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CN101182977A - Internal cross spiral external three-dimensional diamond rib double-sided enhanced heat transfer tube - Google Patents

Internal cross spiral external three-dimensional diamond rib double-sided enhanced heat transfer tube Download PDF

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CN101182977A
CN101182977A CNA2007100323544A CN200710032354A CN101182977A CN 101182977 A CN101182977 A CN 101182977A CN A2007100323544 A CNA2007100323544 A CN A2007100323544A CN 200710032354 A CN200710032354 A CN 200710032354A CN 101182977 A CN101182977 A CN 101182977A
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tube
heat transfer
ribs
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transfer tube
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龙新峰
李艳玲
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South China University of Technology SCUT
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Abstract

本发明公开了一种内交叉螺旋外三维菱形肋双侧强化传热管,包括传热管基体、管外菱形肋和管内螺旋沟槽,所述的传热管基体、管外菱形肋和管内螺旋沟槽为一体化结构,管外菱形肋彼此间断,并沿轴向成螺旋状分布构成整个管壁外表面的三维扩展表面,管内螺旋沟槽交叉分布在传热管基体内,并呈左右旋向地成对出现。本发明利用管外三维菱形肋在增大传热面积的同时,破坏滞流边界层、提高了对流换热系数和冷凝换热系数,同时,管内成交叉分布的螺旋沟槽可诱发二次分离流,从而促进湍流程度加剧,提高管内对流换热系数,且增加抗阻垢能力。另外,本发明适用范围广,而且在同样换热条件下,结构紧凑,节约金属材料。

The invention discloses a double-sided strengthened heat transfer tube with internal cross spiral external three-dimensional rhombic ribs, comprising a heat transfer tube base, tube external rhombus ribs and tube internal spiral grooves, the heat transfer tube base, tube external rhombic ribs and tube inner The spiral groove is an integrated structure. The diamond-shaped ribs outside the tube are interrupted from each other, and are distributed in a spiral shape along the axial direction to form a three-dimensional extended surface of the entire outer surface of the tube wall. Occurs in pairs. The invention utilizes the three-dimensional diamond-shaped ribs outside the tube to increase the heat transfer area while destroying the stagnant boundary layer, improving the convective heat transfer coefficient and the condensation heat transfer coefficient, and at the same time, the spiral grooves in the tube can induce secondary separation flow, thereby promoting the intensification of turbulent flow, improving the convective heat transfer coefficient in the tube, and increasing the anti-scaling ability. In addition, the invention has a wide range of applications, and under the same heat exchange conditions, has a compact structure and saves metal materials.

Description

内交叉螺旋外三维菱形肋双侧强化传热管 Internal cross spiral external three-dimensional diamond rib double-sided enhanced heat transfer tube

技术领域technical field

本发明涉及一种强化传热管,特别涉及一种内交叉螺旋外三维菱形肋双侧强化传热管。The invention relates to an enhanced heat transfer tube, in particular to an inner cross helical outer three-dimensional rhombic rib double-sided enhanced heat transfer tube.

背景技术Background technique

管壳式换热器是目前应用最广的换热设备,普遍存在于能源动力、石油化工、冶金材料等工业领域。它也是合理利用与节约现有能源、开发新能源的关键设备,约占全部换热器的70%。为了降低管壳式换热器的重量,减少换热设备的体积,节能降耗,应力求强化其传热过程。其中,将管壳式换热器的基本元件——传热管,由光滑管改为强化传热管是实现其高效、紧凑换热的主要途径。Shell-and-tube heat exchangers are currently the most widely used heat exchange equipment, and they are commonly found in industrial fields such as energy and power, petrochemical, and metallurgical materials. It is also the key equipment for rational utilization and conservation of existing energy and development of new energy, accounting for about 70% of all heat exchangers. In order to reduce the weight of the shell-and-tube heat exchanger, reduce the volume of heat exchange equipment, save energy and reduce consumption, efforts should be made to strengthen its heat transfer process. Among them, changing the basic element of the shell-and-tube heat exchanger, the heat transfer tube, from a smooth tube to an enhanced heat transfer tube is the main way to achieve efficient and compact heat transfer.

