CN101587883B - Light-emitting diode chip packaging structure with substrate as lampshade and manufacturing method thereof - Google Patents
Light-emitting diode chip packaging structure with substrate as lampshade and manufacturing method thereof Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 238000004806 packaging method and process Methods 0.000 title abstract description 61
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229920001342 Bakelite® Polymers 0.000 claims abstract description 16
- 239000004637 bakelite Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 27
- 229910052782 aluminium Inorganic materials 0.000 claims description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims 29
- 238000005538 encapsulation Methods 0.000 claims 29
- 230000000994 depressogenic effect Effects 0.000 claims 14
- 229910000831 Steel Inorganic materials 0.000 claims 3
- 239000004411 aluminium Substances 0.000 claims 3
- 239000010959 steel Substances 0.000 claims 3
- 238000004020 luminiscence type Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 47
- 238000010586 diagram Methods 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
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- 238000005452 bending Methods 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
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Abstract
Description
技术领域technical field
本发明涉及一种发光二极管芯片封装结构及其制作方法,尤其涉及一种以基板为灯罩的发光二极管芯片封装结构及其制作方法。The invention relates to a light-emitting diode chip packaging structure and a manufacturing method thereof, in particular to a light-emitting diode chip packaging structure with a substrate as a lampshade and a manufacturing method thereof.
背景技术Background technique
请参阅图1所示,此图为现有技术发光二极管封装结构设置于灯罩内的侧视示意图。由图中可知,现有技术的发光二极管封装结构包括有:基板本体S及至少一个电性地设置于该基板本体S上的发光元件L,其中该基板本体S具有导热层(heat conducting layer)S1、形成在该导热层S1的上表面的绝缘层(insulative layer)S2、及形成在该绝缘层S2的上表面的导电层(conductive layer)S3。因此,该发光元件L通过该导电层S3以导电于电源(图未示),并且该发光元件L依序通过该绝缘层S2及该导热层S1以进行散热。Please refer to FIG. 1 , which is a schematic side view of a prior art LED packaging structure disposed in a lampshade. It can be seen from the figure that the LED packaging structure in the prior art includes: a substrate body S and at least one light-emitting element L electrically disposed on the substrate body S, wherein the substrate body S has a heat conducting layer (heat conducting layer) S1, an insulating layer (insulative layer) S2 formed on the upper surface of the heat conducting layer S1, and a conductive layer (conductive layer) S3 formed on the upper surface of the insulating layer S2. Therefore, the light-emitting element L conducts electricity to a power source (not shown) through the conductive layer S3 , and the light-emitting element L sequentially passes through the insulating layer S2 and the heat-conducting layer S1 to dissipate heat.
为了能够使得该发光元件L所产生的部分光束B能达到聚光的效果,现有技术的发光二极管封装结构通过粘着层A而设置于呈灯罩形状的灯罩U内,因此该发光元件L所产生的部分光束B能通过该灯罩U的内表面U10,以产生聚光效果。In order to enable the partial light beam B generated by the light-emitting element L to achieve the effect of concentrating light, the light-emitting diode packaging structure in the prior art is arranged in the lampshade U in the shape of a lampshade through an adhesive layer A, so the light-emitting element L generates Part of the light beam B can pass through the inner surface U10 of the lampshade U to produce a light-focusing effect.
然而,现有技术将发光二极管封装结构设置于该灯罩U的方式,不但制作过程较繁复,并且由于该发光元件L所产生的热量必须经过该基板本体S(依序经过该绝缘层S2及该导热层S1)及该粘着层A后,才能到达该灯罩U,因此大大降低了该发光元件L的散热速度及效率。However, in the prior art, the method of arranging the LED packaging structure on the lampshade U is not only complicated in manufacturing process, but also because the heat generated by the light-emitting element L must pass through the substrate body S (through the insulating layer S2 and the The lampshade U can only be reached after the heat conducting layer S1) and the adhesive layer A, thus greatly reducing the heat dissipation speed and efficiency of the light emitting element L.
所以,由上可知,目前现有技术的发光二极管封装结构显然存在不便与缺陷,因此有待加以改善。Therefore, it can be seen from the above that there are obviously inconveniences and defects in the LED packaging structure in the prior art, and therefore need to be improved.
发明内容Contents of the invention
因此,本发明人认为上述缺陷改善,且依据多年来从事此方面的相关经验,经过细心观察和研究,并配合运用科技原理,而提出设计合理且有效改善上述缺陷的本发明。Therefore, the inventor believes that the above-mentioned defects are improved, and based on years of relevant experience in this field, after careful observation and research, and in conjunction with the application of scientific and technological principles, the present invention is proposed with a reasonable design and effective improvement of the above-mentioned defects.
