronic products such as notebook computers, mobile phones, PDAs and projectors, and has become a material for electronic information products. As a rising star, the scope of application of magnesium alloys has rapidly expanded. In industrial production, the surface treatment of magnesium alloys is becoming more and more important. The surface treatment is mainly to improve the appearance of the product and improve the wear resistance and corrosion resistance.
在进行镁合金化成处理之前,须对镁合金素材进行酸洗活化处理,以除去其表面的氧化物、腐蚀产物以及其它污染物,以提高其表面质量。目前,许多镁合金酸洗工艺中使用的还是含铬化合物的溶液。然而,由于六价铬经废水排出,会造成水源及土壤污染,使动植物受害,因而不符合环保的要求,世界各国陆续明文禁止使用含铬化合物。Before the magnesium alloy chemical conversion treatment, the magnesium alloy material must be pickled and activated to remove oxides, corrosion products and other pollutants on its surface, so as to improve its surface quality. At present, many magnesium alloy pickling processes still use solutions containing chromium compounds. However, because hexavalent chromium is discharged through wastewater, it will cause water and soil pollution, and harm animals and plants, so it does not meet the requirements of environmental protection. Countries around the world have successively banned the use of chromium-containing compounds.
【发明内容】【Content of invention】
有鉴于此,本发明的目的在于提供一种不含铬化物、有利于环保的镁合金酸洗溶液及方法。In view of this, the object of the present invention is to provide a magnesium alloy pickling solution and method that does not contain chromium compounds and is beneficial to environmental protection.
为达到上述目的,本发明提供的一种用于镁合金酸洗活化处理的镁合金酸洗溶液,以水为溶剂,包括按浓度计算的下列组分:In order to achieve the above object, a kind of magnesium alloy pickling solution for magnesium alloy pickling activation treatment provided by the invention, with water as solvent, includes the following components calculated by concentration:
(a)硫酸 2-5g/L;(a) sulfuric acid 2-5g/L;
(b)磷酸 6-10g/L;(b) phosphoric acid 6-10g/L;
(c)氟化物 3-5g/L。(c) Fluoride 3-5g/L.
为达到上述目的,本发明还提供一种用于将一镁合金素材进行酸洗活化处理的镁合金酸洗方法,包括以下步骤:In order to achieve the above object, the present invention also provides a magnesium alloy pickling method for carrying out pickling and activation treatment of a magnesium alloy material, comprising the following steps:
将该镁合金素材进行脱脂处理以除去镁合金表面的油垢;Degreasing the magnesium alloy material to remove grease on the surface of the magnesium alloy;
将该脱脂过后的镁合金素材置于镁合金酸洗溶液中进行酸洗活化处理,该镁合金酸洗溶液以水为溶剂,包括按浓度计算的下列组分:2-5g/L的硫酸、6-10g/L的磷酸以及3-5g/L的氟化物,处理温度在室温环境下,处理时间在60-120秒之间;以及将该镁合金素材进行超声波纯水洗。The degreased magnesium alloy material is placed in a magnesium alloy pickling solution for pickling activation treatment. The magnesium alloy pickling solution uses water as a solvent and includes the following components calculated by concentration: 2-5g/L sulfuric acid, 6-10g/L phosphoric acid and 3-5g/L fluoride, the treatment temperature is at room temperature, and the treatment time is between 60-120 seconds; and the magnesium alloy material is ultrasonically washed with pure water.
本发明镁合金酸洗溶液及方法使用无机强酸和氟化物的混合物,不含铬化物,对环境无污染,且该溶液反应迅速,能较快地去除镁合金表面的氧化物、离型剂和硅杂质,并且该镁合金表面具有良好的附着力。The magnesium alloy pickling solution and method of the present invention uses a mixture of inorganic strong acid and fluoride, does not contain chromium, has no pollution to the environment, and the solution reacts quickly, and can quickly remove oxides, release agents and oxides on the surface of magnesium alloys. Silicon impurities, and the surface of the magnesium alloy has good adhesion.