目前,较为常用的强化传热管有螺旋槽管、螺旋横纹(螺纹管)、扭曲椭圆管、螺旋凹槽管、横槽纹管、波纹管、内翅管及管内插入强化物质,但它们有各自的特点和适用范围。螺旋槽管是通过滚压机械加工,在管外表面成型为螺旋凹槽,以及管内表面相应成型为螺旋凸起,以使得管内流体获得部分旋转,有利于减薄边界层,并通过周期性扰动来破坏湍流边界层,主要应用于单相流体的换热,螺旋横纹(螺纹管)和螺旋凹槽管与螺旋槽管的传热机理与特性类似,均对低Re(雷诺数)的换热强化有较明显的效果,但对高Re的换热强化却不大。波纹管是通过专用模具将薄壁碳钢管或不锈钢管加工成内外均为连续波纹曲线的,其纵截面波形由大小圆弧相切组成。这种传热管具有一定的自除垢功能,抗阻垢能力较好。但传热性能,在相同Re下,不如螺旋槽管。另外也存在以下一些不足:(1)产生的管内流动阻力较大、压降大;(2)承压能力只有光滑管的1/10左右,不能应用于中高压场合;(3)在低Re下,或高粘性流体换热场合,强化传热的效果不太明显。(4)用于降膜蒸发时,易在流量较大时出现液膜的飞溅、脱体现象,传热性能下降。扭曲椭圆管由压扁和扭转两个过程制成,管子任一截面处均为长圆形,是一种螺旋扭曲的椭圆形截面管,其强化传热机理是通过管内螺旋扭曲椭圆形通道,使流体产生旋转和二次涡流扰动。该种传热管的不足之处:一是对低Re的换热强化效果不明显,仅在高Re下,与光滑圆管相比,扭曲椭圆管管内的对流换热系数可提高35%-55%;二是换热增强的同时,管内阻力也增加,且增长量相当大。内翅管和管内插入强化物质,如双螺旋弹簧管主要用于管内的单相对流换热和相变换热,内翅管管内单相对流换热强化的机理是:翅的扰流强化和换热表面积的增加,两者对换热的贡献大致相当,不足之处在于管内翅表面易于结垢。双螺旋弹簧管是利用细弹簧丝加工成双螺旋弹簧,采用钎焊工艺将双螺旋弹簧与管壁焊接在一起,从而实现换热的强化,其层流换热强化效果显著,但管内阻力增加也较明显,较适合于洁净介质的传热。At present, the more commonly used enhanced heat transfer tubes include spiral grooved tubes, spiral horizontal lines (threaded tubes), twisted oval tubes, spiral grooved tubes, horizontally grooved corrugated tubes, corrugated tubes, inner finned tubes, and tubes inserted with strengthening materials, but they Each has its own characteristics and scope of application. The spiral groove tube is machined by rolling, forming a spiral groove on the outer surface of the tube, and a corresponding spiral protrusion on the inner surface of the tube, so that the fluid in the tube can be partially rotated, which is conducive to thinning the boundary layer, and through periodic disturbance To destroy the turbulent boundary layer, it is mainly used in the heat transfer of single-phase fluid. The heat transfer mechanism and characteristics of the spiral groove (thread pipe) and the spiral groove pipe are similar to the spiral groove pipe, and they are all suitable for low Re (Reynolds number) heat transfer. Thermal strengthening has a more obvious effect, but the heat transfer enhancement for high Re is not significant. The corrugated pipe is a thin-walled carbon steel pipe or stainless steel pipe processed into a continuous corrugated curve inside and outside by a special mold, and its longitudinal section waveform is composed of large and small arcs tangent to each other. This kind of heat transfer tube has a certain self-cleaning function, and the anti-scaling ability is better. However, the heat transfer performance is not as good as that of the spiral groove tube under the same Re. In addition, there are some disadvantages as follows: (1) the flow resistance in the pipe generated is large and the pressure drop is large; (2) the pressure bearing capacity is only about 1/10 of that of a smooth pipe, and it cannot be applied to medium and high pressure occasions; (3) in low Re In the case of high viscosity fluid heat exchange, the effect of enhancing heat transfer is not obvious. (4) When used for falling film evaporation, splashing and detachment of the liquid film tend to occur when the flow rate is large, and the heat transfer performance decreases. The twisted elliptical tube is made by two processes of flattening and twisting. Any section of the tube is oblong. It is a spirally twisted elliptical section tube. The heat transfer mechanism is enhanced through the spirally twisted elliptical channel inside the tube Make the fluid generate rotation and secondary vortex disturbance. The disadvantages of this kind of heat transfer tube: First, the heat transfer enhancement effect on low Re is not obvious. Only at high Re, compared with smooth round tubes, the convective heat transfer coefficient in twisted oval tubes can be increased by 35%- 55%; the second is that while the heat transfer is enhanced, the internal resistance of the tube also increases, and the increase is quite large. Inner-finned tubes and tubes are inserted with strengthening materials, such as double-helical spring tubes, which are mainly used for single-convection heat transfer and phase-change heat transfer in the tube. The increase of the heat transfer surface area, the contribution of the two to the heat transfer is roughly equal, the disadvantage is that the surface of the inner fin of the tube is easy to foul. The double-helical spring tube is processed into a double-helical spring by using thin spring wire, and the double-helical spring is welded to the tube wall by brazing process, so as to realize the enhancement of heat transfer. The laminar flow heat transfer enhancement effect is remarkable, but the internal resistance of the tube increases It is also more obvious and more suitable for heat transfer of clean media.

在许多管壳式换热器中,如在电力生产中广泛使用的高压给水加热器和低压给水加热器等,它们的管内给水对流换热系数与管外蒸汽凝结换热系数相当,因而强化该类换热器的传热就必须采用双侧强化传热管。但在机车车辆、重型机械、发电机中广泛使用的冷油器等换热器中,管内水侧的对流换热系数远大于壳程油侧对流换热系数,传热热阻在壳程(管外)油侧,因此,用于冷油器的传热管应采用双侧强化传热管,并且管外换热系数应高于管内换热系数。但上述的几种强化传热管要么只能强化单侧换热,要么强化换热的两侧存在换热系数不符合要求。In many shell-and-tube heat exchangers, such as high-pressure feed water heaters and low-pressure feed water heaters widely used in power production, the convective heat transfer coefficient of the feed water inside the tube is equivalent to the condensation heat transfer coefficient of the steam outside the tube, thus strengthening the The heat transfer of the type heat exchanger must use double-sided enhanced heat transfer tubes. However, in heat exchangers such as oil coolers widely used in rolling stock, heavy machinery, and generators, the convective heat transfer coefficient of the water side in the tube is much greater than the convective heat transfer coefficient of the oil side of the shell side, and the heat transfer resistance is at the shell side ( Therefore, the heat transfer tube used for the oil cooler should adopt double-sided enhanced heat transfer tubes, and the heat transfer coefficient outside the tube should be higher than the heat transfer coefficient inside the tube. However, the above-mentioned enhanced heat transfer tubes can only enhance heat transfer on one side, or the heat transfer coefficients on both sides of the enhanced heat transfer do not meet the requirements.