本发明所要解决的技术问题,在于提供一种以基板为灯罩的发光二极管芯片封装结构及其制作方法。本发明直接将发光二极管芯片封装结构的灯罩本体进行弯折,以成为发光二极管芯片封装结构的发光元件的灯罩。因此,本发明不但可以省去传统灯罩的制作,并且也可以通过灯罩本体(由金属层及电木层(Bakelite layer)组成)本身的高导热性,来增加该发光元件的散热效果。The technical problem to be solved by the present invention is to provide a light emitting diode chip packaging structure with the substrate as a lampshade and a manufacturing method thereof. The invention directly bends the lampshade body of the LED chip packaging structure to become the lampshade of the light emitting element of the LED chip packaging structure. Therefore, the present invention can not only save the production of the traditional lampshade, but also increase the heat dissipation effect of the light-emitting element through the high thermal conductivity of the lampshade body (composed of the metal layer and the Bakelite layer).
为了解决上述技术问题,根据本发明的其中一种方案,提供一种以基板为灯罩的发光二极管芯片封装结构,其包括:灯罩单元及发光单元。其中,该灯罩单元具有呈灯罩形状的灯罩本体,且所述呈灯罩形状的灯罩本体的内表面具有正极导电轨迹及负极导电轨迹。该发光单元具有多个设置于该灯罩本体的内表面的且分别电性连接于该正极导电轨迹及该负极导电轨迹之间发光元件,且每一个发光元件为一个发光二极管芯片。借此,上述多个发光二极管芯片所产生的部分光束通过该呈灯罩形状的灯罩本体的内表面而反射出去。In order to solve the above technical problems, according to one solution of the present invention, a light emitting diode chip packaging structure using a substrate as a lampshade is provided, which includes: a lampshade unit and a light emitting unit. Wherein, the lampshade unit has a lampshade body in the shape of a lampshade, and the inner surface of the lampshade body in the shape of a lampshade has a positive conductive trace and a negative conductive trace. The light-emitting unit has a plurality of light-emitting elements arranged on the inner surface of the lampshade body and respectively electrically connected between the positive conductive track and the negative conductive track, and each light-emitting element is a light-emitting diode chip. In this way, part of the light beams generated by the plurality of LED chips are reflected through the inner surface of the lampshade body in the shape of the lampshade.
上述以基板为灯罩的发光二极管芯片封装结构中,该灯罩本体可为印刷电路板、软基板、铝基板、陶瓷基板、或铜基板,并且该灯罩形状为U字型。In the LED chip packaging structure with the substrate as the lampshade, the lampshade body can be a printed circuit board, a flexible substrate, an aluminum substrate, a ceramic substrate, or a copper substrate, and the lampshade is U-shaped.
上述以基板为灯罩的发光二极管芯片封装结构中,该灯罩本体可具有平面部及两个分别从该平面部的两端向上延伸的延伸部,并且该灯罩本体包括金属层及形成在该金属层上的电木层。In the LED chip packaging structure with the substrate as the lampshade, the lampshade body may have a plane part and two extending parts extending upward from both ends of the plane part, and the lampshade body includes a metal layer and a metal layer formed on the metal layer. Bakelite layer on top.
上述以基板为灯罩的发光二极管芯片封装结构中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上。In the LED chip package structure using the substrate as a lampshade, the positive conductive track and the negative conductive track are both formed on the inner surface of the planar portion.
上述以基板为灯罩的发光二极管芯片封装结构中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上及上述两个延伸部的内表面。In the LED chip packaging structure using the substrate as a lampshade, the positive conductive track and the negative conductive track are both formed on the inner surface of the planar part and the inner surfaces of the two extension parts.
上述以基板为灯罩的发光二极管芯片封装结构中,该灯罩本体可具有两个凹陷部,并且每一个凹陷部形成于该平面部与每一个延伸部之间。In the LED chip packaging structure using the substrate as the lampshade, the lampshade body may have two recessed parts, and each recessed part is formed between the planar part and each extension part.
上述以基板为灯罩的发光二极管芯片封装结构中,每一个凹陷部可为连续的凹槽。In the LED chip packaging structure with the substrate as the lampshade, each recessed portion can be a continuous groove.
上述以基板为灯罩的发光二极管芯片封装结构中,每一个凹陷部可由多个彼此分开的凹槽组成。In the LED chip packaging structure with the substrate as the lampshade, each recessed portion may be composed of a plurality of grooves separated from each other.
上述以基板为灯罩的发光二极管芯片封装结构中,该正极导电轨迹与该负极导电轨迹均为铝线路或银线路。In the LED chip packaging structure with the substrate as the lampshade, the positive conductive track and the negative conductive track are both aluminum or silver lines.
