CN102059527A - Method for manufacturing hollow shaft of vehicle rear axle reducer - Google Patents
Method for manufacturing hollow shaft of vehicle rear axle reducer Download PDFInfo
- Publication number
- CN102059527A CN102059527A CN2010105890976A CN201010589097A CN102059527A CN 102059527 A CN102059527 A CN 102059527A CN 2010105890976 A CN2010105890976 A CN 2010105890976A CN 201010589097 A CN201010589097 A CN 201010589097A CN 102059527 A CN102059527 A CN 102059527A
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- Prior art keywords
- hollow shaft
- rear axle
- molten steel
- blank
- reducing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000003638 chemical reducing agent Substances 0.000 title abstract 2
- 238000009750 centrifugal casting Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000005266 casting Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
The invention discloses a method for manufacturing a hollow shaft of a vehicle rear axle reducer, belonging to the field of vehicle part processing. In the invention, a hollow tubular blank is cast and molded once by utilizing a centrifugal casting technology, and then the surface of the blank is machined and processed. The method is convenient for processing and manufacturing and can effectively save materials and reduce the cost.
Description
Technical field
The invention belongs to auto parts machinery and make the field, relate in particular to a kind of manufacture method of automotive rear axle speed-reducing device hollow shaft.
Background technology
Hollow shaft is one of employed connector on the automobile axle, and its main body is hollow tubular, is processed with spline tooth on the outer wall.Because the desired material of hollow shaft requires than higher, therefore, processing method commonly used all is to use the bigger round steel of diameter to hole earlier, and then the spline tooth of finished surface, so not only the unusual trouble and also can cause a large amount of steel to waste in the process of the boring and the spline tooth of finished surface of boring makes that the cost of whole hollow shaft is very high.Next complete hollow shaft weight of normal conditions is about 3kg, and about needing the round steel weight use as 7kg, directly waste is up to about 4kg, and this all is very big loss for manufacturer not only, also can produce very big influence for consumers.
Summary of the invention
Purpose of the present invention just is to provide a kind of manufacture method of automotive rear axle speed-reducing device hollow shaft, can effectively solve existing hollow shaft processing trouble, cost height, problem that loss is big.
To achieve these goals, the technical solution used in the present invention is such: a kind of manufacture method of automotive rear axle speed-reducing device hollow shaft, and this method may further comprise the steps:
At first,, and it is gone into the stove fusing, refine into molten steel according to the component ratio of the required steel of hollow shaft configuration raw material;
Secondly, the molten steel that refining is good adds in the mould of centrifuge, and adopting centrifugal casting technique is the hollow tubular blank with the molten steel one-shot forming;
Then, by the blank Surface Machining spline tooth at casting such as milling machine, lathe;
At last, polished in the hollow shaft surface that processes and polish.
Further, two parts before and after its length direction of mould inner wall flat edge of described centrifuge is divided into, and two-part diameter difference is 0.5-1cm.
Compared with prior art, the invention has the advantages that: not only manufacturing and easy to process, and adopt centrifugal casting technique to save cost more, can directly reduce the steel waste about 2.5kg, bring the decline of about 15 yuan of costs, not only reduced waste but also be more suitable for consumer's requirement; Two parts before and after its length direction of mould inner wall flat edge of described centrifuge is divided into, and two-part diameter difference is 0.5-1cm make the blank outer surface after the moulding also be front and back two parts that the diameter difference is 0.5-1cm, further save cost.
Description of drawings
Fig. 1 is the cutaway view of centrifuge mould used herein;
Fig. 2 is the cutaway view of the blank of casting;
Fig. 3 is the product structure schematic diagram after machining.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
Embodiment: referring to Fig. 1, Fig. 2 and Fig. 3, a kind of manufacture method of automotive rear axle speed-reducing device hollow shaft, this method may further comprise the steps:
At first,, and it is gone into the stove fusing, refine into molten steel according to the component ratio of the required steel of hollow shaft configuration raw material;
Secondly, the molten steel that refining is good adds in the mould of centrifuge, and adopting centrifugal casting technique is hollow tubular blank 1 with the molten steel one-shot forming;
Then, by the blank 1 Surface Machining spline tooth 2 at casting such as milling machine, lathe;
At last, polished in the hollow shaft surface that processes and polish.