理论研究表明,对于高粘性、低流速换热器,强化传热应采用彼此间断的高肋片传热管,螺旋槽管、螺旋横纹(螺纹管)、扭曲椭圆管、螺旋凹槽管、横槽纹管、波纹管的管外无彼此间断的肋片。本发明专利申请人曾提出一种内螺旋外棘齿型双面强化传热管(中国专利,ZL03274468.4),其主要原理是利用管外壁的三维扩展表面强化传热的机理,通过机加工在管外表面成翅,滚压,在管表面形成曲面棘齿翅片,以提高管外换热系数。由于结构上的原因,这种传热管的棘齿翅片高较小,且管内螺旋沟槽为单向。对于高黏度,如油品的单相对流换热,其强化传热效率仍有一定限度,对管内的结垢仍未能很好地解决。到目前为止,还没有出现一种既能达到强化管内外传热要求,又能防止结垢,且结构简单,节省材料的强化换热管,从而使管壳式换热器在使用上受到一定的限制。Theoretical research shows that for heat exchangers with high viscosity and low flow rate, intermittent high-fin heat transfer tubes, spiral grooved tubes, spiral stripes (threaded tubes), twisted oval tubes, spiral grooved tubes, etc. should be used to enhance heat transfer. There are no intersecting fins outside the tube of the transverse grooved pipe and corrugated pipe. The patent applicant of the present invention once proposed a double-sided enhanced heat transfer tube with internal spiral and external ratchet (Chinese patent, ZL03274468.4). Finning and rolling are formed on the outer surface of the tube, and curved ratchet fins are formed on the surface of the tube to improve the heat transfer coefficient outside the tube. Due to structural reasons, the height of the ratchet fins of this heat transfer tube is small, and the spiral groove in the tube is unidirectional. For high viscosity, such as the single convective heat transfer of oil, the enhanced heat transfer efficiency still has a certain limit, and the fouling in the tube has not been solved well. So far, there has not been an enhanced heat exchange tube that can meet the heat transfer requirements inside and outside the tube and prevent scaling, and has a simple structure and saves materials, so that the use of shell and tube heat exchangers is limited. limits.

发明内容Contents of the invention

本发明的目的在于克服现有技术中存在不能兼顾管内外传热效果、传热系数低、抗垢和防垢功能差且金属板材消耗量大的缺陷,提供一种内交叉螺旋外三维菱形肋双侧强化传热管。The purpose of the present invention is to overcome the defects in the prior art that the heat transfer effect inside and outside the tube cannot be considered, the heat transfer coefficient is low, the anti-scaling and anti-scaling functions are poor, and the consumption of metal plates is large, and to provide a three-dimensional diamond-shaped rib with internal cross spiral external Enhanced heat transfer tubes on both sides.

本发明可以通过以下技术方案予以实现:一种内交叉螺旋外三维菱形肋双侧强化传热管,包括传热管基体、管外菱形肋和管内螺旋沟槽,所述的传热管基体、管外菱形肋和管内螺旋沟槽为一体化结构,管外菱形肋彼此间断,并沿轴向成螺旋状分布构成整个管壁外表面的三维扩展表面,管内螺旋沟槽交叉分布在传热管基体内,并呈左右旋向地成对出现。The present invention can be realized through the following technical solutions: a double-sided reinforced heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs, including a heat transfer tube base, tube outer rhombus ribs and tube inner spiral grooves, the heat transfer tube base, The outer diamond-shaped ribs and the inner spiral grooves are an integrated structure. The outer diamond-shaped ribs are interrupted from each other and spirally distributed along the axial direction to form a three-dimensional extended surface of the entire outer surface of the tube wall. The inner spiral grooves are distributed across the heat transfer tube. In the matrix, they appear in pairs in a left-right direction.

本发明所述的管外菱形肋是由左旋多头外凸矩形螺纹与右旋内凹单头或多头矩形螺纹相互交叉形成的,或由右旋多头外凸矩形螺纹与左旋内凹单头或多头矩形螺纹相互交叉形成,且与管轴线或管外壁面垂直。外凸矩形螺纹的螺距大于内凹矩形螺纹的螺距,外凸矩形螺纹的螺距为100~200mm,内凹矩形螺纹的螺距为20~50mm。外凸矩形螺纹螺旋角β为60°~80°,内凹矩形螺纹螺旋角α为110°~150°。矩形螺纹轴向截面宽度相等或不相等,所形成的菱形肋外形体积相应地相等或不相等。菱形肋的轴向间距为0.5~3.5mm,菱形肋片厚为0.7~2.5mm,菱形肋片高为1.2mm~4.5mm。The pipe outer diamond-shaped ribs of the present invention are formed by intersecting left-handed multi-headed convex rectangular threads and right-handed concave single-headed or multi-headed rectangular threads, or formed by right-handed multi-headed convex rectangular threads and left-handed concave single-headed or multi-headed The rectangular threads are formed by intersecting each other and are perpendicular to the axis of the pipe or the outer wall of the pipe. The pitch of the convex rectangular thread is greater than the pitch of the concave rectangular thread, the pitch of the convex rectangular thread is 100-200mm, and the pitch of the concave rectangular thread is 20-50mm. The helix angle β of the convex rectangular thread is 60°-80°, and the helix angle α of the concave rectangular thread is 110°-150°. The axial cross-section widths of the rectangular threads are equal or unequal, and the volumes of the formed diamond-shaped ribs are correspondingly equal or unequal. The axial spacing of the diamond-shaped ribs is 0.5-3.5mm, the thickness of the diamond-shaped ribs is 0.7-2.5mm, and the height of the diamond-shaped ribs is 1.2mm-4.5mm.

本发明所述的管内螺旋沟槽是由左旋内凹单头或多头螺旋沟槽与右旋内凹单头或多头螺旋沟槽相互交叉形成的,且左、右螺旋沟槽的螺距为2~6mm,沟槽深0.20mm~2.5mm。管内螺旋沟槽的截面形状是梯形、圆弧形、三角形、矩形或多边形,且管内螺旋沟槽的左螺旋角θ1与右螺旋角θ2相等或不相等,左螺旋角θ1与右螺旋角θ2均为75°~85°。The helical groove in the pipe according to the present invention is formed by intersecting a left-handed concave single-head or multi-head helical groove and a right-handed concave single-head or multi-head helical groove, and the pitch of the left and right helical grooves is 2~ 6mm, groove depth 0.20mm ~ 2.5mm. The cross-sectional shape of the helical groove in the pipe is trapezoidal, arc-shaped, triangular, rectangular or polygonal, and the left helix angle θ1 and the right helix angle θ2 of the helical groove in the pipe are equal or unequal, and the left helix angle θ1 and the right helix angle θ2 are equal. It is 75°~85°.

本发明所述的传热管基体、管外菱形肋和管内螺旋沟槽的材料是铜、铜合金、铝、铝合金管、碳素钢或其他金属材料。The materials of the heat transfer tube base body, tube outer diamond-shaped ribs and tube inner spiral grooves in the present invention are copper, copper alloy, aluminum, aluminum alloy tube, carbon steel or other metal materials.

