CN101180303A - Metal hydride complex, hydrogenation method of cyclic olefin-based ring-opening polymer, and method for preparing hydrogenated product of cyclic olefin-based ring-opening polymer - Google Patents
Metal hydride complex, hydrogenation method of cyclic olefin-based ring-opening polymer, and method for preparing hydrogenated product of cyclic olefin-based ring-opening polymer Download PDFInfo
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Abstract
本发明的金属氢化物配合物是选自钌、铑、锇、铱中的金属的氢化物配合物,具有一个以上的芳香族羧酸残基。根据本发明,可以提供在烃溶剂等低极性有机溶剂中以高浓度溶解且将碳-碳双键氢化的催化活性高的新型金属氢化物配合物。本发明的金属氢化物配合物特别适于作为环状烯烃系开环聚合物的氢化反应中的催化剂。The metal hydride complexes of the present invention are hydride complexes of metals selected from ruthenium, rhodium, osmium, and iridium, having one or more aromatic carboxylic acid residues. According to the present invention, novel metal hydride complexes with high catalytic activity for hydrogenating carbon-carbon double bonds can be provided, exhibiting high solubility in low-polarity organic solvents such as hydrocarbon solvents. The metal hydride complexes of the present invention are particularly suitable as catalysts for the hydrogenation reactions of cyclic olefin ring-opening polymers.
Description
技术领域technical field
本发明涉及新型金属氢化物配合物、环状烯烃系开环聚合物的氢化方法及环状烯烃系开环聚合物氢化物的制备方法。更详细而言,涉及作为将烯烃或炔烃中的碳-碳不饱和键氢化的氢化催化剂、烯烃异构化催化剂有用的新型金属氢化物配合物,使用该金属氢化物配合物的环状烯烃系开环聚合物的氢化方法,以及使用该金属氢化物配合物来制备环状烯烃系开环聚合物氢化物的方法。The invention relates to a novel metal hydride complex, a hydrogenation method of a cyclic olefin ring-opening polymer and a preparation method of a hydrogenated cyclic olefin ring-opening polymer. More specifically, it relates to a novel metal hydride complex useful as a hydrogenation catalyst for hydrogenating carbon-carbon unsaturated bonds in alkenes or alkynes, and an olefin isomerization catalyst, and a cyclic olefin using the metal hydride complex A hydrogenation method for a ring-opening polymer, and a method for preparing a hydrogenated cyclic olefin-based ring-opening polymer using the metal hydride complex.
背景技术Background technique
已知钌、铑等的金属配合物是作为烯烃或炔烃中的碳-碳不饱和键的氢化催化剂、氢化硅烷化催化剂、氢化硼化催化剂或烯烃异构化催化剂有用的化合物。已知特别是具有金属-氢键的金属氢化物配合物具有高催化活性。例如,报道RuHCl(CO)(PPh3)3(Ph表示苯基)是将聚合物中的碳-碳双键氢化的优异催化剂(参照专利文献1)。Metal complexes of ruthenium, rhodium, and the like are known to be compounds useful as catalysts for hydrogenation of carbon-carbon unsaturated bonds in alkenes or alkynes, hydrosilylation catalysts, hydroboration catalysts, or olefin isomerization catalysts. It is known that especially metal hydride complexes having metal-hydrogen bonds have high catalytic activity. For example, RuHCl(CO)(PPh 3 ) 3 (Ph represents phenyl) is reported to be an excellent catalyst for hydrogenating carbon-carbon double bonds in polymers (see Patent Document 1).
但是,以往公知的金属氢化物配合物在有机溶剂中的溶解性低,特别是在甲苯等烃溶剂中的溶解性极低至0.03重量%左右。因此,将该催化剂溶液向反应容器供给时不得不制成稀溶液,导致生产效率下降和溶剂使用量增加等问题。此外,以高浓度向反应容器供给,则会形成悬浊状的浆,因而加料量必然变得不准确。However, the solubility of conventionally known metal hydride complexes in organic solvents is low, and in particular, the solubility in hydrocarbon solvents such as toluene is as low as about 0.03% by weight. Therefore, when the catalyst solution is supplied to the reaction vessel, it has to be made into a dilute solution, which leads to problems such as a decrease in production efficiency and an increase in the amount of solvent used. In addition, when a high concentration is supplied to the reaction vessel, a suspension-like slurry will be formed, so that the amount of feed will inevitably become inaccurate.
如果只是将这些金属氢化物配合物催化剂的溶解性提高,少量添加四氢呋喃或乙酸乙酯等极性溶剂的方法是有效的,但是有如下缺点:由于这些极性溶剂是配位性的化合物,因此导致催化活性下降。If only the solubility of these metal hydride complex catalysts is improved, the method of adding a small amount of polar solvents such as tetrahydrofuran or ethyl acetate is effective, but has the following disadvantages: since these polar solvents are coordination compounds, leading to a decrease in catalytic activity.
此外,作为引入羧酸残基的金属氢化物配合物,报道了例如引入CH3CO2基团或CF3CO2基团的钌氢化物配合物。如以下反应式所示,已知这样的金属氢化物配合物可以通过金属二氢化物配合物与羧酸反应来合成(参照非专利文献1)。In addition, as a metal hydride complex into which a carboxylic acid residue is introduced, for example, a ruthenium hydride complex into which a CH 3 CO 2 group or a CF 3 CO 2 group is introduced has been reported. As shown in the following reaction formula, it is known that such a metal hydride complex can be synthesized by reacting a metal dihydride complex with a carboxylic acid (see Non-Patent Document 1).
RuH2L(PPh3)3+RCO2H→RuH(OCOR)L(PPh3)2 RuH 2 L(PPh 3 ) 3 +RCO 2 H→RuH(OCOR)L(PPh 3 ) 2
(上述反应式中,L表示CO或NO,R表示CH3或CF3。)(In the above reaction formula, L represents CO or NO, and R represents CH 3 or CF 3 .)
在以往的报道中,仅限于羧酸残基是CH3CO2-或CF3CO2-的这2种配合物。这些配合物虽然对烯烃、乙炔等的碳-碳不饱和键的氢化反应具有高催化活性,但是在甲苯等烃系溶剂中的溶解性极小,在20℃下的溶解度只有不足0.1重量%,工业上用作催化剂时缺乏实用性。In previous reports, only the carboxylic acid residues are CH 3 CO 2 - or CF 3 CO 2 - complexes. Although these complexes have high catalytic activity for the hydrogenation of carbon-carbon unsaturated bonds of olefins, acetylenes, etc., their solubility in hydrocarbon solvents such as toluene is extremely small, and the solubility at 20 ° C is only less than 0.1% by weight. It lacks practicality when used as a catalyst in industry.
因此,在设计工业规模的反应上,为了原样维持催化剂的活性并实现溶剂使用量的减少及正确供给量的控制等,必须提高在对金属的配位力小的甲苯溶剂等烃溶剂中的溶解性。Therefore, in order to design an industrial-scale reaction, in order to maintain the activity of the catalyst as it is, to reduce the amount of solvent used and to control the correct supply amount, etc., it is necessary to improve the solubility in hydrocarbon solvents such as toluene solvents that have a low coordination force for metals. sex.
将金属氢化物配合物作为催化剂向反应体系供给时,为了将反应溶剂的整体量调节至合适的范围内,在工艺过程设计上使催化剂供给线的浓度在0.2重量%以上,更优选1.0重量%以上,以期望削减过剩的溶剂量。此外,为了提高催化反应速度并实现反应收率的提高,也强烈期望着以高浓度均匀溶解的催化剂的出现。When supplying the metal hydride complex as a catalyst to the reaction system, in order to adjust the overall amount of the reaction solvent to an appropriate range, the concentration of the catalyst supply line is designed to be 0.2% by weight or more, more preferably 1.0% by weight. Above, it is desired to reduce the excess solvent amount. In addition, in order to increase the catalytic reaction rate and achieve an increase in the reaction yield, the appearance of a catalyst that is uniformly dissolved at a high concentration is also strongly desired.
另外,环状烯烃系树脂具有因主链结构的刚直性而玻璃化转变温度高,因主链结构中存在体积大的基团而为非晶性且具有光线透过率高,并且由于折射率各向异性小而显示低双折射性等的优点,因而作为耐热性、透明性、光学特性优异的热塑性透明树脂倍受关注。In addition, cyclic olefin-based resins have a high glass transition temperature due to the rigidity of the main chain structure, are amorphous and have high light transmittance due to the presence of bulky groups in the main chain structure, and have high light transmittance due to the refractive index. Since it exhibits advantages such as low anisotropy and low birefringence, it has attracted attention as a thermoplastic transparent resin excellent in heat resistance, transparency, and optical properties.
作为这样的环状烯烃系树脂之一,可以列举将聚合物进一步氢化而得到的树脂,所述聚合物是将含有工业上容易获得且廉价的二环戊二烯(以下简记作“DCP”)或其衍生物的单体组合物开环聚合而得到的;例如,提出了应用于光盘、光学透镜、光纤等光学材料、封装光半导体等的封装材料、光学用膜·片或医药品等的容器等的方案(参照专利文献2和3)。As one of such cyclic olefin-based resins, a resin obtained by further hydrogenating a polymer containing dicyclopentadiene (hereinafter abbreviated as "DCP") which is industrially easily available and inexpensive can be cited. ) or derivatives thereof through ring-opening polymerization; for example, it is proposed to apply to optical materials such as optical discs, optical lenses, optical fibers, packaging materials for packaging optical semiconductors, optical films and sheets, or pharmaceuticals, etc. container etc. (refer to
一般来说,DCP或其衍生物(以下包括DCP均称为“DCP系单体”)的开环聚合物可以通过在合适的溶剂中将DCP系单体在易位催化剂系等开环聚合催化剂的存在下开环聚合而得到。进而其氢化物可以通过在上述开环聚合物的溶液中添加合适的氢化催化剂后与氢反应而得到(参照专利文献4~7)。Generally speaking, the ring-opening polymer of DCP or its derivatives (hereinafter including DCP are referred to as "DCP-based monomers") can be obtained by putting DCP-based monomers in a suitable solvent in a ring-opening polymerization catalyst such as a metathesis catalyst system. obtained by ring-opening polymerization in the presence of . Furthermore, its hydrogenated product can be obtained by reacting with hydrogen after adding a suitable hydrogenation catalyst to the solution of the above-mentioned ring-opened polymer (see
但是,由于DCP系单体在其分子内具有多个烯烃性不饱和键,因此存在在开环聚合反应或氢化反应中发生并不需要的交联反应而在有机溶剂中生成不溶性凝胶的问题。此外,DCP系单体的烯烃性不饱和键多,因此在氢化反应中的发热量大、最高到达温度升高,因而从反应釜的设计温度这一点出发不能提高加料量,存在生产率差的问题。如果上述凝胶包含于产品中,会产生例如以下的重大问题:成为光学膜的异物而作为光散射的起点或受应力时以异物为起点膜破损等,因此要求尽可能减少该凝胶的产生。However, since the DCP-based monomer has a plurality of olefinic unsaturated bonds in its molecule, there is a problem that an unnecessary cross-linking reaction occurs in a ring-opening polymerization reaction or a hydrogenation reaction, and an insoluble gel is formed in an organic solvent. . In addition, DCP-based monomers have many olefinic unsaturated bonds, so the calorific value in the hydrogenation reaction is large, and the maximum temperature rises. Therefore, the amount of feed cannot be increased from the point of view of the design temperature of the reactor, and there is a problem of poor productivity. . If the above-mentioned gel is included in the product, there will be serious problems such as the following: becoming a foreign matter of the optical film as a starting point of light scattering, or breaking the film with the foreign matter as a starting point when stress is applied, so it is required to reduce the generation of this gel as much as possible. .