【附图说明】【Description of drawings】
图1绘示本发明镁合金酸洗方法的较佳实施方式的流程图。FIG. 1 is a flow chart of a preferred embodiment of the magnesium alloy pickling method of the present invention.
【具体实施方式】【Detailed ways】
下面结合具体实施例对本发明作进一步详细说明:Below in conjunction with specific embodiment the present invention is described in further detail:
本发明镁合金酸洗溶液以水为溶剂,包括按浓度计算的下列组分:The magnesium alloy pickling solution of the present invention uses water as a solvent, and comprises the following components calculated by concentration:
(a)硫酸 2-5g/L;(a) sulfuric acid 2-5g/L;
(b)磷酸 6-10g/L;(b) phosphoric acid 6-10g/L;
(c)氟化物 3-5g/L;(c) Fluoride 3-5g/L;
(d)缓蚀剂 0.001-0.025g/L。(d) Corrosion inhibitor 0.001-0.025g/L.
本较佳实施方式中,该硫酸为无机强酸,反应迅速,腐蚀性强,能较快地清除镁合金表面的氧化物以及离型剂等杂质,且使镁合金表面具有良好的附着力。该磷酸为无机中强酸,由于硫酸的腐蚀性太强,因而使用磷酸与该硫酸进行复配。In this preferred embodiment, the sulfuric acid is a strong inorganic acid, which reacts quickly and is highly corrosive, and can quickly remove impurities such as oxides and release agents on the surface of the magnesium alloy, and make the surface of the magnesium alloy have good adhesion. The phosphoric acid is a strong acid in the inorganic medium. Since the corrosivity of sulfuric acid is too strong, phosphoric acid and the sulfuric acid are compounded.
本较佳实施方式中,该氟化物为氟化钠,用于去除镁合金表面的硅杂质。在其它实施方式中,该氟化物也可为氟化钾,用于与镁合金表面的硅杂质反应以去除硅杂质。In this preferred embodiment, the fluoride is sodium fluoride, which is used to remove silicon impurities on the surface of the magnesium alloy. In other embodiments, the fluoride may also be potassium fluoride, which is used to react with silicon impurities on the surface of the magnesium alloy to remove silicon impurities.
该缓蚀剂的型号为LAN826,用于减缓在酸洗过程中无机强酸对镁合金表面的腐蚀,并可抑制酸洗过程中铁、铜等金属离子对镁合金的腐蚀,使镁合金表面不产生孔蚀,同时配合上述无机酸以及氟化物以除去镁合金表面的氧化物、离型剂、硅杂质等污垢。The model of the corrosion inhibitor is LAN826, which is used to slow down the corrosion of the magnesium alloy surface by inorganic strong acid during the pickling process, and can inhibit the corrosion of the magnesium alloy by metal ions such as iron and copper during the pickling process, so that the surface of the magnesium alloy does not produce Pitting corrosion, and at the same time cooperate with the above-mentioned inorganic acid and fluoride to remove oxides, release agents, silicon impurities and other dirt on the surface of magnesium alloys.
请参考图1,本发明还提供一种用于将镁合金素材进行酸洗活化处理的镁合金酸洗方法,包括以下步骤:Please refer to Fig. 1, the present invention also provides a magnesium alloy pickling method for carrying out pickling and activation treatment of magnesium alloy materials, comprising the following steps:
步骤S11:将该镁合金素材用除油溶液进行脱脂处理,以除去镁合金表面的油垢;Step S11: Degreasing the magnesium alloy material with a degreasing solution to remove grease on the surface of the magnesium alloy;
步骤S12:将脱脂过后的镁合金素材进行至少一次纯水洗;Step S12: washing the degreased magnesium alloy material with pure water at least once;
步骤S13:将该镁合金素材置于上述酸洗溶液中进行酸洗活化处理,处理温度在室温环境下,处理时间在60-120秒之间;Step S13: placing the magnesium alloy material in the above pickling solution for pickling activation treatment, the treatment temperature is at room temperature, and the treatment time is between 60-120 seconds;
步骤S14:将镁合金素材进行超声波纯水洗,以去除镁合金表面的杂质;Step S14: ultrasonically washing the magnesium alloy material with pure water to remove impurities on the surface of the magnesium alloy;
步骤S15:将超声波纯水洗后的镁合金再进行至少一次纯水洗。Step S15 : washing the magnesium alloy after ultrasonic pure water washing at least once again with pure water.
