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CN101381134A - Stone processing sewage treatment process and system - Google Patents

Stone processing sewage treatment process and system Download PDF

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Publication number
CN101381134A
CN101381134A CNA2008101403767A CN200810140376A CN101381134A CN 101381134 A CN101381134 A CN 101381134A CN A2008101403767 A CNA2008101403767 A CN A2008101403767A CN 200810140376 A CN200810140376 A CN 200810140376A CN 101381134 A CN101381134 A CN 101381134A
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sedimentation tank
sewage
tank
stone
clear water
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CN101381134B (en
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张进生
王志
王培磊
董衍平
刘阳
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Shandong University
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Abstract

本发明提供了一种石材加工污水处理工艺及污水处理系统。污水处理工艺是:污水首先流入沉淀池中,在沉淀池的污水中添加混凝剂和助凝剂,污水中的悬浮物在沉淀池底层形成石泥浆,上层清水过滤后进行二次沉降,继续形成石泥浆和清水,将沉淀池和二次沉淀后的石泥浆通过管道抽取后压滤处理。处理系统包括沉淀池、二次沉淀池和清水池,沉淀池和二次沉淀池的下端均只在一侧设有斜面,两个斜面组成锥形,沉淀池和二次沉淀池的上端均设有溢流口,溢流口处安装有过滤网,沉淀池和二次沉淀池的底部均设有搅拌器和抽泥管道,抽泥管道与离心泵连接,离心泵与压滤机连接。本发明集混凝、澄清、过滤于一体,结构紧凑、工艺简单,分离后污泥处理对环境影响小。

The invention provides a stone processing sewage treatment process and a sewage treatment system. The sewage treatment process is: sewage first flows into the sedimentation tank, and coagulants and coagulants are added to the sewage in the sedimentation tank. The suspended solids in the sewage form stone mud at the bottom of the sedimentation tank, and the upper layer of clear water is filtered for secondary settlement. Stone mud and clear water are formed, and the sedimentation tank and the stone mud after secondary sedimentation are extracted through pipelines and then press-filtered. The treatment system includes a sedimentation tank, a secondary sedimentation tank and a clean water tank. The lower ends of the sedimentation tank and the secondary sedimentation tank are only provided with slopes on one side, and the two slopes form a cone. The upper ends of the sedimentation tank and the secondary sedimentation tank are equipped There is an overflow port, and a filter screen is installed at the overflow port. The bottom of the sedimentation tank and the secondary sedimentation tank are equipped with agitators and mud pumping pipes. The mud pumping pipes are connected to the centrifugal pump, and the centrifugal pump is connected to the filter press. The invention integrates coagulation, clarification and filtration, has compact structure and simple process, and the sludge treatment after separation has little impact on the environment.

Description

石材加工污水处理工艺及系统 Stone processing sewage treatment process and system

技术领域 technical field

本发明涉及一种用于石材加工过程中污水处理的系统以及其工艺流程,属于石材加工过程中的污水处理技术领域。The invention relates to a system for sewage treatment in stone processing and its process flow, belonging to the technical field of sewage treatment in stone processing.

背景技术 Background technique

在石材加工生产过程中产生大量的泥浆和泥水,目前普遍采用的泥水处理系统主要有立式污水处理系统和沉淀池污水处理系统。立式污水处理系统处理污水效率高,污泥分离彻底,分离水质较高,但是该方法前期投入较大,运营维护成本也相对比较高,大多数中小企业担负不起。沉淀池污水处理系统前期投入较少,运营维护成本较低,但是该系统运行效率低,循环水质差,在加工过程中对工具和电机的损耗较大,同时存在污泥处理难的问题,对环境造成二次污染。A large amount of mud and muddy water are produced in the process of stone processing and production. At present, the commonly used muddy water treatment systems mainly include vertical sewage treatment systems and sedimentation tank sewage treatment systems. The vertical sewage treatment system has high sewage treatment efficiency, complete sludge separation, and high separated water quality. However, this method requires a large initial investment and relatively high operation and maintenance costs, which most small and medium-sized enterprises cannot afford. The sewage treatment system of the sedimentation tank has less initial investment and lower operation and maintenance costs, but the system has low operating efficiency, poor circulating water quality, large loss of tools and motors during processing, and the problem of difficult sludge treatment. The environment causes secondary pollution.