与现有技术相比较,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明所述管外菱形肋、管内螺旋沟槽与管基体为一体化结构,无接触热阻,管外利用相互间断的菱形肋强化对流换热或冷凝换热,管内利用交叉螺旋沟槽强化对流换热,这样可充分兼顾管内和管外对强化换热的要求;1. The diamond-shaped ribs outside the tube, the spiral grooves inside the tube and the tube base of the present invention are an integrated structure without contact thermal resistance. Interrupted diamond-shaped ribs are used outside the tube to enhance convective heat transfer or condensation heat transfer, and cross-helical grooves are used inside the tube The groove enhances convective heat transfer, which can fully take into account the requirements for enhanced heat transfer inside and outside the tube;

2、本发明利用管外三维菱形肋在增大传热面积的同时,破坏滞流边界层,提高了对流换热系数和冷凝换热系数;2. The invention utilizes the three-dimensional diamond-shaped ribs outside the tube to increase the heat transfer area while destroying the stagnant boundary layer, thereby improving the convective heat transfer coefficient and the condensation heat transfer coefficient;

3、本发明的管内成交叉颁布的螺旋沟槽可诱发二次分离流,从而促进湍流程度加剧,提高管内对流传热系数,增加抗阻垢能力,保持持久的优良换热性能;3. The intersecting helical grooves in the tube of the present invention can induce secondary separation flow, thereby promoting the intensification of turbulent flow, improving the convective heat transfer coefficient in the tube, increasing the anti-scaling ability, and maintaining long-lasting excellent heat transfer performance;

4、本发明与管径参数相同的光滑管相比,在冷凝工况下,单管总传热系数可提高120%以上,在单位面积对流换热工况下,总传热系数可提高80%以上,而管内压降却增加不明显,在同样换热条件下,结构紧凑,节约金属材料,是一种高效能双侧强化传热管,可广泛应用于管外侧传热膜系数较小的场合。4. Compared with smooth tubes with the same diameter parameters, the present invention can increase the total heat transfer coefficient of a single tube by more than 120% under condensation conditions, and increase the total heat transfer coefficient by 80% under convective heat transfer conditions per unit area. % or more, but the pressure drop inside the tube does not increase significantly. Under the same heat transfer conditions, the structure is compact and saves metal materials. It is a high-efficiency double-sided enhanced heat transfer tube, which can be widely used on the outside of the tube with a small heat transfer film coefficient. occasions.

附图说明Description of drawings

图1是本发明的三维结构图;Fig. 1 is a three-dimensional structural diagram of the present invention;

图2是本发明的局部三维结构图;Fig. 2 is a partial three-dimensional structural diagram of the present invention;

图3是本发明的轴向视图;Fig. 3 is an axial view of the present invention;

图4是本发明的正视图;Fig. 4 is the front view of the present invention;

图5是本发明的轴向剖面示意图。Fig. 5 is a schematic axial sectional view of the present invention.

附图中标记说明:Explanation of marks in the attached drawings:

1-菱形肋;2-传热管基体;3-螺旋沟槽;1-diamond rib; 2-heat transfer tube base; 3-spiral groove;

t-管壁外侧的菱形肋片高度;β-外凸矩形螺纹螺旋角;t-the height of the rhombus fins outside the pipe wall; β-the helix angle of the convex rectangular thread;

α-内凹矩形螺纹螺旋角;α-concave rectangular thread helix angle;

δ1-管壁外侧的菱形肋片轴向宽度;δ2-管壁外侧的菱形肋片轴向间距;δ1-the axial width of the diamond-shaped fins outside the pipe wall; δ2-the axial spacing of the diamond-shaped fins outside the pipe wall;

θ1-螺旋沟槽的左螺旋角;θ2-螺旋沟槽的右螺旋角;θ1-left helix angle of the helical groove; θ2-right helix angle of the helical groove;

F1-左螺旋沟槽的导程(或螺距);F2-右螺旋沟槽的导程(或螺距);F1-lead (or pitch) of the left helical groove; F2-lead (or pitch) of the right helical groove;

b-螺旋沟槽的沟槽深b-groove depth of the helical groove

具体实施方式Detailed ways

下面结合附图来对本发明的具体实施方式作详细描述。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,管壁的外侧面为本发明所述的菱形肋,内侧面为交叉螺旋沟槽,图2给出了发明的局部三维结构图,图3给出了本发明的轴向视图,图4给出了本发明的正视图,图5给出了本发明的轴向剖面示意图。本发明结合了螺旋凹槽管、螺旋槽管、波纹管、内翅管和锯齿形翅片传热管在强化冷凝传热和对流传热的优点,并避免了它们的不足。As shown in Figure 1, the outer surface of the pipe wall is a diamond-shaped rib according to the present invention, and the inner surface is a cross helical groove. Views, Fig. 4 has provided the front view of the present invention, Fig. 5 has provided the axial sectional schematic view of the present invention. The invention combines the advantages of spiral grooved tubes, spiral grooved tubes, corrugated tubes, inner finned tubes and zigzag finned heat transfer tubes in strengthening condensation heat transfer and convective heat transfer, and avoids their shortcomings.

