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CN101642806B - Piling device for piling iron blocks at machine tail of iron-casting machine - Google Patents

Piling device for piling iron blocks at machine tail of iron-casting machine Download PDF

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Publication number
CN101642806B
CN101642806B CN2009100637659A CN200910063765A CN101642806B CN 101642806 B CN101642806 B CN 101642806B CN 2009100637659 A CN2009100637659 A CN 2009100637659A CN 200910063765 A CN200910063765 A CN 200910063765A CN 101642806 B CN101642806 B CN 101642806B
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chute
fixed shaft
iron
traveling
tail
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CN101642806A (en
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阮建波
盛正平
程冬生
刘谭璟
朱必炼
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

The invention relates to mechanical equipment for piling iron blocks, in particular to a piling device for piling iron blocks at the tail of an iron-casting machine, comprising a base, a swing mechanism, a running mechanism and a chute. The base is higher than a ground foundation; a fixed shaft of the swing mechanism is embedded in the base; the bottom of the head end of the chute is matched withthe fixed shaft of the swing mechanism; the bottom of the tail end of the chute is connected with the running mechanism comprising road wheels, a running driving motor and a transmission device; and the running driving motor is fixedly connected with the chute and drives the road wheels to run on a sector rail by the transmission device. The piling device adopts the swing mechanism and the running mechanism to pile the iron blocks in a sector so as to conveniently radiate and load the iron blocks on a vehicle, shorten the iron block transportation time of the vehicle and release the transportation load; and the driving motor of the running mechanism only drives the chute to rotate so that the iron blocks fall by self weight, and thus the operation cost of the equipment is low. The whole device has simple structure, reliable operation and easy maintenance.

Description

铸铁机机尾铁块用堆放装置 Stacking device for iron block at tail of cast iron machine

技术领域technical field

本发明的涉及一种堆放铁块的机械设备,尤其是一种便于铸铁机机尾铁块输送的堆放设备。The invention relates to a mechanical device for stacking iron blocks, in particular to a stacking device that facilitates the transportation of iron blocks at the tail of a cast iron machine.

背景技术Background technique

铸铁机机尾铁块运输方式有火车运输和汽车运输两种,新建铸铁机铁块多采用汽车运输。而汽车运输又有两个问题:(1)大量铸铁时装载铁块的汽车调度困难,运输压力大;(2)落地铁块的温度高达500~600℃,如果成堆堆放不容易散热,对运输车厢的损伤较大。于是开发出机后铁块翻板和链板输送机来解决这些问题。There are two ways of transporting iron blocks at the tail of the cast iron machine: train transportation and automobile transportation, and the iron blocks of newly built cast iron machines are mostly transported by automobile. However, there are two problems in automobile transportation: (1) when there is a large amount of cast iron, it is difficult to dispatch automobiles loaded with iron blocks, and the transportation pressure is high; (2) the temperature of falling iron blocks is as high as 500-600 ° C. If they are stacked in piles, it is not easy to dissipate heat. The transport carriage suffered major damage. So the iron block flap and chain conveyor were developed to solve these problems.

然而,铁块翻板只是将铸铁机机尾铁块分成两点堆放,没有从根本上解决汽车运输压力大的问题;而链板输送机占地较大,投资较高,还不容易维护。鉴于此,有必要对现有的铸铁机机尾铁块堆放设备进行改进以期能加快汽车上车速度、减轻运输压力。However, the iron block flap only divides the iron blocks at the tail of the cast iron machine into two points for stacking, and does not fundamentally solve the problem of high pressure on automobile transportation; while the chain-plate conveyor occupies a large area, requires a high investment, and is not easy to maintain. In view of this, it is necessary to improve the existing equipment for stacking iron blocks at the tail of the cast iron machine in order to speed up the loading speed of the car and reduce the transportation pressure.

发明内容Contents of the invention

针对上述问题,本发明的目的在于提供一种将铁块呈扇形堆放便于铁块散热、快速上车、运行可靠的铸铁机机尾铁块堆放装置。In view of the above problems, the purpose of the present invention is to provide a fan-shaped stacking of iron blocks to facilitate the heat dissipation of iron blocks, fast loading, and reliable operation of the tail iron block stacking device of the cast iron machine.