为了解决上述技术问题,根据本发明的其中一种方案,提供一种以基板为灯罩的发光二极管芯片封装结构的制作方法,其包括:首先,提供呈平面形状的灯罩本体,且所述呈平面形状的灯罩本体的内表面具有正极导电轨迹及负极导电轨迹;然后,将多个发光元件设置于该灯罩本体的内表面上且分别电性连接于该正极导电轨迹及该负极导电轨迹之间,其中每一个发光元件为一个发光二极管芯片;接着,弯折该灯罩本体,以使得该灯罩本体的外形从平面形状弯折成灯罩形状,因此上述多个发光二极管芯片所产生的部分光束通过该呈灯罩形状的灯罩本体的内表面而反射出去。In order to solve the above-mentioned technical problems, according to one solution of the present invention, a method for manufacturing a light-emitting diode chip packaging structure using a substrate as a lampshade is provided, which includes: first, providing a planar lampshade body, and the planar The inner surface of the lampshade body has a positive conductive track and a negative conductive track; then, a plurality of light-emitting elements are arranged on the inner surface of the lampshade body and electrically connected between the positive conductive track and the negative conductive track respectively, Each of the light-emitting elements is a light-emitting diode chip; then, the lampshade body is bent so that the shape of the lampshade body is bent from a planar shape to a lampshade shape, so that part of the light beams generated by the above-mentioned multiple light-emitting diode chips pass through the lampshade. The inner surface of the lampshade body in the shape of the lampshade is reflected.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该灯罩本体可为印刷电路板、软基板、铝基板、陶瓷基板、或铜基板,并且该灯罩形状为U字型。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the lampshade body can be a printed circuit board, a flexible substrate, an aluminum substrate, a ceramic substrate, or a copper substrate, and the lampshade is U-shaped.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该呈灯罩形状的灯罩本体可具有平面部及两个分别从该平面部的两端向上延伸的延伸部,并且该灯罩本体包括金属层及形成在该金属层上的电木层。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the lampshade body in the shape of a lampshade may have a plane part and two extending parts extending upward from both ends of the plane part, and the lampshade body includes a metal layer and a bakelite layer formed on the metal layer.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上。In the manufacturing method of the light-emitting diode chip packaging structure using the substrate as a lampshade, the positive conductive trace and the negative conductive trace are both formed on the inner surface of the planar portion.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上及上述两个延伸部的内表面。In the manufacturing method of the LED chip packaging structure using the substrate as a lampshade, the positive conductive track and the negative conductive track are both formed on the inner surface of the planar part and the inner surfaces of the two extension parts.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该灯罩本体可具有两个凹陷部,并且每一个凹陷部形成于该平面部与每一个延伸部之间。In the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade, the lampshade body may have two recessed parts, and each recessed part is formed between the planar part and each extension part.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法可更进一步包括:延着上述两个凹陷部以弯折该灯罩本体。The manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade may further include: bending the lampshade body along the two recesses.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,每一个凹陷部可为连续的凹槽。In the above manufacturing method of the LED chip package structure using the substrate as the lampshade, each concave portion may be a continuous groove.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,每一个凹陷部可由多个彼此分开的凹槽组成。In the manufacturing method of the LED chip packaging structure using the substrate as the lampshade, each recessed portion may be composed of a plurality of grooves separated from each other.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹与该负极导电轨迹均为铝线路或银线路。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the positive conductive track and the negative conductive track are both aluminum or silver lines.