之后,即可对酸洗活化之后的镁合金素材进行表调处理,使镁合金表面均一化,有利于化成反应的进行以及皮膜均匀性;表调处理后再进行化成处理以在镁合金表面形成抗腐蚀膜。Afterwards, the surface conditioning treatment can be performed on the magnesium alloy material after pickling and activation to make the surface of the magnesium alloy uniform, which is conducive to the progress of the chemical formation reaction and the uniformity of the film; Anti-corrosion film.
下面举具体实施例对本发明镁合金表调处理溶液及方法进行说明。The following specific examples are given to illustrate the magnesium alloy surface conditioning treatment solution and method of the present invention.
实施例1Example 1
首先,在对镁合金素材进行脱脂、水洗之后,将该镁合金素材置于按下列组分浓度配方的酸洗溶液中:First, after the magnesium alloy material is degreased and washed with water, the magnesium alloy material is placed in a pickling solution formulated according to the following composition concentration:
(a)硫酸 4g/L;(a) sulfuric acid 4g/L;
(b)磷酸 6g/L;(b) phosphoric acid 6g/L;
(c)氟化钠 4g/L;(c) Sodium fluoride 4g/L;
(d)缓蚀剂 0.020g/L;(d) Corrosion inhibitor 0.020g/L;
其次,对该镁合金素材进行酸洗活化处理,处理温度在室温环境下,处理时间70秒;Secondly, the magnesium alloy material is subjected to pickling and activation treatment, the treatment temperature is at room temperature, and the treatment time is 70 seconds;
最后,对上述酸洗处理过后的镁合金素材进行表调处理以及化成处理。Finally, surface conditioning treatment and chemical conversion treatment are performed on the magnesium alloy material after the pickling treatment.
对采用上述酸洗溶液进行酸洗活化处理后的镁合金素材在表面处理各阶段的硅元素含量的原子百分比(Atomic%)进行测试,结果如下:The atomic percentage (Atomic%) of the silicon element content of the magnesium alloy material after the pickling and activation treatment was tested at each stage of surface treatment by using the above pickling solution, and the results are as follows:
从测试结果分析,镁合金素材在脱脂处理后的硅含量为0.75%,经过上述酸洗溶液进行酸洗活化处理之后硅含量下降至0.24%,表调处理后为0.20%,化成处理后镁合金表面的硅含量只剩0.01%,因此硅杂质基本去除干净。From the analysis of the test results, the silicon content of the magnesium alloy material after the degreasing treatment is 0.75%. The silicon content on the surface is only 0.01%, so the silicon impurities are basically removed.
实施例2Example 2
首先,在对镁合金素材进行脱脂、水洗之后,将该镁合金素材置于按下列组分浓度配方的酸洗溶液中:First, after the magnesium alloy material is degreased and washed with water, the magnesium alloy material is placed in a pickling solution formulated according to the following composition concentration:
(a)硫酸 3g/L;(a) Sulfuric acid 3g/L;
(b)磷酸 8g/L;(b) phosphoric acid 8g/L;
(c)氟化钠 3.5g/L;(c) Sodium fluoride 3.5g/L;
(d)缓蚀剂 0.015g/L;(d) Corrosion inhibitor 0.015g/L;
其次,对该镁合金素材进行酸洗活化处理,处理温度在室温环境下,处理时间100秒;Secondly, the magnesium alloy material is subjected to pickling and activation treatment, the treatment temperature is at room temperature, and the treatment time is 100 seconds;
最后,对上述酸洗处理过后的镁合金素材进行表调处理以及化成处理。Finally, surface conditioning treatment and chemical conversion treatment are performed on the magnesium alloy material after the pickling treatment.
