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CN101336116A - A bioactive substance delivery system comprising a sol-gel composition - Google Patents

A bioactive substance delivery system comprising a sol-gel composition Download PDF

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CN101336116A
CN101336116A CNA200680052265XA CN200680052265A CN101336116A CN 101336116 A CN101336116 A CN 101336116A CN A200680052265X A CNA200680052265X A CN A200680052265XA CN 200680052265 A CN200680052265 A CN 200680052265A CN 101336116 A CN101336116 A CN 101336116A
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迪米特里奥斯·潘泰利迪斯
约翰·C·布拉夫曼
乔纳森·罗特巴德
理查德·L·克莱恩
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Leland Stanford Junior University
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    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/16Biologically active materials, e.g. therapeutic substances
    • AHUMAN NECESSITIES
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    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/60Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a special physical form
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    • A61L2300/608Coatings having two or more layers

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Abstract

本发明公开了一种包括溶胶-凝胶组合物涂层的可植入医疗器械,所述溶胶-凝胶组合物涂层起到生物活性物质库的作用,并且公开了使用溶胶-凝胶组合物涂层用于改善有机和无机基材的粘合性。

Figure 200680052265

The present invention discloses an implantable medical device comprising a coating of a sol-gel composition which acts as a reservoir of biologically active substances and discloses the use of a sol-gel combination Phytocoatings are used to improve adhesion to organic and inorganic substrates.

Figure 200680052265

Description

一种包含溶胶-凝胶组合物的生物活性物质输送系统 A bioactive substance delivery system comprising a sol-gel composition

相关申请的交叉引用Cross References to Related Applications

根据35 U.S.C.§119(e),本申请要求于2006年2月2日递交的美国临时专利申请60/764,941的优先权,并且本申请为2004年12月1日递交的国际专利申请PCT/US2004/040270的部分接续申请,该国际专利申请要求于2004年2月18日递交的美国临时专利申请60/546,091的优先权,上述专利申请通过引用全文插入本文。Pursuant to 35 U.S.C. §119(e), this application claims priority to U.S. Provisional Patent Application 60/764,941, filed February 2, 2006, and is International Patent Application PCT/US2004, filed December 1, 2004 /040270, an International Patent Application claiming priority to US Provisional Patent Application 60/546,091, filed February 18, 2004, which is hereby incorporated by reference in its entirety.

技术领域 technical field

本发明涉及含有生物活性物质的自组装的溶胶-凝胶组合物。具体地,本发明涉及上述溶胶-凝胶组合物在可植入医疗器械中用作药物库,还涉及上述溶胶-凝胶组合物用于改善有机和无机表面之间的粘合性的用途。The present invention relates to self-assembled sol-gel compositions containing biologically active substances. In particular, the present invention relates to the use of the above sol-gel compositions as drug depots in implantable medical devices, and also to the use of the above sol-gel compositions for improving the adhesion between organic and inorganic surfaces.

背景技术 Background technique

“溶胶-凝胶”方法通常用于制作多孔材料,包括自组装膜。溶胶是一种液体溶液,其包含溶解在适当溶剂中的目标物质的胶体悬浮液。溶解前驱体分子间的缩合反应导致在溶胶中形成各种结构(颗粒、支化链、线型链等)。这些结构的尺寸、生长速率和形态取决于溶剂中的反应动力学,而上述动力学又由诸如溶液浓度、存在的水量、溶剂的温度和pH、溶剂的搅拌作用的参数和其它参数来决定。在充足的时间下,缩合反应将导致生长的颗粒或链团聚,直到最终形成凝胶。所述凝胶可以被视为为大量交联前驱体分子,其形成连续的、宏观的固相,所述凝胶封装了由剩余溶液组成的连续液相。在溶胶-凝胶工艺的最后一步中,除去被封装的溶剂(通常通过干燥),并使前驱体分子交联(被称为老化的工艺),从而得到所需固体。"Sol-gel" methods are commonly used to fabricate porous materials, including self-assembled membranes. A sol is a liquid solution comprising a colloidal suspension of a substance of interest dissolved in a suitable solvent. Condensation reactions between dissolved precursor molecules lead to the formation of various structures (particles, branched chains, linear chains, etc.) in the sol. The size, growth rate and morphology of these structures depend on the kinetics of the reaction in the solvent, which in turn is determined by parameters such as solution concentration, amount of water present, temperature and pH of the solvent, agitation of the solvent, and others. Given sufficient time, the condensation reaction will cause the growing particles or chains to agglomerate until eventually a gel is formed. The gel can be viewed as a mass of cross-linked precursor molecules forming a continuous, macroscopic solid phase that encapsulates a continuous liquid phase consisting of the remaining solution. In the final step of the sol-gel process, the encapsulated solvent is removed (usually by drying) and the precursor molecules are crosslinked (a process known as aging) to yield the desired solid.

材料的溶胶-凝胶合成方法相对于其它合成方法具有如下优点。所述优点包括:加工条件温和(低温、低压、中等pH)、原料廉价、无需真空处理装置或其它昂贵的装置以及对所得结构具有较高的可控性,特别适合于合成多孔材料。对于最终产物的形状,基本上没有限制,因为可以在凝胶前以任何形式浇铸液体溶胶,所述形式包括单块、薄膜、纤维和微米尺度的颗粒或纳米尺度的颗粒。Compared with other synthetic methods, the sol-gel synthesis method of materials has the following advantages. The advantages include: mild processing conditions (low temperature, low pressure, medium pH), cheap raw materials, no need for vacuum treatment devices or other expensive devices, and high controllability of the resulting structure, especially suitable for the synthesis of porous materials. There is essentially no limitation as to the shape of the final product, as the liquid sol can be cast in any form including monoliths, films, fibers and micro- or nano-scale particles prior to gelation.

可以多种不同方式控制溶胶-凝胶工艺中所制备的材料的孔隙率。在最简单的溶胶-凝胶工艺中,未将特定的成孔剂加入溶胶中,通过凝胶前前驱体支化或团聚的量来决定最终固体的孔隙率。多孔溶胶-凝胶组合物的平均孔尺寸、体积和表面积随着溶胶-凝胶处理前的前驱体分子的尺寸而增大。The porosity of materials produced in sol-gel processes can be controlled in a number of different ways. In the simplest sol-gel process, no specific porogen is added to the sol, and the porosity of the final solid is determined by the amount of precursor branching or agglomeration before gelation. The average pore size, volume and surface area of the porous sol-gel composition increases with the size of the precursor molecules before sol-gel processing.

也可以在溶胶-凝胶工艺过程中通过溶剂中存在的额外材料来调控孔隙率。当使用溶胶-凝胶工艺时,将牺牲成孔剂(具体为可以通过加热或其它方法容易除去的那些物质)掺入溶胶中通常被认为是一种得到多孔固体的有效方法。过去,这些努力主要集中在用于微电子工艺的低介电常数(低k)绝缘膜的制造。牺牲模板也可用于在利用溶胶-凝胶工艺形成无机材料中成孔。牺牲模板通常为在溶液中能够自组装的两亲分子(即具有亲水性和亲油性的那些分子)。这些两亲分子产生高度有序的结构,从而引导前驱体分子围绕该结构共组装。一旦前驱体分子围绕上述结构共组装,则可以将所述结构除去,从而留下负像孔穴。Porosity can also be manipulated during the sol-gel process by the presence of additional materials in the solvent. When using the sol-gel process, the incorporation of sacrificial porogens, in particular those substances that can be easily removed by heating or other means, into the sol is generally considered an efficient way to obtain porous solids. In the past, these efforts have focused on the fabrication of low dielectric constant (low-k) insulating films for use in microelectronics processes. Sacrificial templates can also be used to create pores in inorganic materials formed using sol-gel processes. Sacrificial templates are typically amphiphilic molecules (ie, those molecules having both hydrophilic and lipophilic properties) capable of self-assembly in solution. These amphiphiles generate highly ordered structures that guide the co-assembly of precursor molecules around this structure. Once the precursor molecules have co-assembled around the structure described above, the structure can be removed, leaving a negative image cavity.

围绕模板辅助自组装的溶胶-凝胶组合物的独特性质进行了大量研究。例如,1992年,Mobil Oil Corporation的研究团队发现,表面活性分子(短两亲分子)在可溶硅土的水溶液中自组装,在硅土基材凝固后,可以除去表面活性剂,从而得到具有六边形蜂窝结构排列的均一介孔(介孔是孔尺寸在约2nm至约50nm之间的孔)的材料(也被称为“MCM-41”);参见US专利5,057,296和5,102,643,上述专利通过引用全文插入本文。利用阳离子表面活性剂烷基三甲基季铵盐和各种硅胶源(诸如硅酸钠、原硅酸四乙酯或硅凝胶)在水热条件下合成MCM-41(Beck等,1992,J.Am.Chem.Soc.114,10834)。可以通过使用不同的表面活性剂或改变合成条件将MCM-41的孔尺寸在约1.6nm至约10nm之间进行调节。目前,模板辅助介孔材料利用如下两类自组装两亲模板来制备:短分子表面活性剂(参见Brinker等(Advanced Materials 1999,11 No.7)和Kresge等(Nature Vol.359,1992年10月22日))和三嵌段共聚物(参见US专利6,592,764,所述专利通过引用全文插入本文)。Much research has been conducted around the unique properties of sol-gel compositions for template-assisted self-assembly. For example, in 1992, the research team of Mobil Oil Corporation found that surface-active molecules (short amphiphilic molecules) self-assembled in an aqueous solution of soluble silica, and after the silica substrate was solidified, the surfactant could be removed to obtain a A material of uniform mesoporous (mesopores are pores with a pore size between about 2 nm and about 50 nm) arranged in a hexagonal honeycomb structure (also known as "MCM-41"); see US Patents 5,057,296 and 5,102,643, the aforementioned patents This text is incorporated by reference in its entirety. MCM-41 was synthesized under hydrothermal conditions using cationic surfactant alkyl trimethyl quaternary ammonium salt and various silica sources such as sodium silicate, tetraethyl orthosilicate or silica gel (Beck et al., 1992, J. Am. Chem. Soc. 114, 10834). The pore size of MCM-41 can be adjusted from about 1.6 nm to about 10 nm by using different surfactants or changing the synthesis conditions. Currently, template-assisted mesoporous materials are prepared using the following two types of self-assembled amphiphilic templates: short-molecule surfactants (see Brinker et al. (Advanced Materials 1999, 11 No.7) and Kresge et al. (Nature Vol. 22)) and triblock copolymers (see US Patent 6,592,764, which is hereby incorporated by reference in its entirety).

利用溶胶-凝胶工艺制成的多孔材料可用于输送生物活性物质。例如,Vallet-Regi等(Chem.Mater.2001,13,308-311)描述了将布洛芬加载在粉末化的MCM-41上。在这种情况下,通过将布洛芬溶于己烷中,并将粉末形式的MCM-41化合物加入上述己烷中,从而将布洛芬加载到MCM-41中。Munoz等(Chem.Mater.2003,15,500-503)描述了一个实验,该实验演示了,布洛芬能够以不同的速率从两种不同的MCM-41配制品中输送,一种配制品利用16碳表面活性剂制备,一种配制品由12碳表面活性剂制备。Porous materials made by sol-gel process can be used to deliver bioactive substances. For example, Vallet-Regi et al. (Chem. Mater. 2001, 13, 308-311) describe the loading of ibuprofen on powdered MCM-41. In this case, ibuprofen was loaded into MCM-41 by dissolving ibuprofen in hexane and adding the MCM-41 compound in powder form to said hexane. Munoz et al. (Chem. Mater. 2003, 15, 500-503) describe an experiment demonstrating that ibuprofen can be delivered at different rates from two different MCM-41 formulations, one formulation Prepared with a 16 carbon surfactant and one formulation was prepared with a 12 carbon surfactant.

在国际专利申请PCT/US2004/040270(PCT‘270)(该专利申请通过引用全文插入本文)以前,没有参考文献描述如下可植入医疗器械或生物活性物质输送器械,所述器械包括由以三嵌段共聚物模板为基础的溶胶-凝胶组合物形成的表面涂层,所述涂层具有基本上连续的互连通道,其被设计为起到生物活性物质库的作用。而且,没有参考文献描述由以三嵌段共聚物模板为基础的溶胶-凝胶组合物形成的表面涂层,其中,在被施加到可植入医疗器械表面以前,所述涂层本身中存在生物活性物质,以及在被施加到可植入医疗器械表面以后,所述表面涂层具有基本上连续的互连通道,其可进一步起到生物活性物质库的作用。因而,PCT‘270中描述的发明提供了至少两个额外机制,通过这些机制生物活性物质能够加载到可植入医疗器械表面上。Prior to International Patent Application PCT/US2004/040270 (PCT'270), which is incorporated herein by reference in its entirety, there were no references describing implantable medical devices or biologically active substance delivery devices comprising A block copolymer template based sol-gel composition forms a surface coating having substantially continuous interconnecting channels designed to function as a reservoir of biologically active species. Furthermore, there are no references describing surface coatings formed from sol-gel compositions based on triblock copolymer templates, wherein, prior to being applied to the surface of an implantable medical device, the coating itself contains The bioactive substance, and after being applied to the surface of the implantable medical device, the surface coating has substantially continuous interconnecting channels which can further function as a reservoir of the bioactive substance. Thus, the invention described in PCT '270 provides at least two additional mechanisms by which biologically active substances can be loaded onto the surface of an implantable medical device.

尽管PCT‘270中描述的材料和方法具有大量重要的益处(该专利中已描述了),但是对于改善由溶胶-凝胶工艺制备的生物活性物质运载材料的制备仍存在余地。例如,在溶胶-凝胶加工过程中和植入器械后更好地控制生物活性物质颗粒可能有益于更精确地控制特定溶胶-凝胶组合物中的生物活性物质的量以及更好地控制在植入器械后生物活性物质由被植入的医疗器械释放进入生理学环境中的速率。本发明具有上述优点。然而,在更详细地描述这些优点以前,描述本发明其它方面的背景技术。Although the materials and methods described in PCT '270 have a number of important benefits (described in that patent), there remains room for improvement in the preparation of bioactive material delivery materials prepared by sol-gel processes. For example, better control of bioactive material particles during sol-gel processing and after device implantation may be beneficial for more precise control of the amount of bioactive material in a particular sol-gel composition and for better control in the The rate at which biologically active substances are released from an implanted medical device into the physiological environment after the device is implanted. The present invention has the above advantages. Before describing these advantages in more detail, however, the background to other aspects of the invention is described.

在可植入医疗器械领域中所遇到的一项挑战是,使生物活性物质和含有生物活性物质的涂层粘附在可植入器械的表面上,从而,一旦植入所述器械,生物活性物质就随时间释放。使生物活性物质粘附在基材(诸如可植入医疗器械的表面)上的一个方法是在聚合物涂层中包含生物活性物质。聚合物涂层可以使生物活性物质保持在可植入医疗器械的表面上,并通过聚合物降解或扩散进入液体或组织(在这种情况下,聚合物不可降解)中来释放生物活性物质。尽管可以使用聚合物涂层使生物活性物质粘附在植入医疗器械上,但是所述聚合物涂层的应用中存在一些问题。一个问题是,很难使聚合物涂层粘附在完全不同的基材(诸如支架金属基材)上,因为各种材料具有不同的特性(诸如热膨胀性质不同)。而且,大多数无机固体由亲水性表面氧化物覆盖,所述亲水性表面氧化物的特征在于存在表面羟基(M-OH,其中M代表无机材料的原子,诸如硅或铝)。于是,在环境条件下,至少一单层被吸附的水分子覆盖所述无机固体的表面,从而与上述羟基形成氢键。因而,由于上述水层,疏水性有机聚合物不能自发粘附到可植入医疗器械的表面。而且,即使在干燥条件下形成聚合物/表面键(包括共价键),这些键暴露于水时也易于水解(即断裂)。在含有有机/无机界面的器械或组件必须在水性、腐蚀性环境(诸如人体或其它动物体)中操作的应用中,上述影响特别重要。与粘附两种不同类型材料相关的这些难点通常导致在可植入医疗器械和其上覆盖的聚合物涂层之间键合不充分,从而导致随着时间各个材料可能发生分离。在植入医疗器械中,上述分离是特别不令人希望的。One of the challenges encountered in the field of implantable medical devices is making bioactive substances and coatings containing bioactive substances adhere to the surface of the implantable device so that, once the device is implanted, biological The active substance is then released over time. One method of making bioactive substances adhere to a substrate, such as the surface of an implantable medical device, is to include the bioactive substance in a polymer coating. The polymer coating can keep the bioactive substance on the surface of the implantable medical device and release the bioactive substance through degradation of the polymer or diffusion into the fluid or tissue (in this case, the polymer is not degradable). Although polymeric coatings can be used to adhere bioactive substances to implanted medical devices, there are several problems with the application of such polymeric coatings. One problem is that it is difficult to make polymer coatings adhere to disparate substrates, such as stent metal substrates, because the various materials have different properties, such as different thermal expansion properties. Furthermore, most inorganic solids are covered by hydrophilic surface oxides characterized by the presence of surface hydroxyl groups (M-OH, where M represents an atom of an inorganic material, such as silicon or aluminium). Then, under ambient conditions, at least a monolayer of adsorbed water molecules covers the surface of the inorganic solid, thereby forming hydrogen bonds with the aforementioned hydroxyl groups. Thus, due to the aforementioned water layer, the hydrophobic organic polymer cannot spontaneously adhere to the surface of the implantable medical device. Furthermore, even when polymer/surface bonds (including covalent bonds) are formed under dry conditions, these bonds are prone to hydrolysis (ie, breakage) upon exposure to water. These effects are particularly important in applications where devices or components containing organic/inorganic interfaces must operate in aqueous, corrosive environments such as the human or other animal body. These difficulties associated with adhering the two different types of materials often result in an insufficient bond between the implantable medical device and the overlying polymer coating, resulting in possible separation of the individual materials over time. Such separation is particularly undesirable in implanted medical devices.

