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CN101399149A - Discharge lamp device - Google Patents

Discharge lamp device Download PDF

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Publication number
CN101399149A
CN101399149A CNA2008101662827A CN200810166282A CN101399149A CN 101399149 A CN101399149 A CN 101399149A CN A2008101662827 A CNA2008101662827 A CN A2008101662827A CN 200810166282 A CN200810166282 A CN 200810166282A CN 101399149 A CN101399149 A CN 101399149A
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discharge lamp
light
heat transfer
metal
wavelength
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CN101399149B (en
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相浦良德
影林由郎
山田刚
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Ushio Denki KK
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Ushio Denki KK
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • H01J61/06Main electrodes
    • H01J61/073Main electrodes for high-pressure discharge lamps
    • H01J61/0732Main electrodes for high-pressure discharge lamps characterised by the construction of the electrode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • H01J61/06Main electrodes
    • H01J61/073Main electrodes for high-pressure discharge lamps
    • H01J61/0735Main electrodes for high-pressure discharge lamps characterised by the material of the electrode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • H01J61/366Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/84Lamps with discharge constricted by high pressure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/84Lamps with discharge constricted by high pressure
    • H01J61/86Lamps with discharge constricted by high pressure with discharge additionally constricted by close spacing of electrodes, e.g. for optical projection

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  • Discharge Lamp (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The present invention provides an electric discharge lamp device which is sufficiently actualized with the countermeasure which is used for preventing the high temperature generated by the large ouput of electric discharge lamp and is sufficiently actualized with the countermeasure that is used for preventing the electrode loss. The electric discharge lamp device according to the invention is characterized by comprising the following components: the electric discharge lamp (10) which is relatively configured with a pair of electrodes (2, 3) in the luminous tube, and a measuring unit (30) which monitors the lighting state of electric discharge lamp (10). The measuring unit (30) monitors the light radiation generated by the heat transmission object (M) from the inner part caused by the attrition or dilapidation of electrode along with the lighing of electric disharge lamp (10).

Description

放电灯装置 discharge lamp device

技术领域 technical field

本发明涉及一种放电灯装置。尤其是涉及液晶或半导体晶片的曝光装置上使用的短弧型放电灯的放电灯装置。The invention relates to a discharge lamp arrangement. In particular, it relates to a discharge lamp device for a short-arc discharge lamp used in an exposure device for a liquid crystal or a semiconductor wafer.

背景技术 Background technique

放电灯从发光物质、电极间距离、发光管内压力的观点上可分类成几种灯,其中在发光物质方面可分类成以氙气体作为发光物质的氙气灯、以水银作为发光物质的水银灯、以水银以外的稀土类金属作为发光物质的金属卤化物灯等。此外,在电极间距离的观点上,可分类成电极间距离短的短弧型放电灯、电极间距离长的长弧型放电灯。进而,在发光管内的蒸气压的观点上,可分类成低压放电灯、高压放电灯、超高压放电灯。Discharge lamps can be classified into several lamps from the viewpoint of luminescent substance, distance between electrodes, and pressure inside the luminous tube. Among them, in terms of luminescent substance, it can be classified into xenon lamp with xenon gas as luminescent substance, mercury lamp with mercury as luminescent substance, and Metal halide lamps in which rare earth metals other than mercury are used as luminescent substances, etc. In addition, from the viewpoint of the distance between electrodes, they can be classified into short-arc type discharge lamps with short inter-electrode distances and long-arc type discharge lamps with long inter-electrode distances. Furthermore, from the viewpoint of the vapor pressure in the arc tube, they can be classified into low-pressure discharge lamps, high-pressure discharge lamps, and ultra-high-pressure discharge lamps.

其中,对短弧型高压水银灯而言,以耐热温度高的石英玻璃作为发光管,钨制电极以2~12mm左右的间隙配置在发光管内部,进而在发光管内部作为发光物质封入有点亮时蒸气压为105Pa~107Pa的水银、氩等稀有气体。Among them, for short-arc high-pressure mercury lamps, quartz glass with a high heat-resistant temperature is used as the luminous tube, and tungsten electrodes are arranged inside the luminous tube with a gap of about 2 to 12 mm, and then sealed as a luminous substance inside the luminous tube. Mercury, argon and other rare gases with a vapor pressure of 10 5 Pa to 10 7 Pa when bright.

该短弧型高压水银灯,具有电极间距离短而得到高亮度的优点,因此一直以来广泛地使用在石印术的曝光用光源。This short-arc high-pressure mercury lamp has the advantage of obtaining high luminance due to a short distance between electrodes, and thus has been widely used as a light source for exposure in lithography.

另一方面,近年来,不仅是半导体晶片,还作为使用于液晶基板、尤其是大面积液晶显示器上的液晶基板的曝光用光源而受到关注,从提高制造工序中的生产量的观点来看,也强烈地要求作为光源的灯的大输出化。On the other hand, in recent years, not only semiconductor wafers, but also a light source for exposure of liquid crystal substrates used in liquid crystal substrates, especially large-area liquid crystal displays, has attracted attention. From the viewpoint of improving throughput in the manufacturing process, There is also a strong demand for increasing the output of lamps as light sources.

由于放电灯的大输出化使得额定耗电变化时,虽然放电灯上流过的电流值取决于电流电压的设计值,但是大体上会变大。When the rated power consumption changes due to the increase in output of the discharge lamp, the value of the current flowing through the discharge lamp generally increases although it depends on the design value of the current and voltage.

因此,引起电极(尤其是直流点亮的阳极)受到电子碰撞的量变多,容易升温而熔融的问题。此外,不仅是阳极,在垂直方向上配置的放电灯中,位于上侧的电极受到发光管内的热对流等影响而容易受到来自电弧的热,同样会高温化而熔融。Therefore, there arises a problem that the electrodes (in particular, the anode that is lit by direct current) receive a large amount of electron collisions, and the temperature rises and melts easily. In addition to the anode, in a discharge lamp arranged vertically, the upper electrode is susceptible to heat from the arc due to thermal convection in the arc tube, and similarly heats up and melts.