为了解决上述技术问题,根据本发明的其中一种方案,提供一种以基板为灯罩的发光二极管芯片封装结构的制作方法,其包括:首先,提供呈平面形状的灯罩本体,且所述呈平面形状的灯罩本体的内表面具有正极导电轨迹及负极导电轨迹;然后,弯折该灯罩本体,以使得该灯罩本体的形状从该平面形状弯折成灯罩形状;接着,将多个发光元件设置于该灯罩本体的内表面上且分别电性连接于该正极导电轨迹及该负极导电轨迹之间,其中每一个发光元件为一个发光二极管芯片,因此上述多个发光二极管芯片所产生的部分光束通过该呈灯罩形状的灯罩本体的内表面而反射出去。In order to solve the above-mentioned technical problems, according to one solution of the present invention, a method for manufacturing a light-emitting diode chip packaging structure using a substrate as a lampshade is provided, which includes: first, providing a planar lampshade body, and the planar The inner surface of the lampshade body has a positive electrode conductive track and a negative electrode conductive track; then, bend the lampshade body so that the shape of the lampshade body is bent from the planar shape into a lampshade shape; then, a plurality of light-emitting elements are arranged on the The inner surface of the lampshade body is electrically connected between the positive conductive track and the negative conductive track respectively, wherein each light-emitting element is a light-emitting diode chip, so part of the light beams generated by the above-mentioned light-emitting diode chips pass through the Reflected from the inner surface of the lampshade body in the shape of the lampshade.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该灯罩本体可为印刷电路板、软基板、铝基板、陶瓷基板、或铜基板,并且该灯罩形状为U字型。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the lampshade body can be a printed circuit board, a flexible substrate, an aluminum substrate, a ceramic substrate, or a copper substrate, and the lampshade is U-shaped.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该呈灯罩形状的灯罩本体可具有平面部及两个分别从该平面部的两端向上延伸的延伸部,并且该灯罩本体包括金属层及形成在该金属层上的电木层。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the lampshade body in the shape of a lampshade may have a plane part and two extending parts extending upward from both ends of the plane part, and the lampshade body includes a metal layer and a bakelite layer formed on the metal layer.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上。In the manufacturing method of the light-emitting diode chip packaging structure using the substrate as a lampshade, the positive conductive trace and the negative conductive trace are both formed on the inner surface of the planar portion.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹及该负极导电轨迹均形成在该平面部的内表面上及上述两个延伸部的内表面。In the manufacturing method of the LED chip packaging structure using the substrate as a lampshade, the positive conductive track and the negative conductive track are both formed on the inner surface of the planar part and the inner surfaces of the two extension parts.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该灯罩本体可具有两个凹陷部,并且每一个凹陷部形成于该平面部与每一个延伸部之间。In the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade, the lampshade body may have two recessed parts, and each recessed part is formed between the planar part and each extension part.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法可更进一步包括:延着上述两个凹陷部以弯折该灯罩本体。The manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade may further include: bending the lampshade body along the two recesses.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,每一个凹陷部可为连续的凹槽。In the above manufacturing method of the LED chip package structure using the substrate as the lampshade, each concave portion may be a continuous groove.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,每一个凹陷部可由多个彼此分开的凹槽组成。In the manufacturing method of the LED chip packaging structure using the substrate as the lampshade, each recessed portion may be composed of a plurality of grooves separated from each other.
上述以基板为灯罩的发光二极管芯片封装结构的制作方法中,该正极导电轨迹与该负极导电轨迹均为铝线路或银线路。In the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade, the positive conductive track and the negative conductive track are both aluminum or silver lines.
因此,本发明通过直接将发光二极管芯片封装结构的灯罩本体进行弯折,以成为发光二极管芯片封装结构的发光元件的灯罩。所以,本发明不但可以省去传统灯罩的制作,并且也可以通过灯罩本体(由金属层及电木层组成)本身的高导热性,来增加该发光元件的散热效果。Therefore, the present invention directly bends the lampshade body of the LED chip packaging structure to become the lampshade of the light emitting element of the LED chip packaging structure. Therefore, the present invention not only saves the manufacture of the traditional lampshade, but also increases the heat dissipation effect of the light-emitting element through the high thermal conductivity of the lampshade body (consisting of the metal layer and the bakelite layer).
为了能更进一步了解本发明为达成预定目的所采取的技术、手段及效果,请参阅以下有关本发明的详细说明与附图,相信本发明的目的、特征与特点,当可由此得到深入且具体的了解,然而附图仅供参考与说明,并非用来对本发明加以限制。In order to further understand the technology, means and effects adopted by the present invention to achieve the predetermined purpose, please refer to the following detailed description and accompanying drawings of the present invention, and believe that the purpose, characteristics and characteristics of the present invention can be obtained in depth and concretely. However, the drawings are only for reference and description, and are not intended to limit the present invention.