作为用于使用DCP系单体来制备基本上不含凝胶的开环聚合物及其氢化物的方法,以往提出了各种方法。例如,在专利文献2中公开了在钨系开环聚合催化剂的存在下将DCP系单体开环聚合时,使作为反应调整剂的腈、酮、醚及酯等化合物共存,可以得到基本上不含凝胶的开环聚合物,并且,通过使用硅藻土担载镍催化剂等将该开环聚合物氢化,可以得到基本上不含凝胶的开环聚合物氢化物。Conventionally, various methods have been proposed as a method for producing a substantially gel-free ring-opened polymer and its hydrogenated product using a DCP-based monomer. For example,
但是,在以往提出的方法中必需反应调整剂的除去工序等,因而生产率低。而且,即使能够抑制通过目视等可以确认的较大凝胶的产生,却未能充分抑制亚微尺寸以下的所谓微凝胶的产生。因此,在树脂的制备工序中,如果为了除去异物等而进行过滤,则存在如下问题:过滤器在短时间内发生堵塞而生产线停止,或者必须频繁地更换过滤器,或者过滤器损坏而无法除去异物。However, the conventionally proposed method requires a step of removing the reaction regulator and the like, and thus the productivity is low. Furthermore, even though the generation of large gels that can be confirmed visually or the like can be suppressed, the generation of so-called microgels having a submicron size or less cannot be sufficiently suppressed. Therefore, in the resin preparation process, if filtering is performed to remove foreign substances, there are problems that the filter is clogged in a short time and the production line is stopped, or the filter must be replaced frequently, or the filter is damaged and cannot be removed. foreign body.
本申请人已提出了基本上不含凝胶成分、过滤工序中的负荷等少、利用简便工序的制备方法(参照专利文献8)。但是,该制备方法在130℃以上的高温下开始加氢而开始氢化反应,因此最高到达温度变高,为了提高加料量,必须提高反应机的设计温度等设备投资,或者为了抑制最高到达温度,必须采用加料量减少、溶剂量增加、减慢氢供给速度等条件,进而期望生产率的提高。The applicant of the present invention has already proposed a production method that basically does not contain a gel component, requires little load in the filtration process, and utilizes a simple process (see Patent Document 8). However, this preparation method starts hydrogenation at a high temperature above 130°C to start the hydrogenation reaction, so the maximum reaching temperature becomes high. In order to increase the amount of feed, it is necessary to increase the equipment investment such as the design temperature of the reactor, or in order to suppress the maximum reaching temperature, It is necessary to employ conditions such as reducing the amount of feed, increasing the amount of solvent, and slowing down the hydrogen supply rate to expect an increase in productivity.
因此需要基本上不含凝胶成分、过滤工序中的负荷等少、可以在低温下进行氢化反应的生产率良好的制备方法的出现。Therefore, there is a need for the emergence of a high-productivity production method that does not substantially contain a gel component, has a small load in the filtration step, and can perform hydrogenation reaction at low temperature.
专利文献1:特开平4-202404号公报Patent Document 1: Japanese Unexamined Patent Publication No. 4-202404
专利文献2:特开平11-124429号公报Patent Document 2: Japanese Unexamined Patent Publication No. 11-124429
专利文献3:特开平11-130846号公报Patent Document 3: Japanese Unexamined Patent Publication No. 11-130846
专利文献4:特开昭63-264626号公报Patent Document 4: JP-A-63-264626
专利文献5:特开平1-158029号公报Patent Document 5: Japanese Unexamined Patent Publication No. 1-158029
专利文献6:特开平1-168724号公报Patent Document 6: Japanese Unexamined Patent Publication No. 1-168724
专利文献7:特开平1-168725号公报Patent Document 7: Japanese Unexamined Patent Publication No. 1-168725
专利文献8:特开2005-213370号公报Patent Document 8: JP-A-2005-213370
非专利文献1:A,Dobson,et al.,Inorg.Synth.,17,126-127(1977)Non-Patent Document 1: A, Dobson, et al., Inorg. Synth., 17, 126-127 (1977)
发明内容Contents of the invention
本发明的课题在于提供在有机溶剂、特别是甲苯等烃溶剂中的溶解性高、且作为氢化催化剂活性高的金属氢化物配合物以及使用该金属氢化物配合物的环状烯烃系开环(共)聚合物的氢化方法。The object of the present invention is to provide a metal hydride complex having high solubility in an organic solvent, especially a hydrocarbon solvent such as toluene, and a high activity as a hydrogenation catalyst, and a cyclic olefin-based ring-opened compound using the metal hydride complex ( Process for the hydrogenation of co)polymers.
此外,本发明的课题在于提供如下的环状烯烃系开环聚合物氢化物的制备方法:将分子内具有多个烯烃性不饱和键的环状烯烃系化合物的(共)聚合物氢化时,抑制凝胶的产生,过滤工序中的负荷少,生产率良好地制备基本上不含有包括微凝胶的凝胶成分那样的环状烯烃系开环聚合物氢化物。In addition, the object of the present invention is to provide a method for producing a hydrogenated cyclic olefin-based ring-opening polymer: when hydrogenating a (co)polymer of a cyclic olefin-based compound having a plurality of olefinic unsaturated bonds in the molecule, Gel generation is suppressed, the load in the filtration step is small, and a hydrogenated cyclic olefin-based ring-opening polymer substantially free of gel components including microgels can be produced with good productivity.
本发明者们为解决上述问题进行了深入研究,结果发现,引入了芳香族羧酸残基的金属氢化物配合物在甲苯等中的溶解性大幅提高,对不饱和烃的氢化反应显示高活性。The inventors of the present invention conducted intensive studies to solve the above problems, and as a result, found that a metal hydride complex incorporating an aromatic carboxylic acid residue has greatly improved solubility in toluene, etc., and exhibited high activity for the hydrogenation reaction of unsaturated hydrocarbons .
此外,本发明者们发现,将分子内具有多个烯烃性不饱和键的环状烯烃系化合物的(共)聚合物氢化时,在特定金属氢化物配合物的存在下,将环状烯烃系化合物(共)聚合物溶液预先调整至低温后与氢接触,可以抑制凝胶成分的产生,并且,通过降低氢化反应的最高到达温度可以提高加料量却不改变反应釜的设计温度,从而可以显著提高生产率。发现特别是使用羧酸改性的钌配合物作为氢化催化剂时,可以有效抑制包括微凝胶的凝胶成分的生成。Furthermore, the present inventors have found that when hydrogenating a (co)polymer of a cyclic olefin compound having a plurality of olefinic unsaturated bonds in the molecule, the cyclic olefin compound is hydrogenated in the presence of a specific metal hydride complex. The compound (co)polymer solution is pre-adjusted to a low temperature and contacted with hydrogen, which can inhibit the generation of gel components, and by reducing the maximum temperature of the hydrogenation reaction, the amount of feed can be increased without changing the design temperature of the reactor, which can significantly Improve productivity. It was found that especially when a carboxylic acid-modified ruthenium complex is used as a hydrogenation catalyst, the formation of gel components including microgels can be effectively suppressed.
本发明的金属氢化物配合物的特征在于,以下述通式(1)表示。The metal hydride complex of the present invention is characterized by being represented by the following general formula (1).
MQnHkTpZq (1)MQ n H k T p Z q (1)
式(1)中,M表示选自钌、铑、锇、铁、钴和铱中的金属,Q独立表示下述式(i)所示的基团,T独立表示CO或NO,Z独立表示PR6R7R8(R6、R7和R8各自独立地表示烷基、烯基、环烷基或芳基),k表示1或2,n表示1或2,p表示0~4的整数,q表示0~4的整数且k、n、p、q的合计为4、5或6。In formula (1), M represents a metal selected from ruthenium, rhodium, osmium, iron, cobalt and iridium, Q independently represents a group shown in the following formula (i), T independently represents CO or NO, and Z independently represents PR 6 R 7 R 8 (R 6 , R 7 and R 8 each independently represent an alkyl group, an alkenyl group, a cycloalkyl group or an aryl group), k represents 1 or 2, n represents 1 or 2, and p represents 0-4 is an integer, q represents an integer of 0 to 4, and the total of k, n, p, and q is 4, 5, or 6.
式(i)中,R1~R5各自独立地表示氢原子、烷基、环烷基、烯基、芳基、烷氧基、氨基、硝基、氰基、羧基或羟基。In formula (i), R 1 to R 5 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group, an alkoxy group, an amino group, a nitro group, a cyano group, a carboxyl group or a hydroxyl group.
这样的本发明金属氢化物配合物中,优选上述式(1)中的M为钌,还优选上述式(i)中的R1~R5各自独立,为氢原子、碳原子数1~18的烷基、环烷基或芳基。In such a metal hydride complex of the present invention, it is preferable that M in the above formula (1) is ruthenium, and it is also preferable that R 1 to R 5 in the above formula (i) are each independently a hydrogen atom and have 1 to 18 carbon atoms. Alkyl, cycloalkyl or aryl.
本发明的金属氢化物配合物在20℃于甲苯中的溶解度优选为0.2重量%以上,更优选1.0重量%以上。The solubility of the metal hydride complex of the present invention in toluene at 20° C. is preferably 0.2% by weight or more, more preferably 1.0% by weight or more.
本发明的环状烯烃系开环聚合物的氢化方法的特征在于,在上述本发明的金属氢化物配合物的存在下进行环状烯烃系开环聚合物的氢化反应。作为上述环状烯烃系开环聚合物,优选是含有选自下述通式(I)、(II)和(III)所示化合物中的1种以上化合物的单体的开环(共)聚合物。The method for hydrogenating a cyclic olefin-based ring-opened polymer of the present invention is characterized in that the hydrogenation reaction of the cyclic olefin-based ring-opened polymer is carried out in the presence of the above-mentioned metal hydride complex of the present invention. As the above-mentioned cyclic olefin-based ring-opening polymer, ring-opening (co)polymerization of monomers containing one or more compounds selected from compounds represented by the following general formulas (I), (II) and (III) is preferred. thing.
式(I)、(II)和(III)中,R9~R14各自独立地表示氢原子、卤原子、碳原子数1~30的烃基或其它1价的有机基团;R9和R10、或者R11和R12可以一体化而形成2价烃基;R9或R10与、R11或R12可以相互结合而形成单环或多环结构;h、i和j各自独立,为0或正整数。In formulas (I), (II) and (III), R 9 to R 14 each independently represent a hydrogen atom, a halogen atom, a hydrocarbon group with 1 to 30 carbon atoms or other monovalent organic groups; R 9 and R 10 , or R 11 and R 12 can be integrated to form a divalent hydrocarbon group; R 9 or R 10 and, R 11 or R 12 can be combined to form a monocyclic or polycyclic structure; h, i and j are independently 0 or a positive integer.
本发明的环状烯烃系开环聚合物氢化物的制备方法,其特征在于,将含有上述通式(II)所示环状烯烃系化合物的单体开环聚合,使所得开环聚合物的溶液预先达到40℃以上且不足120℃的温度后,在上述本发明金属氢化物配合物的存在下与氢接触而开始氢化反应。The preparation method of the cyclic olefin-based ring-opening polymer hydrogenated product of the present invention is characterized in that the monomer containing the cyclic olefin-based compound represented by the above general formula (II) is ring-opened and polymerized, and the obtained ring-opened polymer is After the solution has reached a temperature of 40° C. or higher and lower than 120° C., the solution is brought into contact with hydrogen in the presence of the above-mentioned metal hydride complex of the present invention to start a hydrogenation reaction.
本发明的环状烯烃系开环聚合物氢化物的制备方法中,优选以将含有上述通式(II)所示化合物和上述通式(I)所示化合物的单体共聚而得的开环共聚物氢化为特征。In the preparation method of the cyclic olefin-based ring-opened polymer hydrogenated product of the present invention, it is preferable to use a ring-opened polymer obtained by copolymerizing a monomer containing the compound represented by the above general formula (II) and the compound represented by the above general formula (I). The copolymer is characterized by hydrogenation.