传统上,采用两种不同的方法加强有机/无机之间的界面。第一种方法是,在无机表面引入可控的粗糙度或孔隙率,从而促使聚合物机械接合。第二种方法是,通过两亲性硅烷偶联剂对无机表面进行化学改性,从而改善聚合物的润湿性、结合性和界面耐水性。尽管这些方法具有一些益处,但是在所有各种环境中,这些方法并不有效。因而,对于改善与粘附无机表面和有机表面相关的方法存在一定余地。根据本发明的某些溶胶-凝胶实施方式提供了上述改进。Traditionally, two different approaches have been employed to strengthen the organic/inorganic interface. The first approach involves introducing controlled roughness, or porosity, on inorganic surfaces that promotes mechanical bonding of the polymers. The second approach is to chemically modify the inorganic surface with amphiphilic silane coupling agents to improve the wettability, bonding, and interfacial water resistance of the polymer. Although these methods have some benefits, they are not effective in all circumstances. Thus, there is some scope for improving methods related to adhesion of inorganic and organic surfaces. Certain sol-gel embodiments according to the invention provide the improvements described above.

发明内容 Contents of the invention

本发明提供了一种方法,该方法产生增强了生物活性物质掺入的溶胶-凝胶组合物,并且提供了一种方法,所述方法用于进一步控制在临床使用过程中生物活性物质从医疗器械中释放到生理学环境中的速率。所述方法还用于增强无机基材和有机基材和材料之间的粘合性。这些方法提供的溶胶-凝胶组合物可被用作持续释放的生物活性物质库和/或作为在可植入医疗器械上的生物活性物质涂层。本发明通过在溶胶-凝胶加工过程中修改化学环境从而增强生物活性物质的掺入,修改化学环境改变了形成材料的疏水性或亲水性等,影响生物活性物质分子与形成材料和溶胶-凝胶加工过程中的化学环境如何相互作用。在溶胶-凝胶加工过程中对化学环境进行修改还可以,以影响一旦植入患者后生物活性物质释放到生理学环境中的速率的方式,来影响从溶胶-凝胶环境中取出后的制成材料的特性。具体地,根据特定生物活性物质的特性,调节溶胶-凝胶工艺的化学环境,从而控制生物活性物质如何与溶胶-凝胶工艺中的环境相互作用。作为非限制性实例,将经有机改性的硅烷添加到溶胶-凝胶混合物中可以增加正在形成的凝胶(意指在溶胶-凝胶加工过程中形成的结构)的疏水性。未受缚于任何理论,增加正在形成的凝胶的疏水性被认为会妨碍生物活性物质在溶胶-凝胶加工过程中在正在形成的凝胶和水性环境之间的移动,使生物活性物质更牢固地保持在正在形成的凝胶上,从而导致生物活性物质更好地保留在制成的溶胶-凝胶组合物中。而且,增强最终制成的材料的疏水含量可以更好地控制一旦植入患者后生物活性物质释放到生物学环境中的速率。根据本发明的方法可以通过如下方法甚至进一步提高控制植入器械后生物活性物质释放到生理学环境中的能力:采用经有机改性的硅烷处理制成的溶胶-凝胶组合物的表面。经有机改性的硅烷的疏水三甲基有助于防止在植入医疗器械的生理学环境中的液体扩散到组合物中并溶解生物活性物质,从而导致所述生物活性物质过早释放。The present invention provides a method for producing sol-gel compositions with enhanced incorporation of bioactive substances and a method for further controlling the transition of bioactive substances from medical The rate of release from the device to the physiological environment. The method is also useful for enhancing adhesion between inorganic and organic substrates and materials. These methods provide sol-gel compositions that can be used as sustained release bioactive reservoirs and/or as bioactive coatings on implantable medical devices. The present invention enhances the incorporation of biologically active substances by modifying the chemical environment in the sol-gel processing process, modifying the chemical environment changes the hydrophobicity or hydrophilicity of the forming materials, and affects the relationship between the biologically active substance molecules and the forming materials and the sol-gel. How the chemical environment interacts during gel processing. Modifications to the chemical environment during sol-gel processing can also affect fabrication after removal from the sol-gel environment in a manner that affects the rate at which bioactive substances are released into the physiological environment once implanted in the patient. properties of the material. Specifically, the chemical environment of the sol-gel process is adjusted according to the characteristics of the specific bioactive substance, thereby controlling how the bioactive substance interacts with the environment in the sol-gel process. As a non-limiting example, adding an organomodified silane to a sol-gel mixture can increase the hydrophobicity of the forming gel (meaning the structure formed during sol-gel processing). Without being bound by any theory, increasing the hydrophobicity of the forming gel is believed to impede the movement of the bioactive substance between the forming gel and the aqueous environment during sol-gel processing, making the bioactive substance more stable. Strong retention on the forming gel, resulting in better retention of the biologically active substance in the resulting sol-gel composition. Furthermore, enhancing the hydrophobic content of the final fabricated material allows for better control of the rate at which bioactive substances are released into the biological environment once implanted in the patient. The method according to the invention can even further improve the ability to control the release of bioactive substances into the physiological environment after implantation of the device by treating the surface of the prepared sol-gel composition with an organomodified silane. The hydrophobic trimethyl group of the organomodified silane helps to prevent liquids in the physiological environment of the implanted medical device from diffusing into the composition and dissolving the bioactive substance, thereby causing premature release of the bioactive substance.

还可以通过如下方法提高本发明的溶胶-凝胶组合物对基材的粘合性:提供连续的互连通道方式的孔,从而允许无机基材和有机涂层之间强烈穿插。Adhesion of the sol-gel compositions of the present invention to substrates can also be enhanced by providing pores in the form of continuous interconnected channels, allowing strong interpenetration between the inorganic substrate and the organic coating.

具体地,本发明的一个实施方式包括一种医疗器械,所述医疗器械包括结构元件和生物活性物质库,其中,所述生物活性物质库包括施加到所述结构元件的表面上的涂层,其中,所述涂层包括一层或多层,其中各层中的至少之一包括利用溶胶-凝胶工艺形成的基质组合物,在所述溶胶-凝胶工艺中,所述溶胶-凝胶工艺的环境被设计成适应待掺入到所述基质组合物中的生物活性物质的特性,所述设计影响一旦制成后的所述基质组合物中的所述生物活性物质的含量和/或一旦植入患者后所述生物活性物质释放到生理学环境中的速率。基质组合物可以包括,但不限于,选自如下的材料:溶胶-凝胶衍生的无机氧化物、溶胶-凝胶衍生的有机改性硅烷、包括有机改性硅烷的杂化氧化物和具有利用模板产生的介孔的氧化物。In particular, one embodiment of the invention includes a medical device comprising a structural element and a bioactive reservoir, wherein the bioactive reservoir comprises a coating applied to the surface of the structural element, Wherein, the coating comprises one or more layers, wherein at least one of the layers comprises a matrix composition formed by a sol-gel process, and in the sol-gel process, the sol-gel The environment of the process is designed to accommodate the properties of the bioactive substance to be incorporated into the matrix composition, which design affects the content and/or the bioactive substance in the matrix composition once made The rate at which the biologically active substance is released into the physiological environment once implanted in the patient. The matrix composition may include, but is not limited to, materials selected from the group consisting of sol-gel derived inorganic oxides, sol-gel derived organomodified silanes, hybrid oxides including organomodified silanes, and Template-generated mesoporous oxides.

在某些实施方式中,根据本发明的基质组合物包含通过上述溶胶-凝胶工艺制成的无机氧化物。所述无机氧化物可以选自硅的氧化物和钛的氧化物。所述基质组合物也可以为介孔无机氧化物。介孔无机氧化物可以利用牺牲成孔模板组分和自组装或引导组装制备工艺得到。模板组分可以选自两亲嵌段共聚物、离子型表面活性剂和非离子型表面活性剂。模板组分还可以为聚氧化乙烯/聚氧化丙烯/聚氧化乙烯三嵌段共聚物。In certain embodiments, matrix compositions according to the present invention comprise inorganic oxides made by the sol-gel process described above. The inorganic oxide may be selected from oxides of silicon and oxides of titanium. The matrix composition may also be a mesoporous inorganic oxide. Mesoporous inorganic oxides can be obtained by sacrificial pore-forming template components and self-assembly or guided assembly preparation processes. The template component may be selected from amphiphilic block copolymers, ionic surfactants and nonionic surfactants. The template component may also be a polyoxyethylene/polyoxypropylene/polyoxyethylene triblock copolymer.

根据本发明的介孔无机氧化物可以包括基本上连续的互连通道。所述基本上连续的互连通道的内表面可以采用有机改性的硅烷涂布,从而改进介孔氧化物的如下特性:疏水性、电荷、生物相容性、机械性质、生物活性物质亲合性、储存能力及其组合。而且,在涂层施加到结构元件的表面上以后,可以将一种或多种生物活性物质加载到互连通道中。Mesoporous inorganic oxides according to the present invention may comprise substantially continuous interconnecting channels. The interior surfaces of the substantially continuous interconnecting channels may be coated with organomodified silanes to improve the following properties of the mesoporous oxide: hydrophobicity, charge, biocompatibility, mechanical properties, affinity for biologically active substances performance, storage capacity and their combination. Furthermore, one or more biologically active substances may be loaded into the interconnecting channels after the coating has been applied to the surface of the structural element.

在根据本发明的某些实施方式中,基质组合物中的氧化物可以与试剂复合,从而改性氧化物的如下特性:疏水性、电荷、生物相容性、机械性质、生物活性物质亲合性、储存能力及其组合。在一个实施方式中,改性试剂为经有机改性硅烷。经有机改性的硅烷可以选自烷基硅烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二乙氧基硅烷、三甲基乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙基三乙氧基硅烷、异丙基三乙氧基硅烷、丁基三乙氧基硅烷、辛基三乙氧基硅烷、十二烷基三乙氧基硅烷、十八烷基三乙氧基硅烷、芳基官能硅烷、苯基三乙氧基硅烷、氨基硅烷、氨丙基三乙氧基硅烷、氨苯基三甲氧基硅烷、氨丙基三甲氧基硅烷、丙烯酸酯官能硅烷、甲基丙烯酸酯官能硅烷、丙烯酰氧丙基三甲氧基硅烷、羧酸酯官能硅烷、磷酸酯官能硅烷、酯官能硅烷、磺酸酯官能硅烷、异氰酸酯官能硅烷、环氧官能硅烷、氯代硅烷、三甲基氯硅烷、三乙基氯硅烷、三己基氯硅烷、二甲基二氯硅烷、甲基三氯硅烷、N,O-二(三甲基甲硅烷基)-乙酰胺(BSA)、N,O-二(三甲基甲硅烷基)-三氟乙酰胺(BSTFA)、六甲基二硅氮烷(HMDS)、N-甲基三甲基甲硅烷基三氟乙酰胺(MSTFA)、N-己基-N-(叔丁基二甲基甲硅烷基)三氟乙酰胺(MTBSTFA)、三甲基氯代硅烷(TMCS)、三甲基甲硅烷基咪唑(TMSI)及其组合。In certain embodiments according to the present invention, the oxides in the matrix composition may be complexed with agents to modify the following properties of the oxides: hydrophobicity, charge, biocompatibility, mechanical properties, affinity for biologically active substances performance, storage capacity and their combination. In one embodiment, the modifying agent is an organomodified silane. The organomodified silane can be selected from alkylsilane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, trimethylethoxysilane, vinyltrimethoxy Silane, Vinyltriethoxysilane, Ethyltriethoxysilane, Isopropyltriethoxysilane, Butyltriethoxysilane, Octyltriethoxysilane, Dodecyltriethoxysilane Aminosilane, Octadecyltriethoxysilane, Arylfunctional Silane, Phenyltriethoxysilane, Aminosilane, Aminopropyltriethoxysilane, Aminophenyltrimethoxysilane, Aminopropyltrimethylsilane Oxysilanes, Acrylate Functional Silanes, Methacrylate Functional Silanes, Acryloxypropyltrimethoxysilane, Carboxylate Functional Silanes, Phosphate Functional Silanes, Ester Functional Silanes, Sulfonate Functional Silanes, Isocyanate Functional Silanes , epoxy functional silane, chlorosilane, trimethylchlorosilane, triethylchlorosilane, trihexylchlorosilane, dimethyldichlorosilane, methyltrichlorosilane, N,O-bis(trimethylmethylsilane Silyl)-acetamide (BSA), N,O-bis(trimethylsilyl)-trifluoroacetamide (BSTFA), hexamethyldisilazane (HMDS), N-methyltrimethyl Silyl trifluoroacetamide (MSTFA), N-hexyl-N-(tert-butyldimethylsilyl) trifluoroacetamide (MTBSTFA), trimethylchlorosilane (TMCS), trimethylform Silyl imidazoles (TMSI) and combinations thereof.

根据本发明的一个实施方式包括一种医疗器械,所述医疗器械包括结构元件和生物活性物质洗脱涂层,其中,所述生物活性物质洗脱涂层包括施加到所述医疗器械表面上的至少一层,其中所述至少一层利用溶胶-凝胶工艺形成并且包含经有机改性的硅烷。在某些实施方式中,所述至少一层为施加到所述医疗器械表面上的底涂层,所述医疗器械还包括施加到所述底涂层上的顶涂层。可以在选自所述底涂层内、所述顶涂层内、所述底涂层和所述顶涂层之间及其组合的场所中存在含生物活性物质的球体。含有生物活性物质的球体可由可生物降解聚合物构成。One embodiment according to the invention comprises a medical device comprising a structural element and a bioactive substance eluting coating, wherein the bioactive substance eluting coating comprises a At least one layer, wherein the at least one layer is formed using a sol-gel process and comprises an organomodified silane. In certain embodiments, the at least one layer is a primer layer applied to the surface of the medical device, the medical device further comprising a topcoat layer applied to the primer layer. The bioactive material-containing spheres may be present in a location selected from within the base coat, within the top coat, between the base coat and the top coat, and combinations thereof. The spheres containing the biologically active substance can be constructed from biodegradable polymers.

在一个实施方式中,底涂层和/或顶涂层包含溶胶-凝胶无机氧化物组合物。在另一实施方式中,底涂层包含具有基本上连续的互连通道的介孔氧化物。In one embodiment, the undercoat and/or topcoat comprises a sol-gel inorganic oxide composition. In another embodiment, the undercoat layer comprises a mesoporous oxide having substantially continuous interconnecting channels.

根据本发明的另一实施方式包括医疗器械,所述医疗器械包括结构元件和生物活性物质洗脱涂层,其中生物活性物质洗脱涂层包括至少两层,其中,所述至少两层中的至少之一包含利用溶胶-凝胶工艺形成的基质组合物,在所述溶胶-凝胶工艺中,所述溶胶-凝胶工艺的环境被设计成适应待掺入到所述基质组合物中的生物活性物质的特性,所述设计影响一旦制成后的所述基质组合物中的所述生物活性物质的含量和/或一旦植入患者后所述生物活性物质释放到生理学环境中的速率。上述两层可以包括,但不限于,底涂层和顶涂层。在根据本发明的这些实施方式中,各层可以分别包括选自如下的形式:不具有生物活性物质的溶胶-凝胶氧化物层;溶胶-凝胶氧化物层,所述溶胶-凝胶氧化物层具有掺入所述氧化物中的生物活性物质;不具有生物活性物质的与经有机改性的硅烷复合的溶胶-凝胶氧化物;具有生物活性物质的与经有机改性的硅烷复合的溶胶-凝胶氧化物;不具有生物活性物质的经有机改性的硅烷层;具有生物活性物质的经有机改性的硅烷层;不具有生物活性物质的介孔氧化物;介孔氧化物,所述介孔氧化物具有掺入所述氧化物中的生物活性物质;介孔氧化物,所述介孔氧化物具有掺入所述氧化物中的生物活性物质,并且具有在所述介孔材料被施加到所述医疗器械的所述表面以后加载在所述氧化物的互连通道中的其它生物活性物质;介孔氧化物,所述介孔氧化物不具有掺入所述氧化物中的生物活性物质,但具有在所述氧化物被施加到所述医疗器械的所述表面以后加载在所述氧化物的互连通道中的生物活性物质;和含有生物活性物质的聚合物球体的集合体。体。Another embodiment according to the present invention comprises a medical device comprising a structural element and a bioactive substance eluting coating, wherein the bioactive substance eluting coating comprises at least two layers, wherein the at least two layers At least one comprises a matrix composition formed using a sol-gel process in which the environment of the sol-gel process is designed to accommodate the matrix composition to be incorporated into the matrix composition The properties of the bioactive substance, the design affects the content of the bioactive substance in the matrix composition once made and/or the rate of release of the bioactive substance into the physiological environment once implanted in the patient. The above two layers may include, but are not limited to, a base coat and a top coat. In these embodiments according to the present invention, each layer may respectively comprise a form selected from: a sol-gel oxide layer without biologically active substances; a sol-gel oxide layer, the sol-gel oxide layer The layer has biologically active substances incorporated into the oxide; sol-gel oxides without biologically active substances complexed with organically modified silanes; with biologically active substances complexed with organomodified silanes sol-gel oxides; organomodified silane layer without bioactive species; organomodified silane layer with bioactive species; mesoporous oxide without bioactive species; mesoporous oxide , the mesoporous oxide has a biologically active substance incorporated into the oxide; the mesoporous oxide has a biologically active substance incorporated into the oxide, and has a Porous materials are applied to the surface of the medical device to load other biologically active substances in the interconnecting channels of the oxide; mesoporous oxides, the mesoporous oxides do not have but having the bioactive material loaded in the interconnecting channels of the oxide after the oxide is applied to the surface of the medical device; and polymer spheres containing the bioactive material aggregates. body.