附图说明Description of drawings
图1为现有技术发光二极管封装结构设置于灯罩内的侧视示意图;FIG. 1 is a schematic side view of a light emitting diode packaging structure arranged in a lampshade in the prior art;
图2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第一实施例的流程图;2 is a flow chart of the first embodiment of the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图2A至图2C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第一实施例的制作流程示意图;2A to 2C2 are schematic diagrams of the manufacturing process of the first embodiment of the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图3为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第二实施例的流程图;3 is a flow chart of a second embodiment of the manufacturing method of the light emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图3A至图3C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第二实施例的制作流程示意图;3A to 3C2 are schematic diagrams of the manufacturing process of the second embodiment of the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图4为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第三实施例的流程图;4 is a flow chart of a third embodiment of the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图4A至图4C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第三实施例的制作流程示意图;4A to 4C2 are schematic diagrams of the manufacturing process of the third embodiment of the manufacturing method of the light-emitting diode chip packaging structure using the substrate as the lampshade of the present invention;
图5为本发明以基板为灯罩的发光二极管芯片封装结构的第四实施例的立体示意图;以及5 is a schematic perspective view of a fourth embodiment of the LED chip packaging structure using the substrate as a lampshade according to the present invention; and
图6为本发明以基板为灯罩的发光二极管芯片封装结构的第五实施例的立体示意图。FIG. 6 is a schematic perspective view of a fifth embodiment of an LED chip packaging structure using a substrate as a lampshade according to the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
[现有技术][current technology]
S 灯罩本体 S1 导热层S lampshade body S1 heat conduction layer
S2 绝缘层S2 insulating layer
S3 导电层S3 conductive layer
L 发光元件 B 部分光束L Lighting element B Partial beam
A 粘着层A Adhesive layer
U 灯罩 U10 内表面U lampshade U10 inner surface
[本发明][this invention]
(第一实施例)(first embodiment)
1a灯罩本体 100a 内表面
10a 正极导电轨迹10a Positive Conductive Track
11a 负极导电轨迹11a Negative Conductor Track
12a 金属层12a metal layer
13a 电木层13a bakelite layer
2a发光元件 20a 正极端2a light-emitting
21a 负极端21a negative terminal
La 部分光束La partial beam
1a′ 灯罩本体 10a′ 平面部1a′
11a′延伸部11a' extension
(第二实施例)(second embodiment)
1b 灯罩本体 100b 内表面
10b 正极导电轨迹10b Positive Conductive Track
11b 负极导电轨迹11b negative conductive track
12b 金属层12b metal layer
13b 电木层13b bakelite layer
2b 发光元件 20b 正极端2b Light-emitting element 20b Positive terminal
21b 负极端21b negative terminal
Lb 部分光束Lb partial beam
1b′灯罩本体 10b′ 平面部1b'shade body 10b'plane part
11b′ 延伸部11b' extension
(第三实施例)(third embodiment)
1c 灯罩本体 100c 内表面1c lampshade body 100c inner surface
10c 正极导电轨迹10c positive conductive track
11c 负极导电轨迹11c negative conductive track
12c 金属层12c metal layer
13c 电木层13c bakelite layer
14c、14c′ 凹陷部14c, 14c' depression
2c 发光元件 20c 正极端2c Light-emitting element 20c Positive terminal
21c 负极端21c negative terminal
Lc 部分光束Lc partial beam
1c′ 灯罩本体 10c′平面部1c′
11c′延伸部11c' extension
(第四实施例)(fourth embodiment)
1d′ 灯罩本体1d′ lampshade body
14d′凹陷部 140d′凹槽14d'recessed part 140d'groove
(第五实施例)(fifth embodiment)
10e 正极导电轨迹10e Positive conductive track
11e 负极导电轨迹11e negative conductive track
10e′平面部10e' planar part
11e′延伸部11e' extension
具体实施方式Detailed ways
请参阅图2、及图2A至图2C2所示,图2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第一实施例的流程图;图2A至图2C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第一实施例的制作流程示意图。Please refer to FIG. 2 and FIG. 2A to FIG. 2C2. FIG. 2 is a flow chart of the first embodiment of the manufacturing method of the light-emitting diode chip packaging structure with the substrate as the lampshade of the present invention; FIG. 2A to FIG. 2C2 are the flowcharts of the present invention A schematic diagram of the manufacturing process of the first embodiment of the manufacturing method of the light emitting diode chip package structure in which the substrate is a lampshade.