本发明的环状烯烃系开环聚合物氢化物的制备方法中,用按过滤器孔径从大到小的顺序串联连接的三个过滤器将得到的环状烯烃系开环聚合物氢化物的固体成分浓度为20重量%的聚合物溶液在50℃、氮气加压3.0kgf/cm2下连续过滤时,从过滤开始1小时后的过滤速度与1000小时后的过滤速度的比优选为0.85~1.00;所述三个过滤器为平均孔径2.0μm、过滤面积2000cm2,平均孔径1.0μm、过滤面积2000cm2,平均孔径0.2μm、过滤面积1800cm2的过滤器。In the preparation method of the cyclic olefin-based ring-opening polymer hydrogenated product of the present invention, the obtained cyclic olefin-based ring-opened polymer hydrogenated product is processed by three filters connected in series in order of filter aperture from large to small When a polymer solution with a solid content concentration of 20% by weight is continuously filtered at 50°C under a nitrogen pressure of 3.0kgf/cm 2 , the ratio of the filtration rate after 1 hour from the start of filtration to the filtration rate after 1000 hours is preferably 0.85 to 1.00; the three filters are filters with an average pore size of 2.0 μm and a filtration area of 2000 cm 2 , an average pore size of 1.0 μm and a filtration area of 2000 cm 2 , and an average pore size of 0.2 μm and a filter area of 1800 cm 2 .
根据本发明,可以提供在烃溶剂等低极性有机溶剂中以高浓度溶解且将碳-碳双键氢化的催化活性高的新型金属氢化物配合物。因此,使用本发明的金属氢化物配合物作为氢化催化剂时,可以将以高浓度溶解于溶剂的金属氢化物配合物向反应体系供给,从而可以减少溶剂量,是经济的,而且供给量的控制等操作容易,可以提高工业生产效率。According to the present invention, it is possible to provide a novel metal hydride complex that is dissolved in a low-polarity organic solvent such as a hydrocarbon solvent at a high concentration and has high catalytic activity for hydrogenating a carbon-carbon double bond. Therefore, when using the metal hydride complex of the present invention as a hydrogenation catalyst, the metal hydride complex dissolved in a solvent at a high concentration can be supplied to the reaction system, thereby reducing the amount of solvent, which is economical and can control the amount of supply The operation is easy, and the industrial production efficiency can be improved.
本发明涉及的金属氢化物配合物特别适于用作环状烯烃系开环聚合物的氢化反应中的催化剂,根据本发明,可以提供优异的环状烯烃系开环聚合物的氢化方法。The metal hydride complex according to the present invention is particularly suitable as a catalyst in the hydrogenation reaction of cyclic olefin ring-opening polymers. According to the present invention, an excellent hydrogenation method for cyclic olefin ring-opening polymers can be provided.
此外,根据本发明,通过简单的工序抑制凝胶成分的产生而进行分子内具有多个烯烃性不饱和键的环状烯烃系化合物的聚合物或共聚物的氢化,可以制备包括微凝胶的凝胶成分含量明显少或基本上不含凝胶成分的环状烯烃系聚合物氢化物。In addition, according to the present invention, hydrogenation of polymers or copolymers of cyclic olefinic compounds having a plurality of olefinic unsaturated bonds in the molecule can be carried out by suppressing the generation of gel components through a simple process, and microgels can be prepared. Hydrogenated cyclic olefin-based polymers containing significantly less or substantially no gel component.
通过本发明所得的环状烯烃系聚合物氢化物的凝胶成分含量非常少,因此无需利用高度过滤进行的凝胶成分的除去等,可以成型为适当的所需形状来使用,可适用于各种光学零件用途或电气电子材料等的成型品的用途等。The cyclic olefin-based polymer hydrogenated product obtained by the present invention has a very small gel component content, so there is no need for removal of the gel component by high-grade filtration, etc., and it can be molded into an appropriate desired shape for use, and can be used in various Applications for optical parts or molded products of electrical and electronic materials, etc.
附图说明Description of drawings
图1表示实施例1中得到的钌氢化物配合物的1H-NMR谱。FIG. 1 shows the 1 H-NMR spectrum of the ruthenium hydride complex obtained in Example 1. FIG.
图2表示实施例2中得到的钌氢化物配合物的1H-NMR谱。FIG. 2 shows the 1 H-NMR spectrum of the ruthenium hydride complex obtained in Example 2. FIG.
图3表示实施例3中得到的钌氢化物配合物的1H-NMR谱。FIG. 3 shows the 1 H-NMR spectrum of the ruthenium hydride complex obtained in Example 3. FIG.
图4表示实施例1中得到的钌氢化物配合物的31P-NMR谱。FIG. 4 shows the 31 P-NMR spectrum of the ruthenium hydride complex obtained in Example 1. FIG.
图5表示实施例2中得到的钌氢化物配合物的31P-NMR谱。FIG. 5 shows the 31 P-NMR spectrum of the ruthenium hydride complex obtained in Example 2. FIG.
图6表示实施例3中得到的钌氢化物配合物的31P-NMR谱。FIG. 6 shows the 31 P-NMR spectrum of the ruthenium hydride complex obtained in Example 3. FIG.
图7表示实施例1中得到的钌氢化物配合物的IR谱。FIG. 7 shows the IR spectrum of the ruthenium hydride complex obtained in Example 1. FIG.
图8表示实施例2中得到的钌氢化物配合物的IR谱。FIG. 8 shows the IR spectrum of the ruthenium hydride complex obtained in Example 2. FIG.
图9表示实施例3中得到的钌氢化物配合物的IR谱。FIG. 9 shows the IR spectrum of the ruthenium hydride complex obtained in Example 3. FIG.
图10是实施例9中得到的共聚物(氢化前)的1H-NMR图。5.1~5.8ppm附近可以观测到不饱和键(双键)的信号,3.7ppm处可以观测到甲氧基的信号。10 is a 1 H-NMR chart of the copolymer obtained in Example 9 (before hydrogenation). A signal of an unsaturated bond (double bond) can be observed around 5.1 to 5.8 ppm, and a signal of a methoxy group can be observed at 3.7 ppm.
图11是实施例9中得到的氢化后的共聚物(氢化物)的1H-NMR图。3.7ppm处可以观测到甲氧基的信号,但5.1~5.8ppm附近观测不到不饱和键(双键)的信号。11 is a 1 H-NMR chart of the hydrogenated copolymer (hydrogenated product) obtained in Example 9. FIG. The methoxyl group signal was observed at 3.7 ppm, but the unsaturated bond (double bond) signal was not observed around 5.1 to 5.8 ppm.
图12是实施例10中得到的共聚物(氢化前)的1H-NMR图。5.1~5.8ppm附近可以观测到不饱和键(双键)的信号,3.7ppm处可以观测到甲氧基的信号。12 is a 1 H-NMR chart of the copolymer obtained in Example 10 (before hydrogenation). A signal of an unsaturated bond (double bond) can be observed around 5.1 to 5.8 ppm, and a signal of a methoxy group can be observed at 3.7 ppm.
图13是实施例10中得到的氢化后的共聚物(氢化物)的1H-NMR图。3.7ppm处可以观测到甲氧基的信号,但5.1~5.8ppm附近观测不到不饱和键(双键)的信号。13 is a 1 H-NMR chart of the hydrogenated copolymer (hydrogenated product) obtained in Example 10. FIG. The methoxyl group signal was observed at 3.7 ppm, but the unsaturated bond (double bond) signal was not observed around 5.1 to 5.8 ppm.
具体实施方式Detailed ways
以下对本发明进行详细说明。The present invention will be described in detail below.
应予说明的是,在本发明中,环状烯烃系聚合物不仅包括由至少1种环状烯烃系化合物构成的单体的均聚物或共聚物,还包括将由环状烯烃系化合物与能够共聚的其它化合物构成的单体共聚而形成的共聚物。在本发明中,所谓开环聚合表示开环聚合和开环共聚两者,所谓开环聚合物表示开环聚合物和开环共聚物两者。此外,本发明中的氢化(加氢)只要没有特别说明,就是对像通过易位开环聚合生成的环状烯烃系聚合物主链中的烯烃性不饱和键、DCP的5元环侧的不饱和键那样的未开环聚合的脂肪族烯烃性不饱和键的氢化,而不是对芳香族性不饱和键等其它不饱和键的氢化。It should be noted that, in the present invention, the cyclic olefinic polymer includes not only homopolymers or copolymers of monomers composed of at least one cyclic olefinic compound, but also a mixture of cyclic olefinic compounds and A copolymer formed by copolymerizing monomers composed of other compounds that are copolymerized. In the present invention, ring-opening polymerization means both ring-opening polymerization and ring-opening copolymerization, and ring-opening polymer means both ring-opening polymer and ring-opening copolymer. In addition, hydrogenation (hydrogenation) in the present invention refers to the olefinic unsaturated bond in the main chain of the cyclic olefin-based polymer produced by metathesis ring-opening polymerization, or the 5-membered ring side of DCP, unless otherwise specified. Hydrogenation of aliphatic olefinic unsaturated bonds that have not undergone ring-opening polymerization such as unsaturated bonds, rather than hydrogenation of other unsaturated bonds such as aromatic unsaturated bonds.
<金属氢化物配合物><Metal Hydride Complex>
本发明的金属氢化物配合物以下述通式(1)表示。The metal hydride complex of the present invention is represented by the following general formula (1).
MQnHkTpZq (1)MQ n H k T p Z q (1)
上述式(1)中,M表示选自钌、铑、锇、铁、钴和铱中的金属。在这样的金属M中,优选最廉价且催化活性高的钌。In the above formula (1), M represents a metal selected from ruthenium, rhodium, osmium, iron, cobalt and iridium. Among such metals M, ruthenium, which is the cheapest and has high catalytic activity, is preferable.
上述式(1)中的Q是下述式(i)所示的芳香族羧酸残基。Q in the above formula (1) is an aromatic carboxylic acid residue represented by the following formula (i).
上述式(i)中,R1~R5各自可以相同也可以不同,为氢原子、烷基、环烷基、烯基、芳基、烷氧基、氨基、硝基、氰基、羧基或羟基。其中,优选氢原子、碳原子数1~18的烷基、环烷基和芳基。In the above formula (i), each of R 1 to R 5 may be the same or different, and each is a hydrogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group, an alkoxy group, an amino group, a nitro group, a cyano group, a carboxyl group or hydroxyl. Among them, a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a cycloalkyl group and an aryl group are preferable.
作为上述碳原子数1~18的烷基,可以列举例如甲基、三氟甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、正己基、正庚基、正辛基、2-乙基己基等。Examples of the alkyl group having 1 to 18 carbon atoms include methyl, trifluoromethyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, etc.
作为上述环烷基,可以列举例如环己基、2-甲基环己基、3-甲基环己基、4-甲基环己基、2,3-二甲基环己基、2,4-二甲基环己基、2,5-二甲基环己基、2,6-二甲基环己基、3,4-二甲基环己基、3,5-二甲基环己基等。Examples of the cycloalkyl group include cyclohexyl, 2-methylcyclohexyl, 3-methylcyclohexyl, 4-methylcyclohexyl, 2,3-dimethylcyclohexyl, 2,4-dimethyl Cyclohexyl, 2,5-dimethylcyclohexyl, 2,6-dimethylcyclohexyl, 3,4-dimethylcyclohexyl, 3,5-dimethylcyclohexyl and the like.
作为上述芳基,可以列举例如苯基、2-甲基苯基、3-甲基苯基、4-甲基苯基、2,3-二甲基苯基、2,4-二甲基苯基、2,5-二甲基苯基、2,6-二甲基苯基、3,4-二甲基苯基、3,5-二甲基苯基、1-萘基、2-萘基等。Examples of the aryl group include phenyl, 2-methylphenyl, 3-methylphenyl, 4-methylphenyl, 2,3-dimethylphenyl, 2,4-dimethylbenzene base, 2,5-dimethylphenyl, 2,6-dimethylphenyl, 3,4-dimethylphenyl, 3,5-dimethylphenyl, 1-naphthyl, 2-naphthalene Base etc.
上述式(1)中的T是选自CO和NO中的至少1种基团。T in the above formula (1) is at least one group selected from CO and NO.
上述式(1)中的Z是PR6R7R8,该R6、R7和R8各自可以相同也可以不同,表示烷基、烯基、环烷基或芳基。Z in the above formula (1) is PR 6 R 7 R 8 , and each of R 6 , R 7 and R 8 may be the same or different, and represent an alkyl group, an alkenyl group, a cycloalkyl group or an aryl group.