为实现上述目的,本发明采取的技术方案是:一种铸铁机机尾铁块堆放装置,其不同之处在于:它包括有底座、回转机构、行走机构、溜槽,底座高出地面基础,底座上埋设有回转机构的固定轴,溜槽头端的底部与回转机构的固定轴通过轴承配合,溜槽末端的底部连接有行走机构,行走机构包括行走轮、行走驱动电机和传动装置,行走驱动电机固定连接在溜槽上,行走驱动电机通过传动装置驱动行走轮在扇形轨道行走,带动溜槽绕回转机构的固定轴做扇形运动,扇形轨道为设置地面基础上以回转机构的固定轴轴心为圆心、行走轮与固定轴直线距离为半径的轨道。In order to achieve the above object, the technical solution adopted by the present invention is: a stacking device for iron blocks at the tail of a cast iron machine. The difference is that it includes a base, a rotary mechanism, a walking mechanism, and a chute. The fixed shaft of the slewing mechanism is buried on the top, the bottom of the chute head is matched with the fixed shaft of the slewing mechanism through bearings, and the bottom of the end of the chute is connected with a traveling mechanism. On the chute, the traveling driving motor drives the traveling wheels to walk on the fan-shaped track through the transmission device, and drives the chute to make a fan-shaped movement around the fixed shaft of the slewing mechanism. An orbit with a radius at a straight-line distance from a fixed axis.

较佳地,本发明还可以包括以下技术特征:Preferably, the present invention may also include the following technical features:

所述回转机构包括固定轴、轴承、中心套、回转轮组件,固定轴连接在底座上,中心套连接在溜槽头端,固定轴与中心套通过轴承配合联接,溜槽头端底部还悬挂有回转轮组件,回转轮组件由两个对称分布在固定轴两侧的回转轮组成,底座上设置有以回转机构的固定轴轴心为圆心、回转轮与固定轴直线距离为半径的圆形轨道。The slewing mechanism includes a fixed shaft, a bearing, a center sleeve, and a rotary wheel assembly. The fixed shaft is connected to the base, and the center sleeve is connected to the head end of the chute. The fixed shaft and the center sleeve are connected through bearings. Rotary wheel assembly, the rotary wheel assembly is composed of two symmetrically distributed rotary wheels on both sides of the fixed shaft. circular orbit.

所述行走机构的传动装置为链条链轮驱动方式,行走驱动电机连接有主动链轮,行走轮上连接从动链轮,主动链轮与从动链轮通过链条传动。The transmission device of the walking mechanism is a chain sprocket drive mode, the driving motor is connected with a driving sprocket, the walking wheel is connected with a driven sprocket, and the driving sprocket and the driven sprocket are driven by a chain.

所述溜槽内壁安装有耐磨衬板。The inner wall of the chute is equipped with a wear-resistant liner.

所述行走机构的行走轮的个数为两个,一个为主动轮,另一个为从动轮。The number of traveling wheels of the traveling mechanism is two, one is a driving wheel, and the other is a driven wheel.

所述行走驱动电机为减速电机。The walking drive motor is a geared motor.

本发明采用回转机构和行走机构将铁块呈扇形堆放,便于铁块散热,也便于快速上车,为汽车运输铁块赢得了时间,缓解了运输压力;行走机构的驱动电机仅驱动溜槽旋转,铁块靠自重滑落,设备运行成本低;整个装置结构简单,运行可靠,容易维护。The invention adopts the slewing mechanism and the walking mechanism to stack the iron blocks in a fan shape, which is convenient for the iron blocks to dissipate heat and get on the car quickly, which saves time for the automobile to transport the iron blocks and relieves the transportation pressure; the driving motor of the walking mechanism only drives the chute to rotate, The iron block slides down by its own weight, and the operation cost of the equipment is low; the whole device has a simple structure, reliable operation and easy maintenance.

附图说明Description of drawings

图1为本发明实施例结构的主视图;Fig. 1 is the front view of the structure of the embodiment of the present invention;

图2为本发明实施例结构的俯视图;Fig. 2 is the top view of the structure of the embodiment of the present invention;

图3为本发明实施例中回转机构的剖视图;Fig. 3 is a cross-sectional view of a rotary mechanism in an embodiment of the present invention;

图4为本发明实施例中行走机构的剖视图。Fig. 4 is a sectional view of the running gear in the embodiment of the present invention.