此外,若电极、尤其是其前端部分熔融,则不仅电弧不稳定,而且还产生构成电极的物质蒸发并附着于发光管的内表面导致放射输出下降的问题。In addition, if the electrodes, especially their tip parts, melt, not only the arc becomes unstable, but also the material constituting the electrodes evaporates and adheres to the inner surface of the arc tube, resulting in a decrease in radiation output.

这种现象并不限于短弧型高压水银灯,而是在使放电灯大输出化时普遍产生的问题,以往提出了在放电灯的外部设置空气冷却机构来强制予以空气冷却的构造或方法,此外提出了在输出更大的放电灯上在电极内部设置冷却水的流路使冷却水在电极内部流动的所谓水冷型放电灯(例如日本专利第3075094号)。This phenomenon is not limited to short-arc high-pressure mercury lamps, but is a common problem when increasing the output of discharge lamps. Conventionally, there have been proposed structures or methods in which an air cooling mechanism is provided outside the discharge lamp to force air cooling. In addition, A so-called water-cooled discharge lamp has been proposed in which a cooling water flow path is provided inside the electrodes to allow the cooling water to flow inside the electrodes in a discharge lamp having a higher output (for example, Japanese Patent No. 3075094).

进而,提出了作为在电极内部设置有空洞的密闭空间而在该空间中封入银、铜等传热体的构造(日本专利特开2004-6246号)。传热体由熔点比构成电极主体的金属低的金属构成,在灯点亮时,利用液体状态的传热体的对流作用、沸腾传达作用,将电极前端的热有效地输送至后部。Furthermore, a structure has been proposed in which a heat transfer material such as silver or copper is enclosed in a closed space provided with a cavity inside the electrode (Japanese Patent Laid-Open No. 2004-6246). The heat transfer body is made of a metal with a lower melting point than the metal constituting the electrode body. When the lamp is turned on, the heat from the tip of the electrode is efficiently transferred to the rear by utilizing the convection and boiling transfer functions of the heat transfer body in a liquid state.

然而,采用上述构造的电极,虽然与以往的电极相比可解决电极损耗的问题,但并不是电极损耗被完全抑制。当电极损耗时,放电受到损耗形状的影响而明显不稳定,在最坏的情况下,还会引起在电极主体上形成开孔而使得传热体漏出的问题。此外,还存在由于电极主体原材料引起的裂缝等导致电极主体破损而漏出传热体的可能性。However, the electrode having the above structure can solve the problem of electrode wear compared with conventional electrodes, but the electrode wear is not completely suppressed. When the electrode is worn out, the discharge is significantly unstable due to the shape of the wear, and in the worst case, a hole is formed in the electrode main body to cause a problem that the heat transfer body leaks out. In addition, there is a possibility that the electrode body may be damaged due to cracks or the like caused by the electrode body raw material, and the heat transfer body may leak out.

专利文献1:日本专利特开2004-6246号Patent Document 1: Japanese Patent Laid-Open No. 2004-6246

发明内容 Contents of the invention

本发明解决的课题在于,鉴于上述问题点,提供一种放电灯装置,充分实施应对伴随着放电灯的大输出化而产生的高温化的对策,并且也充分具备应对电极损耗的情况、电极主体因原材料而破损的情况的对策。The problem to be solved by the present invention is to provide a discharge lamp device in view of the above-mentioned problems, which sufficiently implements countermeasures against the increase in temperature accompanying the increase in the output of the discharge lamp, and which is also sufficiently equipped to cope with the wear of the electrodes, and the electrode main body. Countermeasures in case of damage due to raw materials.

为了解决上述课题,本发明的放电灯装置的特征在于,包括:在发光管的内部相对配置有一对电极的放电灯、和监视该放电灯的点亮状态的测量单元,上述放电灯的至少一个电极,由在内部形成有密闭空间的电极主体、和被封入在该密闭空间内的具有比构成该电极主体的金属的熔点低的熔点的金属构成,并且上述测量单元对上述传热体伴随着该放电灯的点亮而从上述电极主体漏出时产生的、由构成传热体的金属引起的发光进行检测。In order to solve the above-mentioned problems, the discharge lamp device of the present invention is characterized in that it includes: a discharge lamp in which a pair of electrodes are arranged facing each other inside the arc tube; and a measuring unit for monitoring the lighting state of the discharge lamp; An electrode is composed of an electrode main body having a closed space formed therein, and a metal having a melting point lower than that of a metal constituting the electrode main body enclosed in the closed space, and the measurement unit is accompanied by the heat transfer body Light emission caused by the metal constituting the heat transfer body generated when the discharge lamp is turned on to leak from the electrode main body is detected.

进而特征在于,上述测量单元检测由构成传热体的金属引起的发光、和不会由构成该传热体的金属发光的波长的光,从而检测其比例的变化。Furthermore, the measurement means detects a change in ratio between light emission caused by the metal constituting the heat transfer body and light of a wavelength not emitted by the metal constituting the heat transfer body.

进而特征在于,上述电极主体由以钨为主成分的金属构成。Furthermore, it is characterized in that the electrode main body is made of a metal mainly composed of tungsten.

进而特征在于,上述传热体含有金、银及铜的任一种金属。Furthermore, it is characterized in that the said heat transfer body contains any metal of gold, silver, and copper.

本发明的放电灯装置根据上述构造,即使在因电极损耗或破损而漏出电极内部的传热体的情况下,由测量单元检测构成传热体的金属的发光,从而也能够检测该放电灯装置的异常,停止放电灯点亮,防止异常状态下持续点亮。According to the above structure, the discharge lamp device of the present invention can detect the discharge lamp device by detecting the light emission of the metal constituting the heat transfer body by the measuring unit even when the heat transfer body inside the electrode is leaked due to wear or damage of the electrode. In case of abnormality, stop the discharge lamp from lighting to prevent continuous lighting under abnormal conditions.

附图说明 Description of drawings

图1表示本发明的放电灯装置的整体构成图。Fig. 1 shows an overall configuration diagram of a discharge lamp device of the present invention.