作为上述R6~R8中的烷基,可以列举例如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、正戊基、正己基等。Examples of the alkyl group in R 6 to R 8 include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, n-pentyl, n-hexyl and the like.
作为上述R6~R8中的环烷基,可以列举例如环己基、2-甲基环己基、3-甲基环己基、4-甲基环己基、2,3-二甲基环己基、2,4-二甲基环己基、2,5-二甲基环己基、2,6-二甲基环己基、3,4-二甲基环己基、3,5-二甲基环己基等。Examples of the cycloalkyl group in R 6 to R 8 include cyclohexyl, 2-methylcyclohexyl, 3-methylcyclohexyl, 4-methylcyclohexyl, 2,3-dimethylcyclohexyl, 2,4-dimethylcyclohexyl, 2,5-dimethylcyclohexyl, 2,6-dimethylcyclohexyl, 3,4-dimethylcyclohexyl, 3,5-dimethylcyclohexyl, etc. .
作为上述R6~R8中的芳基,可以列举例如苯基、2-甲基苯基、3-甲基苯基、4-甲基苯基、2,3-二甲基苯基、2,4-二甲基苯基、2,5-二甲基苯基、2,6-二甲基苯基、3,4-二甲基苯基、3,5-二甲基苯基、1-萘基、2-萘基等。Examples of the aryl group in R 6 to R 8 include phenyl, 2-methylphenyl, 3-methylphenyl, 4-methylphenyl, 2,3-dimethylphenyl, 2 , 4-dimethylphenyl, 2,5-dimethylphenyl, 2,6-dimethylphenyl, 3,4-dimethylphenyl, 3,5-dimethylphenyl, 1 -naphthyl, 2-naphthyl, etc.
上述式(1)中,k为1或2,n为1或2,p为0~4的整数,q为0~4的整数,k、n、p、q的合计为4、5或6。In the above formula (1), k is 1 or 2, n is 1 or 2, p is an integer of 0 to 4, q is an integer of 0 to 4, and the total of k, n, p, and q is 4, 5, or 6 .
此外,上述式(1)中的Q、T和Z为多个时,各自可以相同也可以不同。In addition, when there are a plurality of Q, T, and Z in the above formula (1), each may be the same or different.
作为本发明金属氢化物配合物的具体例子,可以列举例如:As specific examples of the metal hydride complexes of the present invention, for example:
RuH(OCOPh)(CO)(PPh3)2、RuH(OCOPh)(CO)(PPh 3 ) 2 ,
RuH(OCOPh-CH3)(CO)(PPh3)2、RuH(OCOPh-CH 3 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh-C2H5)(CO)(PPh3)2、RuH(OCOPh-C 2 H 5 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh-C5H11)(CO)(PPh3)2、RuH(OCOPh-C 5 H 11 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh-C8H17)(CO)(PPh3)2、RuH(OCOPh-C 8 H 17 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh-OCH3)(CO)(PPh3)2、RuH(OCOPh-OCH 3 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh-OC2H5)(CO)(PPh3)2、RuH(OCOPh-OC 2 H 5 )(CO)(PPh 3 ) 2 ,
RuH(OCOPh)(CO)(P(cyclohexyl)3)2、RuH(OCOPh)(CO)(P(cyclohexyl) 3 ) 2 ,
RuH(OCOPh-NH2)(CO)(PPh3)2等。RuH(OCOPh-NH 2 )(CO)(PPh 3 ) 2 and so on.
本发明的金属氢化物配合物例如可以通过对应的金属多氢化物配合物与羧酸的反应而得到。而且,上述金属多氢化物配合物可以通过使对应的金属卤化物氢化物配合物与KOH等碱性试剂在醇溶剂中反应而得到。反应流程如下所示。The metal hydride complexes according to the invention are obtainable, for example, by reaction of the corresponding metal polyhydride complexes with carboxylic acids. Furthermore, the above-mentioned metal polyhydride complexes can be obtained by reacting the corresponding metal halide hydride complexes with a basic reagent such as KOH in an alcohol solvent. The reaction scheme is shown below.
上述反应流程中的-OCOR’对应于上述式(1)中的Q。-OCOR' in the above reaction scheme corresponds to Q in the above formula (1).
反应方法如下。首先,在氮气或氩气环境下向反应容器中投入金属卤化物氢化物配合物的醇溶液后,滴加KOH的醇溶液,反应一定时间,由此得到金属二氢化物配合物。接着,向所得金属二氢化物配合物中添加特定的羧酸,反应一定时间,由此目标配合物以沉淀物的形式生成。将上清过滤或以倾析分离后,根据需要用甲醇等低溶解性溶剂洗涤沉淀物,进而干燥残留溶剂,由此得到目标物。The reaction method is as follows. First, under nitrogen or argon atmosphere, the alcohol solution of the metal halide hydride complex is put into the reaction container, and then the alcohol solution of KOH is added dropwise, and reacted for a certain period of time, thereby obtaining the metal dihydride complex. Next, a specific carboxylic acid is added to the obtained metal dihydride complex and reacted for a certain period of time, whereby the target complex is formed as a precipitate. After the supernatant is filtered or separated by decantation, if necessary, the precipitate is washed with a low-solubility solvent such as methanol, and the residual solvent is dried to obtain the target product.
反应体系的温度并无特别限制,根据羧酸的酸度在-20℃~200℃范围的温度下操作。此外,关于羧酸的使用量也并无特别限制,为了使金属多氢化物配合物的转化率达到90%以上,较理想的是相对于金属多氢化物配合物1份,添加1份以上、优选3份以上、更优选5份以上的羧酸。The temperature of the reaction system is not particularly limited, and it is operated at a temperature ranging from -20°C to 200°C depending on the acidity of the carboxylic acid. In addition, there is no particular limitation on the amount of carboxylic acid used. In order to make the conversion rate of the metal polyhydride complex reach 90% or more, it is more desirable to add 1 part or more, Preferably 3 or more parts, more preferably 5 or more parts of carboxylic acid.
在由金属卤化物氢化物配合物得到金属二氢化物配合物的反应中,用醇作为溶剂。作为醇,可以列举例如甲醇、乙醇、丙醇、丁醇、戊醇、己醇、辛醇、2-甲氧基乙醇、二乙二醇等。这些醇可以单独使用1种,也可以将2种以上组合使用。Alcohols are used as solvents in the reaction from metal halide hydride complexes to metal dihydride complexes. Examples of the alcohol include methanol, ethanol, propanol, butanol, pentanol, hexanol, octanol, 2-methoxyethanol, diethylene glycol and the like. These alcohols may be used alone or in combination of two or more.
在由金属二氢化物配合物得到最终目标化合物-金属氢化物配合物的反应中,根据需要,可以使用合适的溶剂。可以使用例如环己烷、环戊烷、甲基环戊烷等脂环烃溶剂;己烷、庚烷、辛烷等脂肪烃溶剂;甲苯、苯、二甲苯、均三甲苯等芳香烃溶剂;氯代甲烷、二氯甲烷、1,2-二氯乙烷、1,1-二氯乙烷、四氯乙烷、氯仿、四氯化碳、氯代环戊烷、氯代环己烷、氯苯、二氯苯等卤代烃溶剂;甲醇、乙醇、丙醇、丁醇、戊醇、己醇、辛醇、2-甲氧基乙醇、二乙二醇等醇系溶剂等。In the reaction to obtain the final target compound-metal hydride complex from the metal hydride complex, an appropriate solvent can be used as necessary. Alicyclic hydrocarbon solvents such as cyclohexane, cyclopentane, and methylcyclopentane; aliphatic hydrocarbon solvents such as hexane, heptane, and octane; aromatic hydrocarbon solvents such as toluene, benzene, xylene, and mesitylene can be used; Chloromethane, dichloromethane, 1,2-dichloroethane, 1,1-dichloroethane, tetrachloroethane, chloroform, carbon tetrachloride, chlorocyclopentane, chlorocyclohexane, Halogenated hydrocarbon solvents such as chlorobenzene and dichlorobenzene; alcohol solvents such as methanol, ethanol, propanol, butanol, pentanol, hexanol, octanol, 2-methoxyethanol, diethylene glycol, etc.
上述溶剂可以单独使用1种,也可以将2种以上组合使用。其中,从原料的溶解性、生成物的不溶性以及通用性等的观点出发,较理想的是使用醇系溶剂或含有醇系溶剂的混合溶剂。此外,根据情况也可以在无溶剂下进行反应。The above solvents may be used alone or in combination of two or more. Among them, it is preferable to use an alcoholic solvent or a mixed solvent containing an alcoholic solvent from the viewpoint of the solubility of the raw material, the insolubility of the product, and versatility. In addition, depending on the case, the reaction can also be performed without a solvent.
配合物的干燥方法并无特别限制,可以采用减压下除去残留溶剂的方法,常压下暴露于氮或氩气流中而使残留溶剂飞散的方法等。The drying method of the complex is not particularly limited, and a method of removing residual solvent under reduced pressure, a method of scattering residual solvent by exposing to nitrogen or argon flow under normal pressure, and the like can be used.
本发明的金属氢化物配合物还可以由MCl3·(H2O)m、根据如下所示的反应流程、以一锅(one pot)反应来制备。The metal hydride complexes of the present invention can also be prepared from MCl 3 ·(H 2 O) m in a one pot reaction according to the reaction scheme shown below.
首先,在能够形成磷配位基的化合物的存在下使MCln·(H2O)m(式中,M为Ru、Rh、Os或Ir,m为0~3的整数)与甲醛反应,生成金属卤化物氢化物配合物。接着,使该金属卤化物氢化物配合物与碱金属氢氧化物在醇溶剂中反应,生成金属二氢化物配合物。进而,无需将该金属二氢化物配合物从反应体系中分离,使该金属二氢化物配合物与羧酸R1COOH反应。通过这样的反应流程,可以一锅制备金属氢化物配合物。作为例子,使用RuCl3·3H2O的反应流程如下所示。First, MCl n ·(H 2 O)m (wherein M is Ru, Rh, Os or Ir, and m is an integer of 0 to 3) is reacted with formaldehyde in the presence of a compound capable of forming a phosphorus ligand, Formation of metal halide hydride complexes. Next, the metal halide hydride complex is reacted with an alkali metal hydroxide in an alcohol solvent to produce a metal dihydride complex. Furthermore, the metal dihydride complex is reacted with the carboxylic acid R 1 COOH without isolating the metal dihydride complex from the reaction system. Through such a reaction scheme, metal hydride complexes can be prepared in one pot. As an example, a reaction scheme using RuCl 3 .3H 2 O is shown below.
本发明的金属氢化物配合物作为对烯、炔等碳-碳不饱和键的氢化反应、氢化硅烷化反应、氢化硼化反应、氢化甲锡烷基(hydrostannyl)化反应、烯烃异构化反应等的催化剂具有高活性。特别是对于降冰片烯系开环易位聚合物的氢化反应,能够达到99.8%以上的高氢化率。因此,本发明的金属氢化物配合物可以广泛用于实验室规模或工业规模的这些催化反应。The metal hydride complex of the present invention is used as a hydrogenation reaction for carbon-carbon unsaturated bonds such as alkenes and alkynes, a hydrosilylation reaction, a hydroboration reaction, a hydrostannyl reaction, and an olefin isomerization reaction. catalysts with high activity. Especially for the hydrogenation reaction of norbornene-based ring-opening metathesis polymers, a high hydrogenation rate of 99.8% or more can be achieved. Therefore, the metal hydride complexes of the present invention can be widely used in these catalytic reactions on laboratory scale or industrial scale.