如图1至图5所示,本发明在传热管外表面设有16~45条均匀分布的、高度相同的外凸矩形螺纹,同时在传热管外表面还设有1~5条与上述旋向相反的、均匀分布的内凹螺旋沟槽。内凹螺旋沟槽将外凸矩形螺纹切割成许多成螺旋状分布的菱形肋,这些菱形肋构成特殊的三维扩展表面。每个菱形肋与传热管外管壁为一体化结构,且与周围的4个菱形肋在沟槽底相互断开,每个菱形肋的侧面与管壁或管轴线垂直。管外菱形肋的高度越高,比表面积越大,其管外换热强化也越好,但同时也增加了管外流体的阻力。因此,每个菱形肋片高t可以取为1.2mm~4.5mm,轴向间距δ2=0.5~3.5mm,,肋片厚δ1=0.7~2.5mm。As shown in Figures 1 to 5, the present invention is provided with 16 to 45 evenly distributed, convex rectangular threads with the same height on the outer surface of the heat transfer tube, and at the same time, 1 to 5 parallel threads are arranged on the outer surface of the heat transfer tube. The above-mentioned concave spiral grooves with opposite directions of rotation and uniform distribution. The inner concave spiral groove cuts the outer convex rectangular thread into many helically distributed diamond-shaped ribs, and these diamond-shaped ribs constitute a special three-dimensional extended surface. Each rhombic rib is integrated with the outer wall of the heat transfer tube, and is disconnected from the four surrounding rhombic ribs at the bottom of the groove. The side of each rhombic rib is perpendicular to the tube wall or the tube axis. The higher the height of the diamond-shaped rib outside the tube, the larger the specific surface area, and the better the heat transfer enhancement outside the tube, but it also increases the resistance of the fluid outside the tube. Therefore, the height t of each rhombic fin can be taken as 1.2mm-4.5mm, the axial spacing δ2=0.5-3.5mm, and the fin thickness δ1=0.7-2.5mm.

在传热管的内侧面设有一左一右成对出现的、单头或多头右旋螺旋沟槽和左旋螺旋沟槽,右旋螺旋沟槽和左旋螺旋沟槽相互交叉,构成本发明传热管内侧螺旋沟槽。管内螺旋沟槽的深度越深,导程(或螺距)越小,其管内强化对流传热系数也越大,但同时也增加了管内流体的压降。因此,每条螺旋沟槽的螺旋角θ1或θ1可以取为75°~85°,导程(或螺距)F1或F2=2~6mm,沟槽深b=0.20mm~2.5mm。The inner surface of the heat transfer tube is provided with a pair of left-handed and right-handed, single-headed or multi-headed right-handed spiral grooves and left-handed spiral grooves. Spiral groove inside the tube. The deeper the spiral groove in the tube, the smaller the lead (or pitch), the greater the enhanced convective heat transfer coefficient in the tube, but it also increases the pressure drop of the fluid in the tube. Therefore, the helix angle θ1 or θ1 of each spiral groove can be taken as 75°-85°, the lead (or pitch) F1 or F2=2-6mm, and the groove depth b=0.20mm-2.5mm.

本发明上述的这种独特结构,具有很强的涡旋核心,有利于扰动气液两相流动状态,降低滞流底层的厚度和热阻,因而具有高的传热效果。再者,应用无缝管一体化生产技术,保证了外表面、内表面和管基体结构的完整性,消除了因焊缝造成的热阻增大等质量问题及形状错位等的缺陷。本发明适用于强化高黏度流体的对流换热、多组分蒸汽冷凝和含不凝性气体的水蒸汽冷凝、无相变流体的对流换热等,具有换热系数高、比传热表面大和抗垢和防垢的特点,可广泛应用于动力能源、石油化工等领域中各种高粘度油品的换热,水蒸汽的冷凝等换热器,以代替光管或低翅片螺纹管、螺旋槽管等。The above-mentioned unique structure of the present invention has a strong vortex core, which is conducive to disturbing the gas-liquid two-phase flow state, reducing the thickness and thermal resistance of the stagnant bottom layer, and thus has a high heat transfer effect. Furthermore, the application of seamless tube integrated production technology ensures the integrity of the outer surface, inner surface and tube matrix structure, and eliminates quality problems such as increased thermal resistance caused by welds and defects such as shape dislocation. The invention is suitable for strengthening convective heat transfer of high-viscosity fluids, condensation of multi-component steam and water vapor containing non-condensable gases, convective heat transfer of non-phase change fluids, etc., and has high heat transfer coefficient, large specific heat transfer surface and The characteristics of anti-scaling and anti-scaling can be widely used in the heat exchange of various high-viscosity oil products in the fields of power energy, petrochemical industry, etc., and the condensation of water vapor and other heat exchangers, to replace smooth tubes or low-fin threaded tubes, Spiral grooved pipe, etc.

本发明的原理及作用如下:Principle of the present invention and effect are as follows:

本发明强化管外对流传热的机理是:管外沿轴向成螺旋状分布的菱形肋是三维间断性肋片,当用于单相对流换热时,这种间断性肋片可周期性割断肋片上流体的滞留层,使流体流向不断改变并和边界层剥离,强烈地降低了滞流层的厚度。同时,流体流过菱形肋之间的间隙时,可产生强烈的扰动,诱发的二次流(螺旋流和边界层分离流)进一步减薄了流体滞留层的厚度,这对降低热阻、提高换热系数非常有利。对于传热阻力集中在粘性底层的高Prandtl(普朗特)数油流体来说,这种结构的三维间断性肋片强化传热效能更佳。The mechanism of the present invention to enhance convective heat transfer outside the tube is: the diamond-shaped ribs distributed in a helical shape outside the tube along the axial direction are three-dimensional discontinuous fins. Cut off the stagnant layer of fluid on the fins, so that the fluid flow direction is constantly changed and separated from the boundary layer, which strongly reduces the thickness of the stagnant layer. At the same time, when the fluid flows through the gaps between the rhombic ribs, strong disturbances can be generated, and the induced secondary flow (spiral flow and boundary layer separation flow) further thins the thickness of the fluid retention layer, which is beneficial to reducing thermal resistance and improving The heat transfer coefficient is very favorable. For the high Prandtl (Prandtl) number oil fluid whose heat transfer resistance is concentrated in the viscous bottom layer, the three-dimensional intermittent fins of this structure can enhance the heat transfer performance better.

另一方面,流体在螺旋流道内流动时,与菱形肋作剪切运动,由于流体的运动惯性使得流动边界层和传热边界层不断地分离。分离后,流体就会产生涡旋,发生流体对菱形肋壁面的冲击,能使壁面边界层流体微团与主流区流体微团加强质量和动量的交传和更替,使对流传热得到强化。On the other hand, when the fluid flows in the spiral flow channel, it makes a shearing motion with the rhomboid ribs, and the flow boundary layer and the heat transfer boundary layer are continuously separated due to the motion inertia of the fluid. After separation, the fluid will generate a vortex, and the impact of the fluid on the wall of the rhombic rib will strengthen the mass and momentum exchange and replacement between the fluid micro-clusters in the boundary layer of the wall and the fluid micro-clusters in the main flow area, and strengthen the convective heat transfer.