图2表示本发明的放电灯的整体图。Fig. 2 shows an overall view of the discharge lamp of the present invention.

图3表示本发明的放电灯的电极。Figure 3 shows the electrodes of the discharge lamp of the present invention.

图4表示放电灯的照度变化。Fig. 4 shows changes in illuminance of a discharge lamp.

图5表示放电灯的照度变化。Fig. 5 shows changes in illuminance of the discharge lamp.

图6表示由本发明检测照度变化的流程图。Fig. 6 shows a flowchart for detecting changes in illuminance by the present invention.

具体实施方式 Detailed ways

图1是表示本发明的放电灯装置的整体构造的概略图。本发明的放电灯装置,以放电灯10及检测放电灯的放射光的测量单元30为必要构成,进而具有控制放电灯10的点亮的供电装置40。供电装置40是向放电灯10供给电流的装置,还具有检测放电灯10的点亮状态、例如点亮电力来进行反馈控制的机构。在放电灯10上安装有凹面反射镜50。Fig. 1 is a schematic diagram showing the overall structure of a discharge lamp device of the present invention. The discharge lamp device of the present invention is essentially composed of a discharge lamp 10 and a measuring unit 30 for detecting radiated light from the discharge lamp, and further includes a power supply device 40 for controlling lighting of the discharge lamp 10 . The power supply device 40 is a device that supplies current to the discharge lamp 10, and also has a mechanism that detects the lighting state of the discharge lamp 10, for example, lighting power, and performs feedback control. A concave reflector 50 is attached to the discharge lamp 10 .

图2表示放电灯10的放大图。放电灯10的发光管由石英玻璃构成,在大致球状的发光部11的两端一体地连接设置有封闭部12。在该发光部11中相对配置有阳极2及阴极3,各电极(2、3)分别由封闭部12保持,其中经由未图示的金属箔连接到外部导线棒13,连接到图1的供电装置40。FIG. 2 shows an enlarged view of the discharge lamp 10 . The luminous tube of the discharge lamp 10 is made of quartz glass, and the both ends of the substantially spherical luminous part 11 are integrally connected and provided with the sealing part 12. An anode 2 and a cathode 3 are arranged opposite to each other in the light-emitting part 11, and each electrode (2, 3) is respectively held by the sealing part 12, and is connected to an external lead bar 13 through a metal foil not shown in the figure, and is connected to the power supply in Fig. 1 device 40.

此外,在发光部11中封入有预定量的水银、氙、氩等发光物质及起动用气体。此外,放电灯在从供电装置40供给电力时,通过由阳极2与阴极3进行电弧放电而发光。另外,该放电灯是所谓垂直点亮型的放电灯,以阳极2为上,以阴极3为下,发光部11的管轴在相对于大地大致垂直的方向上得到支撑而被点亮。In addition, predetermined amounts of luminescent substances such as mercury, xenon, and argon, and a starting gas are sealed in the light emitting unit 11 . In addition, the discharge lamp emits light by arc discharge from the anode 2 and the cathode 3 when electric power is supplied from the power supply device 40 . In addition, this discharge lamp is a so-called vertical lighting type discharge lamp, with the anode 2 on the top and the cathode 3 on the bottom, and the tube axis of the light emitting part 11 is supported in a direction substantially perpendicular to the ground to be lit.

图3表示阳极2的断面构造。阳极2具有电极主体20与在其内部的传热体M。电极主体20由高熔点金属或以高熔点金属为主成分的合金构成,具有在内部形成有密闭空间S(以后,也称为“内部空间”)的容器形状。传热体M是气密地封入在电极主体20的内部的金属,由熔点比构成电极主体20的金属低的金属构成。FIG. 3 shows a cross-sectional structure of the anode 2 . The anode 2 has an electrode main body 20 and a heat transfer body M inside it. The electrode main body 20 is made of a refractory metal or an alloy mainly composed of a refractory metal, and has a container shape in which a closed space S (hereinafter also referred to as “inner space”) is formed therein. The heat transfer body M is a metal hermetically sealed inside the electrode main body 20 , and is made of a metal having a lower melting point than the metal constituting the electrode main body 20 .

电极主体20由与轴部21接合的后端部201、躯干部202、前端部203构成,后端部201形成有轴部21的插入孔2011。粘结剂22用于固定轴部21与后端部201。The electrode main body 20 is composed of a rear end portion 201 joined to a shaft portion 21 , a trunk portion 202 , and a front end portion 203 , and the rear end portion 201 is formed with an insertion hole 2011 for the shaft portion 21 . The adhesive 22 is used to fix the shaft portion 21 and the rear end portion 201 .

作为构成电极主体20的金属,采用钨、铼、钽等熔点在3000(K)以上的高熔点金属。尤其是,钨因与内部的传热体M不容易反应而优选之,进而优选纯度在99.9%以上的所谓纯钨。As the metal constituting the electrode main body 20, a refractory metal having a melting point of 3000 (K) or higher such as tungsten, rhenium, or tantalum is used. In particular, tungsten is preferable because it does not easily react with the internal heat transfer body M, and so-called pure tungsten with a purity of 99.9% or more is more preferable.

此外,作为以高熔点金属为主成分的合金,例如可采用以钨为主成分的钨-铼合金。应对高温时的重复应力的耐性高,可实现电极的长寿命化。In addition, as an alloy mainly composed of a refractory metal, for example, a tungsten-rhenium alloy mainly composed of tungsten can be used. High resistance to repeated stress at high temperature, enabling long electrode life.

传热体M由熔点比构成电极主体20的金属低的金属构成。具体而言,在将钨用作电极主体20的构成材料时,作为传热体M可采用金、银、铜或以此为主成分的合金。上述金、银、铜不会与钨成为合金,因而在作为热传输体而工作的意思上也是优选的金属。其中,金是高价,因而银、铜在实际使用上是优选的材料。The heat transfer body M is made of a metal having a lower melting point than the metal constituting the electrode main body 20 . Specifically, when tungsten is used as the constituent material of the electrode main body 20, gold, silver, copper, or an alloy mainly composed of these can be used as the heat transfer body M. The gold, silver, and copper mentioned above are not alloyed with tungsten, so they are also preferable metals in terms of functioning as a heat transfer body. Among them, since gold is expensive, silver and copper are preferable materials for practical use.