这样的本发明金属氢化物配合物,虽根据其种类而溶解性不同,但在苯、甲苯、二甲苯、环己烷、甲基环己烷等烃溶剂中均以高浓度均匀溶解。本发明的金属氢化物配合物在20℃下于甲苯中的溶解度优选0.2重量%以上,更优选0.2重量%~10重量%,进而优选1.0重量%~10重量%。如果不足0.2重量%则溶解性低而必须增加催化剂的添加量等,如果超过10重量%则存在催化剂的除去变得困难的趋势。Such metal hydride complexes of the present invention are uniformly dissolved at high concentrations in hydrocarbon solvents such as benzene, toluene, xylene, cyclohexane, and methylcyclohexane, although their solubility varies depending on the type. The solubility of the metal hydride complex of the present invention in toluene at 20° C. is preferably 0.2% by weight or more, more preferably 0.2% by weight to 10% by weight, and still more preferably 1.0% by weight to 10% by weight. If it is less than 0.2% by weight, the solubility will be low and the addition amount of the catalyst must be increased, and if it exceeds 10% by weight, it will tend to be difficult to remove the catalyst.
<环状烯烃系开环聚合物的氢化方法><Hydrogenation method of cyclic olefin-based ring-opening polymer>
本发明的环状烯烃系开环聚合物的氢化方法通过用上述本发明的金属氢化物配合物作为催化剂,使环状烯烃系开环聚合物发生氢化反应而进行。作为氢化反应的方法及条件,除使用本发明的金属氢化物配合物以外,可以采用一般的氢化反应的方法及条件。此外,由于本发明的金属氢化物配合物在甲苯等烃溶剂中的溶解度高,因此可以以高浓度向反应体系供给。因此,可以提高反应效率等,并可以减少供给催化剂的溶剂量。此外,由于可以将催化剂制成均匀的溶剂体系使用,因此容易控制催化剂的添加量等。The method for hydrogenating a cyclic olefin-based ring-opening polymer of the present invention is carried out by hydrogenating a cyclic olefin-based ring-opening polymer using the metal hydride complex of the present invention as a catalyst. As the method and conditions of the hydrogenation reaction, other than the use of the metal hydride complex of the present invention, general methods and conditions of the hydrogenation reaction can be used. In addition, since the metal hydride complex of the present invention has high solubility in hydrocarbon solvents such as toluene, it can be supplied to the reaction system at a high concentration. Therefore, the reaction efficiency and the like can be improved, and the amount of solvent supplied to the catalyst can be reduced. In addition, since the catalyst can be used as a uniform solvent system, it is easy to control the addition amount of the catalyst and the like.
环状烯烃系开环聚合物Cyclic olefin-based ring-opening polymer
作为本发明的环状烯烃系开环聚合物的氢化方法中使用的环状烯烃系开环聚合物,可以任意使用含有具有降冰片烯骨架的环状烯烃系化合物的单体的开环易位(共)聚合物。即,作为原料的环状烯烃系开环聚合物,可以是1种以上环状烯烃系化合物的开环(共)聚合物,也可以是1种以上环状烯烃系化合物与能够共聚的其它化合物的开环共聚物。As the cyclic olefin-based ring-opening polymer used in the hydrogenation method of the cyclic olefin-based ring-opened polymer of the present invention, ring-opening metathesis of a monomer containing a cyclic olefin-based compound having a norbornene skeleton can be used arbitrarily. (co)polymer. That is, the cyclic olefin-based ring-opening polymer as a raw material may be a ring-opening (co)polymer of one or more cyclic olefin-based compounds, or may be one or more cyclic olefin-based compounds and other copolymerizable compounds. ring-opening copolymers.
·单体·monomer
本发明的氢化方法中,环状烯烃系开环聚合物优选为含有选自下述通式(I)、(II)和(III)所示化合物中的1种以上化合物的单体的开环(共)聚合物。In the hydrogenation method of the present invention, the cyclic olefin-based ring-opened polymer is preferably a ring-opened monomer containing one or more compounds selected from the following general formulas (I), (II) and (III) (co)polymer.
式(I)、(II)和(III)中,R9~R14各自独立地表示氢原子、卤原子、碳原子数1~30的烃基或其它1价的有机基团;R9和R10、或者R11和R12可以一体化而形成2价烃基;R9或R10与、R11或R12可以相互结合而形成单环结构或多环结构;h、i和j各自独立,为0或正整数。作为上述R9~R14中的碳原子数1~30的烃基,优选碳原子数1~10的脂肪族烃基、脂环族烃基、芳香族烃基。此外,作为上述其它的1价有机基团,可以列举例如烷氧基、羟基、酯基、氰基、硝基、酰胺基、氨基和硫醇基等极性基团以及卤原子和/或被该极性基团取代的基团等。In formulas (I), (II) and (III), R 9 to R 14 each independently represent a hydrogen atom, a halogen atom, a hydrocarbon group with 1 to 30 carbon atoms or other monovalent organic groups; R 9 and R 10 , or R 11 and R 12 can be integrated to form a divalent hydrocarbon group; R 9 or R 10 and, R 11 or R 12 can be combined to form a single ring structure or a polycyclic structure; h, i and j are independent, is 0 or a positive integer. As the hydrocarbon group having 1 to 30 carbon atoms in R 9 to R 14 above, an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group having 1 to 10 carbon atoms are preferable. In addition, examples of the above-mentioned other monovalent organic groups include polar groups such as alkoxy groups, hydroxyl groups, ester groups, cyano groups, nitro groups, amido groups, amino groups, and thiol groups, as well as halogen atoms and/or thiol groups. The group substituted by the polar group, etc.
以下示出这样的环状烯烃系化合物的具体例子,但本发明并不受这些具体例子的任何限制。Specific examples of such cyclic olefin-based compounds are shown below, but the present invention is not limited to these specific examples.
作为通式(I)所示的环状烯烃系化合物(以下也称为“化合物(I)”),优选使用在上述式(I)中j=0的化合物。此外,上述式(I)中,优选i为0或1~3的整数,更优选i=1。作为这样的化合物(I),可以列举如以下的化合物。As the cyclic olefin-based compound represented by general formula (I) (hereinafter also referred to as "compound (I)"), a compound in which j=0 in the above formula (I) is preferably used. Moreover, in said formula (I), it is preferable that i is 0 or the integer of 1-3, and it is more preferable that i=1. Examples of such compound (I) include the following compounds.
双环[2.2.1]庚-2-烯(降冰片烯)、Bicyclo[2.2.1]hept-2-ene (norbornene),
三环[4.4.0.12,5]-3-十一烯、Tricyclo[4.4.0.1 2,5 ]-3-undecene,
四环[4.4.0.12,5.17,10]-3-十二烯、Tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
五环[6.5.1.13,6.02,7.09,13]-4-十五烯、Pentacyclo[6.5.1.1 3,6 .0 2,7 .0 9,13 ]-4-pentadecene,
5-甲基双环[2.2.1]庚-2-烯、5-Methylbicyclo[2.2.1]hept-2-ene,
5-乙基双环[2.2.1]庚-2-烯、5-Ethylbicyclo[2.2.1]hept-2-ene,
5-甲氧基羰基双环[2.2.1]庚-2-烯、5-methoxycarbonylbicyclo[2.2.1]hept-2-ene,
5-甲基-5-甲氧基羰基双环[2.2.1]庚-2-烯、5-methyl-5-methoxycarbonylbicyclo[2.2.1]hept-2-ene,
5-氰基双环[2.2.1]庚-2-烯、5-cyanobicyclo[2.2.1]hept-2-ene,
8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-乙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-ethoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-正丙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-n-propoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-异丙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-isopropoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-正丁氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-n-butoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-乙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-ethoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-正丙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-n-propoxycarbonyl tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-异丙氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-isopropoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-正丁氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-n-butoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
5-乙叉基双环[2.2.1]庚-2-烯、5-Ethylidenebicyclo[2.2.1]hept-2-ene,
8-乙叉基四环[4.4.0.12,5.17,10]-3-十二烯、8-Ethylidenetetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
5-苯基双环[2.2.1]庚-2-烯、5-Phenylbicyclo[2.2.1]hept-2-ene,
8-苯基四环[4.4.0.12,5.17,10]-3-十二烯、8-phenyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
5-氟双环[2.2.1]庚-2-烯、5-fluorobicyclo[2.2.1]hept-2-ene,
5-氟甲基双环[2.2.1]庚-2-烯、5-fluoromethylbicyclo[2.2.1]hept-2-ene,
5-三氟甲基双环[2.2.1]庚-2-烯、5-trifluoromethylbicyclo[2.2.1]hept-2-ene,
5-五氟乙基双环[2.2.1]庚-2-烯、5-pentafluoroethylbicyclo[2.2.1]hept-2-ene,
5,5-二氟双环[2.2.1]庚-2-烯、5,5-difluorobicyclo[2.2.1]hept-2-ene,
5,6-二氟双环[2.2.1]庚-2-烯、5,6-Difluorobicyclo[2.2.1]hept-2-ene,
5,5-二(三氟甲基)双环[2.2.1]庚-2-烯、5,5-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,6-二(三氟甲基)双环[2.2.1]庚-2-烯、5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5-甲基-5-三氟甲基双环[2.2.1]庚-2-烯、5-Methyl-5-trifluoromethylbicyclo[2.2.1]hept-2-ene,
5,5,6-三氟双环[2.2.1]庚-2-烯、5,5,6-Trifluorobicyclo[2.2.1]hept-2-ene,
5,5,6-三(氟甲基)双环[2.2.1]庚-2-烯、5,5,6-tris(fluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,5,6,6-四氟双环[2.2.1]庚-2-烯、5,5,6,6-Tetrafluorobicyclo[2.2.1]hept-2-ene,
5,5,6,6-四(三氟甲基)双环[2.2.1]庚-2-烯、5,5,6,6-Tetrakis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,5-二氟-6,6-二(三氟甲基)双环[2.2.1]庚-2-烯、5,5-difluoro-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,6-二氟-5,6-二(三氟甲基)双环[2.2.1]庚-2-烯、5,6-difluoro-5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,5,6-三氟-5-三氟甲基双环[2.2.1]庚-2-烯、5,5,6-Trifluoro-5-trifluoromethylbicyclo[2.2.1]hept-2-ene,
5-氟-5-五氟乙基-6,6-二(三氟甲基)双环[2.2.1]庚-2-烯、5-fluoro-5-pentafluoroethyl-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,6-二氟-5-七氟异丙基-6-三氟甲基双环[2.2.1]庚-2-烯、5,6-Difluoro-5-heptafluoroisopropyl-6-trifluoromethylbicyclo[2.2.1]hept-2-ene,
5-氯-5,6,6-三氟双环[2.2.1]庚-2-烯、5-Chloro-5,6,6-trifluorobicyclo[2.2.1]hept-2-ene,
5,6-二氯-5,6-二(三氟甲基)双环[2.2.1]庚-2-烯、5,6-dichloro-5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene,
5,5,6-三氟-6-三氟甲氧基双环[2.2.1]庚-2-烯、5,5,6-trifluoro-6-trifluoromethoxybicyclo[2.2.1]hept-2-ene,
5,5,6-三氟-6-七氟丙氧基双环[2.2.1]庚-2-烯、5,5,6-trifluoro-6-heptafluoropropoxybicyclo[2.2.1]hept-2-ene,
