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CN102148132B - Optical detection device - Google Patents

Optical detection device Download PDF

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Publication number
CN102148132B
CN102148132B CN 201010550699 CN201010550699A CN102148132B CN 102148132 B CN102148132 B CN 102148132B CN 201010550699 CN201010550699 CN 201010550699 CN 201010550699 A CN201010550699 A CN 201010550699A CN 102148132 B CN102148132 B CN 102148132B
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track
product
detection device
optical detection
sensor
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CN102148132A (en
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崔学峰
吕克振
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Shanghai Lanco Semiconductor Equipment Co ltd
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SHANGHAI RISING SUN AUTOMATION TECHNOLOGY Co Ltd
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Abstract

The invention discloses an optical detection device, which comprises a microscope mechanism opposite to a track; a product clamping mechanism movably arranged on the track and composed of an opening/closing clamping jaw structure and a clamping bracket in a sliding fit with the track; a driving mechanism connected with the product clamping mechanism; a first sensor arranged at the tail end of a clip relatively so as to detect a detected product clamped at the outlet of the clip; a second sensor arranged on the track relatively so as to detect a detected product detained on the track; a control mechanism composed of an alarm and a rocking handle control button mechanism, which are arranged oppositely; and a detecting means at least composed of a visual mechanism opposite to the track. The optical detection device improves the stability of equipment during operation and can provide a plurality of detection means. Meanwhile, the automation degree of the optical detection device is improved and the detection precision thereof is also increased. The optical detection device has the advantages of small size and compact structure, which greatly reduces the occupying space of equipment.

Description

光学检测装置Optical detection device

技术领域 technical field

本发明涉及机械技术领域,尤其涉及一种用于半导体芯片制造业的光学检测装置。The invention relates to the field of mechanical technology, in particular to an optical detection device used in the semiconductor chip manufacturing industry.

背景技术 Background technique

随着半导体芯片技术的高速发展以及市场竞争的逐渐加剧,芯片产品的质量稳定性及生产效率对制造商来说显得尤为重要。With the rapid development of semiconductor chip technology and the gradual intensification of market competition, the quality stability and production efficiency of chip products are particularly important to manufacturers.

以往,对芯片产品的质量检测主要采用人工方式。人工检测的缺点很明显:检测效率低,检测结果的准确性差,人员的成本高以及长时间的检测对员工的视力还有一定伤害。In the past, the quality inspection of chip products was mainly done manually. The disadvantages of manual detection are obvious: low detection efficiency, poor accuracy of detection results, high personnel cost and long-term detection will damage the eyesight of employees.

后期,也有一些半自动化的检测设备,但检测项目少,检测手段单一,检测效率低;并且为未设置故障报警环节,在实际使用中,遇到弹夹变形、产品变形等特殊情况会对产品构成破坏。In the later stage, there are also some semi-automatic detection equipment, but there are few detection items, single detection means, and low detection efficiency; and there is no fault alarm link. In actual use, special situations such as magazine deformation and product deformation will cause damage to the product. constitute damage.

因此,本领域的技术人员一直致力于开发一种自动化程度高、检测手段多的芯片类产品的检测装置。Therefore, those skilled in the art have been devoting themselves to developing a detection device for chip products with a high degree of automation and multiple detection means.

发明内容 Contents of the invention

有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是提供一种自动化程度高、检测手段多的光学检测装置。In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide an optical detection device with a high degree of automation and multiple detection means.

为实现上述目的,本发明提供了一种光学检测装置,设置在床体上一轨道的一端,与设置在所述轨道另一端的容置待检产品的弹夹相对设置;所述检测装置至少包括:一与所述轨道相向设置的显微镜机构;一用于抓夹所述待检产品的产品夹持机构,可移动地设置在所述轨道上,所述产品夹持机构包括可开合的夹爪结构及与所述轨道滑移配合的夹持支架;一驱动机构,与所述产品夹持机构连接;一第一传感器,设置在所述弹夹末端相对位置以使所述第一传感器可检测到在所述弹夹的出口处被卡住的待检产品;一第二传感器,设置在所述轨道的相对位置以使所述第二传感器可检测到滞留在所述轨道上的待检产品;还包括一控制机构,所述控制机构包括报警装置及一摇柄控制按钮机构。In order to achieve the above object, the present invention provides an optical detection device, which is arranged at one end of a track on the bed body and is set opposite to the clip for accommodating the product to be inspected at the other end of the track; the detection device at least It includes: a microscope mechanism arranged opposite to the track; a product clamping mechanism for grasping the product to be inspected, which is movably arranged on the track, and the product clamping mechanism includes an openable and closable Clamping jaw structure and a clamping bracket that slides and cooperates with the track; a driving mechanism connected with the product clamping mechanism; a first sensor arranged at the relative position of the end of the clip so that the first sensor A product to be inspected that is stuck at the outlet of the clip can be detected; a second sensor is arranged at a relative position of the track so that the second sensor can detect the product to be checked that is stuck on the track inspection products; also includes a control mechanism, the control mechanism includes an alarm device and a rocker control button mechanism.