此外,作为其它具体例,作为构成电极主体20的金属使用铼时,作为传热体M可使用钨。In addition, as another specific example, when rhenium is used as the metal constituting the electrode main body 20 , tungsten can be used as the heat transfer body M.

作为构成电极主体20的金属采用铼的优点在于,在封入有卤素的水银灯或金属卤化物灯的情况下,可防止电极腐蚀,由此实现放电灯的长寿命化。The advantage of using rhenium as the metal constituting the electrode main body 20 is that, in the case of mercury lamps or metal halide lamps in which halogen is enclosed, corrosion of the electrodes can be prevented, thereby prolonging the life of the discharge lamp.

电极主体20是内部具有密闭空间S的大致容器形状的构造。所以,即使传热体M被高温化而熔融,其一部分被蒸气化,也不会漏出到发光部11的发光空间。The electrode main body 20 has a substantially container-shaped structure having a closed space S inside. Therefore, even if the heat transfer body M is heated and melted, and a part thereof is vaporized, it does not leak into the light-emitting space of the light-emitting part 11 .

因此,本发明的放电灯,不像水冷型放电灯需要从外部供应冷却介质、排出冷却介质的机构,不但能够以非常简单的构造保持冷却机构,而且若制造一次放电灯,则达到放电灯的寿命为止,不需要进行传热体的补给等,可使冷却机构持续地发挥功能。Therefore, unlike the water-cooled discharge lamp, the discharge lamp of the present invention requires a mechanism for supplying and discharging the cooling medium from the outside, and not only can maintain the cooling mechanism with a very simple structure, but also can achieve the function of the discharge lamp once the discharge lamp is manufactured. There is no need to replenish the heat transfer body until the end of life, and the cooling mechanism can continue to function.

即,以往提出的大输出功率型放电灯在放电灯以外的外部依赖于冷却机构,与此相对,本发明的放电灯在灯本身以非常简单的构造具有冷却功能这一点上有很大不同。That is, whereas conventionally proposed high-output discharge lamps rely on a cooling mechanism outside the discharge lamp, the discharge lamp of the present invention is very different in that the lamp itself has a cooling function with a very simple structure.

测量单元30由被安装于凹面反射镜的开口附近的输入透镜31、传送入射到输入透镜31的光的光纤等传送线32、设置于传送线32的终端而对放电灯10的放射光进行分析的放射光检测机构33、及信号处理机构34构成。The measurement unit 30 analyzes the emitted light of the discharge lamp 10 by an input lens 31 installed near the opening of the concave reflector, a transmission line 32 such as an optical fiber that transmits light incident on the input lens 31, and a terminal of the transmission line 32. The radiation detection mechanism 33 and the signal processing mechanism 34 are constituted.

输入透镜31接收放电灯10的放射光,优选配置在可接收直射光的位置,但是被设置在不会妨碍放电灯10的本来的使用目的的位置。具体而言,如图所示在凹面反射镜30的开口附近,也可以是在凹面反射镜30的颈部开口侧或开口侧前面配置的反射镜或透镜的边侧。放射光检测机构33由以下几部分构成:波长选择滤波器,用于仅透过放电灯1的放射光中预定的光;减光滤波器,用于将透过波长选择滤波器的预定的光调整成适合处理的强度;以及光转换元件,接收该预定的光而转换成电信号。波长选择滤波器例如采用带通滤波器、着色玻璃滤波器,减光滤波器例如采用ND滤波器,光转换元件例如采用硅光电二极管。The input lens 31 receives the radiated light of the discharge lamp 10 and is preferably arranged at a position where it can receive direct light, but is provided at a position where it does not interfere with the original purpose of use of the discharge lamp 10 . Specifically, near the opening of the concave reflector 30 as shown in the figure, it may be a mirror or a side of a lens disposed on the neck opening side of the concave reflector 30 or in front of the opening side. The radiated light detection mechanism 33 is composed of the following parts: a wavelength selective filter for passing only predetermined light in the radiated light of the discharge lamp 1; a dimming filter for passing predetermined light through the wavelength selective filter adjusted to an intensity suitable for processing; and a light conversion element that receives the predetermined light and converts it into an electrical signal. For example, a bandpass filter or a colored glass filter is used as the wavelength selection filter, an ND filter is used as the light reduction filter, and a silicon photodiode is used as the light conversion element.

传送线32采用光纤等,担任将在输入透镜31接收的预定波长的光传送至放射光检测机构33的作用。The transmission line 32 uses an optical fiber or the like, and plays a role of transmitting the light of a predetermined wavelength received by the input lens 31 to the radiation detection mechanism 33 .

放射光检测机构33包括接收由传送线32引导的预定波长的光的传感器,担任将传感器接收的光量转换成适当的电信号的作用。信号处理机构34是将由放射光检测机构33接收的电信号与基准电平比较的机构,在引导的电信号超过基准电平时显示异常状态。另外,输入透镜31、传送线32并不是不可欠缺的构成,也可以直接由传送线32接收光,或是将放射光检测机构33配置在直接接收来自灯的放射光的位置,省略输入透镜31、传送线32。The radiation detection mechanism 33 includes a sensor that receives light of a predetermined wavelength guided by the transmission line 32, and plays a role of converting the amount of light received by the sensor into an appropriate electrical signal. The signal processing unit 34 is a unit that compares the electrical signal received by the radiation detection unit 33 with a reference level, and displays an abnormal state when the guided electrical signal exceeds the reference level. In addition, the input lens 31 and the transmission line 32 are not indispensable components, and the light may be directly received by the transmission line 32, or the radiation detection mechanism 33 may be arranged at a position to directly receive radiation from the lamp, and the input lens 31 may be omitted. , Transmission line 32 .