图中标记说明:1-溜槽、2-行走驱动电机、3-小链轮、4-大链轮、5-轴承座I、6-扇形轨道、7-行走轮、8-圆形轨道、9-链条、10-回转轮、11-支承轴、12-轴承座II、13-球轴承、14-中心套、15-固定轴、16-轴承、17-底座。Marking description in the figure: 1-chute, 2-travel drive motor, 3-small sprocket, 4-big sprocket, 5-bearing seat I, 6-sector track, 7-travel wheel, 8-circular track, 9 -chain, 10-rotary wheel, 11-support shaft, 12-bearing seat II, 13-ball bearing, 14-center sleeve, 15-fixed shaft, 16-bearing, 17-base.

具体实施方式Detailed ways

为了更好地理解本发明,下面结合附图和实施例对本发明的技术方案做进一步的说明,参见图1至图4:In order to better understand the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments, see Fig. 1 to Fig. 4:

按本发明实施的一种铸铁机机尾铁块堆放装置,它包括有底座17、回转机构、行走机构、溜槽1,底座17为混泥土结构,并高出地面基础一定高度便于利用铁块的自重下滑,底座17上连接有回转机构的固定轴15,溜槽1头端的底部与回转机构的固定轴15配合,回转机构包括固定轴15、轴承16、中心套14、回转轮组件,溜槽1头端中心位置开设有通孔,通孔处安装有中心套14,固定轴15与轴承16的内圈配合,轴承16的外圈与中心套14配合,从而使得溜槽1可以绕固定轴15自动自如,为了达到回转能够自动调心的目的,所述轴承16为一对调心轴承。为了避免溜槽1转动时不会因为承重太大而出现侧倾以至于使轴承16憋劲的现象,溜槽1头端底部还悬挂有回转轮组件,回转轮组件由两个对称分布在固定轴15两侧的回转轮10组成,回转轮10通过支承轴11、轴承座II 12、球轴承13装配在溜槽1头端底部,使溜槽1转动更加平衡。底座17上设置有以回转机构的固定轴15轴心为圆心、回转轮10与固定轴15直线距离为半径的圆形轨道8,回转时回转轮10沿着圆形轨道8行走。A kind of stacking device for iron blocks at the tail of a cast iron machine implemented according to the present invention, it includes a base 17, a rotary mechanism, a walking mechanism, and a chute 1, and the base 17 is a concrete structure, and is higher than a certain height of the ground foundation to facilitate the utilization of iron blocks Self-weight slides, the base 17 is connected with the fixed shaft 15 of the rotary mechanism, the bottom of the chute 1 head end is matched with the fixed shaft 15 of the rotary mechanism, and the rotary mechanism includes the fixed shaft 15, the bearing 16, the center sleeve 14, the rotary wheel assembly, and the chute 1 A through hole is opened at the center of the head end, and a center sleeve 14 is installed at the through hole. The fixed shaft 15 cooperates with the inner ring of the bearing 16, and the outer ring of the bearing 16 cooperates with the center sleeve 14, so that the chute 1 can automatically rotate around the fixed shaft 15. Freely, in order to achieve the purpose of self-aligning in rotation, the bearing 16 is a pair of self-aligning bearings. In order to prevent the chute 1 from tilting due to too much load when the chute 1 rotates so that the bearing 16 is held back, a rotary wheel assembly is suspended at the bottom of the head end of the chute 1, and the rotary wheel assembly is composed of two symmetrically distributed The rotary wheel 10 on both sides of the shaft 15 forms, and the rotary wheel 10 is assembled in the bottom of the chute 1 head end by the support shaft 11, the bearing seat II 12, the ball bearing 13, so that the chute 1 is rotated more balanced. The base 17 is provided with a circular track 8 with the fixed shaft 15 axis center of the rotary mechanism as the center and the linear distance between the rotary wheel 10 and the fixed shaft 15 as the radius. The rotary wheel 10 walks along the circular track 8 during rotation.