由上述附图可知,本发明第一实施例提供一种以基板为灯罩的发光二极管芯片封装结构的制作方法,其包括:首先,请配合图2及图2A所示,提供呈平面形状的灯罩本体1a(S100)。其中,该灯罩本体1a具有形成在该灯罩本体1a的内表面100a的正极导电轨迹10a与负极导电轨迹11a,并且该灯罩本体1a包括金属层12a及形成在该金属层12a上的电木层13a。依实际的需要,该正极导电轨迹10a与该负极导电轨迹11a均可为铝线路或银线路。此外,该灯罩本体1a可为印刷电路板、软基板、铝基板、陶瓷基板、或铜基板。It can be seen from the above drawings that the first embodiment of the present invention provides a method for manufacturing a light emitting diode chip packaging structure using the substrate as a lampshade, which includes: first, please cooperate with FIG. 2 and FIG. 2A to provide a lampshade in a planar shape Main body 1a (S100). Wherein, the lampshade body 1a has a positive electrode
接下来,请配合图2及图2B所示,通过表面粘着技术(Surface MountedTechnology)的方式,将多个发光元件2a电性地设置于该灯罩本体1a的内表面100a上(S102)。其中,每一个发光元件2a具有分别电性连接于该灯罩本体1a的正极导电轨迹10a及负极导电轨迹11a的正极端20a与负极端21a。Next, as shown in FIG. 2 and FIG. 2B, a plurality of light-emitting
紧接着,请配合图2、图2C1及图2C2所示,弯折该灯罩本体1a,以使得该灯罩本体1a的形状从该平面形状弯折成灯罩形状(S104)。换言之,该呈平面形状的灯罩本体1a被弯折成呈灯罩形状的灯罩本体1a′,因此上述多个发光元件2a所产生的部分光束La通过该呈灯罩形状的灯罩本体1a′的内表面100a而反射出去。其中,该灯罩形状为U字型,并且该呈灯罩形状的灯罩本体1a′具有平面部10a′及两个分别从该平面部10a′的两端向上延伸的延伸部11a′。此外,该正极导电轨迹10a及该负极导电轨迹11a均形成在该平面部10a′的内表面上。Next, according to FIG. 2 , FIG. 2C1 and FIG. 2C2 , bend the lampshade body 1 a so that the shape of the lampshade body 1 a is bent from the planar shape into a lampshade shape ( S104 ). In other words, the planar lampshade body 1a is bent into a lampshade-shaped lampshade body 1a', so the partial light beams La generated by the plurality of light-emitting
请参阅图3、及图3A至图3C2所示,图3为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第二实施例的流程图;图3A至图3C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第二实施例的制作流程示意图。Please refer to FIG. 3 and FIG. 3A to FIG. 3C2. FIG. 3 is a flow chart of the second embodiment of the manufacturing method of the LED chip packaging structure with the substrate as the lampshade of the present invention; FIG. 3A to FIG. 3C2 are the flowcharts of the present invention. A schematic diagram of the manufacturing process of the second embodiment of the manufacturing method of the light emitting diode chip package structure in which the substrate is a lampshade.
由上述附图可知,本发明第二实施例提供一种以基板为灯罩的发光二极管芯片封装结构的制作方法,其包括:首先,请配合图3及图3A所示,提供呈平面形状的灯罩本体1b(S200)。其中,该灯罩本体1b具有形成在该灯罩本体1b的内表面100b的正极导电轨迹10b与负极导电轨迹11b,并且该灯罩本体1b包括金属层12b及形成在该金属层12b上的电木层13b。依实际的需要,该正极导电轨迹10b与该负极导电轨迹11b均可为铝线路或银线路。此外,该灯罩本体1b可为印刷电路板、软基板、铝基板、陶瓷基板、或铜基板。As can be seen from the above drawings, the second embodiment of the present invention provides a method for manufacturing a light-emitting diode chip packaging structure using a substrate as a lampshade, which includes: first, please provide a planar lampshade as shown in FIG. 3 and FIG.
接下来,请配合图3及图3B所示,弯折该灯罩本体1b,以使得该灯罩本体1b的形状从该平面形状弯折成灯罩形状(S202)。换言之,该呈平面形状的灯罩本体1b被弯折成呈灯罩形状的灯罩本体1b′。其中,该灯罩形状为U字型,并且该呈灯罩形状的灯罩本体1b′具有平面部10b′及两个分别从该平面部10b′的两端向上延伸的延伸部11b′。此外,该正极导电轨迹10b及该负极导电轨迹11b均形成在该平面部10b′的内表面。Next, as shown in FIG. 3 and FIG. 3B , bend the
紧接着,请配合图3、图3C1及图3C2所示,通过表面粘着技术的方式,将多个发光元件2b电性地设置于该灯罩本体1b的内表面100b上(S204),因此上述多个发光元件2b所产生的部分光束Lb通过该呈灯罩形状的灯罩本体1b′的内表面100b而反射出去。其中,每一个发光元件2b具有分别电性连接于该灯罩本体1b′的正极导电轨迹10b及负极导电轨迹11b的正极端20b与负极端21b。Next, as shown in FIG. 3, FIG. 3C1 and FIG. 3C2, a plurality of light-emitting
因此,由上述的步骤可知,本发明第二实施例与第一实施例最大的不同在于:在第一实施例中,是先将上述多个发光元件2a电性地设置于该呈平面形状的灯罩本体1a上,然后再将该呈平面形状的灯罩本体1a弯折成呈灯罩形状的灯罩本体1a′;而在第二实施例中,是先将该呈平面形状的灯罩本体1b弯折成呈灯罩形状的灯罩本体1b′,然后再将上述多个发光元件2b电性地设置于该呈灯罩形状的灯罩本体1b′上。Therefore, it can be seen from the above steps that the biggest difference between the second embodiment of the present invention and the first embodiment is that in the first embodiment, the above-mentioned plurality of light-emitting
所以,本发明第一实施例及第二实施例所提供的“以基板为灯罩的发光二极管芯片封装结构”包括:灯罩单元及发光单元。其中,该灯罩单元具有呈灯罩形状的灯罩本体(1a′、1b′)。该发光单元具有多个电性地设置于该灯罩本体(1a′、1b′)的内表面(100a、100b)的发光元件(2a、2b)。借此,上述多个发光元件(2a、2b)所产生的部分光束通过该呈灯罩形状的灯罩本体(1a′、1b′)的内表面(100a、100b)而反射出去。Therefore, the "light-emitting diode chip packaging structure using the substrate as a lampshade" provided by the first embodiment and the second embodiment of the present invention includes: a lampshade unit and a light emitting unit. Wherein, the lampshade unit has a lampshade body (1a', 1b') in the shape of a lampshade. The light emitting unit has a plurality of light emitting elements (2a, 2b) electrically arranged on the inner surface (100a, 100b) of the lampshade body (1a', 1b'). Thereby, part of the light beams generated by the plurality of light emitting elements (2a, 2b) are reflected by the inner surface (100a, 100b) of the lampshade body (1a', 1b') in the shape of a lampshade.