较佳地,还包括一驱动机构,与所述产品夹持机构连接,以驱使所述产品夹持机构位移。所述驱动机构为丝杠螺母机构。所述丝杠螺母机构的丝杠与电机动力连接,所述丝杠螺母机构的螺母与所述产品夹持机构可拆卸固定连接。Preferably, it also includes a driving mechanism connected with the product clamping mechanism to drive the product clamping mechanism to move. The driving mechanism is a screw nut mechanism. The lead screw of the lead screw nut mechanism is connected to the motor power, and the nut of the lead screw nut mechanism is detachably and fixedly connected to the product clamping mechanism.

较佳地,所述控制机构具有输入工作模式的控制面板。Preferably, the control mechanism has a control panel for inputting working modes.

所述控制机构接受到所述第一传感器和/或所述第二传感器的报警信号后触发所述报警装置工作。The control mechanism triggers the alarm device to work after receiving the alarm signal from the first sensor and/or the second sensor.

本发明主要应用于半导体的芯片制造行业,用于完成半导体封装生产中的一道工序——第三光学检测(3rd Optical Inspection)工序,该道工序是在焊线后(Wire Bond)进行。在半导体行业的芯片产品的检测过程中,产品会不时发生脱轨而损坏,也随之报废的情况。本发明通过对在轨卡料状况的检测可以有效防止检测产品在检测过程中被毁坏,进而提高了设备在运行过程中的稳定性。The present invention is mainly used in the semiconductor chip manufacturing industry, and is used to complete a process in the production of semiconductor packaging—the third optical inspection (3rd Optical Inspection) process, which is carried out after wire bonding (Wire Bond). During the inspection process of chip products in the semiconductor industry, the products will be derailed and damaged from time to time, and then scrapped. The invention can effectively prevent the detected product from being destroyed during the detection process through the detection of the on-rail material jam condition, thereby improving the stability of the equipment during the operation process.

本发明是一款自动化程度高、检测手段多的芯片类产品的检测装置。该检测装置针对体积小、功能多的高集成度芯片,在极大规模集成电路生产中对提高生产效率和产品良品率作用突出。The invention is a detection device for chip products with high degree of automation and multiple detection means. The detection device is aimed at highly integrated chips with small volume and multiple functions, and plays an important role in improving production efficiency and product yield rate in the production of extremely large-scale integrated circuits.

本发明由于采用上述结构设计,可以设置多种检测手段,改善了检测装置的自动化程度,提高了检测精度;还设置了报警机构,有效防止了检测操作对产品的破坏;还具有装置尺寸小巧,结构紧凑,大大缩小了设备的占地空间。Due to the adoption of the above-mentioned structural design, the present invention can be equipped with various detection means, which improves the automation degree of the detection device and improves the detection accuracy; an alarm mechanism is also provided to effectively prevent the damage to the product caused by the detection operation; the device is small in size, The structure is compact, which greatly reduces the footprint of the equipment.

以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The idea, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present invention.

附图说明 Description of drawings

图1是本发明一具体实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a specific embodiment of the present invention;

图2是图1所示实施例的主视结构示意图;Fig. 2 is a front view structural schematic diagram of the embodiment shown in Fig. 1;

图3是图1中A部局部放大图;Fig. 3 is a partial enlarged view of part A in Fig. 1;

图4是图1所示实施例的俯视结构示意图。FIG. 4 is a schematic top view of the embodiment shown in FIG. 1 .

附图标号:Figure number:

产品B,床体1,轨道2,弹夹3,显微镜机构4,显微镜安装支架41,产品夹持机构5,第一传感器6,第二传感器7,控制机构8,控制面板81,报警装置82,摇柄控制按钮机构83,一驱动机构9。Product B, bed body 1, track 2, clip 3, microscope mechanism 4, microscope mounting bracket 41, product clamping mechanism 5, first sensor 6, second sensor 7, control mechanism 8, control panel 81, alarm device 82 , rocker control button mechanism 83, a drive mechanism 9.