应在放射光检测机构33检测的预定波长的光,必须为构成封入在电极主体的密闭空间中的传热体的金属发光的波长的光。例如,在采用金作为传热体时,在放射光检测机构33检测的光是波长460nm、波长479nm、波长751nm的光,在采用银作为传热体时为波长521nm、波长769nm、波长827nm的光,在采用铜作为传热体时为波长325nm、波长465nm、波长511nm、波长522nm的光。The light of a predetermined wavelength to be detected by the radiation detection means 33 must be light of a wavelength at which the metal constituting the heat transfer body enclosed in the closed space of the electrode main body emits light. For example, when gold is used as the heat transfer body, the light detected by the radiation detection mechanism 33 is light with a wavelength of 460nm, a wavelength of 479nm, and a wavelength of 751nm; Light, when copper is used as the heat transfer body, is light with a wavelength of 325nm, a wavelength of 465nm, a wavelength of 511nm, and a wavelength of 522nm.

此外,测量单元30不仅检测由构成传热体的金属产生的波长的光,相反也可以一并检测不会由构成该传热体的金属产生的波长的光。该波长例如在封入金作为传热体时为波长500nm的光、波长520nm的光、波长600nm的光、波长650nm的光,在封入银作为传热体时为波长460nm的光、波长600nm的光、波长650nm的光,在封入铜作为传热体时为波长600nm的光、波长650nm的光、波长490nm的光,检测上述光的理由如后文所述,求出本来由构成传热体的金属引起的发光、与不受构成传热体的金属的影响的波长的光的光量比例,有助于从该照射比例的变化检测异常状态。In addition, the measurement unit 30 may detect not only the light of the wavelength emitted by the metal constituting the heat transfer body, but also the light of the wavelength not generated by the metal constituting the heat transfer body. The wavelength is, for example, light with a wavelength of 500 nm, light with a wavelength of 520 nm, light with a wavelength of 600 nm, and light with a wavelength of 650 nm when gold is enclosed as a heat transfer body, and light with a wavelength of 460 nm or light with a wavelength of 600 nm when silver is enclosed as a heat transfer body. , Light with a wavelength of 650nm, when copper is enclosed as a heat transfer body, it is light with a wavelength of 600nm, light with a wavelength of 650nm, and light with a wavelength of 490nm. The light intensity ratio of the luminescence caused by the metal to the light of the wavelength not affected by the metal constituting the heat transfer body contributes to the detection of an abnormal state from the change in the irradiation ratio.

在此,对由于放电灯10的阳极2损耗而放电不稳定的现象、由电极主体原材料引起的破损现象、及传热体从电极主体的内部空间漏出的现象进行说明。虽然阳极由钨等高熔点金属构成,但是随着点亮时间的经过,构成该阳极的材料会蒸发、损耗。尤其,在电弧局部性地集中在阳极表面的一部分等的情况下,该部位的损耗变激烈,最终打破电极主体。此外,在电极主体上有裂痕、空洞等时,在局部强度会下降,因而有破损的可能性。无论在任何情况下,均会形成封入在内部的传热体向放电空间漏出的通路,因此产生液体或气体状态的传热体的漏出。Here, the phenomenon of unstable discharge due to wear of the anode 2 of the discharge lamp 10, the phenomenon of breakage caused by the electrode body material, and the phenomenon of the heat transfer body leaking from the inner space of the electrode body will be described. Although the anode is made of a high-melting-point metal such as tungsten, the material constituting the anode evaporates and is lost as the lighting time elapses. In particular, when the arc locally concentrates on a part of the surface of the anode, etc., the wear at this part becomes severe, and eventually the electrode main body is broken. In addition, when there are cracks, voids, etc. in the electrode main body, the local strength will decrease, so there is a possibility of damage. In any case, a path through which the sealed heat transfer body leaks into the discharge space is formed, so that the heat transfer body in a liquid or gaseous state leaks out.

图4表示放电灯10陷入异常点亮状态时的放电灯的照度变化。即,用于说明本发明的放电灯装置如何检测异常点亮状态的图。在图中,纵轴表示传感器检测波长521nm的光的照度、即放射照度,横轴表示点亮经过时间(分)。放射照度表示以在稳定点亮状态下观察的波长521nm的照度为基准的相对值。具体而言,点亮放电灯10,例如可选择60分钟后的稳定点亮的状态下的照度值。另外,图4的示例是如下例子,放电灯10为图2所示的构造,在发光部11中作为发光物质封入有水银与氙,在电极主体20中作为传热体M封入有银。FIG. 4 shows changes in illuminance of the discharge lamp when the discharge lamp 10 falls into an abnormal lighting state. That is, it is a diagram for explaining how the discharge lamp device of the present invention detects an abnormal lighting state. In the figure, the vertical axis represents the illuminance at which the sensor detects light with a wavelength of 521 nm, that is, the radiation illuminance, and the horizontal axis represents the elapsed lighting time (minutes). The irradiance represents a relative value based on the illuminance at a wavelength of 521 nm observed in a stable lighting state. Specifically, to turn on the discharge lamp 10 , for example, an illuminance value in a stable lighting state after 60 minutes can be selected. In addition, the example in FIG. 4 is an example in which the discharge lamp 10 has the structure shown in FIG. 2 , mercury and xenon are sealed in the light emitting part 11 as a light emitting material, and silver is sealed in the electrode main body 20 as a heat transfer body M.

在图中,时间-20~时间0是放电灯10稳定点亮的时间带。并且,在时间0,被封入于内部的银从电极主体20开始向发光空间内漏出。该瞬间,在发光空间内除了本来的发光物质的水银、氙之外新混入银,作为银的发光强烈地放射波长521nm的光,结果放射照度急剧上升。另外,波长521nm的放射照度在时间0急剧上升之后逐渐降低。这是因为传热体构成金属的银附着于发光管内表面而衰减放射到灯外部的光量。In the figure, time -20 to time 0 is a time zone in which the discharge lamp 10 is stably lit. Then, at time 0, the silver sealed inside starts to leak from the electrode main body 20 into the light emitting space. At this moment, silver is newly mixed into the luminescent space in addition to mercury and xenon, which are the original luminescent substances, and light with a wavelength of 521 nm is strongly emitted as silver luminescence, resulting in a sharp increase in irradiance. In addition, the radiation illuminance at a wavelength of 521 nm rises sharply at time 0 and then gradually decreases. This is because silver, which constitutes the metal of the heat transfer body, adheres to the inner surface of the arc tube and attenuates the amount of light emitted to the outside of the lamp.