发明内容 Contents of the invention

本发明针对现有石材加工过程中污水处理系统存在的运营成本高、循环水质量差和对环境造成污染等问题,提供一种能够提高循环水质量、运营成本低和减少环境污染的石材加工污水处理工艺,同时提供一种实现该工艺的污水处理系统。The invention aims at the problems of high operating cost, poor quality of circulating water and pollution to the environment existing in the sewage treatment system in the existing stone processing process, and provides a stone processing sewage that can improve the quality of circulating water, reduce operating cost and reduce environmental pollution A treatment process is provided, and a sewage treatment system for realizing the process is provided at the same time.

本发明的石材加工污水处理工艺是:Stone processing sewage treatment process of the present invention is:

石材加工过程中产生的污水首先流入沉淀池中,在沉淀池的污水中添加混凝剂和助凝剂以加速石材污水中悬浮物的沉降和增加污水中胶体和悬浮物的粒度,污水中的悬浮物在沉淀池底层形成石泥浆,上层清水经过过滤并溢流到二次沉淀池内,进行二次沉降,在二次沉淀池的底层继续形成石泥浆,上层为清水,二次沉淀池中的上层清水经过过滤后溢流到清水池,清水池中的清水重复利用,将沉淀池和二次沉淀池底部的石泥浆通过管道抽取后压滤处理,压滤形成的进入清水池,处理后形成的石泥饼外运处理。The sewage generated during stone processing first flows into the sedimentation tank, and coagulants and coagulants are added to the sewage in the sedimentation tank to accelerate the settlement of suspended solids in the stone sewage and increase the particle size of colloids and suspended solids in sewage. Suspended solids form stone mud at the bottom of the sedimentation tank, and the upper layer of clear water is filtered and overflows into the secondary sedimentation tank for secondary sedimentation. Stone mud continues to form at the bottom of the secondary sedimentation tank, and the upper layer is clear water. The upper layer of clear water overflows to the clear water tank after being filtered, and the clear water in the clear water tank is reused. The stone mud slurry at the bottom of the sedimentation tank and the secondary sedimentation tank is extracted through the pipeline and then treated by pressure filtration. The mud cake is transported abroad.

本发明实现上述工艺的石材加工污水处理系统采用以下技术方案:The present invention realizes the stone material processing sewage treatment system of above-mentioned process and adopts following technical scheme:

该处理系统包括沉淀池、二次沉淀池和清水池,沉淀池和二次沉淀池的下端均只在一侧设有斜面,两个斜面组成锥形,沉淀池和二次沉淀池的上端均设有溢流口,溢流口处安装有过滤网,沉淀池和二次沉淀池的底部均设有搅拌器和抽泥管道,抽泥管道与离心泵连接,离心泵与压滤机连接。The treatment system includes a settling tank, a secondary settling tank and a clear water tank. The lower ends of the settling tank and the secondary settling tank are only provided with slopes on one side, and the two slopes form a cone. The upper ends of the settling tank and the secondary settling tank are both There is an overflow port, and a filter screen is installed at the overflow port. The bottom of the sedimentation tank and the secondary sedimentation tank are equipped with agitators and mud pumping pipes. The mud pumping pipes are connected to the centrifugal pump, and the centrifugal pump is connected to the filter press.

本发明集混凝、澄清、过滤于一体,结构紧凑、工艺简单,运营成本低廉、循环水质量高、分离后污泥处理对环境影响小,可解决大理石、花岗石等多种石材制品加工所产生的污水处理问题。The invention integrates coagulation, clarification and filtration, has compact structure, simple process, low operating cost, high quality of circulating water, and little impact on the environment after separation of sludge treatment, and can solve the processing of various stone products such as marble and granite. The resulting sewage treatment problems.