Two parts before and after its length direction of mould inner wall flat edge of described centrifuge is divided into, and two-part diameter difference is 0.5-1cm, 1 outer surface of the blank after the moulding also is front and back two parts that the diameter difference is 0.5-1cm like this, further saves cost.
Claims (2)
1. the manufacture method of an automotive rear axle speed-reducing device hollow shaft, it is characterized in that: this method may further comprise the steps:
At first,, and it is gone into the stove fusing, refine into molten steel according to the component ratio of the required steel of hollow shaft configuration raw material;
Secondly, the molten steel that refining is good adds in the mould of centrifuge, and adopting centrifugal casting technique is the hollow tubular blank with the molten steel one-shot forming;
Then, by the blank Surface Machining spline tooth at casting such as milling machine, lathe;
At last, polished in the hollow shaft surface that processes and polish.
2. the manufacture method of a kind of automotive rear axle speed-reducing device hollow shaft according to claim 1 is characterized in that: two parts before and after its length direction of mould inner wall flat edge of described centrifuge is divided into, and two-part diameter difference is 0.5-1cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105890976A CN102059527A (en) | 2010-12-15 | 2010-12-15 | Method for manufacturing hollow shaft of vehicle rear axle reducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105890976A CN102059527A (en) | 2010-12-15 | 2010-12-15 | Method for manufacturing hollow shaft of vehicle rear axle reducer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102059527A true CN102059527A (en) | 2011-05-18 |
Family
ID=43995127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105890976A Pending CN102059527A (en) | 2010-12-15 | 2010-12-15 | Method for manufacturing hollow shaft of vehicle rear axle reducer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102059527A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127339A (en) * | 2017-11-29 | 2018-06-08 | 江阴市永兴机械制造有限公司 | The processing method of external splines concentricity in a kind of guarantee hollow shaft |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1333104A (en) * | 2000-07-12 | 2002-01-30 | 山东科技大学机械厂 | Method for producing cast iron cylinder jacket of diesel engine |
| US20060056934A1 (en) * | 2001-07-27 | 2006-03-16 | Joel Demarest | Centrifugally-cast tube and related method and apparatus for making same |
| CN101245878A (en) * | 2007-10-31 | 2008-08-20 | 二重集团（德阳）重型装备股份有限公司 | Compound production method of valve body and casing tube |
| CN101722288A (en) * | 2009-12-21 | 2010-06-09 | 重庆大学 | Method for preparing local particle reinforced aluminum alloy cylinder sleeve by semi-solid casting technology |
-
2010
- 2010-12-15 CN CN2010105890976A patent/CN102059527A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1333104A (en) * | 2000-07-12 | 2002-01-30 | 山东科技大学机械厂 | Method for producing cast iron cylinder jacket of diesel engine |
| US20060056934A1 (en) * | 2001-07-27 | 2006-03-16 | Joel Demarest | Centrifugally-cast tube and related method and apparatus for making same |
| CN101245878A (en) * | 2007-10-31 | 2008-08-20 | 二重集团（德阳）重型装备股份有限公司 | Compound production method of valve body and casing tube |
| CN101722288A (en) * | 2009-12-21 | 2010-06-09 | 重庆大学 | Method for preparing local particle reinforced aluminum alloy cylinder sleeve by semi-solid casting technology |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127339A (en) * | 2017-11-29 | 2018-06-08 | 江阴市永兴机械制造有限公司 | The processing method of external splines concentricity in a kind of guarantee hollow shaft |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20110518 |