根据本发明的另一实施方式包括医疗器械,所述医疗器械包括结构元件和生物活性物质库,其中,所述生物活性物质库包括施加到所述结构元件表面的涂层,其中,所述涂层包括利用溶胶-凝胶工艺形成的基质组合物,在所述溶胶-凝胶工艺中,所述溶胶-凝胶工艺的环境被设计成适应待掺入到所述基质组合物中的生物活性物质的特性,所述设计影响一旦制成后的所述基质组合物中的所述生物活性物质的含量和/或一旦植入患者后所述生物活性物质释放到生理学环境中的速率,并且当所述涂层施加到所述结构元件的表面时,所述涂层增强了无机表面和有机表面之间的粘合性,所述有机表面选自聚合物、组织、骨骼及其组合。Another embodiment according to the invention comprises a medical device comprising a structural element and a reservoir of bioactive substances, wherein the reservoir of bioactive substances comprises a coating applied to the surface of the structural element, wherein the coating The layer comprises a matrix composition formed using a sol-gel process in which the environment of the sol-gel process is designed to accommodate the biological activity to be incorporated into the matrix composition The characteristics of the substance, the design affects the content of the bioactive substance in the matrix composition once made and/or the rate at which the bioactive substance is released into the physiological environment once implanted in the patient, and when When the coating is applied to the surface of the structural element, the coating enhances the adhesion between the inorganic surface and the organic surface selected from the group consisting of polymers, tissue, bone, and combinations thereof.

在一个实施方式中,用在本发明中的生物活性物质可以选自:抗再狭窄试剂、消炎试剂、HMG-CoA还原酶抑制剂、抗菌试剂、抗肿瘤试剂、生血管试剂、抗生血管试剂、溶解血栓试剂、抗高血压试剂、抗心律失常试剂、钙通道阻滞剂、降胆固醇试剂、精神药物、防抑郁试剂、防癫痫试剂、避孕剂、止痛剂、骨骼生长因子、骨骼重塑因子、神经传递素、核酸、阿片拮抗剂及其组合。生物活性物质还可以选自紫杉醇、雷帕霉素(rampamycin)、衣维莫司(everolimus)、他克莫司(tacrolimus)、西罗莫司(sirolimus)、去天冬氨酸血管紧张素I、氧化一氮、夹竹桃麻素、γ-生育酚、重组人成骨细胞特异因子(pleiotrophin)、雌二醇、阿司匹林、阿托伐他汀(atovastatin)、西力伐他汀(cerivastatin)、氟伐他汀(fluvastatin)、洛伐他汀(lovastatin)、普伐他汀(pravastatin)、瑞舒伐他汀(rosuvastatin)、斯伐他汀(simvastatin)及其组合。In one embodiment, the biologically active substance used in the present invention can be selected from: anti-restenotic agents, anti-inflammatory agents, HMG-CoA reductase inhibitors, antibacterial agents, anti-tumor agents, angiogenic agents, anti-angiogenic agents, Thrombolytic agents, antihypertensive agents, antiarrhythmic agents, calcium channel blockers, cholesterol-lowering agents, psychotropic drugs, antidepressant agents, anti-epileptic agents, contraceptives, analgesics, bone growth factors, bone remodeling factors, Neurotransmitters, nucleic acids, opioid antagonists, and combinations thereof. The biologically active substance can also be selected from the group consisting of paclitaxel, rapamycin, everolimus, tacrolimus, sirolimus, deaspartate angiotensin I , nitric oxide, apocynin, γ-tocopherol, recombinant human osteoblast-specific factor (pleiotrophin), estradiol, aspirin, atorvastatin, cerivastatin, fluoride fluvastatin, lovastatin, pravastatin, rosuvastatin, simvastatin, and combinations thereof.

本发明的医疗器械可以包括,但不限于,脉管(vascular conduit)、支架、板、螺钉、椎笼、牙科植入体、牙科填充物、牙齿矫正器、人造关节、栓子装置(embolic device)、心室辅助装置(ventricular assistdevice)、人造心脏、心瓣膜、静脉过滤器(venous filter)、钉、夹子、缝合线、人工网(prosthetic mesh)、起博器、起博器导线、去纤颤器、神经刺激器、神经刺激器导线、可植入传感器和外用传感器。Medical devices of the present invention may include, but are not limited to, vascular conduits, stents, plates, screws, vertebral cages, dental implants, dental fillings, orthodontic appliances, artificial joints, embolic devices ), ventricular assist device, artificial heart, heart valve, venous filter, staples, clips, sutures, prosthetic mesh, pacemaker, pacemaker leads, defibrillation devices, neurostimulators, neurostimulator leads, implantable sensors, and external sensors.

附图说明 Description of drawings

图1表示可得到的具有立方对称性的模板结构的示意图。Figure 1 shows a schematic diagram of the available template structures with cubic symmetry.

图2表示在基材表面上的介孔溶胶-凝胶SiO2膜的示意图,其中所述孔具有立方对称性。Figure 2 represents a schematic diagram of a mesoporous sol-gel SiO2 film on a substrate surface, where the pores have cubic symmetry.

图3A-3D表示可植入医疗器械的四个不同放大倍数的SEM图像,所述可植入医疗器械根据本发明的教导采用溶胶-凝胶组合物进行涂敷。3A-3D represent SEM images at four different magnifications of an implantable medical device coated with a sol-gel composition according to the teachings of the present invention.

图4表示去天冬氨酸血管紧张素I(DAA-1)从可植入医疗器械的洗脱的速率,所述可植入医疗器械根据本发明的教导采用溶胶-凝胶组合物进行涂敷。Figure 4 shows the rate of elution of desaspartate angiotensin I (DAA-1) from implantable medical devices coated with sol-gel compositions according to the teachings of the present invention apply.

图5A-5B表示72小时后DAA-I从可植入医疗器械中释放的量,所述可植入医疗器械根据本发明的教导采用溶胶-凝胶组合物进行涂敷。Figures 5A-5B represent the amount of DAA-I released after 72 hours from implantable medical devices coated with sol-gel compositions according to the teachings of the present invention.

图6表示西力伐他汀从可植入医疗器械洗脱的量,所述可植入医疗器械根据本发明的教导采用溶胶-凝胶组合物进行涂敷。Figure 6 shows the amount of cerivastatin eluted from an implantable medical device coated with a sol-gel composition according to the teachings of the present invention.

图7A-7B表示其它的西力伐他汀的释放曲线。Figures 7A-7B show additional cerivastatin release profiles.

图8表示西力伐他汀从可植入医疗器械中的释放曲线,所述可植入医疗器械根据本发明的教导采用经有机改性的硅烷进行处理。Figure 8 shows the release profile of cerivastatin from an implantable medical device treated with an organomodified silane according to the teachings of the present invention.

术语的定义Definition of terms

术语“可植入医疗器械”指不是通过有机体制造的任何实体,该实体在有机体内部或表面上起一定作用。可植入医疗器械包括但不限于:生物材料、生物活性物质输送装置、脉管、支架、板、螺钉、椎笼、牙科植入体、牙科填充物、牙齿矫正器、人造关节、栓子装置、心室辅助装置、人造心脏、心瓣膜、静脉过滤器、钉、夹子、缝合线、人工网、起博器、起博器导线、去纤颤器、神经刺激器、神经刺激器导线以及可植入传感器或外用传感器。可植入医疗器械不受尺寸的限制,包括微米机械系统和纳米机械系统。本发明的实施方式包括上述可植入医疗器械。The term "implantable medical device" refers to any entity not manufactured by an organism, which performs a function in or on an organism. Implantable medical devices include, but are not limited to: biomaterials, bioactive substance delivery devices, vessels, stents, plates, screws, vertebral cages, dental implants, dental fillings, dental aligners, artificial joints, embolic devices , ventricular assist devices, artificial hearts, heart valves, venous filters, staples, clips, sutures, artificial mesh, pacemakers, pacemaker leads, defibrillators, neurostimulators, neurostimulator leads, and implantable input sensor or external sensor. Implantable medical devices are not limited by size, including micromechanical systems and nanomechanical systems. Embodiments of the invention include the implantable medical devices described above.

术语“库”或“生物活性物质库”不仅指可以容纳生物活性物质的空间,还指包含溶胶-凝胶基质组合物的涂层,其中,所述基质组合物封装一种或多种生物活性物质,并且所述库或生物活性物质库可以施加到基材(在一个实例中包括可植入医疗器械)的表面上。The term "reservoir" or "bioactive material reservoir" refers not only to a space that can hold a biologically active material, but also to a coating comprising a sol-gel matrix composition that encapsulates one or more biologically active substances. substance, and the library or bioactive substance library can be applied to the surface of a substrate (including an implantable medical device in one example).

本文中所用的术语“生物活性物质”指任何具有生物活性或生物相关性的有机、无机或活的试剂。例如,生物活性物质可以为蛋白质、多肽、多糖(例如肝磷脂)、寡聚糖、单糖或二糖、有机化合物、有机金属化合物或无机化合物。所述生物活性物质可以包括生物活性分子,诸如荷尔蒙、生长因子、产生生长因子的病毒、生长因子抑制剂、生长因子受体、消炎试剂、抗代谢物、整合素阻滞剂或完全官能或部分官能有义基因或反义基因。所述生物活性物质还可以包括人造颗粒或材料,所述颗粒或材料带有生物相关性材料或活性材料。实例为纳米颗粒,所述纳米颗粒包含带有药物的核和核上的涂层。上述纳米颗粒可被后加载到各个孔中或与金属离子共同沉积。As used herein, the term "biologically active substance" refers to any organic, inorganic or living agent that is biologically active or biologically relevant. For example, biologically active substances can be proteins, polypeptides, polysaccharides (such as heparin), oligosaccharides, monosaccharides or disaccharides, organic compounds, organometallic compounds or inorganic compounds. The bioactive substance may include bioactive molecules such as hormones, growth factors, growth factor-producing viruses, growth factor inhibitors, growth factor receptors, anti-inflammatory agents, antimetabolites, integrin blockers or fully functional or partially Functional sense gene or antisense gene. The biologically active substance may also include artificial particles or materials bearing biologically relevant or active materials. An example is a nanoparticle comprising a drug-bearing core and a coating on the core. The nanoparticles described above can be post-loaded into individual pores or co-deposited with metal ions.

生物活性物质还可以包括诸如可以对生物有机体起到治疗作用的化学化合物或生物化合物的药物。生物活性物质包括尤其可用于长期治疗(诸如荷尔蒙疗法)的那些。实例包括用于避孕和激素取代疗法的药物和用于治疗诸如骨质疏松症、癌症、癫痫症、帕金森症和疼痛之类的疾病的药物。合适的生物材料可以包括,但不限于,抗再狭窄试剂、消炎试剂、HMG-CoA还原酶抑制剂、抗菌剂、抗肿瘤试剂、生血管试剂、抗生血管试剂、溶解血栓试剂、抗高血压试剂、抗心律失常试剂、钙通道阻滞剂、降胆固醇试剂、精神药物、防抑郁试剂、防癫痫试剂、避孕剂、止痛剂、骨骼生长因子、骨骼重塑因子、神经传递素、核酸、阿片拮抗剂及其组合。其它生物活性物质包括但不限于,紫杉醇、雷帕霉素、衣维莫司、他克莫司、西罗莫司、去天冬氨酸血管紧张素I、氧化一氮、夹竹桃麻素、γ-生育酚、重组人成骨细胞特异因子、雌二醇、阿司匹林、阿托伐他汀、西力伐他汀、氟伐他汀、洛伐他汀、普伐他汀、瑞舒伐他汀、斯伐他汀及其组合。Biologically active substances may also include drugs such as chemical or biological compounds that may exert a therapeutic effect on a biological organism. Biologically active substances include those that are especially useful in long-term treatments such as hormonal therapy. Examples include drugs used in contraception and hormone replacement therapy, and drugs used to treat conditions such as osteoporosis, cancer, epilepsy, Parkinson's disease, and pain. Suitable biomaterials may include, but are not limited to, anti-restenotic agents, anti-inflammatory agents, HMG-CoA reductase inhibitors, antibacterial agents, antineoplastic agents, angiogenic agents, anti-angiogenic agents, thrombolytic agents, antihypertensive agents , antiarrhythmic agents, calcium channel blockers, cholesterol-lowering agents, psychotropic drugs, antidepressant agents, antiepileptic agents, contraceptives, analgesics, bone growth factors, bone remodeling factors, neurotransmitters, nucleic acids, opioid antagonists agents and combinations thereof. Other biologically active substances include, but are not limited to, paclitaxel, rapamycin, veveolimus, tacrolimus, sirolimus, aspartate-angiotensin I, nitric oxide, apocynin , γ-tocopherol, recombinant human osteoblast-specific factor, estradiol, aspirin, atorvastatin, cerivastatin, fluvastatin, lovastatin, pravastatin, rosuvastatin, simvastatin and combinations thereof.

生物活性物质还可以包括前驱物质,这些物质在体内代谢、断裂(例如分子组分解离)或以其它方式被加工和改性后具有相应的生物活性。这可以包括这类的前驱物质,在上述改性前其可被认为是生物惰性的或对于在与待治疗的医疗病症相关的特定结果不产生效果。Biologically active substances may also include precursor substances, which have corresponding biological activities after being metabolized, fragmented (such as dissociation of molecular components) or otherwise processed and modified in vivo. This may include precursor substances of the type which, prior to the above-mentioned modification, may be considered biologically inert or otherwise ineffective for the particular outcome associated with the medical condition to be treated.

可以对任意的前述实施例进行组合、混合或其它制备,并仍然被认为处于本文想要表示的生物活性物质。本发明的涉及到生物活性物质的各个方面可以包括前述实施例中的任意一个或全部。Combinations, admixtures, or other preparations of any of the foregoing examples may be made and still be considered to be biologically active as intended herein. Various aspects of the present invention involving biologically active substances may include any or all of the foregoing embodiments.

术语“溶胶-凝胶”加工指一种工艺,在所述工艺中,目标物质的可溶前驱体在适当溶剂中的任选第二种物质(包括但不限于,生物活性物质)溶解在液体溶剂中。溶解前驱体分子之间的缩合反应导致在所述溶液中形成各种结构(颗粒、支化链、线型链等)(溶胶)。所形成的各个结构发展形成溶胶-凝胶工艺中的“凝胶”,该凝胶中可以包括任选的第二种物质。一旦已从所述凝胶中除去了所有或几乎所有液体溶剂,那么形成了本发明某些实施方式中的基质组合物。The term "sol-gel" processing refers to a process in which a soluble precursor of a target substance is dissolved in a suitable solvent with an optional second substance (including, but not limited to, biologically active substances) in a liquid in solvent. Condensation reactions between dissolved precursor molecules lead to the formation of various structures (particles, branched chains, linear chains, etc.) in the solution (sol). The individual structures formed develop to form a "gel" in a sol-gel process, which may include an optional second substance. Once all or substantially all of the liquid solvent has been removed from the gel, a matrix composition in some embodiments of the invention is formed.

术语“介孔无机氧化物”指在根据本发明的方法中制备的溶胶-凝胶组合物,其中,所述溶胶-凝胶组合物的孔尺寸在约2nm至约50nm的范围内。The term "mesoporous inorganic oxide" refers to a sol-gel composition prepared in the method according to the present invention, wherein the sol-gel composition has a pore size in the range of about 2 nm to about 50 nm.

术语“经有机改性的”指化合物包含至少一个有机(基于碳的)配体(在一个实施方式中,指直接的金属-碳键(或半导体-碳键))。The term "organically modified" means that the compound comprises at least one organic (carbon-based) ligand (in one embodiment, a direct metal-carbon bond (or semiconductor-carbon bond)).

术语“经有机改性的硅烷”指如下化合物,该化合物包含至少一个键合到硅上的不可水解基于碳的配体。这类化合物也被称为ORMOSIL、硅烷偶联剂、硅烷偶合剂、硅烷粘合促进剂或简单地称为硅烷。这些化合物代表大量不同的化合物,因为不可水解配体可以是根据有机化学的原理合成的任何可以想象到的有机基团。非限制性实例包括烷基硅烷(诸如,但不限于,甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二乙氧基硅烷、三甲基乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙基三乙氧基硅烷、异丙基三乙氧基硅烷、丁基三乙氧基硅烷、辛基三乙氧基硅烷、十二烷基三乙氧基硅烷、十八烷基三乙氧基硅烷等);芳基官能硅烷(例如苯基三乙氧基硅烷等);氨基硅烷(例如氨丙基三乙氧基硅烷、氨苯基三甲氧基硅烷、氨丙基三甲氧基硅烷等);丙烯酸酯和甲基丙烯酸酯官能硅烷(例如丙烯酰氧丙基三甲氧基硅烷等);羧酸酯官能硅烷;磷酸酯官能硅烷;酯官能硅烷;磺酸酯官能硅烷;异氰酸酯官能硅烷和环氧官能硅烷。The term "organomodified silane" refers to a compound comprising at least one non-hydrolyzable carbon-based ligand bonded to silicon. This class of compounds is also known as ORMOSIL, silane coupling agents, silane coupling agents, silane adhesion promoters or simply silanes. These compounds represent a large number of different compounds, since the non-hydrolyzable ligands can be any imaginable organic group synthesized according to the principles of organic chemistry. Non-limiting examples include alkylsilanes such as, but not limited to, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, trimethylethoxysilane, vinyltrimethoxysilane Oxysilane, Vinyltriethoxysilane, Ethyltriethoxysilane, Isopropyltriethoxysilane, Butyltriethoxysilane, Octyltriethoxysilane, Dodecyltriethoxysilane ethoxysilane, octadecyltriethoxysilane, etc.); aryl functional silanes (such as phenyltriethoxysilane, etc.); aminosilanes (such as aminopropyltriethoxysilane, aminophenyltrimethylsilane oxysilane, aminopropyltrimethoxysilane, etc.); acrylate- and methacrylate-functional silanes (such as acryloxypropyltrimethoxysilane, etc.); carboxylate-functional silanes; phosphate-functional silanes; ester-functional Silanes; sulfonate-functional silanes; isocyanate-functional silanes and epoxy-functional silanes.