附图说明 Description of drawings

图1是本发明的石材加工污水处理系统的结构示意图。Fig. 1 is a structural schematic diagram of the stone processing sewage treatment system of the present invention.

图2是本发明的石材加工污水处理工艺流程图。Fig. 2 is a flow chart of the stone processing sewage treatment process of the present invention.

图中,1、清水池,2、离心泵,3、压滤机,4、回水管,5、干石泥储运设备,6、溢流口,7、二次沉淀池,8、过滤网,9、搅拌器,10、沉淀池,11、抽泥管道。In the figure, 1. Clean water tank, 2. Centrifugal pump, 3. Filter press, 4. Return pipe, 5. Dry rock mud storage and transportation equipment, 6. Overflow port, 7. Secondary sedimentation tank, 8. Filter screen , 9, agitator, 10, sedimentation tank, 11, mud pumping pipeline.

具体实施方式 Detailed ways

如图1所示,本发明的石材加工污水处理系统包括依次排列连接的沉淀池10、二次沉淀池7和清水池1,沉淀池10和二次沉淀池7的下端都是只在一侧设有斜面,两个斜面组成锥形,以加大沉降面积,同时便于沉淀于池底污泥集中抽取。沉淀池10与二次沉淀池7的隔墙上端及二次沉淀池7与清水池1的隔墙上端均设有溢流口6,溢流口处均安装有过滤网8。沉淀池10与二次沉淀池7的底部均安装有搅拌器9和抽泥管道11,两处抽泥管道连接在一起并离心泵2连接,离心泵2与压滤机3连接。压滤机3压滤形成的清水经过回水管4流回清水池1再利用,处理后形成的石泥饼落入干石泥储运设备5,或者直接落入装载货车中,进行外运处理。As shown in Figure 1, the stone material processing sewage treatment system of the present invention comprises the settling tank 10, the secondary settling tank 7 and the clear water tank 1 that are arranged and connected in sequence, and the lower ends of the settling tank 10 and the secondary settling tank 7 are only on one side There are slopes, and the two slopes form a cone to increase the settlement area and facilitate the centralized extraction of sludge settled at the bottom of the tank. The top of the partition wall between the sedimentation tank 10 and the secondary sedimentation tank 7 and the top of the partition wall between the secondary sedimentation tank 7 and the clean water tank 1 are all provided with an overflow port 6, and a filter screen 8 is installed at the overflow port. The bottoms of the sedimentation tank 10 and the secondary sedimentation tank 7 are equipped with an agitator 9 and a mud pumping pipeline 11, and the two mud pumping pipelines are connected together and the centrifugal pump 2 is connected, and the centrifugal pump 2 is connected with the filter press 3. The clean water formed by the filter press 3 flows back to the clean water pool 1 through the return pipe 4 for reuse, and the mud cake formed after treatment falls into the dry mud cake storage and transportation equipment 5, or directly falls into the loading truck for outbound treatment .

图2给出了本发明的石材加工污水处理工艺流程图。以下结合图2和图1所示的处理系统对石材加工污水处理工艺详细说明。Fig. 2 shows the flow chart of the stone processing wastewater treatment process of the present invention. The stone processing sewage treatment process will be described in detail below in combination with the treatment system shown in Figure 2 and Figure 1 .