溜槽1末端的底部连接有行走机构,行走机构包括行走轮7、行走驱动电机2和传动装置,行走驱动电机2固定连接在溜槽1上,行走驱动电机2通过传动装置驱动行走轮7在扇形轨道6行走,扇形轨道6为设置地面基础上以回转机构的固定轴15轴心为圆心、行走轮7与固定轴15直线距离为半径的轨道,行走机构传动装置为链条9链轮驱动方式,行走驱动电机2连接有主动链轮,行走轮7上连接从动链轮,主动链轮与从动链轮通过链条9传动,行走驱动电机2的转速不能过快,但需要较大的力矩,所以行走驱动电机2选用减速电机。为了行走平稳,行走机构的行走轮7的个数为两个,一个为主动轮,另一个为从动轮。另外,由于铁块对溜槽1壳体的磨损较大,在壳体内壁安装有耐磨衬板。The bottom of the end of the chute 1 is connected with a traveling mechanism. The traveling mechanism includes a traveling wheel 7, a traveling driving motor 2 and a transmission device. The traveling driving motor 2 is fixedly connected to the chute 1, and the traveling driving motor 2 drives the traveling wheel 7 on the sector track 6. Walking, the fan-shaped track 6 is a track with the fixed shaft 15 axis center of the slewing mechanism as the center of the circle, the linear distance between the walking wheel 7 and the fixed shaft 15 as the radius on the ground foundation, and the driving mechanism transmission device is a chain 9 sprocket drive mode, walking The driving motor 2 is connected with a driving sprocket, and the driving sprocket 7 is connected with a driven sprocket. The driving sprocket and the driven sprocket are transmitted through the chain 9. The speed of the driving driving motor 2 cannot be too fast, but requires a large torque, so Walking drive motor 2 selects geared motor for use. In order to walk steadily, the number of the running wheels 7 of the running mechanism is two, one is a driving wheel, and the other is a driven wheel. In addition, since the iron block wears heavily on the shell of the chute 1, a wear-resistant liner is installed on the inner wall of the shell.

这样铸铁机机尾铁块落入溜槽1内高点端,铁块靠自重滑向溜槽1低点端,最后落到地面上。当铁块下落堆到一定高度时,开启行走机构的电机,溜槽1旋转一角度,铁块继续下落,当铁块又堆到一定高度时,再开启行走机构的电机,溜槽1再旋转一角度,这样反复进行,铁块便不会无规律地成堆堆放,而是呈扇形堆放,便于铁块的散热,更便于快速上车,为汽车运输铁块赢得了时间,缓解了运输压力。Cast iron machine machine tail iron block falls into chute 1 inner high point end like this, and iron block slides to chute 1 low point end by dead weight, falls on the ground at last. When the iron blocks fall to a certain height, turn on the motor of the traveling mechanism, the chute 1 rotates an angle, and the iron blocks continue to fall, when the iron blocks pile up to a certain height again, turn on the motor of the traveling mechanism, and the chute 1 rotates an angle , Repeatedly in this way, the iron blocks will not be piled up irregularly, but stacked in a fan shape, which is convenient for the heat dissipation of the iron blocks, and it is easier to get on the car quickly, gaining time for the iron blocks to be transported by cars and relieving the transportation pressure.

以上所揭露的仅为本发明的较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等效变化,仍属本发明的保护范围。The above disclosures are only the preferred embodiments of the present invention, and certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still belong to the protection scope of the present invention.

Claims (6)