认识到这些化合物还要包含能够使它们在溶胶-凝胶工艺中进行水解/缩合反应的可水解基团这一点很重要。因而,各个上述化合物或上述化合物中的两个或多个的任意组合可被用作溶胶-凝胶前驱体,或者它们可以与可完全水解的溶胶-凝胶前驱体,诸如四乙氧基硅烷(TEOS)或异丙氧化钛组合使用。由此得到的溶胶-凝胶组合物不是化学计量无机氧化物。相反,其将是杂化溶胶-凝胶材料,该杂化溶胶-凝胶物质具有构成组分的特定组合所特有的本体化学性质、机械性质、物理性质和其它性质。It is important to realize that these compounds also contain hydrolyzable groups that enable them to undergo hydrolysis/condensation reactions in sol-gel processes. Thus, each of the above-mentioned compounds or any combination of two or more of the above-mentioned compounds can be used as sol-gel precursors, or they can be combined with fully hydrolyzable sol-gel precursors, such as tetraethoxysilane (TEOS) or titanium isopropoxide in combination. The sol-gel compositions thus obtained are not stoichiometric inorganic oxides. Rather, it will be a hybrid sol-gel material having bulk chemical, mechanical, physical and other properties characteristic of the particular combination of constituent components.

特别适用于这个方面的示例性的经有机改性的硅烷包括,氯代硅烷、三甲基氯硅烷、三乙基氯硅烷、三己基氯硅烷、二甲基二氯硅烷、甲基三氯硅烷、N,O-二(三甲基甲硅烷基)-乙酰胺(BSA)、N,O-二(三甲基甲硅烷基)-三氟乙酰胺(BSTFA)、六甲基二硅氮烷(HMDS)、N-甲基三甲基甲硅烷基三氟乙酰胺(MSTFA)、N-甲基-N-(叔丁基二甲基甲硅烷基)三氟乙酰胺(MTBSTFA)、三甲基氯代硅烷(TMCS)、三甲基甲硅烷基咪唑(TMSI)及其组合。所列出的这些化合物特别可用于表面处理,其与前段中所包括的化合物类似,不同之处在于,它们不包含烷氧基配体。Exemplary organomodified silanes particularly suitable for this aspect include chlorosilane, trimethylchlorosilane, triethylchlorosilane, trihexylchlorosilane, dimethyldichlorosilane, methyltrichlorosilane , N, O-bis(trimethylsilyl)-acetamide (BSA), N,O-bis(trimethylsilyl)-trifluoroacetamide (BSTFA), hexamethyldisilazane (HMDS), N-methyltrimethylsilyl trifluoroacetamide (MSTFA), N-methyl-N-(tert-butyldimethylsilyl) trifluoroacetamide (MTBSTFA), trimethylsilyl Chlorosilane (TMCS), Trimethylsilylimidazole (TMSI) and combinations thereof. The compounds listed are particularly useful for surface treatment and are similar to the compounds included in the preceding paragraph, except that they do not contain alkoxy ligands.

具体实施方式Detailed ways

本发明包含溶胶-凝胶组合物及其用途。具体地,本发明的溶胶-凝胶组合物具有的性质使它们可用作:(1)生物活性物质库,以及在某些实施方式中,可控释放生物活性物质库;和(2)作为用于增强有机和无机表面之间的粘合性的涂层。制备本发明的溶胶-凝胶组合物所用的方法可以增强在溶胶-凝胶加工过程中生物活性物质到正在形成凝胶中的掺入,并且可以提供如下的制成的溶胶-凝胶组合物,所述溶胶-凝胶组合物具有一旦其被植入患者将有助于控制生物活性物质释放进入生理学环境中的速率的特性。具体地,根据特定生物活性物质的特性,调节溶胶-凝胶工艺的化学环境,从而控制生物活性物质在溶胶-凝胶工艺中如何与所述环境相互作用,以及一旦植入后如何从制成的组合物中释放到生理学环境中。可以通过改变溶胶-凝胶加工过程中所用溶液的组成,更精细地控制包埋在正在形成的凝胶中的以及从一旦制成后的溶胶-凝胶组合物的各种生物活性物质的洗脱速率。而且,采用经有机改性的硅烷对制成的溶胶-凝胶组合物进行处理有助于抑制植入后的生物活性物质溶于生理学环境中并且从溶胶-凝胶中释放入生理学环境中。The present invention comprises sol-gel compositions and uses thereof. Specifically, the sol-gel compositions of the present invention have properties that allow them to be used as: (1) depots of bioactive substances, and in certain embodiments, controlled release depots of bioactive substances; and (2) as depots of bioactive substances. Coatings for enhanced adhesion between organic and inorganic surfaces. The methods used to prepare the sol-gel compositions of the present invention can enhance the incorporation of biologically active substances into the forming gel during sol-gel processing, and can provide sol-gel compositions produced as follows , the sol-gel composition has the property that once it is implanted in a patient it will help to control the rate of release of the biologically active substance into the physiological environment. Specifically, the chemical environment of the sol-gel process is adjusted according to the properties of the particular bioactive substance, thereby controlling how the bioactive substance interacts with the environment during the sol-gel process and how it is extracted from the fabric once implanted. released into the physiological environment. The elution of various bioactive substances embedded in the forming gel and from the sol-gel composition once made can be more finely controlled by varying the composition of the solution used during sol-gel processing. off rate. Furthermore, the treatment of the prepared sol-gel composition with the organomodified silane helps to inhibit the dissolution and release of the bioactive substance from the sol-gel into the physiological environment after implantation.

正如所阐述的,本发明包含的溶胶-凝胶组合物可以施加到可植入医疗器械的表面,从而起到生物活性物质库或生物活性物质涂层的作用。溶胶-凝胶组合物可以是通过以模板为基础的溶胶-凝胶合成途径制成的介孔无机氧化物,所述介孔材料具有基本上连续地互连通道,这些通道适于起到生物活性物质库的作用,能够保留生物活性物质并且能够在限定的时间段内释放生物活性物质。本发明的溶胶-凝胶组合物可以通过如下方式起到生物活性物质库的作用:在施加到可植入医疗器械表面上以前所述组合物材料本身的物质中具有生物活性物质;和/或者在施加到可植入医疗器械表面上以后将生物活性物质加载到所述材料的互连通道内的。在一个实施方式中,在溶胶-凝胶工艺中将经有机改性的硅烷加入溶剂中可以增强或更细微地控制生物活性物质到本发明的溶胶-凝胶组合物中的掺入。经有机改性的硅烷可以改变溶胶-凝胶工艺的化学环境,包括改变所述工艺和形成凝胶材料的疏水性/亲水性,从而生物活性物质不能在正在形成的凝胶和水性环境之间自由移动。在一个实施方式中,在凝胶形成时,生物活性物质由于静电力和/或化学键或氢键的作用保留在凝胶附近。As stated, the sol-gel compositions encompassed by the present invention can be applied to the surface of an implantable medical device to function as a bioactive reservoir or bioactive coating. The sol-gel composition may be a mesoporous inorganic oxide prepared by a template-based sol-gel synthesis route, the mesoporous material having substantially continuously interconnected channels suitable for functioning as biological The role of the active substance depot is to be able to retain biologically active substances and to be able to release biologically active substances within a defined period of time. The sol-gel compositions of the present invention may function as a reservoir of bioactive substances by having bioactive substances in the substance of the composition material itself prior to application to the surface of an implantable medical device; and/or The bioactive substance is loaded into the interconnecting channels of the material after application to the surface of the implantable medical device. In one embodiment, the addition of organomodified silanes to the solvent during the sol-gel process can enhance or more finely control the incorporation of biologically active substances into the sol-gel compositions of the present invention. Organomodified silanes can alter the chemical environment of the sol-gel process, including altering the process and the hydrophobicity/hydrophilicity of the gel-forming material so that biologically active substances cannot be separated between the forming gel and the aqueous environment. move freely. In one embodiment, as the gel is formed, the biologically active substance is retained near the gel due to electrostatic forces and/or chemical or hydrogen bonding.

本发明的介孔溶胶-凝胶组合物具有高度有序的表面可进入孔道网络,所述网络包括在整个膜上三维的基本上连续的互连通道。这种有序的互连结构提供了一种机构,通过该机构,本发明的溶胶-凝胶组合物可以起到生物活性物质库的作用。被施加到膜表面的生物活性物质将渗入多孔膜,加载在互连通道中,稍后所述生物活性物质通过扩散、渗透或电化学诱导或其它方式释放。The mesoporous sol-gel compositions of the present invention have a highly ordered network of surface-accessible pores comprising three-dimensional, substantially continuous interconnected channels throughout the membrane. This ordered interconnected structure provides a mechanism by which the sol-gel compositions of the present invention can function as a reservoir of biologically active substances. Bioactive substances applied to the membrane surface will permeate the porous membrane, be loaded in the interconnecting channels, and later be released by diffusion, osmosis or electrochemical induction or other means.

利用三嵌段共聚物模板制成本发明的介孔溶胶-凝胶组合物,当所述三嵌段共聚物模板与溶胶-凝胶前驱体(不限于烷氧化硅前驱体)混合时可以自组装成高度有序的三维结构(图1)。热处理(或室温下暴露于UV灯/臭氧源)除去模板并促使周围的无机相交联(老化)形成机械上坚固的网络。因而,最终的溶胶-凝胶组合物为图1所示的负像,其中,嵌段共聚物被除去,从而留下互连通道网络。由此形成的通道具有可预测的均一性。在所述实施例中,孔和通道具有在介孔范围内的直径,通常为约2至30nm,更经常为约5至30nm。通过水热处理或者在初始溶液中添加疏水溶胀试剂可以精确地控制通道的直径。因而,可以使本发明的孔和通道具有任何所需直径,所述直径包括,但不限于,约2至100nm,约3至75nm,约5至50nm,约7至30nm或约10至20nm。The mesoporous sol-gel composition of the present invention is prepared by using a three-block copolymer template, which can be automatically Assemble into a highly ordered three-dimensional structure (Figure 1). Thermal treatment (or exposure to UV lamp/ozone source at room temperature) removes the template and causes the surrounding inorganic phase to crosslink (age) to form a mechanically robust network. Thus, the final sol-gel composition is the negative of that shown in Figure 1, in which the block copolymers have been removed, leaving a network of interconnected channels. The resulting channel has predictable uniformity. In such embodiments, the pores and channels have diameters in the mesoporous range, typically about 2 to 30 nm, more often about 5 to 30 nm. The diameter of the channels can be precisely controlled by hydrothermal treatment or addition of hydrophobic swelling reagents in the initial solution. Thus, the pores and channels of the present invention may be of any desired diameter including, but not limited to, about 2 to 100 nm, about 3 to 75 nm, about 5 to 50 nm, about 7 to 30 nm, or about 10 to 20 nm.

正如所阐述的,利用本发明的溶胶-凝胶组合物生物活性物质输送库(和相应的生物活性物质输送装置)可以实现持续释放、控制释放和长效释放的输送。通过改变溶胶-凝胶组合物的性质,可以使各种生物活性物质实现不同的生物活性物质输送释放速率和释放曲线。例如,生物活性物质可以采用近似一级或近似二级动力学的方式释放。可以在植入生物活性物质输送装置时或在植入后的特定时刻开始输送,并且所述输送可以在短时间内由零快速增至最高速率,例如在小于约1小时内,在小于约30分钟内,在小于约15分钟内,或在小于约5分钟内。上述最高输送速率可以持续一段预定时间,直到输送速率突然下降。例如,输送可以在最高速率下持续至少约8小时,持续约2天,持续约4天,持续约7天,持续约10天,持续约15天,持续约30天,持续约60天或持续至少约90天。另一方面,生物活性物质的输送速率可以遵循近似钟形的随时间变化的曲线,初始缓慢,但以指数形式使输送速率升至最高速率,然后该速率随时间以指数形式下降,最终降至零点。在持续释放的生物活性物质的领域中,通常认为理想的是避免大量的生物活性物质输送“突发”,在“突发”情形中,大多数生物活性物质在短时间内被输送。本发明的方法可以增强生物活性物质到正在形成的溶胶-凝胶组合物的掺入,从而有助于缓解上述问题。采纳经有机改性的硅烷处理溶胶-凝胶组合物的表面和/或通道的实施方式也可用于减缓药物洗脱的速率。在这个方法中,经有机改性的硅烷的疏水基团抑制液体扩散进入溶胶-凝胶组合物并溶解生物活性物质,从而避免导致所述生物活性物质过早释放。于是,根据本发明,可以调节各种参数,从而在根据特定生物活性物质/疾病/患者组合所希望的输送曲线中产生各种变化。As stated, sustained-release, controlled-release, and prolonged-release delivery can be achieved using the sol-gel composition bioactive substance delivery library (and corresponding bioactive substance delivery device) of the present invention. By changing the properties of the sol-gel composition, various bioactive substances can be delivered with different release rates and release curves. For example, biologically active substances may be released using approximately first order or approximately second order kinetics. Delivery can be initiated at the time of implantation of the biologically active substance delivery device or at a specific time after implantation, and the delivery can rapidly increase from zero to a maximum rate within a short period of time, for example, in less than about 1 hour, at less than about 30 within minutes, within less than about 15 minutes, or within less than about 5 minutes. The above-mentioned maximum delivery rate may be maintained for a predetermined period of time until the delivery rate drops suddenly. For example, delivery can be at the highest rate for at least about 8 hours, for about 2 days, for about 4 days, for about 7 days, for about 10 days, for about 15 days, for about 30 days, for about 60 days or for At least about 90 days. On the other hand, the delivery rate of a biologically active substance may follow an approximately bell-shaped time-varying curve, initially slowly but exponentially increasing the delivery rate to a maximum rate, then the rate decreases exponentially with time, eventually falling to zero. In the field of sustained release biologically active substances, it is generally considered desirable to avoid "bursts" of large quantities of biologically active substance delivery, where most of the biologically active substance is delivered within a short period of time. The methods of the present invention can help alleviate the above-mentioned problems by enhancing the incorporation of biologically active substances into the forming sol-gel composition. Embodiments employing organomodified silanes to treat the surface and/or channels of the sol-gel composition may also be used to slow the rate of drug elution. In this approach, the hydrophobic group of the organomodified silane inhibits the diffusion of liquid into the sol-gel composition and dissolves the bioactive substance, thereby avoiding causing premature release of the bioactive substance. Thus, according to the present invention, various parameters can be adjusted to produce various changes in the desired delivery profile for a particular bioactive substance/disease/patient combination.

生物活性物质加载和释放性质(例如,生物活性物质的最大加载量,生物活性物质的洗脱速率和洗脱曲线随时间的变化的方式)依赖于溶胶-凝胶组合物生物活性物质库(包括材料本身中是否含有生物活性物质(预涂到生物活性物质输送装置),材料的互连通道内是否含有生物活性物质(施加到生物活性物质输送装置后加载)或二者)和生物活性物质配制品二者的性质。可以通过改变生物活性物质的配方、改变溶胶-凝胶材料的孔尺寸、涂敷通道的内部、采用经有机改性的硅烷处理溶胶-凝胶组合物的表面和/或通孔或采用各种物质掺杂所述材料来改变释放动力学。The bioactive substance loading and release properties (e.g., the maximum loading of the bioactive substance, the elution rate of the bioactive substance and the way the elution profile changes with time) depend on the sol-gel composition of the bioactive substance library (including Whether the bioactive substance is contained in the material itself (pre-coated to the bioactive substance delivery device), whether the bioactive substance is contained in the interconnecting channels of the material (loaded after application to the bioactive substance delivery device), or both) and the bioactive substance formulation. properties of both products. This can be achieved by changing the formulation of the bioactive substance, changing the pore size of the sol-gel material, coating the interior of the channel, treating the surface and/or through pores of the sol-gel composition with an organomodified silane, or using various Substances dope the material to alter the release kinetics.

存在数种已知方法用于设计溶胶-凝胶材料的孔尺寸。可以通过改变所用模板材料的类型和所述模板材料在溶胶中的用量来改变孔尺寸,因为两亲分子疏水部分的尺寸在很大程度上影响孔尺寸。例如,可以将MCM-41的孔尺寸在约1.6nm至约10nm的范围内调节(US专利5,057,296和5,102,643和Beck等,1992,J.Am.Chem.Soc.114,10834)。另一种用于改变孔尺寸的方法是,将疏水性有机共溶剂掺入溶胶中,所述共溶剂在模板自组装后使疏水区域溶胀。最常用的溶胀试剂是1,3,5-三甲基苯(TMB)(Schmidt-Winkel等,Chemistry of Materials,2000,12,686-696页),但是原则上其它许多有机材料也能起到这种作用,诸如三异丙基苯、全氟萘烷、烷烃、烯烃和长链胺(包括N,N-二甲基十六烷基胺、三辛基胺、三十二烷基胺)。其它适当的方法包括:对自组装的凝胶进行合成后水热处理(Khushalani等,Advanced Materials,1995,7,842页)或修改温度。例如,Galarneau等在2003年(New J.Chem.27:73-39)阐明了合成温度影响以二元方式形成的介孔材料的结构。当合成温度低于80℃时,SBA-15具有约5nm直径的介孔,具有约<1nm直径的“超微孔”。当合成温度高于80℃时,SBA-15具有约>9nm直径的介孔,没有超微孔。There are several known methods for engineering the pore size of sol-gel materials. The pore size can be varied by varying the type of template material used and the amount of said template material in the sol, since the size of the hydrophobic portion of the amphiphile largely affects the pore size. For example, the pore size of MCM-41 can be adjusted in the range of about 1.6 nm to about 10 nm (US Patents 5,057,296 and 5,102,643 and Beck et al., 1992, J. Am. Chem. Soc. 114, 10834). Another method for modifying the pore size is to incorporate a hydrophobic organic co-solvent into the sol, which swells the hydrophobic regions after template self-assembly. The most commonly used swelling agent is 1,3,5-trimethylbenzene (TMB) (Schmidt-Winkel et al., Chemistry of Materials, 2000, 12, pp. 686-696), but in principle many other organic materials can also act. This effect, such as triisopropylbenzene, perfluorodecalin, alkanes, alkenes, and long-chain amines (including N,N-dimethylhexadecylamine, trioctylamine, tridodecylamine) . Other suitable methods include post-synthesis hydrothermal treatment of self-assembled gels (Khushalani et al., Advanced Materials, 1995, p. 7, 842) or temperature modification. For example, Galarneau et al. in 2003 (New J. Chem. 27:73-39) elucidated that synthesis temperature affects the structure of mesoporous materials formed in a binary fashion. When the synthesis temperature is lower than 80°C, SBA-15 has mesopores with a diameter of about 5 nm, and "ultramicropores" with a diameter of about <1 nm. When the synthesis temperature is higher than 80°C, SBA-15 has mesopores with a diameter of about >9nm and no ultramicropores.