具体实施方式 Detailed ways

如图1至图4所示为本发明一具体实施例,该光学检测装置设置在床体1上一轨道2的一端,与设置在轨道2另一端的、用于容置产品B的弹夹3相对设置。弹夹3放置在Z向举升机构31的平台上。该检测装置包括:As shown in Figures 1 to 4, it is a specific embodiment of the present invention. The optical detection device is arranged on one end of a track 2 on the bed body 1, and is arranged on the other end of the track 2 for accommodating a product B. 3 relative settings. The clip 3 is placed on the platform of the Z-direction lifting mechanism 31 . The detection device includes:

一用作视觉机构的显微镜机构4通过显微镜安装支架41固定在床体1上,其视线落在轨道2上可覆盖产品B。A microscope mechanism 4 used as a visual mechanism is fixed on the bed body 1 through a microscope mounting bracket 41, and its line of sight falls on the track 2 to cover the product B.

一用于抓夹产品B的产品夹持机构5,可移动地设置在轨道2上。产品夹持机构5包括可开合的夹爪结构及与轨道2滑移配合的夹持支架(未做图示)。可开合的夹爪结构实现对产品B的抓夹作业。A product clamping mechanism 5 for clamping the product B is movably arranged on the track 2 . The product clamping mechanism 5 includes a clamping jaw structure that can be opened and closed and a clamping bracket (not shown) that slides and fits with the track 2 . The openable jaw structure realizes the clamping operation of product B.

一驱动机构9,与产品夹持机构5连接,以驱使产品夹持机构5位移。本实施例中,驱动机构9为一XY向移动平台,具体为丝杠螺母机构,丝杠螺母机构的丝杠与设置在床体1内的电机动力连接,丝杠螺母机构的螺母与产品夹持机构5的夹持支架可拆卸固定连接。A driving mechanism 9 is connected with the product clamping mechanism 5 to drive the product clamping mechanism 5 to move. In this embodiment, the driving mechanism 9 is an XY-direction mobile platform, specifically a lead screw nut mechanism, the lead screw of the lead screw nut mechanism is connected to the motor power provided in the bed body 1, and the nut of the lead screw nut mechanism is connected to the product holder. The clamping bracket of the holding mechanism 5 is detachably fixedly connected.

一第一传感器6,设置在弹夹3末端相对位置。该“相对位置”的含义是,本领域普通技术人员可以采用现有的技术手段,通过位置调整使第一传感器6可以检测到在弹夹3的出口处被卡住的产品B。A first sensor 6 is arranged at a position opposite to the end of the clip 3 . The meaning of the "relative position" is that those skilled in the art can use existing technical means to adjust the position so that the first sensor 6 can detect the product B that is stuck at the outlet of the clip 3 .

一第二传感器7,设置在轨道2的相对位置。该“相对位置”的含义是,本领域普通技术人员可以采用现有的技术手段,通过位置调整使第二传感器7可检测到因各种意外原因滞留在轨道2上的产品B。A second sensor 7 is arranged on the relative position of the track 2 . The meaning of the "relative position" is that those skilled in the art can use existing technical means to adjust the position so that the second sensor 7 can detect the product B that is stuck on the track 2 due to various unexpected reasons.

该检测装置还包括一控制机构8。控制机构8具有输入多种工作模式的控制面板81,通过机台上的控制面板81,点选检测装置的检查模式。The detection device also includes a control mechanism 8 . The control mechanism 8 has a control panel 81 for inputting multiple working modes, and the inspection mode of the detection device is selected through the control panel 81 on the machine platform.

控制机构8还包括报警装置82,控制机构8接受到第一传感6器和/或第二传感器7的报警信号后触发报警装置82工作。The control mechanism 8 also includes an alarm device 82 , and the control mechanism 8 triggers the alarm device 82 to work after receiving the alarm signal from the first sensor 6 and/or the second sensor 7 .

控制机构8还包括一摇柄控制按钮机构83。The control mechanism 8 also includes a rocker control button mechanism 83 .