当本发明用于两相冷凝换热时,具有特殊的三维扩展表面结构的菱形肋能充分发挥冷凝液表面张力作用,使近壁面的连续相造成过热或过冷状态促进相变,并把菱形肋顶部冷凝下来的液滴拉入凹处,使得外凸的菱形肋处的薄膜很快更新,有助于促成冷凝液的不断产生,并迅速从菱形肋顶部流向两肋之间的间隙根部处,并在螺旋力的作用下快速从肋片管上排除,这样会增强液膜内的扰动,其效果是提高了管外侧冷凝侧传热系数,降低了冷凝液热阻,使传热过程得到了强化。When the present invention is used for two-phase condensation heat exchange, the diamond-shaped ribs with a special three-dimensional extended surface structure can fully exert the surface tension of the condensate, causing the continuous phase near the wall to cause a superheated or supercooled state to promote phase transition, and the rhombus The condensed liquid droplets on the top of the ribs are pulled into the recesses, so that the film on the convex diamond-shaped ribs is quickly renewed, which helps to promote the continuous generation of condensate, and quickly flows from the top of the diamond-shaped ribs to the root of the gap between the two ribs , and quickly removed from the finned tube under the action of the screw force, this will enhance the disturbance in the liquid film, the effect is to increase the heat transfer coefficient of the condensation side outside the tube, reduce the thermal resistance of the condensate, and make the heat transfer process better strengthened.

本发明强化管内对流传热的机理是:管内壁的螺旋沟槽使靠近壁面的一部分流体产生附加的螺旋流动,这样会提高流体的流速,使流体做旋转运动,使热阻减小,传热得到增强;与此同时,壁面附近的另一部分流体受交叉螺旋沟槽所产生的螺旋状凸肋的作用,在凸肋后侧产生逆向压力梯度,并引发二次分离流,促进了流体径向混合,使主流流体和边界层流体混合程度增大,从而加快由壁面至流体主体的热量传递。The mechanism of the invention to enhance convective heat transfer in the tube is: the spiral groove on the inner wall of the tube causes a part of the fluid close to the wall to generate an additional spiral flow, which will increase the flow rate of the fluid, make the fluid rotate, reduce the thermal resistance, and improve heat transfer. At the same time, another part of the fluid near the wall is affected by the helical ribs produced by the intersecting spiral grooves, which generates a reverse pressure gradient on the rear side of the ribs, and causes a secondary separation flow, which promotes the flow of fluid in the radial direction. Mixing increases the degree of mixing between the mainstream fluid and the boundary layer fluid, thereby accelerating the heat transfer from the wall to the fluid body.

由于本发明在管内壁设有交叉的螺旋沟槽,该交叉的螺旋沟槽可使管内流体在低Re下,产生螺旋流动并引发的二次分离流,使流体呈现湍流状态,对管壁具有较好的冲洗作用,介质沉积机会减少,充分延长了结垢的诱导期,同时交叉的螺旋沟槽在轴向的局部曲率变化,也能迫使已经形成的垢层重新裂开脱落,加上分离流的作用,实现自动除垢效果。Since the present invention is provided with intersecting spiral grooves on the inner wall of the tube, the intersecting spiral grooves can make the fluid in the tube generate a helical flow and cause a secondary separation flow under low Re, so that the fluid presents a turbulent state and has a strong impact on the tube wall. Better flushing effect reduces the chance of medium deposition and fully prolongs the induction period of scaling. At the same time, the local curvature change of the intersecting spiral grooves in the axial direction can also force the formed scaling layer to crack and fall off again. The role of the flow, to achieve the effect of automatic descaling.

本发明的实施可用光滑管为毛坯,采用专用的轧管机并用挤压和少/无切削加工的方式进行,管内和管外分步加工。其加工方法如下:The implementation of the present invention can use the smooth pipe as a blank, adopt a special pipe rolling machine and carry out extrusion and little/no cutting processing, and process the inside and outside of the pipe step by step. Its processing method is as follows:

将铜、铝或钢质光滑管置于专用的轧管机上,插入到成正三角形排列的特制模具中,夹紧模具,沿轴向慢慢拉出钢管,随着挤压量的增加,金属沿径向和轴向流动,通过径向和轴向挤压使金属塑性变形形成多头外凸矩形螺纹。然后,更换上另一套专用刀具,反向旋转管件,专用刀具令金属产生塑性变形而形成凹入的螺旋沟槽,它把前一步加工成形的金属外凸矩形螺纹切开成左右两部分,两部分的厚度分别为菱形肋片轴向宽度δ1和菱形肋片轴向间距δ2,上述两步加工时模具和刀具的进给量构成菱形肋片高度t。通过这两步加工,便可成形管外侧的成螺旋状分布的菱形肋1。最后,将一特制滚槽刀插入管内进行少切削和挤压加工,滚槽刀通过挤压管内侧壁的材料可以形成左旋螺旋沟槽,再反向旋转管件,通过滚槽刀进一步挤压管内侧壁的材料可形成右旋螺旋沟槽,左旋螺旋沟槽和右旋螺旋沟槽的相互交叉,即可成形管内壁的交叉螺旋沟槽表面。经过以上几道工序,便可将钢光滑管毛坯加工成本发明。表1是一个本发明的具体例子:Put the copper, aluminum or steel smooth tube on a special rolling machine, insert it into a special mold arranged in an equilateral triangle, clamp the mold, and slowly pull out the steel tube along the axial direction. As the amount of extrusion increases, the metal along the Radial and axial flow, through radial and axial extrusion, the metal is plastically deformed to form a multi-headed convex rectangular thread. Then, another set of special tools is replaced, and the pipe is rotated in reverse. The special tool makes the metal plastically deformed to form a concave spiral groove. It cuts the metal convex rectangular thread formed in the previous step into left and right parts. The thicknesses of the two parts are respectively the axial width δ1 of the rhomboid fins and the axial distance δ2 of the rhomboid fins. The feed rate of the mold and the tool during the above two-step processing constitutes the height t of the rhombus fins. Through these two steps of processing, the helically distributed diamond-shaped ribs 1 on the outside of the tube can be formed. Finally, a special hobbing knife is inserted into the tube for less cutting and extrusion processing. The hobbing knife can form a left-handed spiral groove by extruding the material on the inner wall of the tube, and then rotate the pipe in the opposite direction to further squeeze the tube through the hobbing knife. The material of the inner wall can form right-handed helical grooves, and the intersection of left-handed helical grooves and right-handed helical grooves can form the surface of the intersecting helical grooves on the inner wall of the tube. Through the above several procedures, the steel smooth tube blank can be processed into the invention. Table 1 is a concrete example of the present invention:

                                                   表1 Table 1

  管外径D(mm)Tube outer diameter D(mm)   管内径d(mm)Tube inner diameter d(mm)   管外几何参数Outer tube geometric parameters   肋片高度t/mmRib height t/mm   肋片轴向间距W1/mmAxial spacing of fins W1/mm   菱形肋片厚W2/mmRhombus rib thickness W2/mm   外凸矩形螺纹的螺距L1/mmThe pitch L1/mm of the convex rectangular thread   内凹矩形螺纹的螺距L2/mmThe pitch L2/mm of the concave rectangular thread   外凸矩形螺纹螺旋角β/0 Outwardly convex rectangular thread helix angle β/ 0   内凹矩形螺纹螺旋角α/0 Recessed rectangular thread helix angle α/ 0   5050   4040   2.52.5   2 2   1.11.1   150150   23 twenty three   71.5671.56   114.7114.7   管外径D(mm)Tube outer diameter D(mm)   管内径d(mm)Tube inner diameter d(mm)   管内几何参数Tube geometric parameters   螺旋沟槽的左螺旋角θ1/0 The left helix angle θ1/ 0 of the helical groove   螺旋沟槽的右螺旋角θ2/0 Right helix angle θ2/ 0 of the helical groove   左螺旋沟槽的导程(或螺距)F1/mmThe lead (or pitch) of the left helical groove F1/mm   右螺旋沟槽的导程(或螺距)F2/mmThe lead (or pitch) of the right spiral groove F2/mm   螺旋沟槽的沟槽深b/mmThe groove depth of the spiral groove b/mm   5050   4040   72.472.4   72.472.4   3.53.5   3.53.5   1.51.5

实施例Example

现以火力发电厂冷油器改造为例来说明本发明的效果:Now take the transformation of the oil cooler in thermal power plant as an example to illustrate the effect of the present invention:

某电厂铜光滑管冷油器的传热效率低,导致无法将油温冷却到给定值,使得相关的设备出现故障,影响电站的正常运行。现用钢管制造本发明,结构参数如上述本发明的具体例子,以替代冷油器中原有的铜管,进行无铜化改造。The heat transfer efficiency of the copper smooth tube oil cooler in a power plant is low, which makes it impossible to cool the oil temperature to a given value, causing related equipment to malfunction and affecting the normal operation of the power plant. The present invention is now manufactured with steel pipes, and the structural parameters are as the above-mentioned specific examples of the present invention to replace the original copper pipes in the oil cooler for copper-free transformation.

改造后,在同工况下,采用本发明的冷油器比铜光滑管冷油器的总传热系数高28%~54%。这表明:尽管钢管导热系数不到铜管的一半,但本发明的总传热效能要高于铜光滑管。这是由于本发明传热管外表面三维菱形肋是不连续的、并沿管壁成螺旋状分布,能降低油流体滞流底层的厚度和热阻,且比表面积是铜光滑管的3倍,对于高黏性油来说,这种形式的粗糙元强化传热效能比低翅片螺纹管、螺旋槽管等更佳。After modification, under the same working condition, the total heat transfer coefficient of the oil cooler of the invention is 28%-54% higher than that of the copper smooth tube oil cooler. This shows that although the thermal conductivity of the steel pipe is less than half of that of the copper pipe, the total heat transfer efficiency of the present invention is higher than that of the smooth copper pipe. This is because the three-dimensional diamond-shaped ribs on the outer surface of the heat transfer tube of the present invention are discontinuous and distributed in a spiral shape along the tube wall, which can reduce the thickness and thermal resistance of the stagnant bottom layer of the oil fluid, and the specific surface area is 3 times that of the copper smooth tube , for high-viscosity oil, this form of rough elements enhances heat transfer performance better than low-fin threaded tubes, spiral grooved tubes, etc.

Claims (10)