也可以对溶胶-凝胶组合物中的通道的表面性质进行改性来改变生物活性物质的释放动力学。在完成溶胶-凝胶合成和除去结构定向模板(structure-directing template)后,可以改性孔道的内部表面,从而赋予所希望的表面官能性。可以采用疏水或亲水涂层或者可以采用带电表面涂层涂敷各个通道,从而与生物活性物质或与通道内运载的其它物质更好的相互作用。实现这的一个方法是,使用经有机改性的硅烷。经有机改性的硅烷可被用作链接剂,从而赋予表面更多的疏水性或更多的亲水性,这依赖于所使用的末端片段。例如,如果羧基被用作末端分子,那么将赋予亲水性;但是如果使用长链脂肪酸或硫醇,那么将赋予更疏水的性质。各种亲水片段和疏水片段是本领域公知的。The surface properties of the channels in the sol-gel composition can also be modified to alter the release kinetics of the biologically active substance. After completion of the sol-gel synthesis and removal of the structure-directing template, the internal surfaces of the pores can be modified to impart the desired surface functionality. The individual channels can be coated with a hydrophobic or hydrophilic coating or can be coated with a charged surface for better interaction with biologically active substances or with other substances carried within the channel. One way to achieve this is to use organomodified silanes. Organomodified silanes can be used as linkers to render the surface more hydrophobic or more hydrophilic, depending on the end segments used. For example, if a carboxyl group is used as a terminal molecule, it will confer hydrophilicity; but if a long chain fatty acid or thiol is used, it will confer a more hydrophobic character. Various hydrophilic and hydrophobic segments are well known in the art.

或者,可以将通道壁暴露于通过UV光活化的(Cl2→Cl*)的Cl2处理气体中进行改性,结果通道表面覆盖了氯代甲硅烷基(Si-Cl),然后可以根据有机化学的原理通过各种处理使氯代甲硅烷基进一步转化成任何希望的官能团。例如,也可以采用其它处理气(包括,光气(SOCl)、异氰酸酯(-N=C=O)、苹果酰胺和其它)对孔壁表面进行初始处理,从而得到类似的结果。上述化学品易于与孔壁表面的硅烷醇(Si-OH)基团进行反应,从而硅烷醇被可供选择的基团(例如在光气的情况下为Si-Cl)替代,然后可供选择的基团可以在随后的步骤中进行反应,从而赋予孔壁任何希望的化学官能团。Alternatively, the channel walls can be modified by exposing them to a Cl2 treatment gas activated by UV light ( Cl2 →Cl*), resulting in the channel surface being covered with chlorosilyl groups (Si-Cl), which can then be modified according to the organic Principles of chemistry The chlorosilyl groups are further converted into any desired functional groups by various treatments. For example, other treatment gases (including, phosgene (SOCl), isocyanate (-N=C=O), malamide, and others) can also be used to initially treat the surface of the pore walls to obtain similar results. The above chemicals readily react with silanol (Si-OH) groups on the surface of the pore walls, whereby the silanol is replaced by an alternative group (e.g. Si-Cl in the case of phosgene), which is then available for selection The groups can be reacted in subsequent steps to impart any desired chemical functionality to the pore walls.

另一种设计通道性质的方法是采用强酸性或碱性液体溶液进行处理,从而赋予表面电荷。具体地,暴露于pH低于表面等电点(硅土为PI=2)的溶液中,使得表面硅烷醇基团质子化(Si-OH→Si-OH2+),因此表面带有正电荷。类似地,采用pH高于表面PI的溶液进行处理,从而导致表面硅烷醇脱质子化,并且表面带有净负电荷(Si-OH→Si-O-)。重要的是,注意到除非溶液还包含可以通过静电吸引附着到带电表面上的具有相反电荷的溶质,否则在从酸性或碱性溶液取出时上述电荷并不能维持。在溶液还包含具有相反电荷的溶质的情况下,即使从酸性或碱性溶液中取出后,表面仍带电并且溶质仍附着到该表面上。这些性质可用于刺激极性或带电生物活性分子从介孔基质上洗脱(以下进一步讨论)。Another way to engineer the properties of the channels is by treating them with strongly acidic or basic liquid solutions, which impart a charge to the surface. Specifically, exposure to a solution with a pH below the isoelectric point of the surface (PI=2 for silica) protonates the surface silanol groups (Si-OH→Si-OH 2+ ), thus positively charging the surface . Similarly, treatment with a solution having a pH higher than the PI of the surface results in deprotonation of the surface silanols and a net negative charge on the surface (Si-OH→Si-O ). It is important to note that this charge cannot be maintained when removed from an acidic or basic solution unless the solution also contains an oppositely charged solute that can attach to the charged surface by electrostatic attraction. In cases where the solution also contains a solute with an opposite charge, the surface remains charged and the solute remains attached to the surface even after removal from an acidic or basic solution. These properties can be used to stimulate the elution of polar or charged bioactive molecules from mesoporous matrices (discussed further below).

可以根据将加载到通道内的特定的生物活性物质或各种生物活性物质选择上述方法中的一种或多种,因为不同的生物活性物质在尺寸、疏水性和带电方面具有不同的性质。上述性质将影响生物活性物质的加载和从溶胶-凝胶组合物中的释放。例如,紫杉醇是尺寸约为1至2nm的疏水性(亲脂性)分子。其它的疏水性生物活性物质包括,例如但不限于,大多数抗精神病药,抗生素,诸如两性霉素、地塞米松和氟他胺。紫杉醇比雷帕霉素的疏水性略强,皮质类固醇通常比雷帕霉素或紫杉醇的疏水性要弱。如果使用疏水性生物活性物质,那么希望采用疏水性涂层涂布通道,从而使生物活性物质的加载最大化。高度亲水和水溶的生物活性物质可受益于亲水性涂层,从而使生物活性物质的加载最大化。亲水性生物活性物质包括,但不限于,大多数荷尔蒙多肽、抗生素(诸如万古霉素和苯巴比妥)、西咪替丁、阿替洛尔、氨基糖苷、荷尔蒙(例如促甲状腺素释放荷尔蒙)、对硝基苯β-纤维五苷(p-nitrophenyl beta-cellopentaoside)、促黄体生成荷尔蒙释放荷尔蒙以及其它。公知的阳离子生物活性物质包括,但不限于,长春新碱(vincristine)、阿米洛利(amiloride)、地高辛(digoxin)、吗啡、鲁普卡因酰胺(procainamide)、奎尼丁(quinidine)、奎宁(quinine)、雷尼替丁(ranitidine)、氨苯蝶啶(triamterene)、甲氧苄啶(trimethoprim)、万古霉素(vancomycin)和氨基糖苷。阴离子生物活性物质包括,但不限于,青霉素和许多利尿剂。因此,在决定通道处理是否有益时,应当考虑待加载生物活性物质的特性和所需释放曲线。One or more of the above methods can be selected according to the particular bioactive substance or substances to be loaded into the channel, since different bioactive substances have different properties in terms of size, hydrophobicity and charge. The above properties will affect the loading and release of bioactive substances from sol-gel compositions. For example, paclitaxel is a hydrophobic (lipophilic) molecule with a size of about 1 to 2 nm. Other hydrophobic bioactive substances include, for example and without limitation, most antipsychotics, antibiotics such as amphotericin, dexamethasone, and flutamide. Paclitaxel is slightly more hydrophobic than rapamycin, and corticosteroids are generally less hydrophobic than rapamycin or paclitaxel. If a hydrophobic bioactive is used, it is desirable to coat the channels with a hydrophobic coating to maximize bioactive loading. Highly hydrophilic and water-soluble bioactives can benefit from a hydrophilic coating to maximize bioactive loading. Hydrophilic bioactive substances include, but are not limited to, most hormonal peptides, antibiotics (such as vancomycin and phenobarbital), cimetidine, atenolol, aminoglycosides, hormones (such as thyrotropin-releasing hormone), p-nitrophenyl beta-cellopentaoside, luteinizing hormone-releasing hormone, and others. Known cationic bioactive substances include, but are not limited to, vincristine, amiloride, digoxin, morphine, procainamide, quinidine ), quinine, ranitidine, triamterene, trimethoprim, vancomycin, and aminoglycosides. Anionic biologically active substances include, but are not limited to, penicillins and a number of diuretics. Therefore, the properties and desired release profile of the bioactive substance to be loaded should be considered when deciding whether channel treatment is beneficial.

一旦处于根据本发明的基质或通道中,生物活性物质可以以数种方式洗脱。可以使用简单的扩散来释放生物活性物质,在这种情况下,生物活性物质沿浓度梯度移动到环境溶液(体液)中。还可以使用渗透作用,从而可以通过大体积流体流将溶解的生物活性物质从较高的渗透势(osmoticpotential)区域运载至较低的渗透势区域。还可以使用渗透作用从基质驱赶生物活性物质。例如,可以用体积逐渐增加的水性溶液填充基质,从而从基质驱赶疏水性生物活性物质。例如,这可以通过如下方式进行:将疏水性生物活性物质填充到溶胶-凝胶基质组合物的一半中,并且采用可溶盐填充另一半。当植入患者中时,体液中的水将溶解盐,从而产生强渗透势将水吸入基质中。引入的水置换疏水性生物活性物质,从而迫使疏水性生物活性物质离开基质进入周围的生理学环境中。上述系统可以以多种方式进行设计,并且渗透泵可以从溶胶-凝胶基质组合物中分离出来。Once in a matrix or channel according to the invention, biologically active substances can be eluted in several ways. Simple diffusion can be used to release bioactive substances, in which case the bioactive substance moves along a concentration gradient into the ambient solution (body fluid). Osmosis can also be used whereby dissolved biologically active substances can be carried by bulk fluid flow from regions of higher osmotic potential to regions of lower osmotic potential. Osmosis can also be used to drive biologically active substances from the matrix. For example, the matrix can be filled with increasing volumes of an aqueous solution to drive hydrophobic bioactive substances from the matrix. For example, this can be done by filling one half of the sol-gel matrix composition with a hydrophobic bioactive substance and filling the other half with a soluble salt. When implanted in a patient, water in body fluids will dissolve the salt, creating a strong osmotic force to draw water into the matrix. The introduced water displaces the hydrophobic bioactive substance, thereby forcing the hydrophobic bioactive substance out of the matrix into the surrounding physiological environment. The system described above can be designed in various ways and the osmotic pump can be separated from the sol-gel matrix composition.

还可以通过改变生物活性物质配制品本身的物理特性,诸如生物活性物质配制品的净电荷、疏水性和流变性质,来调节生物活性物质的释放动力学。The release kinetics of the bioactive substance can also be adjusted by altering the physical properties of the bioactive substance formulation itself, such as the net charge, hydrophobicity, and rheological properties of the bioactive substance formulation.

用于将生物活性物质从溶胶-凝胶组合物中洗脱出来的其它方法包括:对于带电生物活性物质颗粒使用电泳机制;使用物理门控,诸如控制生物活性物质库暴露于环境的表面积;以及使用各种可用于控制生物活性物质从库中的释放速率的可生物降解隔膜和半透隔膜。Other methods for eluting biologically active substances from sol-gel compositions include: using electrophoretic mechanisms with charged biologically active material particles; using physical gating, such as controlling the surface area of the biologically active material pool exposed to the environment; and A variety of biodegradable and semipermeable membranes are used that can be used to control the release rate of the biologically active substance from the reservoir.

本发明的一个重要方面是,输送抗再狭窄生物活性物质。尤其有效的一种抗再狭窄生物活性物质为亲脂性生物活性物质紫杉醇(N-苄基-β-苯基异丝氨酸酯,M.W.853.9)和从紫杉树的树皮中分离出来的抗肿瘤试剂。An important aspect of the present invention is the delivery of anti-restenotic bioactive substances. A particularly effective anti-restenosis bioactive substance is the lipophilic bioactive substance paclitaxel (N-benzyl-β-phenylisoserine ester, M.W.853.9) and an antitumor agent isolated from the bark of the yew tree .

正如所阐述的,本发明的溶胶-凝胶组合物非常适于增强有机表面和无机表面之间的粘合性,因为高度有序、开放、表面可进入的通道网络在整个体积上是连续互连的。例如,沉积在本发明的无机溶胶-凝胶组合物的顶表面上的含有有机生物活性物质的聚合物可以进入并在多孔膜的厚度范围内渗入所述膜,从而形成一直延伸到下方的无机基材表面上的坚硬的纳米复合相。聚合物和溶胶-凝胶组合物之间的这种分子穿插产生了非常强的键合、耐腐蚀并且耐机械去除。As stated, the sol-gel compositions of the present invention are very suitable for enhancing the adhesion between organic and inorganic surfaces because the network of highly ordered, open, surface-accessible channels is continuous and interconnected throughout the volume. Connected. For example, a polymer containing an organic bioactive material deposited on the top surface of the inorganic sol-gel composition of the present invention can enter and penetrate the porous membrane within the thickness of the membrane, thereby forming an inorganic A rigid nanocomposite phase on the surface of a substrate. This molecular interpenetration between the polymer and the sol-gel composition creates a very strong bond, corrosion resistant and resistant to mechanical removal.

图2示出了本发明的三层结构10,该结构用于增强有机表面和无机表面之间的粘合性。在这个实施例中,溶胶-凝胶组合物110沉积在无机基材100上。有机聚合物120穿插通过溶胶-凝胶组合物110。在本发明的典型溶胶-凝胶组合物中,孔130的平均直径可以为约5-30nm,膜顶部孔(到通道网络的进入点)的面密度可以为约1012/cm2Figure 2 shows a three-layer structure 10 of the present invention for enhancing adhesion between organic and inorganic surfaces. In this example, a sol-gel composition 110 is deposited on an inorganic substrate 100 . Organic polymers 120 are interspersed through the sol-gel composition 110 . In a typical sol-gel composition of the invention, pores 130 may have an average diameter of about 5-30 nm, and the areal density of pores at the top of the membrane (entry point to the channel network) may be about 10 12 /cm 2 .

在使用本发明的溶胶-凝胶组合物以增强粘合性的过程中,通过旋转涂敷前驱配制品或任何其它合适的方法,将待粘合的聚合物沉积在溶胶-凝胶组合物的顶部。然后,聚合物材料通过毛细作用或压力处理或热处理作用(但不限于此)进入溶胶-凝胶组合物的各个孔中,从而渗入溶胶-凝胶组合物,在一个实施方式中在所述溶胶-凝胶组合物的基本整个厚度范围内。上述渗入后,通过热固化、光控反应或其它合适的方法使聚合物交联。可选地,在上述步骤的同时或者之后,有机聚合物120、孔130的经改性壁和无机基材100的表面之间形成共价键或其它化学键,从而进一步改善了粘合性。In the process of using the sol-gel composition of the present invention to enhance adhesion, the polymer to be bonded is deposited on the surface of the sol-gel composition by spin-coating a precursor formulation or any other suitable method. top. The polymeric material then penetrates into the sol-gel composition by capillary action or pressure treatment or heat treatment (but not limited thereto) into the individual pores of the sol-gel composition, in one embodiment in said sol - over substantially the entire thickness of the gel composition. After the above infiltration, the polymer is cross-linked by thermal curing, light-controlled reaction or other suitable methods. Optionally, covalent bonds or other chemical bonds are formed between the organic polymer 120 , the modified walls of the pores 130 and the surface of the inorganic substrate 100 simultaneously or after the above steps, thereby further improving the adhesion.

无论是为了提供生物活性物质库还是为了增强粘合性,本发明的溶胶-凝胶组合物可以通过如下非限制性方法制备并沉积在基材上:(1)首先,提供基材,例如但不限于,外科用钢材、镍-钛合金(NiTi)、钴铬合金(Co-Cr)、碳纤维材料、塑料或其它合适的生物相容性材料;(2)然后,清除掉基材表面上任何不期望的污染物;(3)将基材进行微喷砂处理;(4)通过将无机前驱体与两亲三嵌段共聚物模板试剂、一种或多种生物活性物质和经有机改性的硅烷混合制备溶胶-凝胶组合物。典型的无机前驱体的非限制性实例包括SiO2和TiO2,诸如四乙氧基硅烷和正丙氧化钛。在这个阶段,如果需要的话,还可以添加其它溶剂,例如流变改性剂,诸如乙醇,和溶胀剂,诸如1,3,5-三甲基苯;和(5)然后,将模板辅助的组合物通常但不限于通过旋转涂敷、浸涂或喷涂或通过涂装待涂布的物品以沉积在基材的表面上。而且,在某些实施方式中,可以采用经有机改性的硅烷在溶胶-凝胶组合物的表面上或其通道内对其进行处理。Whether it is to provide a library of bioactive substances or to enhance adhesion, the sol-gel composition of the present invention can be prepared and deposited on a substrate by the following non-limiting methods: (1) First, provide a substrate such as but Not limited to, surgical steel, nickel-titanium alloy (NiTi), cobalt chromium alloy (Co-Cr), carbon fiber material, plastic or other suitable biocompatible materials; (2) Then, remove any Undesirable pollutants; (3) microblasting the substrate; (4) by combining inorganic precursors with amphiphilic triblock copolymer template reagents, one or more biologically active substances, and organically modified Silanes were mixed to prepare sol-gel compositions. Non-limiting examples of typical inorganic precursors include SiO2 and TiO2 , such as tetraethoxysilane and titanium n-propoxide. At this stage, other solvents, such as rheology modifiers, such as ethanol, and swelling agents, such as 1,3,5-trimethylbenzene can also be added if desired; and (5) then, the template-assisted The composition is typically, but not limited to, deposited on the surface of the substrate by spin coating, dipping or spraying or by painting the item to be coated. Also, in certain embodiments, the sol-gel composition may be treated with an organomodified silane on the surface or within its channels.