石材加工产生的污水通过地沟流入沉淀池10中。为了加速石材污水中悬浮物的沉降,同时也为了增加石材污水中胶体和悬浮物的粒度,在沉淀池的污水中添加混凝剂和助凝剂。石材污水中的悬浮物经过物理和化学反应,粒度和重量逐渐加大,沉降速度加快,逐渐在沉淀池10的底层形成石泥浆,上层为清水。随着污水量的增加迫使上层清水经过溢流口6处的过滤网8过滤并溢流到二次沉淀池7,进行二次沉降。同样在二次沉淀池的底层形成石泥浆,上层为清水,二次沉淀池7中的上层清水溢流到清水池1,清水池1中的清水流回生产车间利用。沉淀池10和二次沉淀池7底部经搅拌器9搅拌后,通过离心泵2抽取到压滤机3中进行处理,压滤形成的清水经过回水管4流回清水池1再利用,处理后形成的石泥饼落入干石泥储运设备5,或者直接落入装载货车中,进行外运处理。The sewage produced by stone processing flows into the sedimentation tank 10 through the trench. In order to accelerate the settlement of suspended solids in stone sewage and to increase the particle size of colloids and suspended solids in stone sewage, coagulants and coagulants are added to the sewage in the sedimentation tank. The suspended matter in the stone sewage undergoes physical and chemical reactions, the particle size and weight gradually increase, and the sedimentation speed accelerates, gradually forming stone mud at the bottom of the sedimentation tank 10, and the upper layer is clear water. As the amount of sewage increases, the upper clear water is filtered through the filter screen 8 at the overflow port 6 and overflows to the secondary sedimentation tank 7 for secondary settlement. Similarly, stone mud is formed at the bottom of the secondary sedimentation tank, and the upper layer is clear water. The upper layer of clear water in the secondary sedimentation tank 7 overflows into the clear water tank 1, and the clear water in the clear water tank 1 flows back to the production workshop for utilization. After the bottom of the sedimentation tank 10 and the secondary sedimentation tank 7 is stirred by the agitator 9, it is pumped into the filter press 3 by the centrifugal pump 2 for treatment, and the clean water formed by the press filter flows back to the clean water tank 1 for reuse through the return pipe 4. The formed rock mud cake falls into the dry rock mud storage and transportation equipment 5, or directly falls into the loading truck for external transportation.

Claims (2)

1.一种石材加工污水处理工艺,其特征是:石材加工过程中产生的污水首先流入沉淀池中,在沉淀池的污水中添加混凝剂和助凝剂以加速石材污水中悬浮物的沉降和增加污水中胶体和悬浮物的粒度,污水中的悬浮物在沉淀池底层形成石泥浆,上层清水经过过滤并溢流到二次沉淀池内,进行二次沉降,在二次沉淀池的底层继续形成石泥浆,上层为清水,二次沉淀池中的上层清水经过过滤后溢流到清水池,清水池中的清水重复利用,将沉淀池和二次沉淀池底部的石泥浆通过管道抽取后压滤处理,压滤形成的进入清水池,处理后形成的石泥饼外运处理。1. A stone processing wastewater treatment process, characterized in that: the sewage produced in the stone processing process first flows into the sedimentation tank, and coagulants and coagulants are added to the sewage in the sedimentation tank to accelerate the sedimentation of suspended matter in the stone wastewater And increase the particle size of colloids and suspended solids in the sewage. The suspended solids in the sewage form stone mud at the bottom of the sedimentation tank. The upper layer of clear water is filtered and overflows into the secondary sedimentation tank for secondary sedimentation. Stone mud is formed, and the upper layer is clear water. The upper clear water in the secondary sedimentation tank overflows to the clear water tank after being filtered. The clear water in the clear water tank is reused. Filtration treatment, the filter formed into the clear water tank, the mud cake formed after treatment is transported outside for treatment. 2.一种实现权利要求所述工艺的石材加工污水处理系统,该处理系统包括沉淀池、二次沉淀池和清水池,其特征是:沉淀池和二次沉淀池的下端均只在一侧设有斜面,两个斜面组成锥形,沉淀池和二次沉淀池的上端均设有溢流口,溢流口处安装有过滤网,沉淀池和二次沉淀池的底部均设有搅拌器和抽泥管道,抽泥管道与离心泵连接,离心泵与压滤机连接。2. A stone processing sewage treatment system that realizes the process described in claim, the treatment system includes a sedimentation tank, a secondary sedimentation tank and a clean water tank, and it is characterized in that: the lower ends of the sedimentation tank and the secondary sedimentation tank are only on one side There is a slope, the two slopes form a cone, the upper end of the sedimentation tank and the secondary sedimentation tank are equipped with an overflow port, the filter is installed at the overflow port, and the bottom of the sedimentation tank and the secondary sedimentation tank is equipped with agitator and the mud pumping pipe, the mud pumping pipe is connected with the centrifugal pump, and the centrifugal pump is connected with the filter press.
CN2008101403767A 2008-10-13 2008-10-13 Stone processing sewage treatment process and system Expired - Fee Related CN101381134B (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792217A (en) * 2010-03-18 2010-08-04 杜泽忠 Industrial waste water treatment and recycling system
CN102961921A (en) * 2012-12-11 2013-03-13 常州大学 Sludge dewatering technology for secondary sedimentation tank
CN103482795A (en) * 2013-09-23 2014-01-01 太仓中顺建筑工程有限公司 Stone processing wastewater precipitation and treatment device
CN103507142A (en) * 2013-09-23 2014-01-15 太仓中顺建筑工程有限公司 Processing recycling method of stone processing waste powder
CN105036382A (en) * 2015-06-08 2015-11-11 德清华宇链传动有限公司 Industrial water recycling device
CN106351599A (en) * 2016-10-11 2017-01-25 深圳市工勘岩土集团有限公司 Mud filtration and storage pool
WO2017070882A1 (en) * 2015-10-29 2017-05-04 安尼康(福建)环保设备有限公司 Flocculation concentration device with grid structural body and filtrate recovery tank
CN106731046A (en) * 2016-12-30 2017-05-31 日照市光润模具制造有限公司 Stone material cutting sewage fine deposition shakes out system
CN107352592A (en) * 2017-07-27 2017-11-17 贵州紫云玉腾石业有限公司 Marble sewage disposal production line
CN108116892A (en) * 2016-11-29 2018-06-05 中冶京诚工程技术有限公司 Conveying device and method for blast furnace dust removal ash
CN109592763A (en) * 2019-02-20 2019-04-09 长沙如洋环保科技有限公司 A kind of processing of stone sewage water treatment method
CN111888805A (en) * 2020-08-26 2020-11-06 长沙矿山研究院有限责任公司 Paste storage thickener and thickening process
CN113663975A (en) * 2021-07-08 2021-11-19 湖南浏阳新松矿业科技有限公司 Mud water circulating device is washed away to rubble