放射光检测机构33在检测光的相对值超过预定的域值时判断为异常状态。域值应考虑到即使在稳定点亮状态下检测光也会变动的情况而设定为比通常的稳定状态高某一程度。此外,在检测到上述异常状态时,优选设定持续检测时间。具体而言,被检测的相对照度至少持续预定时间(t1)超过域值时识别为异常点亮状态。这是由于将瞬间性的照度变动视为误差。The emitted light detection means 33 determines that it is in an abnormal state when the relative value of the detected light exceeds a predetermined threshold value. The threshold value should be set higher than the normal stable state to a certain extent in consideration of fluctuations in the detected light even in the steady lighting state. In addition, when the above-mentioned abnormal state is detected, it is preferable to set a continuous detection time. Specifically, when the detected relative illuminance exceeds the threshold for at least a predetermined time (t1), it is identified as an abnormal lighting state. This is because an instantaneous illuminance change is regarded as an error.

此外,优选对于检测的相对照度值超过域值的持续时间设置上限值(t2)。此时,以即使被检测的相对照度值超过预定时间(t1)而超过域值,也不会到超过上限时间t2(t2>t1)为止持续超过域值作为条件,换言之,以经过上限值的时间(t2)时检测的相对照度值低于域值作为异常点亮的条件。In addition, it is preferable to set an upper limit value (t2) for the duration of the detected relative illuminance value exceeding the threshold value. At this time, even if the detected relative illuminance value exceeds the threshold value for a predetermined time (t1), it will not continue to exceed the threshold value until the upper limit time t2 (t2>t1) is exceeded. The relative illuminance value detected at the time (t2) is lower than the threshold value as the condition of abnormal lighting.

这一点基于本发明的放电灯特有的理由。即,从传热体构成金属混入发光空间开始经过某一程度的时间时,该传热体构成金属开始附着于发光管的内表面。所以,虽然本来在发光空间内产生应由放射光检测机构33检测的波长521nm的光,但是由附着于内表面的传热体构成金属遮光而未放射至灯外部,结果被检测的照度下降。This is based on a reason specific to the discharge lamp of the present invention. That is, when a certain amount of time has elapsed since the metal constituting the heat transfer body has been mixed into the light-emitting space, the metal constituting the heat transfer body starts to adhere to the inner surface of the light-emitting tube. Therefore, although light with a wavelength of 521nm to be detected by the radiation detection means 33 is originally generated in the light emitting space, it is shielded by the metal formed by the heat transfer body attached to the inner surface and is not radiated to the outside of the lamp. As a result, the detected illuminance decreases.

在此,持续检测时间的下限值(t1)不怎么受灯种类的影响,可不根据灯种类例如设定为0.5秒~10秒。但是,持续检测时间的上限值(t2)根据灯的种类或使用环境,例如发光空间的物理大小、传热体的封入量、传热体的种类、灯周围温度,最佳值会不相同。列举一例,从超过域值开始设定为15分钟~20分钟。在图4中,域值为20,上限值t2例如被设定为20分钟。因此,优选放射光检测机构33检测的相对照度值超过阈值的时间在下限值(t1)以上,不超过上限值(t2)。Here, the lower limit value (t1) of the continuous detection time is not so much affected by the type of lamp, and may be set to, for example, 0.5 seconds to 10 seconds regardless of the type of lamp. However, the upper limit (t2) of the continuous detection time varies depending on the type of lamp or the use environment, such as the physical size of the light-emitting space, the amount of heat transfer material enclosed, the type of heat transfer material, and the temperature around the lamp. . To give an example, it is set to 15 minutes to 20 minutes from exceeding the threshold value. In FIG. 4 , the threshold value is 20, and the upper limit t2 is set to 20 minutes, for example. Therefore, it is preferable that the time when the relative illuminance value detected by the radiation detection means 33 exceeds the threshold value is not less than the lower limit value (t1) and does not exceed the upper limit value (t2).

另外,在检测的相对照度值超过上限值(t2)时,会考虑由于除了传热体漏出以外的其它原因而异常点亮。因此,在检测的相对照度值在上限时间t2期间持续超过域值时,可识别或推测为由与本发明认为是问题的异常点亮不同的其它原因导致的异常点亮,而加以应对。In addition, when the detected relative illuminance value exceeds the upper limit (t2), it may be considered that the abnormal lighting is due to other reasons than the leakage of the heat transfer body. Therefore, when the detected relative illuminance value continues to exceed the threshold value during the upper limit time t2, abnormal lighting can be identified or speculated to be caused by other causes than the abnormal lighting considered to be a problem in the present invention, and countermeasures can be taken.

图5也表示放电灯的照度变化,表示基于与图4不相同的检测方法的情况。具体而言,图4表示的检测方法是直接检测由传热体构成金属的漏出引起的放射光的方法,与此相对,图5表示的检测方法是检测由传热体构成金属的漏出引起的放射光与比较光的照度、对两个光的照度比例的变化进行检测的方法。在图中,左纵轴表示由传热体构成金属的漏出引起的放射光的放射照度、和比较光的放射照度,右纵轴表示两个相对放射照度的比例,横轴表示点亮经过时间(分)。放射照度表示以稳定点亮状态的放射照度为基准的相对值。放电灯10是图2所示的构造,以在发光部11中封入水银与氙作为发光物质、在电极主体20中封入银作为传热体M为例子。放射光检测机构设定波长521nm的光作为由传热体构成金属的漏出引起的放射光的检测,设定波长420nm的光作为比较光。FIG. 5 also shows changes in illuminance of the discharge lamp, and shows a case based on a detection method different from that in FIG. 4 . Specifically, the detection method shown in FIG. 4 is a method of directly detecting the radiated light caused by the leakage of the metal constituting the heat transfer body. In contrast, the detection method shown in FIG. A method of detecting changes in the illuminance of emitted light and comparative light, and the ratio of the illuminance of the two lights. In the figure, the left vertical axis represents the irradiance of the radiated light caused by the leakage of the metal constituting the heat transfer body and the irradiance of the comparison light, the right vertical axis represents the ratio of the two relative irradiances, and the horizontal axis represents the elapsed lighting time (point). The irradiance represents a relative value based on the irradiance in a steady lighting state. The discharge lamp 10 has the structure shown in FIG. 2 , and mercury and xenon are sealed in the light emitting part 11 as light-emitting substances, and silver is sealed in the electrode main body 20 as the heat transfer body M as an example. The radiation light detection means sets light with a wavelength of 521 nm as detection of radiation light caused by leakage of the metal constituting the heat transfer body, and sets light with a wavelength of 420 nm as comparison light.