可用于本发明中的适当的经有机改性的硅烷包括,但不限于,烷基硅烷(诸如,但不限于,甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二乙氧基硅烷、三甲基乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙基三乙氧基硅烷、异丙基三乙氧基硅烷、丁基三乙氧基硅烷、辛基三乙氧基硅烷、十二烷基三乙氧基硅烷、十八烷基三乙氧基硅烷等);芳基官能硅烷(例如苯基三乙氧基硅烷等);氨基硅烷(例如氨丙基三乙氧基硅烷、氨苯基三甲氧基硅烷、氨丙基三甲氧基硅烷等);丙烯酸酯和甲基丙烯酸酯官能硅烷(例如丙烯酰氧丙基三甲氧基硅烷等);羧酸酯官能硅烷;磷酸酯官能硅烷;酯官能硅烷;磺酸酯官能硅烷;异氰酸酯官能硅烷;环氧官能硅烷;氯代硅烷(例如三甲基氯硅烷、三乙基氯硅烷、三己基氯硅烷、二甲基二氯硅烷、甲基三氯硅烷等);N,O-二(三甲基甲硅烷基)-乙酰胺(BSA);N,O-二(三甲基甲硅烷基)-三氟乙酰胺(BSTFA);六甲基二硅氮烷(HMDS);N-甲基三甲基甲硅烷基三氟乙酰胺(MSTFA);N-甲基-N-(叔丁基二甲基甲硅烷基)三氟乙酰胺(MTBSTFA);三甲基氯代硅烷(TMCS);三甲基甲硅烷基咪唑(TMSI)及其组合。Suitable organomodified silanes that can be used in the present invention include, but are not limited to, alkylsilanes (such as, but not limited to, methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethylsilane Oxysilane, Trimethylethoxysilane, Vinyltrimethoxysilane, Vinyltriethoxysilane, Ethyltriethoxysilane, Isopropyltriethoxysilane, Butyltriethoxysilane silane, octyltriethoxysilane, dodecyltriethoxysilane, octadecyltriethoxysilane, etc.); aryl functional silanes (such as phenyltriethoxysilane, etc.); aminosilane (such as aminopropyltriethoxysilane, aminophenyltrimethoxysilane, aminopropyltrimethoxysilane, etc.); acrylate and methacrylate functional silanes (such as acryloxypropyltrimethoxysilane, etc. ); carboxylate-functional silanes; phosphate-functional silanes; ester-functional silanes; sulfonate-functional silanes; isocyanate-functional silanes; epoxy-functional silanes; Hexylchlorosilane, dimethyldichlorosilane, methyltrichlorosilane, etc.); N, O-bis(trimethylsilyl)-acetamide (BSA); N,O-bis(trimethylsilyl) base)-trifluoroacetamide (BSTFA); hexamethyldisilazane (HMDS); N-methyltrimethylsilyltrifluoroacetamide (MSTFA); N-methyl-N-(tert-butyl dimethylsilyl)trifluoroacetamide (MTBSTFA); trimethylchlorosilane (TMCS); trimethylsilylimidazole (TMSI) and combinations thereof.

浸涂或喷涂可容易地用于涂敷具有复杂形状并且任意曲率的物品,诸如支架。溶胶-凝胶组合物的最终厚度可以通过如下方式控制并且最优化:稀释溶液,具体通过将更多的溶剂(通常为乙醇)添加到溶液中,从而在最终的操作溶液中,所有成分的浓度被降低相同倍数,并且它们的相对浓度和摩尔比保持恒定。正如实施例中所描述的,还可以通过改变旋转涂敷的速率或浸涂的速率或二者来调节溶胶-凝胶组合物的厚度。然后通过热处理或通过在室温下暴露于UV灯/臭氧源下除去限定通道的模板材料。该步骤除去模板并促使周围的无机相交联形成机械上坚固的网络。如果无机前驱体是热敏的,那么UV/臭氧处理特别有益。Dip or spray coating can be easily used to coat objects with complex shapes and arbitrary curvatures, such as stents. The final thickness of the sol-gel composition can be controlled and optimized by diluting the solution, specifically by adding more solvent (usually ethanol) to the solution so that in the final working solution, the concentration of all components are reduced by the same factor, and their relative concentrations and molar ratios remain constant. As described in the examples, the thickness of the sol-gel composition can also be adjusted by varying the rate of spin coating or dip coating or both. The template material defining the channels is then removed by heat treatment or by exposure to a UV lamp/ozone source at room temperature. This step removes the template and causes the surrounding inorganic phase to cross-link to form a mechanically robust network. UV/ozone treatment is particularly beneficial if the inorganic precursor is heat sensitive.

在根据本发明的某些实施方式中,可以使用图案化技术,从而以多种长度尺度使溶胶-凝胶组合物模板化。例如,溶胶-凝胶介孔氧化物(诸如硅土)的涂层需要具有可用-OH基团的亲水表面,该-OH基团可以参与和溶胶-凝胶前驱体分子之间的缩合反应。如果在沉积前,使用传统的平板印刷术或软印刷技术(Whitesides等,Angew.Chem.Intl.Ed,1998,37,550页)或任何其它表面图案化方法剥离经选择的表面区域的-OH官能团,那么相应地介孔涂层被图案化。或者,可以通过例如在毛细管中进行微成型(Trau等,Nature.1997,390,674页),从而使溶胶-凝胶组合物图案化,其中可以在柔性硅胶模具和基材表面之间压缩有限量的液体溶胶。In certain embodiments according to the invention, patterning techniques may be used to template sol-gel compositions at multiple length scales. For example, coatings of sol-gel mesoporous oxides such as silica require a hydrophilic surface with available -OH groups that can participate in condensation reactions with sol-gel precursor molecules . If conventional lithography or soft printing techniques (Whitesides et al, Angew. functional groups, then the mesoporous coating is patterned accordingly. Alternatively, sol-gel compositions can be patterned by, for example, micromolding in capillaries (Trau et al., Nature. 1997, 390, p. 674), where a flexible silicone mold can be compressed between a flexible silicone mold and the substrate surface. Limited amount of liquid sol.

或者,可以采用第二牺牲成孔剂,从而使溶胶-凝胶组合物涂层的沉积图案化。例如,已知确定的方法通过如下方法产生大孔无机材料(100nm<d<10μm):将可商购或定制合成的乳胶颗粒(诸如半径在100至500nm范围内的单分散聚苯乙烯球(Stein等,Science,1998,281,538-540页)),或相分离乳液(诸如甲酰胺包油体系(Pine等,Nature,1997,389,948-951页))模板化。这些和其它相关的方法可以与自组装模板方法组合,从而生成本文所述溶胶-凝胶组合物。最终的结果是,得到具有多种尺度孔隙率的分等级有序的无机固体(Whitesides等,Science,1998,282,2244页)。这种方法在整型外科应用中特别有用,在整型外科应用中,需要大孔尺度多孔植入表面,从而使细胞迁移并使骨骼/植入体一体化,而介孔尺度的孔隙率可用于局部生物活性物质的输送。Alternatively, a second sacrificial porogen may be employed, thereby patterning the deposition of the coating of the sol-gel composition. For example, well-established methods are known to produce macroporous inorganic materials (100 nm<d<10 μm) by combining commercially available or custom-synthesized latex particles such as monodisperse polystyrene spheres with radii in the range of 100 to 500 nm ( Stein et al., Science, 1998, 281, pp. 538-540)), or phase-separated emulsions such as formamide oil-in-systems (Pine et al., Nature, 1997, 389, pp. 948-951)) templated. These and other related methods can be combined with self-assembled template methods to generate the sol-gel compositions described herein. The end result is a hierarchically ordered inorganic solid with porosity on multiple scales (Whitesides et al., Science, 1998, 282, p. 2244). This approach is particularly useful in orthopedic applications where macroporous scale porous implant surfaces are required to allow cell migration and bone/implant integration, whereas mesoporous scale porosity is available For the delivery of topical bioactive substances.

根据本发明的另一实施方式是相对容易得到的介孔材料(诸如硅土)作为中间模具的用途,所述中间模具用于图案化其它没有适当溶胶-凝胶前驱体存在的无机固体,包括贵金属(例如,但不限于,金和铂)并一直扩展到甚至基于碳的聚合物。例如,介孔硅土涂层可以首先沉积在可植入器械上,接着“浇铸”Pd或Au纳米微粒(但不局限于此)的挥发性前驱体或液体基悬浮液,然后通过例如氢氟酸处理使介孔硅土溶解,从而得到以硅土框架的介孔贵金属复制品(Schuth,表面科学与催化研究(studies inSurface Science and Catalysis),v.135,1-12页)。Another embodiment according to the invention is the use of relatively readily available mesoporous materials such as silica as intermediate molds for patterning other inorganic solids for which no suitable sol-gel precursor exists, including Noble metals (such as, but not limited to, gold and platinum) and extending all the way to even carbon-based polymers. For example, mesoporous silica coatings can be first deposited on implantable devices, followed by "casting" of volatile precursors or liquid-based suspensions of (but not limited to) Pd or Au nanoparticles, followed by, for example, hydrofluoric Acid treatment dissolves the mesoporous silica, resulting in a silica-framed mesoporous noble metal replica (Schuth, studies in Surface Science and Catalysis, v.135, pp. 1-12).

实施例Example

实施例IExample I

0.1M的四乙氧基硅烷(TEOS)溶胶-凝胶溶液通过如下方法制备:首先在200mL玻璃闪烁管中将25μL的浓HCl(12M)与860μL去离子水和3mL纯乙醇混合从而制备0.3M的乙醇化盐酸。在1.5mL的微离心管中,将1mL乙醇和112μLTEOS合并。将TEOS溶液在30秒内滴加到经酸化的乙醇中,并将所得TEOS溶液水解45分钟。水解结束时,将2mL经水解的TEOS溶液加入在玻璃管(1打兰(dram))中的去天门冬氨酸血管紧张素I(DAA-I)(2.5mg)中。进行短暂的超声,以确保多肽溶解并混合。所得溶液在通过5微米过滤器后被转移到5mL气密性Hamilton注射器中。将注射器放置在Harvard Scientific注射泵中并连接到超声喷雾器上。A 0.1M tetraethoxysilane (TEOS) sol-gel solution was prepared by first mixing 25 μL of concentrated HCl (12M) with 860 μL of deionized water and 3 mL of pure ethanol in a 200 mL glass scintillation vial to prepare a 0.3 M ethanolated hydrochloric acid. In a 1.5 mL microcentrifuge tube, combine 1 mL of ethanol and 112 μLTEOS. The TEOS solution was added dropwise to the acidified ethanol within 30 seconds, and the resulting TEOS solution was hydrolyzed for 45 minutes. At the end of the hydrolysis, 2 mL of the hydrolyzed TEOS solution was added to desaspartate angiotensin I (DAA-I) (2.5 mg) in a glass tube (1 dram). Sonicate briefly to ensure peptide dissolution and mixing. The resulting solution was transferred to a 5 mL gas-tight Hamilton syringe after passing through a 5 micron filter. The syringe was placed in a Harvard Scientific syringe pump and connected to an ultrasonic nebulizer.

利用悬浮用有槽圆锥体,将两个干净的12mm支架或四个干净的6mm支架安装在涂敷心轴上。心轴连接到喷雾装置上,通过使心轴反复通过喷头,采用足够量的含有DAA-I的溶胶-凝胶溶液喷涂支架,从而在40℃下干燥30分钟后表面上沉积了大约20μg凝胶。0.1M TEOS的顶涂层被用作额外的阻隔层,以使DAA-I具有希望的释放速率。如前述制备0.1M的TEOS溶液,但是没添加DAA-I。采用足量的TEOS喷涂支架,从而在40℃下干燥30分钟后得到50μg的顶涂层。Two clean 12mm brackets or four clean 6mm brackets were mounted on the coating mandrel using a slotted cone for suspension. The mandrel was attached to the spray device, and the scaffold was sprayed with a sufficient amount of the sol-gel solution containing DAA-I by passing the mandrel repeatedly through the spray head so that approximately 20 μg of gel was deposited on the surface after drying at 40 °C for 30 min . A top coat of 0.1M TEOS was used as an additional barrier layer to allow the desired release rate of DAA-I. A 0.1 M TEOS solution was prepared as before, but without the addition of DAA-I. The scaffolds were sprayed with sufficient TEOS to give 50 μg of topcoat after drying at 40° C. for 30 minutes.

参照图3A-3D,利用具有Oxford Instruments INCA X-Sight Model 7021的Hitachi S-3000N扫描电子显微镜采集经DAA-I涂敷支架的扫描电子显微图(SEM)。在室抽空以前,将数个预先经DAA-I/TEOS涂敷的支架利用双面导电胶圆盘置于扫描电子显微镜的旋转台上。绘制各个支架的标识图,从而表明位置并且随后根据各个支架之间的方位进行识别。成像以前未对支架进行表面处理。利用内部可视照相机和外部控制将各个支架在SEM场中定向。在定向可接受时,给电镜系统赋能,并且在不同放大倍数60X(图3A);500X(图3B);1000X(图3C)和2000X(图3D)下对感兴趣的各个区域成像。在自动调节亮度和对比度后采集感兴趣的特定区域的电镜图像。Referring to Figures 3A-3D, scanning electron micrographs (SEM) of DAA-I coated scaffolds were taken using a Hitachi S-3000N scanning electron microscope with an Oxford Instruments INCA X-Sight Model 7021. Before the chamber was evacuated, several scaffolds pre-coated with DAA-I/TEOS were placed on the rotating stage of a scanning electron microscope using double-sided conductive adhesive discs. An identification map of the individual supports is drawn, indicating the location and then identified based on the orientation between the individual supports. Scaffolds were not surface-treated prior to imaging. Individual scaffolds were oriented in the SEM field using an internal visual camera and external controls. When the orientation was acceptable, the electron microscope system was powered on and various regions of interest were imaged at different magnifications of 60X (Figure 3A); 500X (Figure 3B); 1000X (Figure 3C) and 2000X (Figure 3D). Acquire electron microscopy images of specific regions of interest after automatically adjusting brightness and contrast.

参照图4,当支架在37℃下在如下介质中培养时,通过分析DAA-I在0.1%的Solutol的乙酸铵缓冲液(pH 5.0)中的量与时间的函数关系来测量DAA-I从经TEOS涂敷的支架上的洗脱。对利用Altima C-8柱(Altech,Chicago IL.)得到的高效液相色谱(HPLC)图中的DAA-I峰进行积分,并与标准曲线进行比较确定DAA-I的含量。由图4可见,TEOS和DAA-I之间的摩尔比的增加可以延缓DAA-I洗脱的速率。Referring to Fig. 4, when the scaffold was cultured in the following medium at 37°C, the amount of DAA-I in 0.1% Solutol's ammonium acetate buffer (pH 5.0) was measured as a function of time to measure DAA-I from Elution on TEOS-coated stents. The DAA-I peak in the high-performance liquid chromatography (HPLC) chart obtained by Altima C-8 column (Altech, Chicago IL.) was integrated, and compared with the standard curve to determine the content of DAA-I. It can be seen from Fig. 4 that the increase of the molar ratio between TEOS and DAA-I can delay the elution rate of DAA-I.

实施例IIExample II

为了探究TEOS用量的增加对DAA-I洗脱速率的影响,根据上述方法和方案,将增量(0.1至0.5M)的TEOS添加到恒定量的DAA-I(1.25mg/mL)中。如上所述,采用各个溶液喷涂各个支架(9mm,n=4),称重,并比较24小时DAA-I的洗脱量。图5A表示72小时生物活性物质的释放总量,图5B表示洗脱曲线与时间的函数关系。由图5A-5B可见,增大TEOS与药物的摩尔比显著延迟了药物释放到水性环境中的速率。To explore the effect of increasing TEOS dosage on the elution rate of DAA-I, incremental amounts (0.1 to 0.5 M) of TEOS were added to a constant amount of DAA-I (1.25 mg/mL) according to the method and protocol described above. As described above, each scaffold (9 mm, n=4) was sprayed with each solution, weighed, and the amount of DAA-I eluted at 24 hours was compared. Figure 5A shows the total amount of biologically active substance released at 72 hours, and Figure 5B shows the elution profile as a function of time. As can be seen from Figures 5A-5B, increasing the molar ratio of TEOS to drug significantly delayed the rate of drug release into the aqueous environment.