对采用上述酸洗溶液进行酸洗活化处理后的镁合金素材在表面处理各阶段的硅元素含量的原子百分比(Atomic%)进行测试,结果如下:The atomic percentage (Atomic%) of the silicon element content of the magnesium alloy material after the pickling and activation treatment was tested at each stage of surface treatment by using the above pickling solution, and the results are as follows:
从测试结果分析,镁合金素材在脱脂处理后的硅含量为0.75%,经过上述酸洗溶液进行酸洗活化处理之后硅含量下降至0.26%,表调处理后为0.19%,化成处理后镁合金表面的硅含量只剩0.01%,因此硅杂质基本去除干净。From the analysis of the test results, the silicon content of the magnesium alloy material after the degreasing treatment is 0.75%. After the pickling and activation treatment with the above pickling solution, the silicon content drops to 0.26%. The silicon content on the surface is only 0.01%, so the silicon impurities are basically removed.
本发明镁合金酸洗溶液及方法使用无机强酸和氟化物的混合物,因而不含铬化物,对环境无污染,且该溶液反应迅速,能较快地去除镁合金表面的氧化物、离型剂和硅杂质,并且该镁合金表面具有良好的附着力。The magnesium alloy pickling solution and method of the present invention use a mixture of inorganic strong acid and fluoride, so it does not contain chromium, has no pollution to the environment, and the solution reacts quickly, and can quickly remove oxides and release agents on the surface of the magnesium alloy. and silicon impurities, and the surface of the magnesium alloy has good adhesion.
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| CN103173778A (en) * | 2011-12-21 | 2013-06-26 | 苏州汉扬精密电子有限公司 | Magnesium alloy pickling activator and magnesium alloy pickling method |
| CN107287583A (en) * | 2017-07-07 | 2017-10-24 | 东莞宜安科技股份有限公司 | A kind of surface treatment method of magnesium alloy |
| CN108187994A (en) * | 2018-01-17 | 2018-06-22 | 太原工业学院 | A kind of preparation method for improving magnesium alloy anticorrosion stress-resistant performance epoxy coating |
| CN109706461A (en) * | 2019-02-01 | 2019-05-03 | 上海镁印科技有限公司 | A kind of surface treatment method used for magnesium alloy and its preparing the application on etched plate |
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| US20020174915A1 (en) * | 2001-03-28 | 2002-11-28 | Nippon Paint Co., Ltd. | Chemical conversion reagent for magnesium alloy, surface-treating method, and magnesium alloy substrate |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103173778A (en) * | 2011-12-21 | 2013-06-26 | 苏州汉扬精密电子有限公司 | Magnesium alloy pickling activator and magnesium alloy pickling method |
| CN107287583A (en) * | 2017-07-07 | 2017-10-24 | 东莞宜安科技股份有限公司 | A kind of surface treatment method of magnesium alloy |
| CN108187994A (en) * | 2018-01-17 | 2018-06-22 | 太原工业学院 | A kind of preparation method for improving magnesium alloy anticorrosion stress-resistant performance epoxy coating |
| CN108187994B (en) * | 2018-01-17 | 2020-12-22 | 太原工业学院 | A kind of preparation method of epoxy coating for improving stress corrosion resistance of magnesium alloy |
| CN109706461A (en) * | 2019-02-01 | 2019-05-03 | 上海镁印科技有限公司 | A kind of surface treatment method used for magnesium alloy and its preparing the application on etched plate |
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