以下说明本发明的检测模式,本发明的检测装置具有三种检测模式:The detection mode of the present invention is described below, and the detection device of the present invention has three detection modes:

1、手动抽检模式:1. Manual sampling mode:

操作人员通过控制面板82输入所想检测的科目,直接按动摇柄控制按钮机构83,发出信号给电机,控制驱动机构9中的X向电机91开始动作,通过丝杠带动夹持支架沿X向移动。夹持机构5运行至夹持产品B的位置前,夹爪处于开合状态。当抵达产品夹持位置后,夹持机构5的汽缸开始工作,夹爪在汽缸的作用下闭合,将产品B夹住后,通过程序控制,给X向电机91一个信号,带动丝杠反向旋转,就可以将产品B从弹夹3中拉至显微镜机构4下进行检测。The operator enters the subject to be detected through the control panel 82, directly presses the rocker control button mechanism 83, sends a signal to the motor, controls the X-direction motor 91 in the drive mechanism 9 to start to move, and drives the clamping bracket along the X-direction through the lead screw. move. Before the clamping mechanism 5 moves to the position of clamping the product B, the jaws are in the open and closed state. When the clamping position of the product is reached, the cylinder of the clamping mechanism 5 starts to work, and the jaws are closed under the action of the cylinder. After clamping the product B, a signal is given to the X-direction motor 91 through program control to drive the screw to reverse By rotating, the product B can be pulled from the clip 3 to the microscope mechanism 4 for detection.

2、自动抽检模式:2. Automatic sampling mode:

操作人员只要直接按动摇柄控制按钮机构83,就可将放在Z向举升平台31上的弹夹3中的待检产品B,逐条按照从下至上的顺序拉至显微镜机构4下进行检测。As long as the operator directly presses the rocker control button mechanism 83, the product B to be inspected in the magazine 3 placed on the Z-direction lifting platform 31 can be pulled to the microscope mechanism 4 one by one in order from bottom to top for inspection .

3、随即抽检模式:3. Random inspection mode:

此模式下,检测的产品B随机地从弹夹3中被拉至显微镜机构4下进行检测。In this mode, the tested product B is randomly pulled from the magazine 3 to the microscope mechanism 4 for testing.

以下结合本发明的检测装置的工作原理说明本发明的检测装置的操作方法:The operation method of the detection device of the present invention is described below in conjunction with the working principle of the detection device of the present invention:

本发明的检测装置对产品在轨卡料检测的原理是:通过两传感器检测横向与纵向两方向卡料,产品在轨横向输送产品时,当产品、弹夹变形等原因造成卡料现象,系统能通过传感器即时侦测到卡料信号,并停机报警处理,待操作人员清理完料后即可恢复正常工作。当气夹将产品送入弹夹后退时,产品变形造成将产品带出弹夹,当升降机往下运行时会将产品折坏,这时可通过另一传感器检测轨道中是否有产品后再方可进行升降动作,当有产品在轨时系统报警并停机处理。The detection device of the present invention detects the jamming of the product on the rail. The sensor can detect the signal of material jam in real time, and stop the machine for alarm processing. After the operator finishes cleaning the material, it can resume normal work. When the air clamp sends the product into the magazine and retreats, the product is deformed and the product is taken out of the magazine. When the elevator runs down, the product will be broken. At this time, another sensor can be used to detect whether there is a product in the track before proceeding. It can carry out lifting action, and when there is a product on the track, the system will alarm and shut down for processing.

具体地,正常作业时,操作人员按动摇柄控制按钮机构83上的开关按钮,产品B的夹持机构5将把产品B从弹夹3中拉出,沿着轨道2至显微镜机构4下做检测。Specifically, during normal operation, the operator presses the switch button on the rocker control button mechanism 83, and the clamping mechanism 5 of the product B will pull the product B out of the magazine clip 3, and move along the track 2 to the microscope mechanism 4. detection.

当产品B被检测完毕后,被送回弹夹3的过程中,产品B没有被完全推出轨道2时,判断轨道2中有无产品B的第二传感器7开始工作,提醒操作人员产品B未完全脱离轨道2,需手动将产品B移出轨道2。此状态时,Z向举升机构31将停止上下运动。只有将产品B完全清除出轨道2后,Z向举升机构31才开始再次正常运行,避免了毁坏产品B的现象发生。When the product B is sent back to the clip 3 after the detection is completed, and the product B is not completely pushed out of the track 2, the second sensor 7 for judging whether there is a product B in the track 2 starts to work, and reminds the operator that the product B is not released. Completely out of track 2, product B needs to be manually moved out of track 2. In this state, the Z-direction lifting mechanism 31 will stop moving up and down. Only after the product B is completely removed from the track 2, the Z-direction lifting mechanism 31 starts to operate normally again, so that the phenomenon of destroying the product B is avoided.