实施例IIIExample III

仅由水解的TEOS或四甲氧基硅烷(MEOS)组成的溶胶-凝胶相对亲水,即使它们能更有效地捕集生物活性物质,但是它们不能为大多数疏水性药物(诸如紫杉醇、雷帕霉素、环孢菌素和其它具有有限水溶解性的化合物)提供化学相容环境。为了增加所得溶胶-凝胶的疏水特性,可以将各种烷基化的乙氧基硅烷加入溶胶-凝胶形成溶液中。诸如甲基三乙氧基硅烷、叔丁基三乙氧基硅烷、异丁基三乙氧基硅烷、己基三乙氧基硅烷、苯基三乙氧基硅烷、辛基三乙氧基硅烷、十二烷基三乙氧基硅烷和十八烷基三乙氧基硅烷的化合物可以以不同的摩尔比加入混合物中,从而得到明显不同的溶胶-凝胶涂层。包含上述化合物导致一系列的化合物掺入凝胶的能力显著不同,并且还影响这些化合物从凝胶中释放到水溶液中的速率。图6示出了上述影响的实例。溶胶-凝胶溶液通过如下方法制备:将不同浓度(10至90%)的苯基三乙氧基硅烷、辛基三乙氧基硅烷和十二烷基三乙氧基硅烷与TEOS混合,其中(TEOS+硅烷)的总浓度为0.1M。Sol-gels composed only of hydrolyzed TEOS or tetramethoxysilane (MEOS) are relatively hydrophilic, and even though they can trap bioactives more efficiently, they cannot be used for most hydrophobic drugs (such as paclitaxel, radium, etc.). pamycin, cyclosporine, and other compounds with limited water solubility) provide a chemically compatible environment. To increase the hydrophobic character of the resulting sol-gel, various alkylated ethoxysilanes can be added to the sol-gel forming solution. Such as methyltriethoxysilane, tert-butyltriethoxysilane, isobutyltriethoxysilane, hexyltriethoxysilane, phenyltriethoxysilane, octyltriethoxysilane, The compounds of dodecyltriethoxysilane and octadecyltriethoxysilane can be added to the mixture in different molar ratios to give distinctly different sol-gel coatings. The inclusion of the above compounds resulted in a range of compounds that differed significantly in their ability to be incorporated into the gel, and also affected the rate at which these compounds were released from the gel into the aqueous solution. Figure 6 shows an example of the above effects. Sol-gel solutions were prepared by mixing different concentrations (10 to 90%) of phenyltriethoxysilane, octyltriethoxysilane and dodecyltriethoxysilane with TEOS, where The total concentration of (TEOS+silane) was 0.1M.

各个溶液包含足够量的西力伐他汀从而使各个支架涂布有10μg的药物。在将支架喷雾并干燥后,将它们分别浸没在聚丙烯微量离心管中的1mL水中。5分钟后,分析等份溶液中的西力伐他汀的含量。如图6所示,当疏水性更强的硅烷掺入凝胶中时,洗脱出的生物活性物质较少。最有效的是十二烷基三乙氧基硅烷,其中最优含量大于约30%,小于约90%。Each solution contained a sufficient amount of cerivastatin to coat each stent with 10 μg of the drug. After the scaffolds were sprayed and dried, they were individually submerged in 1 mL of water in polypropylene microcentrifuge tubes. After 5 minutes, an aliquot of the solution was analyzed for the content of cerivastatin. As shown in Figure 6, less bioactive species were eluted when more hydrophobic silanes were incorporated into the gel. The most effective is dodecyltriethoxysilane, where the optimum level is greater than about 30% and less than about 90%.

根据以上知识,当在0.5M 100%的TEOS中或在0.2M 40%的十二烷基三乙氧基硅烷/60%的TEOS中进行涂布的情况下制备支架,直接比较西力伐他汀的洗脱曲线。有趣的是,较高浓度的后种组合物在结构上是不稳定的。在采用0.3M和更高浓度的40%的十二烷基三乙氧基硅烷/60%的TEOS涂布的支架上观察到明显有片状物和颗粒形成。重要的特征在于,对于两种溶胶-凝胶,4μg和8μg西力伐他汀下的洗脱曲线等同,结果表明,为了得到某一洗脱速率,包含疏水性硅烷会降低凝胶中所需溶胶-凝胶前驱体的总量(参见图7A-7B)。Based on the above knowledge, a direct comparison of cerivastatin was made when stents were prepared coated in 0.5M 100% TEOS or in 0.2M 40% dodecyltriethoxysilane/60% TEOS elution curve. Interestingly, higher concentrations of the latter composition were structurally unstable. Significant platelet and grain formation was observed on stents coated with 0.3M and higher concentrations of 40% dodecyltriethoxysilane/60% TEOS. An important feature is that the elution profiles at 4 μg and 8 μg cerivastatin are equivalent for both sol-gels, showing that the inclusion of a hydrophobic silane reduces the sol-gel required in the gel to obtain a certain elution rate. - Total amount of gel precursor (see Figures 7A-7B).

实施例IVExample IV

调控生物活性物质从溶胶-凝胶基质组合物中释放的另一非限制性方法是,采用反应性氯代硅烷对溶胶凝胶进行化学处理。在这个实施例中,采用在0.5M TEOS中的10μg西力伐他汀喷涂各个支架,然后干燥。接着,涂敷不含任何生物活性物质的0.5M TEOS作为第二层。然后,将各个支架通过如下步骤进行处理:浸入1M三甲基氯硅烷溶液中约10分钟或约30分钟,然后在40℃的烘箱中干燥整夜。为了确定上述“硅烷化”对溶胶-凝胶表面的影响,西力伐他汀从上述支架上的洗脱速率与从未经处理的涂敷支架上的洗脱速率进行比较。由图8可见,通过三甲基氯硅烷对溶胶-凝胶进行改性降低了洗脱速率,其中暴露时间越长对洗脱曲线的影响越大。Another non-limiting method of modulating the release of biologically active substances from sol-gel matrix compositions is chemical treatment of the sol-gel with reactive chlorosilanes. In this example, each scaffold was spray-coated with 10 μg cerivastatin in 0.5M TEOS and then dried. Next, 0.5M TEOS without any bioactive substances was applied as a second layer. Each scaffold was then treated by immersion in a 1 M trimethylchlorosilane solution for about 10 minutes or about 30 minutes, and then dried in an oven at 40° C. overnight. To determine the effect of the aforementioned "silanization" on the sol-gel surface, the elution rate of cerivastatin from the aforementioned stents was compared to that from untreated coated stents. It can be seen from Figure 8 that the modification of the sol-gel by trimethylchlorosilane reduces the elution rate, and the longer the exposure time, the greater the impact on the elution curve.

存在多种本发明的应用。一个非限制性实例是全髋关节置换术。已经认识到股骨部件中的聚甲基丙烯酸酯(PMMA)粘合剂/金属界面的失效是固定的髋关节植入体发生无菌松动的主要原因。实验和数据研究表明,界面的结合松动可以显著增加周围粘合剂环的应力,从而导致PMMA破裂和全部植入失效。There are a variety of applications of the invention. A non-limiting example is total hip replacement. Failure of the polymethacrylate (PMMA) adhesive/metal interface in femoral components has been recognized as a major cause of aseptic loosening of fixed hip implants. Experimental and data studies show that bond loosening at the interface can significantly increase the stress on the surrounding adhesive ring, leading to PMMA rupture and total implant failure.

本发明可理想地用于保证采用聚合物粘合剂进行的股骨部件的固定。可以根据选择的植入材料来选择溶胶-凝胶组合物。SiO2膜可以沉积在Co-Cr-Mo上,而在Ti6-A14-V部件上TiO2膜可能是理想的。在组合以适当的硅烷粘合促进剂的情况下,植入体和预涂PMMA材料之间可以形成优异的结合。另外,溶胶-凝胶组合物的表面粗糙度要小几个数量级。这个特性在防止产生碎片和骨丢失(bone loss)中应当是有益的。The present invention is ideally used to ensure the fixation of femoral components with polymeric adhesives. The sol-gel composition can be chosen according to the implant material chosen. SiO2 films can be deposited on Co-Cr-Mo, while TiO2 films may be ideal on Ti6-A14-V parts. In combination with appropriate silane adhesion promoters, excellent bonds can be formed between implants and precoated PMMA materials. In addition, the surface roughness of sol-gel compositions is several orders of magnitude smaller. This property should be beneficial in preventing fragmentation and bone loss.

已表明沉积在Ti6-A14-V合金基材上并暴露于模拟体液中的SiO2介孔膜会促使羟磷灰石晶体沉淀。然而,由于孔尺寸范围的原因,介孔膜不太可能如上述研究中所暗示用在无粘合剂关节置换应用中。已报道为了使骨骼组织在整个多孔涂层上内生,尺寸在50至100μm范围内的孔是必需的最小孔。与此相反,正如本发明所讨论的,对于容纳聚合物分子链,介孔范围很理想。It has been shown that SiO2 mesoporous films deposited on Ti6-A14-V alloy substrates and exposed to simulated body fluids promote the precipitation of hydroxyapatite crystals. However, due to the range of pore sizes, mesoporous membranes are unlikely to be used in adhesive-free joint replacement applications as suggested in the above studies. Pores in the 50 to 100 μm range in size have been reported to be the minimum pores necessary for ingrowth of skeletal tissue throughout the porous coating. In contrast, the mesopore range is ideal for accommodating polymer molecular chains, as discussed herein.

在包括疏水性药物紫杉醇的本发明的一个实施方式中,基质可由如下组成:采用溶胶-凝胶合成(如上述)得到的无机氧化物、离子型或非离子型表面活性剂和嵌段共聚物或其任意组合,上述各组分具有在宽范围中的任意摩尔比。通过适当地选择摩尔比和涂敷工艺参数,可以促使这个材料体系自组装,从而基质封装药物并控制所述药物通过扩散持续释放。自组装过程还可以包括,各基质成分的相分离,其中表面活性剂和/或嵌段共聚物作为模板并可以引导溶胶-凝胶无机材料(如上述)进行组装。随后除去模板组分可以提供用于控制药物通过所得无机基质中的互连孔道网络释放的可选机制。In one embodiment of the invention involving the hydrophobic drug paclitaxel, the matrix may consist of inorganic oxides obtained using sol-gel synthesis (as described above), ionic or non-ionic surfactants and block copolymers Or any combination thereof, each of the above-mentioned components has any molar ratio within a wide range. By proper selection of molar ratios and coating process parameters, this material system can be induced to self-assemble such that the matrix encapsulates the drug and controls its sustained release by diffusion. The self-assembly process can also include phase separation of the individual matrix components, where the surfactant and/or block copolymer acts as a template and can guide the assembly of the sol-gel inorganic material (as described above). Subsequent removal of the template component may provide an alternative mechanism for controlling drug release through the network of interconnected pores in the resulting inorganic matrix.

在另一实施方式中,基质仅由溶胶-凝胶二氧化硅组成,紫杉醇/TEOS的摩尔比在约10∶1至约1∶200的范围内。例如,通过如下方法制备紫杉醇/TEOS摩尔比为约1∶10并且药物浓度为约5μg/μL的溶液:将约5mg紫杉醇和约50μLTEOS溶于由约0.9mL乙醇和约50μL去离子水组成的溶剂中。可以通过毛细管辅助的涂装方法用2μL溶液涂布支架,从而加载总共约10μg的药物。In another embodiment, the matrix consists solely of sol-gel silica and the paclitaxel/TEOS molar ratio is in the range of about 10:1 to about 1:200. For example, a solution with a paclitaxel/TEOS molar ratio of about 1:10 and a drug concentration of about 5 μg/μL is prepared by dissolving about 5 mg of paclitaxel and about 50 μL of TEOS in a solvent consisting of about 0.9 mL of ethanol and about 50 μL of deionized water. The stent can be coated with 2 μL of the solution by a capillary-assisted coating method, thereby loading a total of approximately 10 μg of drug.

在另一实施方式中,可以首先将紫杉醇(或其它生物活性物质)封装在聚乳酸(PLA)或嵌段(聚乳酸)-嵌段(聚乙醇酸)(PLGA)聚合物球体中,其中,聚合物/药物的摩尔比可以在约200∶1至约1∶1的范围内,在另一实施方式中,在约10∶1至约3∶1的范围内。可以将聚合物/药物球体悬浮在去离子(DI)水中,从而形成稳定的悬浮液。然后,可以例如通过喷涂该水性溶液将上述球体沉积在支架上,然后顶部涂敷溶胶-凝胶组合物。可生物降解聚合物球体可以提供持续的药物释放,同时溶胶-凝胶组合物顶涂层可以提供机械强度、改善球体与器械表面的粘合性以及可以作为扩散阻挡层从而进一步控制药物洗脱。In another embodiment, paclitaxel (or other bioactive substances) can be first encapsulated in polylactic acid (PLA) or block (polylactic acid)-block (polyglycolic acid) (PLGA) polymer spheres, wherein, The polymer/drug molar ratio may range from about 200:1 to about 1:1, and in another embodiment, from about 10:1 to about 3:1. The polymer/drug spheres can be suspended in deionized (DI) water to form a stable suspension. The spheres described above can then be deposited on the scaffold, for example by spraying the aqueous solution, and then topcoated with the sol-gel composition. The biodegradable polymer spheres can provide sustained drug release, while the sol-gel composition topcoat can provide mechanical strength, improve the adhesion of the spheres to the device surface, and act as a diffusion barrier to further control drug elution.

在具体实施例中,可以将约40mg的PLA/紫杉醇球体(药物浓度为约18wt%)悬浮在约2mL的DI水中。然后,以约40μL/min的速率分配上述溶液并在约2.0瓦下操作振动组件得到气雾剂束,将支架穿过上述气雾剂束20次来进行喷涂。该过程得到约20μg的总药物加载量。而且,可以利用水解的TEOS溶液喷涂溶胶-凝胶二氧化硅顶涂层。水解可以在水性溶液中进行,任选例如通过酸性或碱性条件、通过搅拌或超声真空搅动、添加有机溶剂或上述任意组合来促进水解。在具体的实施例中,顶涂层溶液的PH≈3并且可以通过如下方法制备:将约210μL的TEOS、约9.25mL的DI水、约0.5mL的乙醇和约100μL的稀(0.1M)盐酸(HCl)混合,并采用磁力搅拌棒在约1500rpm下剧烈搅拌约1小时。顶部涂敷包括:将约20个支架穿过喷雾束,同时溶液以约40μL/min的速率分配并以约2.0W的功率气雾化。In a specific example, about 40 mg of PLA/paclitaxel spheres (at a drug concentration of about 18 wt%) can be suspended in about 2 mL of DI water. The solution was then dispensed at a rate of about 40 μL/min and the vibrating assembly operated at about 2.0 watts to obtain an aerosol beam through which the stent was sprayed 20 times. This procedure yielded a total drug loading of approximately 20 μg. Also, a sol-gel silica topcoat can be sprayed using a hydrolyzed TEOS solution. Hydrolysis may be performed in aqueous solution, optionally facilitated, for example, by acidic or basic conditions, by stirring or ultrasonic vacuum agitation, addition of organic solvents, or any combination thereof. In a specific example, the topcoat solution has a pH ≈ 3 and can be prepared by mixing about 210 μL of TEOS, about 9.25 mL of DI water, about 0.5 mL of ethanol, and about 100 μL of dilute (0.1 M) hydrochloric acid ( HCl) was mixed and stirred vigorously at about 1500 rpm for about 1 hour using a magnetic stir bar. Top coating involved passing about 20 stents through the spray beam while the solution was dispensed at a rate of about 40 μL/min and aerosolized at about 2.0 W.

在另一实施例中,PLA/西力伐他汀球体的中间层可以夹在含有药物的底涂层和溶胶-凝胶组合物顶涂层之间。该中间层可以通过如下方法得到:将例如约20mg PLA/西力伐他汀球体溶于约1mL DI水中,并以约40μL/min的分配速率和约1W的气雾化功率喷雾约20次。上述中间层的目的在于,通过扩散分子与球体之间的相互作用进一步延长药物的释放。In another example, a middle layer of PLA/cerivastatin spheres can be sandwiched between a drug-containing base coat and a sol-gel composition top coat. This intermediate layer can be obtained by dissolving, for example, about 20 mg of PLA/cerivastatin spheres in about 1 mL of DI water and spraying about 20 times at a dispensing rate of about 40 μL/min and an aerosolization power of about 1 W. The purpose of the above intermediate layer is to further prolong the drug release through the interaction between the diffusing molecules and the spheres.

在本发明的这些实施方式中的底涂层可以,但不必需,包括其它生物活性物质。包含在底涂层中的生物活性物质可以与球体中或可选在无机溶胶-凝胶组合物顶涂层中的其它生物活性物质相同或不同。例如,如共同待决的US专利公开No.2006-0051397中所述,底涂层可以为无生物活性物质的金属层,其中,通过引用将上述专利所公开的关于无药物金属层的沉积的全部内容包含于此。或者,如共同待决的US专利公开No.2006-0062820、2006-0051397和2006-0115512中所述,底涂层可以为金属层,其中生物活性物质直接通过电化学方法沉积在金属层上或者通过电化学方法加载在所产生的孔中,通过引用将上述专利所公开的关于这些技术的全部内容包含于此。或者,底涂层可以为无机溶胶-凝胶组合物,该组合物不含生物活性物质,在其被施加到医疗器械表面以前在所述组合物内包含生物活性物质;或直到被施加到器械上也不含生物活性物质并且生物活性物质被加载在所述组合物互连通道内;或这种类型的溶胶-凝胶组合物可以通过上述两种机制包含生物活性物质。本发明的底涂层还可以根据Ragheb等于2004年5月4日授权的US专利No.6,730,064中所描述的方法来涂敷,通过引用将上述专利所教导的关于无生物活性物质的和含有生物活性物质的涂层的涂敷的全部内容包含于此。The primer layer in these embodiments of the invention may, but need not, include other biologically active substances. The bioactive substance contained in the base coat may be the same or different from the other bioactive substance in the spheres or optionally in the top coat of the inorganic sol-gel composition. For example, the primer layer may be a bioactive material-free metal layer as described in co-pending US Patent Publication No. 2006-0051397, wherein the disclosure of the aforementioned patent regarding the deposition of drug-free metal layers is incorporated by reference. All content is contained here. Alternatively, as described in co-pending US Patent Publication Nos. 2006-0062820, 2006-0051397, and 2006-0115512, the primer layer may be a metal layer, wherein the bioactive material is directly electrochemically deposited on the metal layer or The resulting pores are loaded electrochemically, and the disclosures of the aforementioned patents for these techniques are hereby incorporated by reference in their entirety. Alternatively, the primer layer may be an inorganic sol-gel composition that is free of biologically active substances and that contains biologically active substances within the composition before it is applied to the surface of the medical device; or until it is applied to the device surface. or the sol-gel composition of this type may contain bioactive substances through the above two mechanisms. The primer coats of the present invention may also be applied according to the method described in Ragheb et al., US Patent No. 6,730,064, issued May 4, 2004, which teaches by reference both non-biologically active and biologically-containing The entirety of the application of the active substance coating is included here.