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792217A (en) * 2010-03-18 2010-08-04 杜泽忠 Industrial waste water treatment and recycling system
CN102961921A (en) * 2012-12-11 2013-03-13 常州大学 Sludge dewatering technology for secondary sedimentation tank
CN103482795A (en) * 2013-09-23 2014-01-01 太仓中顺建筑工程有限公司 Stone processing wastewater precipitation and treatment device
CN103507142A (en) * 2013-09-23 2014-01-15 太仓中顺建筑工程有限公司 Processing recycling method of stone processing waste powder
CN103482795B (en) * 2013-09-23 2015-08-12 太仓中顺建筑工程有限公司 A kind of stone wastewater precipitation treatment device
CN105036382A (en) * 2015-06-08 2015-11-11 德清华宇链传动有限公司 Industrial water recycling device
WO2017070882A1 (en) * 2015-10-29 2017-05-04 安尼康(福建)环保设备有限公司 Flocculation concentration device with grid structural body and filtrate recovery tank
CN106351599A (en) * 2016-10-11 2017-01-25 深圳市工勘岩土集团有限公司 Mud filtration and storage pool
CN108116892A (en) * 2016-11-29 2018-06-05 中冶京诚工程技术有限公司 Conveying device and method for blast furnace dust removal ash
CN106731046A (en) * 2016-12-30 2017-05-31 日照市光润模具制造有限公司 Stone material cutting sewage fine deposition shakes out system
CN107352592A (en) * 2017-07-27 2017-11-17 贵州紫云玉腾石业有限公司 Marble sewage disposal production line
CN109592763A (en) * 2019-02-20 2019-04-09 长沙如洋环保科技有限公司 A kind of processing of stone sewage water treatment method
CN111888805A (en) * 2020-08-26 2020-11-06 长沙矿山研究院有限责任公司 Paste storage thickener and thickening process
CN113663975A (en) * 2021-07-08 2021-11-19 湖南浏阳新松矿业科技有限公司 Mud water circulating device is washed away to rubble

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