请参阅图4、及图4A至图4C2所示,图4为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第三实施例的流程图;图4A至图4C2为本发明以基板为灯罩的发光二极管芯片封装结构的制作方法的第三实施例的制作流程示意图。Please refer to FIG. 4 and FIG. 4A to FIG. 4C2. FIG. 4 is a flow chart of the third embodiment of the manufacturing method of the light emitting diode chip packaging structure with the substrate as the lampshade of the present invention; FIG. 4A to FIG. 4C2 are the flowcharts of the present invention. A schematic diagram of the manufacturing process of the third embodiment of the manufacturing method of the LED chip package structure in which the substrate is a lampshade.
由上述附图可知,本发明第三实施例提供一种以基板为灯罩的发光二极管芯片封装结构的制作方法,其包括:首先,请配合图3及图3A所示,提供呈平面形状的灯罩本体1c,并且该灯罩本体1c具有两个凹陷部14c(S300)。其中,该灯罩本体1c具有形成在该灯罩本体1c的内表面100c的正极导电轨迹10c与负极导电轨迹11c,并且该灯罩本体1c包括金属层12c及形成在该金属层12c上的电木层13c。此外,每一个凹陷部14c为连续的凹槽。As can be seen from the above drawings, the third embodiment of the present invention provides a method for manufacturing a light-emitting diode chip packaging structure using a substrate as a lampshade, which includes: first, please provide a planar lampshade as shown in FIG. 3 and FIG. 3A The main body 1c, and the lampshade main body 1c has two
接下来,请配合图4及图4B所示,延着上述两个凹陷部14c弯折该灯罩本体1c,以使得该灯罩本体1c的形状从该平面形状弯折成灯罩形状(S302)。换言之,该呈平面形状的灯罩本体1c被弯折成呈灯罩形状的灯罩本体1c′,并且上述两个凹陷部14c被弯折成弯折后的凹陷部14c′。其中,该灯罩形状为U字型,并且该呈灯罩形状的灯罩本体1c′具有平面部10c′及两个分别从该平面部10c′的两端向上延伸的延伸部11c′,因此每一个弯折后的凹陷部14c′形成于该平面部10c′与每一个延伸部11c′之间。此外,该正极导电轨迹10c及该负极导电轨迹11c均形成在该平面部10c′的内表面。Next, as shown in FIG. 4 and FIG. 4B , bend the lampshade body 1c along the above-mentioned two
紧接着,请配合图4、图4C1及图4C2所示,通过表面粘着技术的方式,将多个发光元件2c电性地设置于该灯罩本体1c′的内表面100c上(S304),因此上述多个发光元件2c所产生的部分光束Lc通过该呈灯罩形状的灯罩本体1c′的内表面100c而反射出去。其中,每一个发光元件2c具有分别电性连接于该灯罩本体1c′的正极导电轨迹10c及负极导电轨迹11c的正极端20c与负极端21c。Next, as shown in Fig. 4, Fig. 4C1 and Fig. 4C2, a plurality of light-emitting elements 2c are electrically mounted on the inner surface 100c of the lampshade body 1c' by means of surface mount technology (S304). Part of the light beam Lc generated by the plurality of light emitting elements 2c is reflected by the inner surface 100c of the lampshade body 1c' in the shape of the lampshade. Wherein, each light-emitting element 2c has a positive end 20c and a negative end 21c electrically connected to the positive
因此,由上述的步骤可知,本发明第三实施例与第二实施例最大的不同在于:在第二实施例中,是先将两个凹陷部14c形成于该灯罩本体1c上,以使得在上述步骤S302中可进行“延着上述两个凹陷部14c以弯折该灯罩本体1c”的步骤。因此,通过上述两个凹陷部14c的设置,就增加了形成该呈灯罩形状的灯罩本体1c′的容易度及方便性。Therefore, it can be seen from the above steps that the biggest difference between the third embodiment of the present invention and the second embodiment is that in the second embodiment, two
请参考图5所示,其为本发明以基板为灯罩的发光二极管芯片封装结构的第四实施例的立体示意图。由图中可知,本发明第四实施例与第二实施例最大的不同在于:每一个弯折后的凹陷部14d′由多个彼此分开的凹槽140d′组成。其优点也是在于:先将两个弯折前的凹陷部(图未示)形成于该呈灯罩形状的灯罩本体1d′上,以进行“延着上述两个凹陷部(图未示)以弯折该灯罩本体(图未示)”的步骤。因此,通过上述两个凹陷部(图未示)的设置,增加了形成该呈灯罩形状的灯罩本体1d′的容易度及方便性。Please refer to FIG. 5 , which is a schematic perspective view of a fourth embodiment of the LED chip packaging structure using the substrate as a lampshade according to the present invention. It can be seen from the figure that the biggest difference between the fourth embodiment of the present invention and the second embodiment is that each bent