上述描述的范围清楚地表明,本发明涵盖各种有益的实施方式。这些实施方式可以包括多个涂层或多层,各层的厚度仅受限于器械的物理功能。在某些实施方式中,上述厚度不超过约5微米。而且,不同层可以包括不同的生物活性物质,不同浓度的相同或不同的生物活性物质和/或在特定一层或多层中的生物活性物质的混合物。作为非限制性实施例,一层可以包含两种不同的生物活性物质,两个不同层可以包含两种不同的生物活性物质,或者多层可以包含不同浓度的同一生物活性物质。作为特定的非限制性实例,一个器械可以包括三层:底层可以包含紫杉醇;中间层可以不含生物活性物质,外层顶涂层可以包括消炎生物活性物质,诸如抑制素。在这个实施例中,在植入器械后抑制素快速释放,而紫杉醇的释放将被延缓。或者,外层顶涂层可以用十二烷基硅烷(但不限于此)变得疏水,从而提供水阻挡层。作为本发明范围内的非限制性实施例,应当理解,任意层的溶胶-凝胶组合物可以为溶胶-凝胶衍生的无机氧化物;溶胶-凝胶衍生的经有机改性的硅烷;包含经有机改性硅烷的杂化氧化物和具有利用模板产生的介孔的氧化物。The scope of the foregoing description clearly shows that the invention encompasses a wide variety of advantageous embodiments. These embodiments may include multiple coatings or layers, the thickness of each layer being limited only by the physical function of the device. In certain embodiments, the aforementioned thickness does not exceed about 5 microns. Furthermore, different layers may comprise different biologically active substances, different concentrations of the same or different biologically active substances and/or mixtures of biologically active substances in a particular layer or layers. As a non-limiting example, one layer may contain two different bioactive substances, two different layers may contain two different bioactive substances, or multiple layers may contain different concentrations of the same bioactive substance. As a specific, non-limiting example, a device may include three layers: a bottom layer may contain paclitaxel; a middle layer may contain no bioactive substance, and an outer topcoat layer may include an anti-inflammatory bioactive substance, such as a statin. In this embodiment, the statin is released rapidly after implantation of the device, while the release of paclitaxel will be delayed. Alternatively, the outer topcoat can be rendered hydrophobic with, but not limited to, dodecylsilane to provide a water barrier. As a non-limiting example within the scope of the present invention, it should be understood that the sol-gel composition of any layer may be a sol-gel derived inorganic oxide; a sol-gel derived organomodified silane; comprising Hybrid oxides of organomodified silanes and oxides with mesopores generated using templates.

可以对上述实施方式进行各种适应性变化和修改,而并未脱离本发明的范围和精神,本发明的范围和精神可以以不同于在此具体描述的方式来实施。上面的说明书意在进行举例说明,并非用于限定。本发明的范围仅通过权利要求书限定。Various adaptations and modifications may be made to the above-described embodiments without departing from the scope and spirit of the invention, which may be practiced otherwise than as specifically described herein. The above description is intended to be illustrative, not limiting. The scope of the present invention is limited only by the claims.

本文使用的术语和表达被用作描述性而非限制性术语。在所述术语和表达的使用中,并未排除所示和所表述特征的等同物或其部分,应当认识到,可以在本发明所要求保护的范围内进行各种修改。而且,本发明的任意实施方式中的任意一个或多个特征可以与本发明的其它实施方式中的任意一个或多个其它特征组合,并未脱离本发明的范围。The terms and expressions used herein are used as terms of description rather than limitation. In the use of said terms and expressions, equivalents or parts thereof to the features shown and described are not excluded, and it will be recognized that various modifications may be made within the scope of the invention claimed. Furthermore, any one or more features of any embodiment of the invention may be combined with any one or more other features of other embodiments of the invention without departing from the scope of the invention.

除非另有指明,本说明书和权利要求书中使用的表示成分数量,以及分子量、反应条件等性质等的所有数字都应当被理解为:在所有情况下,用术语“大约”加以修饰。因此,除非有相反含义的说明,本说明书和所附权利要求书中示出的数量参数都是约数,它们可以根据本发明想要获得的性质而变动。至少,并且并非对权利要求书范围等同原则的应用加以限制,每个数量参数至少应按照报道的有效数字的数,以及应用普通的凑整技术来解释。虽然示出本发明宽广范围的数字范围和参数是约数,但是具体实施例中所示的数值却被尽可能地精确报道。但是,任何数值,必然含有一定误差,这是它们各自的检验测量方法中发现的标准偏差必然导致的。Unless otherwise indicated, all numbers expressing quantities of ingredients used in the specification and claims, as well as properties such as molecular weights, reaction conditions, etc., should be understood as being modified by the term "about" in all cases. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and appended claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contain certain errors necessarily resulting from the standard deviation found in their respective testing measurements.

除非本文另有指明,或与上下文明显矛盾,描述本发明的上下文中使用的术语“一个”、“一种”和“这个”以及类似提法应当被理解为既包括单数又包括复数。本文中数值范围的叙述仅仅用作该范围内每个单独的值的速记方法。除非本文另有指明,每个单独的值被包括进说明书,这与在本文进行个别叙述一样。本文所述的所有方法都可以以任何合适的顺序来进行,除非本文另有指明,或与上下文明显矛盾。除非另有指明,本文提供的任何及所有例子,或者示例性的语言(例如,“诸如”)仅用来更好地阐述本发明,而非对发明范围加以限制。说明书中任何语句都不应被解释为:表示对本发明的实施来说必要的、不要求保护的要素。Unless otherwise indicated herein, or otherwise clearly contradicted by context, the terms "a," "an," and "the" and similar references used in the context of describing the present invention should be read to include both the singular and the plural. Recitation of ranges of values herein are merely intended to serve as a shorthand method for each individual value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (eg, "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.

本文公开的本发明的替换性要素或实施方式的分组不应被理解为限制。每个组成员可被个别采用和被个别要求保护,或以与该组其它成员或本文中找到的其它要素的任何组合被采用和要求保护。可以预见到,为了方便和/或可专利性的理由,组中的一个或多个成员可被包括进一组或从中删除。当任何此类包括或删除发生时,说明书在此被看作为含有经过改动的组,因此满足对所附权利要求书中所用的全部马库什组的支持。Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limiting. Each group member may be employed and claimed individually or in any combination with other members of the group or other elements found herein. It is contemplated that one or more members of a group may be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is hereby deemed to contain the group as modified, thus satisfying support for all Markush groups used in the appended claims.

本文中描述了本发明的优选实施方式,其包括发明人已知用来实施本发明的最佳方式。当然,在阅读前述说明书的基础上,对这些优选实施方式中的改动对于本领域普通技术人员来说将是明显的。本发明的发明人预见了本领域技术人员合适地采用此类改动,发明人预期本发明可以以除了本文具体描述的方式之外的方式被实现。因此,只要适用法律允许,本发明包括对所附权利要求中提到的主题进行的所有改动和等同物。此外,所有可能的变化中,上面提到的要素的任何组合都被包括进本发明,除非本文另有指明,或与上下文明显矛盾。Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Of course, modifications to those preferred embodiments will become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors of the present invention foresee skilled artisans employing such modifications as appropriate, and the inventors contemplate that the invention may be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, in all possible variations, any combination of the above-mentioned elements is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.

此外,本说明书中提到了大量参考文献,包括专利和印刷公开物。上述参考文献和印刷公开物中的每种在此都通过引用被分别地整体包括进本文。In addition, numerous references, including patents and printed publications, are cited throughout this specification. Each of the aforementioned references and printed publications is hereby incorporated by reference in its entirety, respectively.

最后,应当理解,本文公开的本发明实施方式是为了阐述本发明的原理。可以进行的其它改动也落在本发明的范围内。因此,举例而言,而非限制,可按照本文的教导来使用本发明的替代性构造。因此,本发明不被限制为仅仅是本文所述和所示出的。In conclusion, it should be understood that the embodiments of the invention disclosed herein are for the purpose of illustrating the principles of the invention. Other modifications may be made within the scope of the invention. Thus, by way of example and not limitation, alternative configurations of the invention may be employed in accordance with the teachings herein. Accordingly, the invention is not limited to only that described and illustrated herein.

Claims (27)

1. medical apparatus and instruments, described medical apparatus and instruments comprises structural detail and bioactive substance storehouse, wherein, described bioactive substance storehouse comprises the lip-deep coating that is applied to described structural detail, wherein, described coating comprises one or more layers, and comprise one of at least the base composition that utilizes sol-gel technology to form in described each layer, in described sol-gel technology, the environment of described sol-gel technology is designed to adapt to the characteristic of waiting to be incorporated into the bioactive substance in the described base composition, and described design influence is in case the content of the described bioactive substance in the described base composition after making and/or be discharged into speed in the physiological environment in case implant described bioactive substance behind the patient.
2. medical apparatus and instruments as claimed in claim 1, wherein, described base composition comprises and is selected from following material: sol-gel derived inorganic oxide, sol-gel derived through organically-modified silane, comprise through the hydridization oxide of organically-modified silane and have the mesoporous oxide that the template utilized produces.
3. medical apparatus and instruments as claimed in claim 1, wherein, the inorganic oxide of described base composition for making by described sol-gel technology.
4. medical apparatus and instruments as claimed in claim 3, wherein, described inorganic oxide is selected from the oxide and the titanyl compound of silicon.
5. medical apparatus and instruments as claimed in claim 3, wherein, described base composition is the mesoporous inorganic oxide.
6. medical apparatus and instruments as claimed in claim 5 wherein, utilizes and sacrifices pore-forming template component and self assembly or guide assembling preparation technology to obtain described mesoporous inorganic oxide.
7. medical apparatus and instruments as claimed in claim 6, wherein, described template group branch is selected from amphiphilic block copolymer, ionic surfactant and nonionic surfactant.
8. medical apparatus and instruments as claimed in claim 7, wherein, described template group is divided into polyethylene oxide/polypropylene oxide/polyethylene oxide block copolymer.
9. medical apparatus and instruments as claimed in claim 5, wherein, described mesoporous inorganic oxide comprises successive basically interconnecting channel.
10. medical apparatus and instruments as claimed in claim 9, wherein, the inner surface of described successive interconnecting channel basically is by through organically-modified silane coating, describedly through organically-modified silane the following characteristic of described mesopore oxide carried out modification: hydrophobicity, electric charge, biocompatibility, engineering properties, bioactive substance affinity, storage capacity and combination thereof.
11. medical apparatus and instruments as claimed in claim 10, wherein, be applied on the described surface of described structural detail in described coating after, one or more bioactive substances are loaded in the described interconnecting channel.
12. medical apparatus and instruments as claimed in claim 3, wherein, described oxide participant reagent that the following characteristic of described oxide is carried out modification is compound: hydrophobicity, electric charge, biocompatibility, engineering properties, bioactive substance affinity, storage capacity and combination thereof.
13. medical apparatus and instruments as claimed in claim 12, wherein, described modifying agent is through organically-modified silane.
14. medical apparatus and instruments as claimed in claim 13 wherein, describedly is selected from through organically-modified silane: alkyl silane; MTMS; MTES; Dimethyldiethoxysilane; Trimethylethoxysilane; Vinyltrimethoxy silane; VTES; Ethyl triethoxysilane; The isopropyl triethoxysilane; The butyl triethoxysilane; Octyltri-ethoxysilane; The dodecyl triethoxysilane; Octadecyltriethoxy silane etc.; The aryl functional silane; Phenyl triethoxysilane etc.; Amino silane; Aminopropyl triethoxysilane; The aminophenyl trimethoxy silane; Aminopropyl trimethoxysilane etc.; Acrylate-functional silane; The methacrylate functional silane; Acryloyl-oxy propyl trimethoxy silicane etc.; The carboxylate functional silane; Phosphate functional silane; The ester functional silane; Sulfonate functional silane; Isocyanate-functional silane; Epoxy functional silane; Chlorosilane; Trim,ethylchlorosilane; Chlorotriethyl silane; Three hexyl chloride silane; Dimethyldichlorosilane; Methyl trichlorosilane; N, O-two (trimethyl silyl)-acetamide (BSA); N, O-two (trimethyl silyl)-trifluoroacetamide (BSTFA); Hexamethyldisiloxane (HMDS); N-methyl-trimethyl-silyl-trifluoroacetamide (MSTFA); N-methyl-N-(t-butyldimethylsilyl) trifluoroacetamide (MTBSTFA); Trimethyl chlorosilane (TMCS); Trimethyl-silyl-imidazole (TMSI) and combination thereof.
15. medical apparatus and instruments as claimed in claim 1, wherein, described bioactive substance is selected from anti-restenosis reagent, anti-inflammatory agents, HMG-CoA reductase inhibitor, antibacterial agent, anti-tumor agent comprising salmosin, angiogenic reagent, anti-angiogenic reagent, thrombus reagent, resisting hypertension reagent, arrhythmia reagent, calcium channel blocker, cholesterol reducing reagent, psychotropic drugs, anti-depressed reagent, anti-epilepsy reagent, contraceptive, analgesic, SGF, skeleton is reinvented the factor, neurotransmitters, nucleic acid, opiate antagonist and combination thereof.
16. medical apparatus and instruments as claimed in claim 1, wherein, described bioactive substance is selected from paclitaxel, rapamycin, clothing Wei Mosi, tacrolimus, sirolimus, goes aspartic acid angiotensin I, nitric oxide, 4-hydroxy-3-methoxyacetophenone, Gamma-Tocopherol, recombined human osteoblast specific factor, estradiol, aspirin, atorvastatin, western power to cut down his spit of fland, fluvastatin, lovastatin, pravastatin, Rosuvastatin, simvastatin and combination thereof.
17. medical apparatus and instruments as claimed in claim 1, wherein, described medical apparatus and instruments is to be selected from following apparatus: vascular, support, plate, screw, vertebra cage, dental implant, dentistry implant, dental aligners, artificial joint, embolus device, ventricular assist device, artificial heart, cardiac valve, vein filter device, nail, clip, stitching thread, artificial net, pacemaker, pacemaker lead, defibrillator, nerve stimulator, nerve stimulator lead, implantable sensor and external pick off.
18. medical apparatus and instruments, described medical apparatus and instruments comprises structural detail and bioactive substance eluting coatings, wherein, described bioactive substance eluting coatings comprises the lip-deep one deck at least that is applied to described medical apparatus and instruments, wherein, described one deck at least utilizes sol-gel technology to form, and described one deck at least comprises through organically-modified silane.
19. as medical apparatus and instruments as described in the claim 18, wherein, described one deck at least is a priming coat, and described medical apparatus and instruments also comprises the top coat that is applied on the described priming coat.
20. medical apparatus and instruments as claimed in claim 19, wherein, in being selected from described priming coat, in the described top coat, between described priming coat and the described top coat and have the spheroid of matters of containing biological activities in the place of combination.
21. medical apparatus and instruments as claimed in claim 20, wherein, the spheroid of described matters of containing biological activities is made of biodegradable polymers.
22. medical apparatus and instruments as claimed in claim 19, wherein, described priming coat and/or described top coat comprise sol-gel inorganic oxide compositions.
23. medical apparatus and instruments as claimed in claim 18, wherein, described priming coat comprises mesopore oxide, and described mesopore oxide has successive basically interconnecting channel.
24. medical apparatus and instruments, described medical apparatus and instruments comprises structural detail and bioactive substance eluting coatings, wherein, described bioactive substance eluting coatings comprises two-layer at least, one of at least comprise the base composition that utilizes sol-gel technology to form in described each layer, in described sol-gel technology, the environment of described sol-gel technology is designed to adapt to the characteristic of waiting to be incorporated into the bioactive substance in the described base composition, and described design influence is in case the content of the described bioactive substance in the described base composition after making and/or be discharged into speed in the physiological environment in case implant described bioactive substance behind the patient.
25. medical apparatus and instruments as claimed in claim 24, wherein, described two-layer at least priming coat and the top coat of comprising, described priming coat is applied to the described surface of described medical apparatus and instruments, and described top coat is applied on the described priming coat.
26. medical apparatus and instruments as claimed in claim 24 wherein, describedly comprises one of at least the following form that is selected from two-layer at least: the sol-gel oxide skin(coating) of biologically active material not; The sol-gel oxide skin(coating), described sol-gel oxide skin(coating) has the bioactive substance that mixes in the described oxide; Not the biologically active material with through the compound sol-gel oxide of organically-modified silane; The biologically active material with through the compound sol-gel oxide of organically-modified silane; The biologically active material not through organically-modified silylation layer; The biologically active material through organically-modified silylation layer; The mesopore oxide of biologically active material not; Mesopore oxide, described mesopore oxide has the bioactive substance that mixes in the described oxide; Mesopore oxide, described mesopore oxide has the bioactive substance that mixes in the described oxide, and has other bioactive substance that is carried in later on the described surface that described mesoporous material is applied to described medical apparatus and instruments in the interconnecting channel of described oxide; Mesopore oxide, described mesopore oxide does not have the bioactive substance that mixes in the described oxide, but has the bioactive substance that is carried in later on the described surface that described oxide is applied to described medical apparatus and instruments in the interconnecting channel of described oxide; Aggregation with the polymer spheres that contains bioactive substance.
27. medical apparatus and instruments, described medical apparatus and instruments comprises structural detail and bioactive substance storehouse, wherein, described bioactive substance storehouse comprise be applied to described structural detail lip-deep one or more layers, wherein, described each layer in one or more layers comprises the base composition that utilizes sol-gel technology to form respectively, in described sol-gel technology, the environment of described sol-gel technology is designed to adapt to the characteristic of waiting to be incorporated into the bioactive substance in the described base composition, described design influence is in case the content of the described bioactive substance in the described base composition after making and/or be discharged into speed in the physiological environment in case implant described bioactive substance behind the patient, and when described layer is applied on the described surface of described structural detail, described layer has strengthened the cohesive between inorganic surfaces and the organic surface, and described organic surface is selected from polymer, tissue, skeleton and combination thereof.
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