8-氟四环[4.4.0.12,5.17,10]-3-十二烯、8-fluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8-fluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-二氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8-difluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-三氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-五氟乙基四环[4.4.0.12,5.17,10]-3-十二烯、8-pentafluoroethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8-二氟四环[4.4.0.12,5.17,10]-3-十二烯、8,8-difluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,9-二氟四环[4.4.0.12,5.17,10]-3-十二烯、8,9-difluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,8-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,9-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-三氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8-methyl-8-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9-三氟四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9-trifluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9-三(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9-tris(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9,9-四氟四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9,9-tetrafluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9,9-四(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9,9-tetrakis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8-二氟-9,9-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,8-difluoro-9,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,9-二氟-8,9-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,9-difluoro-8,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9-三氟-9-三氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9-Trifluoro-9-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9-三氟-9-三氟甲氧基四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9-trifluoro-9-trifluoromethoxytetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,8,9-三氟-9-五氟丙氧基四环[4.4.0.12,5.17,10]-3-十二烯、8,8,9-trifluoro-9-pentafluoropropoxytetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-氟-8-五氟乙基-9,9-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8-fluoro-8-pentafluoroethyl-9,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,9-二氟-8-七氟异丙基-9-三氟甲基四环[4.4.0.12,5.17,10]-3-十二烯、8,9-difluoro-8-heptafluoroisopropyl-9-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-氯-8,9,9-三氟四环[4.4.0.12,5.17,10]-3-十二烯、8-Chloro-8,9,9-trifluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8,9-二氯-8,9-二(三氟甲基)四环[4.4.0.12,5.17,10]-3-十二烯、8,9-dichloro-8,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-(2,2,2-三氟乙氧基羰基)四环[4.4.0.12,5.17,10]-3-十二烯、8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene,
8-甲基-8-(2,2,2-三氟乙氧基羰基)四环[4.4.0.12,5.17,10]-3-十二烯8-Methyl-8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene
5-环己基双环[2.2.1]庚-2-烯、5-cyclohexylbicyclo[2.2.1]hept-2-ene,
5-(4-联苯基)双环[2.2.1]庚-2-烯、5-(4-biphenyl)bicyclo[2.2.1]hept-2-ene,
5-苯氧基羰基双环[2.2.1]庚-2-烯、5-phenoxycarbonylbicyclo[2.2.1]hept-2-ene,
5-苯氧基乙基羰基双环[2.2.1]庚-2-烯、5-phenoxyethylcarbonylbicyclo[2.2.1]hept-2-ene,
5-苯基羰基氧双环[2.2.1]庚-2-烯、5-Phenylcarbonyloxybicyclo[2.2.1]hept-2-ene,
5-甲基-5-苯氧基羰基双环[2.2.1]庚-2-烯、5-methyl-5-phenoxycarbonylbicyclo[2.2.1]hept-2-ene,
5-甲基-5-苯氧基乙基羰基双环[2.2.1]庚-2-烯、5-methyl-5-phenoxyethylcarbonylbicyclo[2.2.1]hept-2-ene,
5-乙烯基双环[2.2.1]庚-2-烯、5-vinylbicyclo[2.2.1]hept-2-ene,
5,5-二甲基双环[2.2.1]庚-2-烯、5,5-Dimethylbicyclo[2.2.1]hept-2-ene,
5,6-二甲基双环[2.2.1]庚-2-烯、5,6-Dimethylbicyclo[2.2.1]hept-2-ene,
5-氯双环[2.2.1]庚-2-烯、5-Chlorobicyclo[2.2.1]hept-2-ene,
5-溴双环[2.2.1]庚-2-烯、5-Bromobicyclo[2.2.1]hept-2-ene,
5,6-二氯双环[2.2.1]庚-2-烯、5,6-dichlorobicyclo[2.2.1]hept-2-ene,
5,6-二溴双环[2.2.1]庚-2-烯、5,6-Dibromobicyclo[2.2.1]hept-2-ene,
5-羟基双环[2.2.1]庚-2-烯、5-Hydroxybicyclo[2.2.1]hept-2-ene,
5-羟基乙基双环[2.2.1]庚-2-烯、5-Hydroxyethylbicyclo[2.2.1]hept-2-ene,
5-氨基双环[2.2.1]庚-2-烯、5-Aminobicyclo[2.2.1]hept-2-ene,
三环[4.3.0.12,5]癸-3-烯、Tricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-甲基三环[4.3.0.12,5]癸-3-烯、7-Methyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-乙基三环[4.3.0.12,5]癸-3-烯、7-Ethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-环己基三环[4.3.0.12,5]癸-3-烯、7-cyclohexyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-苯基三环[4.3.0.12,5]癸-3-烯、7-phenyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-(4-联苯基)三环[4.3.0.12,5]癸-3-烯、7-(4-biphenyl)tricyclo[4.3.0.1 2,5 ]dec-3-ene,
7,8-二甲基三环[4.3.0.12,5]癸-3-烯、7,8-Dimethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7,8,9-三甲基三环[4.3.0.12,5]癸-3-烯、7,8,9-trimethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
8-甲基三环[4.4.0.12,5]十一-3-烯、8-methyltricyclo[4.4.0.1 2,5 ]undec-3-ene,
8-苯基三环[4.4.0.12,5]十一-3-烯、8-phenyltricyclo[4.4.0.1 2,5 ]undec-3-ene,
7-氟三环[4.3.0.12,5]癸-3-烯、7-Fluorotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-氯三环[4.3.0.12,5]癸-3-烯、7-chlorotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-溴三环[4.3.0.12,5]癸-3-烯、7-Bromotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7,8-二氯三环[4.3.0.12,5]癸-3-烯、7,8-dichlorotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7,8,9-三氯三环[4.3.0.12,5]癸-3-烯、7,8,9-trichlorotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-氯甲基三环[4.3.0.12,5]癸-3-烯、7-chloromethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-二氯甲基三环[4.3.0.12,5]癸-3-烯、7-dichloromethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-三氯甲基三环[4.3.0.12,5]癸-3-烯、7-trichloromethyltricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-羟基三环[4.3.0.12,5]癸-3-烯、7-Hydroxytricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-氰基三环[4.3.0.12,5]癸-3-烯、7-cyanotricyclo[4.3.0.1 2,5 ]dec-3-ene,
7-氨基三环[4.3.0.12,5]癸-3-烯、7-aminotricyclo[4.3.0.1 2,5 ]dec-3-ene,
五环[7.4.0.12,5.18,11.07,12]十五-3-烯、pentacyclo[7.4.0.1 2,5 .1 8,11 .0 7,12 ]pentadeca-3-ene,
六环[8.4.0.12,5.17,14.19,12.08,13]十七-3-烯、Hexacyclo[8.4.0.1 2,5 .1 7,14 .1 9,12 .0 8,13 ]heptadec-3-ene,
8-甲基四环[4.4.0.12,5.17,10]十二-3-烯、8-Methyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-乙基四环[4.4.0.12,5.17,10]十二-3-烯、8-Ethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-环己基四环[4.4.0.12,5.17,10]十二-3-烯、8-cyclohexyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-(4-联苯基)四环[4.4.0.12,5.17,10]十二-3-烯、8-(4-biphenyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-苯氧基羰基四环[4.4.0.12,5.17,10]十二-3-烯、8-phenoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-苯氧基乙基羰基四环[4.4.0.12,5.17,10]十二-3-烯、8-phenoxyethylcarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-苯基羰基氧四环[4.4.0.12,5.17,10]十二-3-烯、8-Phenylcarbonyloxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-甲基-8-苯氧基羰基四环[4.4.0.12,5.17,10]十二-3-烯、8-methyl-8-phenoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-甲基-8-苯氧基乙基羰基四环[4.4.0.12,5.17,10]十二-3-烯、8-methyl-8-phenoxyethylcarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-乙烯基四环[4.4.0.12,5.17,10]十二-3-烯、8-vinyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8,8-二甲基四环[4.4.0.12,5.17,10]十二-3-烯、8,8-Dimethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8,9-二甲基四环[4.4.0.12,5.17,10]十二-3-烯、8,9-Dimethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-氯四环[4.4.0.12,5.17,10]十二-3-烯、8-Chlorotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-溴四环[4.4.0.12,5.17,10]十二-3-烯、8-Bromotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8,8-二氯四环[4.4.0.12,5.17,10]十二-3-烯、8,8-dichlorotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8,9-二氯四环[4.4.0.12,5.17,10]十二-3-烯、8,9-dichlorotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8,8,9,9-四氯四环[4.4.0.12,5.17,10]十二-3-烯、8,8,9,9-tetrachlorotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-羟基四环[4.4.0.12,5.17,10]十二-3-烯、8-Hydroxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-羟基乙基四环[4.4.0.12,5.17,10]十二-3-烯、8-Hydroxyethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-甲基-8-羟基乙基四环[4.4.0.12,5.17,10]十二-3-烯、8-Methyl-8-hydroxyethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-氰基四环[4.4.0.12,5.17,10]十二-3-烯、8-cyanotetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene,
8-氨基四环[4.4.0.12,5.17,10]十二-3-烯。8-aminotetracyclo[ 4.4.0.12,5.17,10 ]dode-3 - ene.
此外,作为通式(II)所示的环状烯烃系化合物(以下也称为“化合物(II)”),可以列举例如以下的化合物。In addition, examples of the cyclic olefin-based compound (hereinafter also referred to as "compound (II)") represented by the general formula (II) include the following compounds.
双环[2.2.1]庚-2,5-二烯、Bicyclo[2.2.1]hepta-2,5-diene,
5-甲基双环[2.2.1]庚-2,5-二烯、5-Methylbicyclo[2.2.1]hepta-2,5-diene,
5-乙基双环[2.2.1]庚-2,5-二烯、5-Ethylbicyclo[2.2.1]hepta-2,5-diene,
5-甲氧基羰基双环[2.2.1]庚-2,5-二烯、5-methoxycarbonylbicyclo[2.2.1]hepta-2,5-diene,
三环[4.3.0.12,5]癸-3,8-二烯(DCP)、Tricyclo[4.3.0.1 2,5 ]dec-3,8-diene (DCP),
五环[8.3.0.12,9.14,7.03,8]十五碳-5,12-二烯、Pentacyclo[8.3.0.1 2,9 .1 4,7 .0 3,8 ]pentadeca-5,12-diene,
七环[12.3.0.12,13.14,11.16,9.03,12.05,10]二十碳-7,16-二烯、Heptacyclo[12.3.0.1 2, 13 .1 4 , 11 .1 6, 9 .0 3 , 12 .0 5, 10 ] eicos-7, 16-diene,
8-甲基三环[4.3.0.12,5]癸-3,8-二烯、8-methyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-乙基三环[4.3.0.12,5]癸-3,8-二烯、8-Ethyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-环己基三环[4.3.0.12,5]癸-3,8-二烯、8-cyclohexyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-苯基三环[4.3.0.12,5]癸-3,8-二烯、8-Phenyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-(4-联苯基)三环[4.3.0.12,5]癸-3,8-二烯、8-(4-biphenyl)tricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-甲氧基羰基三环[4.3.0.12,5]癸-3,8-二烯、8-methoxycarbonyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-苯氧基羰基三环[4.3.0.12,5]癸-3,8-二烯、8-phenoxycarbonyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-甲氧羰基乙基三环[4.3.0.12,5]癸-3,8-二烯、8-Methoxycarbonylethyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-甲氧羰基乙基氧三环[4.3.0.12,5]癸-3,8-二烯、8-Methoxycarbonylethyloxytricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-甲基-9-甲氧基羰基三环[4.3.0.12,5]癸-3,8-二烯、8-methyl-9-methoxycarbonyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8,9-二甲基三环[4.3.0.12,5]癸-3,8-二烯、8,9-Dimethyltricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-氟三环[4.3.0.12,5]癸-3,8-二烯、8-fluorotricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-氯三环[4.3.0.12,5]癸-3,8-二烯、8-Chlorotricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8-溴三环[4.3.0.12,5]癸-3,8-二烯、8-bromotricyclo[4.3.0.1 2,5 ]dec-3,8-diene,
8,9-二氯三环[4.3.0.12,5]癸-3,8-二烯。8,9-Dichlorotricyclo[4.3.0.1 2,5 ]dec-3,8-diene.
此外,作为通式(III)所示的环状烯烃系化合物(以下也称为“化合物(III)”),可以列举例如以下的化合物。In addition, examples of the cyclic olefin-based compound represented by the general formula (III) (hereinafter also referred to as "compound (III)") include the following compounds.