1.一种内交叉螺旋外三维菱形肋双侧强化传热管,包括传热管基体、管外菱形肋和管内螺旋沟槽,其特征在于:所述的传热管基体、管外菱形肋和管内螺旋沟槽为一体化结构,管外菱形肋彼此间断,并沿轴向成螺旋状分布构成整个管壁外表面的三维扩展表面,管内螺旋沟槽交叉分布在传热管基体内,并呈左右旋向地成对出现。1. A double-sided reinforced heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs, comprising a heat transfer tube base, outer tube rhomboid ribs and tube inner spiral grooves, characterized in that: the heat transfer tube base, tube outer rhombus ribs It is an integrated structure with the spiral groove inside the tube. The diamond-shaped ribs outside the tube are interrupted from each other and are distributed in a spiral shape along the axial direction to form a three-dimensional extended surface of the entire outer surface of the tube wall. The spiral grooves inside the tube are intersected in the heat transfer tube matrix, and Appears in pairs in a left-right rotation. 2.根据权利要求1所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的管外菱形肋是由左旋多头外凸矩形螺纹与右旋内凹单头或多头矩形螺纹相互交叉形成的,或由右旋多头外凸矩形螺纹与左旋内凹单头或多头矩形螺纹相互交叉形成,且与管轴线或管外壁面垂直。2. The double-sided enhanced heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs according to claim 1, characterized in that: said outer rhomboid ribs are made of left-handed multi-headed convex rectangular thread and right-handed inner concave single-headed or Multi-start rectangular threads are formed by crossing each other, or formed by crossing right-handed multi-start convex rectangular threads and left-handed concave single-start or multi-start rectangular threads, and are perpendicular to the pipe axis or the outer wall of the pipe. 3.根据权利要求2所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的外凸矩形螺纹的螺距大于内凹矩形螺纹的螺距,外凸矩形螺纹的螺距为100~200mm,内凹矩形螺纹的螺距为20~50mm。3. The double-sided enhanced heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs according to claim 2, characterized in that: the pitch of the outer convex rectangular thread is greater than the pitch of the inner concave rectangular thread, and the pitch of the outer convex rectangular thread 100-200mm, and the pitch of the concave rectangular thread is 20-50mm. 4.根据权利要求2或3所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的外凸矩形螺纹螺旋角为60°~80°,内凹矩形螺纹螺旋角为110°~150°。4. According to claim 2 or 3, the double-sided strengthened heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs is characterized in that: the helix angle of the outer convex rectangular thread is 60°-80°, and the inner concave rectangular thread helix angle is 60°-80°. The angle is 110°~150°. 5.根据权利要求4所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的矩形螺纹轴向截面宽度相等,所形成的菱形肋外形体积相应地相等。5. The double-sided heat transfer tube with internal intersecting helical external three-dimensional rhombic ribs enhanced heat transfer according to claim 4, characterized in that: the width of the axial section of the rectangular thread is equal, and the shape and volume of the formed rhombus ribs are correspondingly equal. 6.根据权利要求5所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的菱形肋的轴向间距为0.5~3.5mm,菱形肋片厚为0.7~2.5mm,菱形肋片高为1.2mm~4.5mm。6. The double-sided reinforced heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs according to claim 5, characterized in that: the axial spacing of the rhomboid ribs is 0.5-3.5 mm, and the thickness of the rhombic ribs is 0.7-2.5 mm. mm, and the height of the rhombus fins is 1.2mm to 4.5mm. 7.根据权利要求6所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的管内螺旋沟槽是由左旋内凹单头或多头螺旋沟槽与右旋内凹单头或多头螺旋沟槽相互交叉形成的,且左、右螺旋沟槽的螺距为2~6mm,沟槽深0.20mm~2.5mm。7. The double-sided enhanced heat transfer tube with inner cross helical outer three-dimensional rhombic ribs according to claim 6, characterized in that: the inner helical groove in the tube is composed of a left-handed inner concave single-headed or multi-headed helical groove and a right-handed inner The concave single-head or multi-head spiral grooves are formed by crossing each other, and the pitch of the left and right spiral grooves is 2-6mm, and the groove depth is 0.20mm-2.5mm. 8.根据权利要求7所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的管内螺旋沟槽的截面形状是梯形、圆弧形、三角形或矩形。8. The double-sided heat transfer tube with inner cross helical outer three-dimensional rhombic ribs enhanced heat transfer according to claim 7, characterized in that: the cross-sectional shape of the inner helical groove in the tube is trapezoidal, arc-shaped, triangular or rectangular. 9.根据权利要求8所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述的管内螺旋沟槽的左螺旋角的取值为75°~85°,右螺旋角的取值为75°~85°。9. The double-sided enhanced heat transfer tube with inner cross helical outer three-dimensional rhombic ribs according to claim 8, characterized in that: the left helix angle of the inner helical groove in the tube is 75°-85°, and the right helix The angle ranges from 75° to 85°. 10.根据权利要求1所述的内交叉螺旋外三维菱形肋双侧强化传热管,其特征在于:所述传热管基体、管外菱形肋和管内螺旋沟槽的材料是铜、铜合金、铝、铝合金或碳素钢。10. The double-sided strengthened heat transfer tube with inner cross spiral outer three-dimensional rhombic ribs according to claim 1, characterized in that: the material of the heat transfer tube base, the outer rhomboid ribs and the inner helical grooves of the tube is copper or copper alloy , aluminum, aluminum alloy or carbon steel.
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CN103591829A (en) * 2013-11-05 2014-02-19 佛山神威热交换器有限公司 Bi-direction reinforced heat conducting pipe heat exchanger
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CN103591829A (en) * 2013-11-05 2014-02-19 佛山神威热交换器有限公司 Bi-direction reinforced heat conducting pipe heat exchanger
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CN103968707A (en) * 2014-05-21 2014-08-06 广州大学 Double-spiral boiling intensifying structure and manufacturing method thereof
CN103968707B (en) * 2014-05-21 2016-04-13 广州大学 The manufacture method of the boiling enhanced structure of a kind of double helix
CN104236369A (en) * 2014-09-12 2014-12-24 华南理工大学 Inner spiral outer crossed tunnel double-side reinforced boiling heat transfer pipe
CN104236369B (en) * 2014-09-12 2017-02-15 华南理工大学 Inner spiral outer crossed tunnel double-side reinforced boiling heat transfer pipe
CN104197753A (en) * 2014-09-18 2014-12-10 苏州新太铜高效管有限公司 Heat exchanging tube for condenser
CN106123373B (en) * 2015-10-29 2018-05-25 于仁麟 A heat storage tank with fins extending in different directions
CN106123373A (en) * 2015-10-29 2016-11-16 于仁麟 The hot water storage tank that a kind of fin extends to different directions
CN106969562A (en) * 2016-01-13 2017-07-21 珠海格力电器股份有限公司 Oil separator and air conditioning system with same
CN105864626A (en) * 2016-04-29 2016-08-17 潘豪杰 Drain valve
CN106767007A (en) * 2016-11-25 2017-05-31 中国核动力研究设计院 The heat exchanger of pointed structures is set outside a kind of pipe
CN106767007B (en) * 2016-11-25 2017-09-15 中国核动力研究设计院 The heat exchanger of pointed structures is set outside a kind of pipe
CN107062976A (en) * 2017-05-21 2017-08-18 刘易铭 A kind of special-shaped heat-exchange tube line structure
CN110873542A (en) * 2018-08-29 2020-03-10 重庆蔓极科节能环保科技有限公司 Three-dimensional finned heat exchange tube
CN108917174A (en) * 2018-09-05 2018-11-30 西安交通大学 A kind of cast aluminium silicon magnesium gas water-heating furnace of pneumoelectric coupling limit condensation
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