请参考图6所示,其为本发明以基板为灯罩的发光二极管芯片封装结构的第五实施例的立体示意图。由图中可知,本发明第五实施例与第二实施例最大的不同在于:正极导电轨迹10e及负极导电轨迹11e均形成在平面部10e′的内表面上及两个延伸部11e′的内表面。Please refer to FIG. 6 , which is a schematic perspective view of a fifth embodiment of the light emitting diode chip packaging structure using the substrate as a lampshade according to the present invention. It can be seen from the figure that the biggest difference between the fifth embodiment of the present invention and the second embodiment is that the positive
综上所述,本发明直接将发光二极管芯片封装结构的灯罩本体进行弯折,以成为发光二极管芯片封装结构的发光元件的灯罩。因此,本发明不但可以省去传统灯罩的制作,并且也可以通过灯罩本体(由金属层及电木层组成)本身的高导热性,来增加该发光元件的散热效果。To sum up, the present invention directly bends the lampshade body of the LED chip packaging structure to become the lampshade of the light emitting element of the LED chip packaging structure. Therefore, the present invention can not only save the manufacture of the traditional lampshade, but also increase the heat dissipation effect of the light-emitting element through the high thermal conductivity of the lampshade body (composed of the metal layer and the bakelite layer).
然而需注意,以上所述仅为本发明最佳之一的具体实施例的详细说明与附图,但本发明的特征并不局限于此,因此以上说明和附图并非用以限制本发明,本发明的范围应以权利要求范围为准,凡符合本发明权利要求范围的精神与其类似变化的实施例,均应包含于本发明的范畴中,任何本领域技术人员在本发明的领域内,可轻易思及的变化或修改均可涵盖在以下本申请的专利范围内。However, it should be noted that the above description is only a detailed description and accompanying drawings of one of the best embodiments of the present invention, but the features of the present invention are not limited thereto, so the above description and accompanying drawings are not intended to limit the present invention. The scope of the present invention should be based on the scope of the claims, and all embodiments that meet the spirit of the scope of the claims of the present invention and its similar changes should be included in the scope of the present invention, any person skilled in the art in the field of the present invention, Easily conceivable changes or modifications all fall within the patent scope of the following application.
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| CN103148442A (en) * | 2013-03-07 | 2013-06-12 | 上海尚宜灯饰有限公司 | Edgefold structure for star-like lamp |
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| US6592238B2 (en) * | 2001-01-31 | 2003-07-15 | Light Technologies, Inc. | Illumination device for simulation of neon lighting |
| CN1624915A (en) * | 2003-12-03 | 2005-06-08 | 政齐科技股份有限公司 | Light-emitting diode light-emitting module |
| US7008097B1 (en) * | 2003-02-25 | 2006-03-07 | Ilight Technologies, Inc. | Illumination device for simulating neon or fluorescent lighting including a waveguide and a scattering cap |
| CN101075609A (en) * | 2006-05-15 | 2007-11-21 | 宏齐科技股份有限公司 | Packaging structure and method for light emitting diode chip |
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| US6592238B2 (en) * | 2001-01-31 | 2003-07-15 | Light Technologies, Inc. | Illumination device for simulation of neon lighting |
| US7008097B1 (en) * | 2003-02-25 | 2006-03-07 | Ilight Technologies, Inc. | Illumination device for simulating neon or fluorescent lighting including a waveguide and a scattering cap |
| CN1624915A (en) * | 2003-12-03 | 2005-06-08 | 政齐科技股份有限公司 | Light-emitting diode light-emitting module |
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