在时间0,时间-20~时间0是放电灯10稳定点亮的时间带。并且,在时间0,在电极主体20的一部分产生龟裂,被封入在电极主体20内部的银开始向发光空间内漏出。在该瞬间,在发光空间内除了本来的发光物质的水银、氙之外,新混入银,作为银的发光强烈地放射波长521nm的光,结果放射照度急剧上升。At time 0, time -20 to time 0 is a time zone in which the discharge lamp 10 is stably lit. Then, at time 0, a crack occurs in a part of the electrode body 20, and the silver sealed in the electrode body 20 starts to leak into the light emitting space. At this moment, silver is newly mixed into the luminescent space in addition to mercury and xenon, which are the original luminescent substances, and light with a wavelength of 521 nm is strongly emitted as silver luminescence, resulting in a sharp increase in irradiance.

如上所述,波长521nm的放射照度在时间0急剧上升之后逐渐降低。另一方面,比较光的460nm的放射照度在时间0(传热体漏出开始时间)之前相对照度值为10,若经过时间0,则逐渐降低。照度降低的理由与波长521nm的降低理由相同,是由于银附着于发光管的内表面而比较光也被遮光。因此,在本检测方法的情况下,照度比例虽然在时间0急剧上升,但是之后可维持大致恒定值,因此容易检测异常点亮状态。另外,放射照度比例从经过大约50分钟时开始逐渐降低。这是由于封入在电极主体的传热体M几乎完全漏出,波长521nm的光的放射量本身减少。As described above, the irradiance at a wavelength of 521 nm rises sharply at time 0 and then gradually decreases. On the other hand, the relative illuminance value of the 460 nm irradiance of the comparative light was 10 until time 0 (heat transfer body leakage start time), and gradually decreased when time 0 passed. The reason for the reduction in illuminance is the same as the reason for the reduction in the wavelength of 521 nm, and it is because silver adheres to the inner surface of the arc tube and the comparison light is also blocked. Therefore, in the case of this detection method, although the illuminance ratio rises sharply at time 0, it can maintain a substantially constant value thereafter, so that it is easy to detect an abnormal lighting state. In addition, the irradiance ratio gradually decreased after about 50 minutes had elapsed. This is because the heat transfer body M sealed in the electrode main body almost completely leaked out, and the emission amount of light with a wavelength of 521 nm itself decreased.

这样,并不直接检测由传热体构成金属引起的发光的变化,而是检测与比较光的照度比例的变化的方法,可长时间持续表示异常状态的状态,因而检测容易进行,或可确保操作人员可进行判断的时间。此外,即使在从外部受到电磁干扰等的情况下,由于检测传热体构成金属的发光的信号系、与检测比较光的发光的信号系这两者在相同条件下受到影响,因而两者的比例也可视为难以受到影响的数值。进而,在增减灯的点亮功率时等,传热体构成金属的发光及比较光的发光这两者增减,因而两者的比例也可视为难以受到影响的数值。In this way, instead of directly detecting the change of the luminescence caused by the metal constituting the heat transfer body, the method of detecting and comparing the change of the illuminance ratio of the light can continue for a long time to show the state of the abnormal state, so the detection is easy to carry out, or can ensure The time during which the operator can make judgments. In addition, even when electromagnetic interference or the like is received from the outside, since both the signal system for detecting the light emission of the metal constituting the heat transfer body and the signal system for detecting the light emission of the comparative light are affected under the same conditions, the relationship between the two Scale can also be considered as a numerical value that is difficult to influence. Furthermore, when the lighting power of the lamp is increased or decreased, both the light emission of the metal constituting the heat transfer body and the light emission of the comparative light increase or decrease, so the ratio of the two can also be regarded as a numerical value that is not easily affected.

另外,需要放射光检测机构33检测的波长是用作传热体的金属引起的放射波长。另一方面,比较光以不是传热体构成金属的发光波长、及不因传热体构成金属与水银、氙等发光物质反应而受到影响的波长作为条件。此外,优选放射光检测机构33使用与稳定点亮状态的相同波长的照度的相对值对检测光进行检测。这是因为即使在稳定点亮状态下也在一定程度上放射检测波长的光。在上述实施例中,以稳定点亮状态下的照度作为基准来识别相对值,在该相对值在域值以上时识别为异常状态。In addition, the wavelength that needs to be detected by the radiation detection means 33 is the radiation wavelength caused by the metal used as the heat transfer body. On the other hand, the conditions for the comparison light are not the emission wavelength of the metal constituting the heat transfer body, and the wavelength not affected by the reaction between the metal constituting the heat transfer body and the luminescent substance such as mercury or xenon. In addition, it is preferable that the emitted light detection means 33 detects the detection light using the relative value of the illuminance of the same wavelength as that in the steady lighting state. This is because light of a detection wavelength is emitted to some extent even in a stable lighting state. In the above-mentioned embodiment, the relative value is identified with the illuminance in the stable lighting state as a reference, and when the relative value is above the threshold value, it is identified as an abnormal state.