当产品B被检测完毕后,顺利通过轨道2被送回弹夹3的过程中,因弹夹3变形等原因造成产品B没有被送进弹夹3时,用作卡料报警的第一传感器6开始工作,产品夹持机构5停止运行,机台上的报警装置82提示操作人员出错,避免毁坏检测的产品B。After the product B is detected, it passes through the track 2 and is sent back to the clip 3. When the product B is not sent into the clip 3 due to the deformation of the clip 3, it is used as the first sensor for the jam alarm. 6 starts to work, the product clamping mechanism 5 stops running, and the alarm device 82 on the machine platform prompts the operator to make a mistake, so as to avoid destroying the product B detected.

综上所述,本说明书中所述的只是本发明的几种较佳具体实施例,以上实施例仅用以说明本发明的技术方案而非限制。凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在本发明的权利要求保护范围之内。To sum up, what is described in this specification are only several preferred specific embodiments of the present invention, and the above embodiments are only used to illustrate the technical solution of the present invention rather than limit it. All technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the protection scope of the claims of the present invention.

Claims (4)

1.一种光学检测装置,设置在床体上一轨道的一端,与设置在所述轨道另一端的容置待检产品的弹夹相对设置;其特征在于:所述检测装置至少包括:一与所述轨道相向设置的显微镜机构;一用于抓夹所述待检产品的产品夹持机构,可移动地设置在所述轨道上,所述产品夹持机构包括可开合的夹爪结构及与所述轨道滑移配合的夹持支架;一驱动机构,与所述产品夹持机构连接;一第一传感器,设置在所述弹夹末端相对位置以使所述第一传感器可检测到在所述弹夹的出口处被卡住的待检产品;一第二传感器,设置在所述轨道的相对位置以使所述第二传感器可检测到滞留在所述轨道上的待检产品;还包括一控制机构,所述控制机构包括报警装置及一摇柄控制按钮机构。1. An optical detection device, which is arranged on one end of a track on the bed body, and is arranged opposite to a magazine for accommodating products to be inspected arranged at the other end of the track; it is characterized in that: the detection device at least includes: a A microscope mechanism arranged opposite to the track; a product clamping mechanism for grasping the product to be inspected, which is movably arranged on the track, and the product clamping mechanism includes a jaw structure that can be opened and closed and a clamping bracket that slides and fits with the track; a driving mechanism, connected with the product clamping mechanism; a first sensor, arranged at the relative position of the end of the clip so that the first sensor can detect The product to be inspected is stuck at the outlet of the clip; a second sensor is arranged at a relative position of the track so that the second sensor can detect the product to be inspected staying on the track; It also includes a control mechanism, which includes an alarm device and a rocker control button mechanism. 2.如权利要求1所述的光学检测装置,其特征在于:所述驱动机构为丝杠螺母机构。2. The optical detection device according to claim 1, wherein the driving mechanism is a screw nut mechanism. 3.如权利要求2所述的光学检测装置,其特征在于:所述丝杠螺母机构的丝杠与电机动力连接,所述丝杠螺母机构的螺母与所述产品夹持机构可拆卸固定连接。3. The optical detection device according to claim 2, characterized in that: the lead screw of the lead screw nut mechanism is connected to the motor power, and the nut of the lead screw nut mechanism is detachably and fixedly connected to the product clamping mechanism . 4.如权利要求1所述的光学检测装置,其特征在于:所述控制机构具有输入工作模式的控制面板。4. The optical detection device according to claim 1, wherein the control mechanism has a control panel for inputting working modes.
CN 201010550699 2010-11-19 2010-11-19 Optical detection device Expired - Fee Related CN102148132B (en)

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CN102519409B (en) * 2011-12-21 2014-01-29 宁波继峰汽车零部件股份有限公司 An automobile seat headrest guide sleeve detection device

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JPH0714898A (en) 1993-06-23 1995-01-17 Mitsubishi Electric Corp Semiconductor wafer test analysis apparatus and analysis method
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CN2116192U (en) * 1992-03-23 1992-09-16 常州市潞城传感器厂 Electro-optic position online detecting apparatus of mill
JPH0714898A (en) 1993-06-23 1995-01-17 Mitsubishi Electric Corp Semiconductor wafer test analysis apparatus and analysis method
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