(1)螺[芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(1) Spiro[fluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(2)螺[2,7-二氟芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(2) Spiro[2,7-difluorofluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(3)螺[2,7-二氯芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(3) Spiro[2,7-dichlorofluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(4)螺[2,7-二溴芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(4) Spiro[2,7-dibromofluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(5)螺[2-甲氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(5) Spiro[2-methoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(6)螺[2-乙氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(6) Spiro[2-ethoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(7)螺[2-苯氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(7) Spiro[2-phenoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(8)螺[2,7-二甲氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(8) Spiro[2,7-dimethoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(9)螺[2,7-二乙氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(9) Spiro[2,7-diethoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(10)螺[2,7-二苯氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(10) Spiro[2,7-diphenoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(11)螺[3,6-二甲氧基芴-9,8’-三环[4.3.0.12.5]癸-3-烯]、(11) Spiro[3,6-dimethoxyfluorene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(12)螺[9,10-二氢蒽-9,8’-三环[4.3.0.12.5]癸-3-烯]、(12) Spiro[9,10-dihydroanthracene-9,8'-tricyclo[4.3.0.1 2.5 ]dec-3-ene],
(13)螺[芴-9,8’-[2]甲基三环[4.3.0.12.5]癸-3-烯]、(13) Spiro[fluorene-9,8'-[2]methyltricyclo[4.3.0.1 2.5 ]dec-3-ene],
(14)螺[芴-9,8’-[10]甲基三环[4.3.0.12.5]癸-3-烯]、(14) Spiro[fluorene-9,8'-[10]methyltricyclo[4.3.0.1 2.5 ]dec-3-ene],
(15)螺[芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(15) Spiro[fluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(16)螺[2,7-二氟芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(16) Spiro[2,7-difluorofluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(17)螺[2,7-二氯芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(17) Spiro[2,7-dichlorofluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(18)螺[2,7-二溴芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(18) Spiro[2,7-dibromofluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(19)螺[2-甲氧基芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(19) Spiro[2-methoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(20)螺[2-乙氧基芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(20) Spiro[2-ethoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(21)螺[2-苯氧基芴-9,11’-五环[6.5.1.13.6.02.7 09.13][4]十五烯]、(21) Spiro[2-phenoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 0 9.13 ][4]pentadecene],
(22)螺[2,7-二甲氧基芴-9,11’-五环[6.5.1.13.6 .02.7 09.13][4]十五烯]、(22) Spiro[2,7-dimethoxyfluorene-9,11'-pentacyclo[ 6.5.1.13.6.0 2.7 0 9.13 ][4]pentadecene],
(23)螺[2,7-二乙氧基芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(23) Spiro[2,7-diethoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(24)螺[2,7-二苯氧基芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(24) Spiro[2,7-diphenoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(25)螺[3,6-二甲氧基芴-9,11’-五环[6.5.1.13.6.02.7.09.13][4]十五烯]、(25) Spiro[3,6-dimethoxyfluorene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 .0 9.13 ][4]pentadecene],
(26)螺[9,10-二氢蒽-9,11’-五环[6.5.1.13.6.02.7 09.13][4]十五烯]、(26) spiro[9,10-dihydroanthracene-9,11'-pentacyclo[6.5.1.1 3.6 .0 2.7 0 9.13 ][4]pentadecene],
(27)螺[芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(27) spiro[fluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(28)螺[2,7-二氟芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(28) spiro[2,7-difluorofluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(29)螺[2,7-二氯芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(29) spiro[2,7-dichlorofluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(30)螺[2,7-二溴芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(30) spiro[2,7-dibromofluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(31)螺[2-甲氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(31) spiro[2-methoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(32)螺[2-乙氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(32) spiro[2-ethoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(33)螺[2-苯氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(33) spiro[2-phenoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(34)螺[2,7-二甲氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(34) spiro[2,7-dimethoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(35)螺[2,7-二乙氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(35) spiro[2,7-diethoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(36)螺[2,7-二苯氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(36) spiro[2,7-diphenoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(37)螺[3,6-二甲氧基芴-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(37) spiro[3,6-dimethoxyfluorene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(38)螺[9,10-二氢蒽-9,13’-六环[7.7.0.13.6.110.16.02.7.011.15][4]十八烯]、(38) spiro[9,10-dihydroanthracene-9,13'-hexacyclo[7.7.0.1 3.6 .1 10.16 .0 2.7 .0 11.15 ][4]octadecene],
(39)螺[芴-9,10’-四环[7.4.0.08.12.12.5][3]十四烯]。(39) Spiro[fluorene-9,10'-tetracyclo[7.4.0.0 8.12 .1 2.5 ][3]tetradecene].
在本发明中,作为用于得到开环烯烃系开环聚合物的单体,可以单独使用上述环状烯烃系化合物(I)~(III)中的任一种,也可以将2种以上组合使用。此外,作为用于得到环状烯烃系开环聚合物的单体组合物,可以根据需要将选自上述环状烯烃系化合物(I)~(III)中的1种以上与具有降冰片烯骨架的其它环状烯烃系化合物、能够共聚的共聚性单体组合而使用。In the present invention, as a monomer for obtaining a ring-opened olefin-based ring-opened polymer, any one of the above-mentioned cyclic olefin-based compounds (I) to (III) may be used alone, or two or more of them may be combined use. In addition, as a monomer composition for obtaining a cyclic olefin-based ring-opened polymer, one or more kinds selected from the above-mentioned cyclic olefin-based compounds (I) to (III) and a compound having a norbornene skeleton can be mixed as needed. Other cyclic olefin-based compounds and copolymerizable copolymerizable monomers are used in combination.
作为共聚性单体,可以列举例如环丁烯、环戊烯、环辛烯、环十二烯等环状烯烃;1,4-环辛二烯、环十二碳三烯等非共轭环状多烯。上述能够共聚的单体可以单独使用1种或将2种以上组合使用。Examples of copolymerizable monomers include cyclic olefins such as cyclobutene, cyclopentene, cyclooctene, and cyclododecene; non-conjugated ring olefins such as 1,4-cyclooctadiene and cyclododecatriene; polyenes. The above copolymerizable monomers may be used alone or in combination of two or more.
在本发明中,供开环聚合的单体的种类和配合比例根据所得树脂所需的特性来适当选择,不能一概而定,通常由于使用所得树脂的成型物等的粘合·密合性、印刷性或颜料等其它原材料的分散性得到提高,所以优选选择含有具有如下结构的环状烯烃系化合物的单体,所述结构是其分子内至少含有1个选自氧原子、氮原子、硫原子或硅原子中的至少1种原子的结构(以下称为“极性结构”)。当然,可以仅使用具有所述极性结构的单体,也可以与不具有极性结构的单体并用。In the present invention, the type and compounding ratio of the monomers for ring-opening polymerization are appropriately selected according to the properties required for the obtained resin, and cannot be determined uniformly. Printability or dispersibility of other raw materials such as pigments is improved, so it is preferable to select a monomer containing a cyclic olefin compound having a structure containing at least one member selected from an oxygen atom, a nitrogen atom, and a sulfur atom in its molecule. A structure of at least one of atoms or silicon atoms (hereinafter referred to as "polar structure"). Of course, monomers having the polar structure may be used alone, or a monomer having no polar structure may be used in combination.
在本发明中,优选使用含有具有极性结构的环状烯烃系化合物的单体,其中,如果使用上述通式(I)中R9~R12中的至少一个为下述通式(IV)所示基团的化合物,则所得环状烯烃系开环聚合物氢化物易于取得耐热性与吸水(湿)性的平衡,因而是更优选的。In the present invention, it is preferable to use a monomer containing a cyclic olefin compound having a polar structure, wherein, if at least one of R 9 to R 12 in the above general formula (I) is used, the following general formula (IV) is used: Compounds of the groups shown above are more preferable since the resulting hydrogenated cyclic olefin-based ring-opening polymer tends to balance heat resistance and water absorption (moisture) property.
-(CH2)zCOOR (IV)-(CH 2 ) z COOR (IV)
式(IV)中,R表示取代或未取代的碳原子数1~15的烃基,z表示0或1~10的整数。In formula (IV), R represents a substituted or unsubstituted hydrocarbon group having 1 to 15 carbon atoms, and z represents 0 or an integer of 1 to 10.
在上述通式(IV)中,z的值越小所得氢化物的玻璃化转变温度越高,在耐热性这一点上是优选的,进而,z为0的单体其合成容易,在这一点上是优选的。此外,R的碳原子数越多,虽然存在所得环状烯烃系开环聚合物氢化物的吸水(湿)性下降的趋势,但也存在玻璃化转变温度下降的趋势,因此优选碳原子数1~6的烷基,特别优选甲基。In the above-mentioned general formula (IV), the smaller the value of z, the higher the glass transition temperature of the resulting hydride, which is preferable in terms of heat resistance. Furthermore, the synthesis of monomers in which z is 0 is easy. One point is preferred. In addition, as the number of carbon atoms in R increases, the water absorption (moisture) property of the resulting hydrogenated cyclic olefin-based ring-opened polymer tends to decrease, but the glass transition temperature also tends to decrease, so the number of carbon atoms is preferably 1. -6 alkyl, particularly preferably methyl.
此外,在上述通式(I)中,上述通式(IV)所示基团仅是1个的单体,其合成容易且工业上易得,因而优选使用。而且,在上述通式(I)中,如果上述通式(IV)所示基团结合的碳原子上结合有碳原子数1~5的烷基、特别是甲基,则在耐热性与吸水(湿)性的平衡这一点上是优选的。进而,在上述通式(I)中,i为1且j为0的单体可以得到耐热性高的环状烯烃系开环聚合物氢化物且工业上易得,因而优选使用。In addition, in the general formula (I), a monomer having only one group represented by the general formula (IV) is preferably used because it is easy to synthesize and industrially available. Moreover, in the above general formula (I), if an alkyl group with 1 to 5 carbon atoms, especially a methyl group, is bonded to the carbon atom of the group represented by the above general formula (IV), the heat resistance and The balance of water absorption (wetness) is preferable. Furthermore, in the general formula (I) above, a monomer in which i is 1 and j is 0 can be used preferably because a hydrogenated product of a cyclic olefin-based ring-opening polymer having high heat resistance can be obtained and is industrially easy to obtain.
本发明中使用的开环烯烃系开环聚合物是将含有环状烯烃系化合物的上述单体开环(共)聚合而得到的。The ring-opened olefin-based ring-opened polymer used in the present invention is obtained by ring-opening (co)polymerizing the above monomers containing a cyclic olefin-based compound.
·聚合温度· Polymerization temperature
在本发明中,在聚合催化剂的存在下将含有至少1种上述式(I)~(III)所示的环状烯烃系化合物的单体开环聚合或开环共聚,所述聚合中,添加聚合催化剂的时机成为重要的技术要点。即,在含有单体和溶剂的单体溶液的温度达到90~140℃、优选90~120℃的时刻添加聚合催化剂是较理想的。在该温度范围进行聚合反应,则单体的反应性比会变得接近,可以得到无规性良好的共聚物,因而是优选的。认为通过在该温度范围添加聚合催化剂,可以抑制成为凝胶根源的多分支状聚合物或微凝胶的产生。这样的效果在使用分子内具有2个以上烯烃性不饱和键的环状烯烃系单体,例如DCP系单体时尤为显著。In the present invention, ring-opening polymerization or ring-opening copolymerization of monomers containing at least one cyclic olefin compound represented by the above-mentioned formulas (I) to (III) is carried out in the presence of a polymerization catalyst. During the polymerization, adding The timing of the polymerization catalyst becomes an important technical point. That is, it is desirable to add the polymerization catalyst when the temperature of the monomer solution containing the monomer and the solvent reaches 90 to 140°C, preferably 90 to 120°C. It is preferable to carry out the polymerization reaction in this temperature range because the reactivity ratio of the monomers becomes close and a copolymer with good randomness can be obtained. It is considered that by adding a polymerization catalyst in this temperature range, the generation of a multibranched polymer or microgel, which is a source of gel, can be suppressed. Such an effect is particularly remarkable when using a cyclic olefin-based monomer having two or more olefinic unsaturated bonds in the molecule, for example, a DCP-based monomer.
·聚合催化剂· Polymerization catalyst
作为用于开环(共)聚合的催化剂,可以使用公知的易位催化剂,例如,优选使用Olefin Metathesis and Metathesis Polymerization(K.J.IVIN,J.C.MOL,Academic Press 1997)中记载的催化剂。As the catalyst for ring-opening (co)polymerization, known metathesis catalysts can be used, for example, the catalyst described in Olefin Metathesis and Metathesis Polymerization (K.J.IVIN, J.C.MOL, Academic Press 1997) is preferably used.