此外,在检测上述异常状态时,设定持续检测时间的下限值(t1)与上述图4的检测方法相同。另一方面,在本检测方法中设定持续检测时间的上限值(t2)的必要性较小。这是由于,如图5所示照度比例以高比例长时间维持恒定。这样保持恒定的例子是漏出量的变动较少的情况,但是即使在漏出量有很大变动时,虽然传热体构成金属的发光的变化产生变动,由此比例也有变动,但是也容易长时间维持高水平。In addition, when detecting the above-mentioned abnormal state, setting the lower limit value (t1) of the continuous detection time is the same as the above-mentioned detection method of FIG. 4 . On the other hand, in this detection method, it is less necessary to set the upper limit value (t2) of the continuous detection time. This is because the illuminance ratio remains constant at a high ratio for a long time as shown in FIG. 5 . An example of keeping it constant in this way is the case where there are few fluctuations in the amount of leakage, but even when the amount of leakage fluctuates greatly, although the change in the light emission of the metal that constitutes the heat transfer body fluctuates, the ratio also fluctuates, but it is easy to take a long time. maintain a high level.

图6是图5所示的检测方法,是表示检测由传热体构成金属的漏出引起的放射光与比较光的照度,来检测两个光的照度比例的变化的方法的流程图。6 is the detection method shown in FIG. 5 , and is a flow chart showing a method of detecting the illuminance of radiated light and comparative light caused by leakage of metal constituting the heat transfer body to detect changes in the illuminance ratio of the two lights.

在步骤1中,输入来自测量单元30的信号S1与信号S2。信号S1是由传热体构成金属的漏出引起的放射光的相对放射照度值的信号,信号S2是比较光的相对放射照度值的信号。上述动作由信号处理机构34进行。In step 1, the signal S1 and the signal S2 from the measurement unit 30 are input. The signal S1 is a signal of the relative irradiance value of the radiated light due to the leakage of the metal constituting the heat transfer body, and the signal S2 is a signal of the relative irradiance value of the comparison light. The above operations are performed by the signal processing unit 34 .

在步骤2中,由信号S1与信号S2形成照度比例信号S3(S1/S2)。该动作例如由信号处理机构34的照度比例生成机构进行。In step 2, the illuminance ratio signal S3 is formed from the signal S1 and the signal S2 (S1/S2). This operation is performed, for example, by the illuminance ratio generation unit of the signal processing unit 34 .

在步骤3中,进行照度比例信号S3与域值的比较。在照度比例信号S3比域值低时回到步骤1。另一方面,在照度比例信号S3比域值高时进入下一步骤。该动作例如由信号处理机构34的比较机构进行。In step 3, the comparison between the illuminance proportional signal S3 and the threshold value is performed. Return to step 1 when the illuminance proportional signal S3 is lower than the threshold value. On the other hand, when the illuminance proportional signal S3 is higher than the threshold value, it proceeds to the next step. This operation is performed, for example, by the comparing means of the signal processing means 34 .

在步骤4中,在照度比例信号S3比域值高时发出警报。该警报可以是声音,也可以是视觉性表现方法,或者也可以是振动等其它方法。In step 4, an alarm is issued when the illuminance proportional signal S3 is higher than the threshold value. The alarm may be a sound, a visual representation method, or other methods such as vibration.

在步骤5中,操作人员使警报停止,或在警报持续时使之自动停止。In step 5, the operator deactivates the alarm, or automatically deactivates it if it persists.

如上所述,本发明的放电灯装置,包括在发光管内部相对配置有一对电极的放电灯、和监视该放电灯的点亮状态的测量单元,上述放电灯的至少一个电极,由在内部形成有密闭空间的电极主体、和被封入在该密闭空间内的具有比构成该电极主体的金属的熔点低的熔点的金属构成,并且上述测量单元具有如下构造,对由于上述电极本体伴随着该放电灯的点亮而损耗、或破损导致上述传热体漏出时产生的、由构成传热体的金属引起的发光进行检测,通过上述构造,即使在电极内部的传热体漏出时,由测量单元检测构成传热体的金属的发光,从而也可检测该放电灯装置的异常,停止放电灯点亮,防止异常状态下持续点亮。As described above, the discharge lamp device of the present invention includes a discharge lamp in which a pair of electrodes are disposed opposite to each other inside the luminous tube, and a measuring unit for monitoring the lighting state of the discharge lamp. At least one electrode of the above-mentioned discharge lamp is formed by There is an electrode main body with a closed space, and a metal having a melting point lower than that of a metal constituting the electrode main body enclosed in the closed space, and the above-mentioned measurement unit has a structure that, due to the above-mentioned electrode main body accompanying the discharge The light emission caused by the metal constituting the heat transfer body, which is generated when the heat transfer body leaks due to the lamp being turned on or damaged, is detected. With the above structure, even when the heat transfer body inside the electrode leaks, the measurement unit By detecting the light emission of the metal constituting the heat transfer body, it is also possible to detect an abnormality of the discharge lamp device, stop lighting of the discharge lamp, and prevent continuous lighting in an abnormal state.

Claims (4)

1. discharge lamp deivce comprises: disposes the discharge lamp of pair of electrodes in the inside of luminous tube relatively and monitors the measuring unit of the illuminating state of this discharge lamp, it is characterized in that,
At least one electrode of above-mentioned discharge lamp, be included in inside be formed with confined space electrode body, be enclosed in the thermal conductor of having in this confined space than the low-melting fusing point of the metal that constitutes this electrode body, and
The luminous detection that produces when above-mentioned measuring unit spills above-mentioned thermal conductor, cause by the metal that constitutes thermal conductor.
2. discharge lamp deivce as claimed in claim 1 is characterized in that,
Above-mentioned measuring unit detects by cause luminous of the metal that constitutes thermal conductor and can not detect the variation of its ratio by the light of the luminous wavelength of the metal that constitutes this thermal conductor.
3. discharge lamp deivce as claimed in claim 1 or 2 is characterized in that,
Above-mentioned electrode body is made of the metal that with tungsten is principal component.
4. discharge lamp deivce as claimed in claim 1 or 2 is characterized in that,
Above-mentioned thermal conductor contains any metal of gold, silver and copper.
CN2008101662827A 2007-09-28 2008-09-25 Discharge lamp device Expired - Fee Related CN101399149B (en)

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