1.一种铸铁机机尾铁块堆放装置,其特征在于:它包括有底座、回转机构、行走机构、溜槽,底座高出地面基础使铁块利用自重下滑,底座上埋设有回转机构的固定轴,溜槽头端的底部与回转机构的固定轴通过轴承配合,溜槽末端的底部连接有行走机构,行走机构包括行走轮、行走驱动电机和传动装置,行走驱动电机固定连接在溜槽上,行走驱动电机通过传动装置驱动行走轮在扇形轨道行走,带动溜槽绕回转机构的固定轴做扇形运动,扇形轨道为设置地面基础上以回转机构的固定轴轴心为圆心、行走轮与固定轴直线距离为半径的轨道。1. A device for stacking iron blocks at the tail of a cast iron machine, characterized in that it includes a base, a slewing mechanism, a running mechanism, and a chute, the base is higher than the ground foundation so that the iron blocks can slide down by their own weight, and the slewing mechanism is buried on the base to fix Shaft, the bottom of the head end of the chute is matched with the fixed shaft of the slewing mechanism through bearings, and the bottom of the end of the chute is connected with a traveling mechanism. The traveling mechanism includes a traveling wheel, a traveling driving motor and a transmission device. Drive the traveling wheels to travel on the fan-shaped track through the transmission device, and drive the chute to make a fan-shaped movement around the fixed shaft of the slewing mechanism. The fan-shaped track is set on the ground with the axis of the fixed shaft of the slewing mechanism as the center of the circle, and the linear distance between the walking wheel and the fixed shaft is the radius. trail of. 2.根据权利要求1所述的铸铁机机尾铁块堆放装置,其特征在于:所述回转机构包括固定轴、轴承、中心套、回转轮组件,固定轴连接在底座上,中心套连接在溜槽头端,固定轴与中心套通过轴承配合联接,溜槽头端底部还悬挂有回转轮组件,回转轮组件由两个对称分布在固定轴两侧的回转轮组成,底座上设置有以回转机构的固定轴轴心为圆心、回转轮与固定轴直线距离为半径的圆形轨道。2. The iron block stacking device at the tail of a cast iron machine according to claim 1, characterized in that: the rotary mechanism includes a fixed shaft, a bearing, a center sleeve, and a rotary wheel assembly, the fixed shaft is connected to the base, and the center sleeve is connected to the At the head end of the chute, the fixed shaft and the center sleeve are connected through bearings, and a rotary wheel assembly is suspended at the bottom of the chute head end. The rotary wheel assembly consists of two rotary wheels symmetrically distributed on both sides of the fixed shaft. There is a circular track with the center of the fixed shaft of the slewing mechanism as the center and the linear distance between the rotary wheel and the fixed shaft as the radius. 3.根据权利要求1所述的铸铁机机尾铁块堆放装置,其特征在于:所述行走机构的传动装置为链条链轮驱动方式,行走驱动电机连接有主动链轮,行走轮上连接从动链轮,主动链轮与从动链轮通过链条传动。3. The iron block stacking device at the tail of a cast iron machine according to claim 1, characterized in that: the transmission device of the traveling mechanism is a chain sprocket drive mode, the driving drive motor is connected with a driving sprocket, and the traveling wheel is connected with a slave The driving sprocket, the driving sprocket and the driven sprocket are driven by a chain. 4.根据权利要求1所述的铸铁机机尾铁块堆放装置,其特征在于:所述溜槽内壁安装有耐磨衬板。4. The iron block stacking device at the tail of the cast iron machine according to claim 1, characterized in that: the inner wall of the chute is equipped with a wear-resistant liner. 5.根据权利要求1所述的铸铁机机尾铁块堆放装置,其特征在于:所述行走机构的行走轮的个数为两个,一个为主动轮,另一个为从动轮。5. The iron block stacking device at the tail of a cast iron machine according to claim 1, characterized in that: the number of traveling wheels of the traveling mechanism is two, one is a driving wheel, and the other is a driven wheel. 6.根据权利要求1所述的铸铁机机尾铁块堆放装置,其特征在于:所述行走驱动电机为减速电机。6. The iron block stacking device at the tail of a cast iron machine according to claim 1, characterized in that: the traveling drive motor is a geared motor.
CN2009100637659A 2009-08-31 2009-08-31 Piling device for piling iron blocks at machine tail of iron-casting machine Expired - Fee Related CN101642806B (en)

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CN101700827A (en) * 2009-11-25 2010-05-05 中冶南方工程技术有限公司 Chain-plate type iron block conveyer
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CN101654187A (en) * 2009-08-26 2010-02-24 中冶连铸技术工程股份有限公司 Chain type steel conveyor and steel conveying system
CN201470867U (en) * 2009-08-31 2010-05-19 中冶南方工程技术有限公司 Stacking device used for pig-casting machine tail iron blocks
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