作为这样的催化剂,可以列举例如(a)与(b)组合而成的易位聚合催化剂,所述(a)选自W、Mo、Re及V、Ti的化合物中的至少1种;所述(b)选自Li、Na、K、Mg、Ca、Zn、Cd、Hg、B、Al、Si、Sn、Pb、Ti、Zr等的化合物中的至少1种,且该化合物具有至少1个所选元素-碳键或所选元素-氢键。为了提高催化剂的活性,可以在该催化剂中添加后述的添加剂(c)。另外,作为其它催化剂,可以列举(d)不使用助催化剂的由周期表第4族~8族过渡金属-卡宾配合物、金属杂环丁烯(metalacyclobutene)配合物等构成的易位催化剂。As such a catalyst, for example, a metathesis polymerization catalyst in which (a) and (b) are combined, the (a) is selected from at least one compound selected from W, Mo, Re, V, and Ti; the (b) At least one compound selected from Li, Na, K, Mg, Ca, Zn, Cd, Hg, B, Al, Si, Sn, Pb, Ti, Zr, etc., and the compound has at least one Selected element-carbon bond or selected element-hydrogen bond. In order to improve the activity of the catalyst, an additive (c) described later may be added to the catalyst. In addition, examples of other catalysts include (d) metathesis catalysts composed of transition metal-carbene complexes of
适合作为上述(a)成分的W、Mo、Re及V、Ti的化合物的代表例,可以列举WCl6、MoCl5、ReOCl3、VOCl3、TiCl4等特开平1-240517号公报中记载的化合物。Representative examples of W, Mo, Re, V, and Ti compounds suitable as the above-mentioned component (a) include WCl 6 , MoCl 5 , ReOCl 3 , VOCl 3 , TiCl 4 and the like described in JP-A-1-240517. compound.
作为上述(b)成分,可以列举n-C4H9Li、(C2H5)3Al、(C2H5)2AlCl、(C2H5)1.5AlCl1.5、(C2H5)AlCl2、甲基铝氧烷、LiH等特开平1-240517号公报中记载的化合物。Examples of the above component (b) include nC 4 H 9 Li, (C 2 H 5 ) 3 Al, (C 2 H 5 ) 2 AlCl, (C 2 H 5 ) 1.5 AlCl 1.5 , (C 2 H 5 ) AlCl 2. Compounds described in JP-A-1-240517 such as methylaluminoxane and LiH.
作为添加剂的(c)成分的代表例,可以很好地使用醇类、醛类、酮类、胺类等,还可以使用特开平1-240517号公报中示出的化合物。As typical examples of the component (c) of the additive, alcohols, aldehydes, ketones, amines and the like can be preferably used, and compounds disclosed in JP-A-1-240517 can also be used.
作为上述催化剂(d)的代表例,可以列举W(=N-2,6-C6H3iPr2)(=CHtBu)(O tBu)2、Mo(=N-2,6-C6H3iPr2)(=CH tBu)(O tBu)2、Ru(=CHCH=CPh2)(PPh3)2Cl2、Ru(=CHPh)(PC6H11)2Cl2等。Representative examples of the aforementioned catalyst (d) include W(=N-2,6-C 6 H 3 iPr 2 )(=CHtBu)(O tBu) 2 , Mo(=N-2,6-C 6 H 3 iPr 2 )(=CH tBu)(O tBu) 2 , Ru(=CHCH=CPh 2 )(PPh 3 ) 2 Cl 2 , Ru(=CHPh)(PC 6 H 11 ) 2 Cl 2 and the like.
作为易位催化剂的使用量,以上述(a)成分与单体(供开环(共)聚合的单体的总量)之摩尔比计,较理想的是“(a)成分:单体”通常为1∶500~1∶500000的范围,优选1∶1000~1∶100000的范围。(a)成分与(b)成分的比例,以金属原子比计,较理想的是“(a)∶(b)”为1∶1~1∶50、优选1∶2~1∶30的范围。另外,(a)成分与(c)成分的比例以摩尔比计,较理想的是“(c)∶(a)”为0.005∶1~15∶1、优选0.05∶1~7∶1的范围。另外,催化剂(d)的使用量以(d)成分与单体之摩尔比计,较理想的是“(d)成分∶单体”通常为1∶50~1∶50000的范围,优选1∶100~1∶10000的范围。The amount of the metathesis catalyst used is preferably "component (a): monomer" in terms of the molar ratio of the above-mentioned component (a) to the monomer (total amount of monomers for ring-opening (co)polymerization). Usually, it is in the range of 1:500 to 1:500000, preferably in the range of 1:1000 to 1:100000. The ratio of the component (a) to the component (b), in terms of metal atomic ratio, is preferably "(a):(b)" in the range of 1:1 to 1:50, preferably 1:2 to 1:30 . In addition, the ratio of the component (a) to the component (c) is a molar ratio, and "(c):(a)" is preferably in the range of 0.005:1 to 15:1, preferably 0.05:1 to 7:1. . In addition, the amount of the catalyst (d) used is based on the molar ratio of the (d) component to the monomer, and it is ideal that "(d) component:monomer" is usually in the range of 1:50 to 1:50000, preferably 1: The range of 100~1:10000.
·环状烯烃系开环聚合物的分子量・Molecular weight of cyclic olefin-based ring-opening polymer
环状烯烃系开环聚合物的分子量宜根据要制备的环状烯烃系开环聚合物氢化物的用途而调节为所需分子量。因此并无统一规定,通常固有粘度(ηinh)为0.2~5.0,优选0.4~1.5。此外,作为用凝胶渗透色谱法(GPC)测定的换算成标准聚苯乙烯的分子量,重均分子量(Mw)通常为1.0×103~1.0×106,优选5.0×103~5.0×105,分子量分布(Mw/Mn)通常为1~10,优选1~5,更优选1~4。开环聚合物的分子量过高则有时氢化反应的效率下降,还会产生以下的问题:所得环状烯烃系开环聚合物氢化物的氢化率未达到所需值或反应时间变长等。The molecular weight of the cyclic olefin-based ring-opening polymer is preferably adjusted to a desired molecular weight according to the use of the hydrogenated cyclic olefin-based ring-opened polymer to be produced. Therefore, there is no uniform regulation, usually the intrinsic viscosity (η inh ) is 0.2-5.0, preferably 0.4-1.5. In addition, the weight-average molecular weight (Mw) is usually 1.0×10 3 to 1.0×10 6 , preferably 5.0×10 3 to 5.0×10 as a molecular weight in terms of standard polystyrene measured by gel permeation chromatography (GPC). 5. The molecular weight distribution (Mw/Mn) is usually 1-10, preferably 1-5, more preferably 1-4. If the molecular weight of the ring-opened polymer is too high, the efficiency of the hydrogenation reaction may decrease, and there may be problems such as that the hydrogenation rate of the hydrogenated product of the obtained cyclic olefin-based ring-opened polymer does not reach a desired value or the reaction time becomes longer.
环状烯烃系开环聚合物的分子量调节也可以根据聚合温度、催化剂种类、溶剂种类来进行,但在本发明中,优选通过使分子量调节剂共存于反应体系中来调节。作为合适的分子量调节剂,可以列举例如乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯等α-烯烃类以及苯乙烯,其中,特别优选1-丁烯、1-己烯。这些分子量调节剂可以单独使用或将2种以上混合使用。相对于供开环(共)聚合反应的单体1摩尔,分子量调节剂的使用量为0.001~0.6摩尔,优选0.02~0.5摩尔。The molecular weight adjustment of the cyclic olefin-based ring-opened polymer can also be performed depending on the polymerization temperature, the type of catalyst, and the type of solvent, but in the present invention, it is preferably adjusted by allowing a molecular weight modifier to coexist in the reaction system. Examples of suitable molecular weight regulators include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, etc. - Olefins and styrene, among which 1-butene and 1-hexene are particularly preferable. These molecular weight modifiers can be used individually or in mixture of 2 or more types. The molecular weight modifier is used in an amount of 0.001 to 0.6 mol, preferably 0.02 to 0.5 mol, based on 1 mol of the monomer for the ring-opening (co)polymerization reaction.
·聚合反应溶剂·Polymerization solvent
在开环(共)聚合反应中使用的溶剂,即,作为溶解降冰片烯系单体、易位催化剂及分子量调节剂的溶剂,优选使用以下的溶剂I、溶剂II或它们的混合物。As the solvent used in the ring-opening (co)polymerization reaction, that is, as a solvent for dissolving the norbornene-based monomer, metathesis catalyst, and molecular weight modifier, the following solvent I, solvent II, or a mixture thereof is preferably used.
溶剂I是由溶剂成分(1)与溶剂成分(2)的混合溶剂形成的。Solvent I is formed of a mixed solvent of solvent component (1) and solvent component (2).
作为溶剂成分(1),使用碳原子数10以下,优选5~8的脂环族饱和烃和/或脂肪族饱和烃。作为上述脂环族饱和烃的具体例子,可以列举环戊烷、甲基环戊烷、环己烷、甲基环己烷、二甲基环己烷、乙基环己烷、环庚烷、萘烷等。此外,作为上述脂肪族饱和烃的具体例子,可以列举正戊烷、异戊烷、正己烷、正庚烷、正辛烷等。As the solvent component (1), an alicyclic saturated hydrocarbon and/or an aliphatic saturated hydrocarbon having 10 or less carbon atoms, preferably 5 to 8 carbon atoms, is used. Specific examples of the aforementioned alicyclic saturated hydrocarbons include cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, ethylcyclohexane, cycloheptane, decalin etc. In addition, specific examples of the aforementioned saturated aliphatic hydrocarbons include n-pentane, isopentane, n-hexane, n-heptane, n-octane and the like.
作为溶剂成分(2),使用二烷基二醇醚(dialkyl glycol ether)。作为其具体例子,可以列举乙二醇二甲醚、乙二醇二乙醚、乙二醇二丁醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇二丁醚、三乙二醇二甲醚等。As the solvent component (2), dialkyl glycol ether is used. Specific examples thereof include ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, Triethylene glycol dimethyl ether, etc.
溶剂I中的溶剂成分(1)与溶剂成分(2)的混合比,以重量比计通常为95∶5~30∶70,优选90∶10~40∶60。溶剂成分(1)的比例过大时,溶剂I对生成聚合物的溶解度不充分,另一方面,该比例过小时,有时聚合反应的反应活性变低而无法得到高聚合度的聚合物。The mixing ratio of the solvent component (1) and the solvent component (2) in the solvent I is usually 95:5 to 30:70, preferably 90:10 to 40:60 by weight ratio. When the ratio of the solvent component (1) is too large, the solubility of the solvent I to the polymer to be produced is insufficient. On the other hand, if the ratio is too small, the reactivity of the polymerization reaction may be lowered and a polymer with a high degree of polymerization may not be obtained.
此外,作为溶剂II,可以列举如苯、甲苯、二甲苯、乙基苯等碳原子数6~10的芳香烃;戊烷、己烷、庚烷、壬烷、癸烷等烷烃类;环己烷、环庚烷、环辛烷、萘烷、降冰片烷等环烷烃类;氯丁烷、溴己烷、二氯甲烷、二氯乙烷、六亚甲基二溴化物、氯苯、氯仿、四氯乙烯等卤代烷烃或卤代芳基化合物;乙酸乙酯、丙酸甲酯等饱和羧酸酯类等。这些溶剂不仅可以单独使用,还可以将2种以上组合使用。In addition, as the solvent II, aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene having 6 to 10 carbon atoms; alkanes such as pentane, hexane, heptane, nonane, and decane; cyclohexane Cycloalkanes such as alkane, cycloheptane, cyclooctane, decalin, norbornane; chlorobutane, bromohexane, dichloromethane, dichloroethane, hexamethylene dibromide, chlorobenzene, chloroform , tetrachloroethylene and other halogenated alkanes or halogenated aryl compounds; ethyl acetate, methyl propionate and other saturated carboxylic acid esters, etc. These solvents can be used not only individually but in combination of 2 or more types.
在使用上述溶剂进行的聚合反应中,全部单体与溶剂的比以重量比计,通常为单体∶溶剂=5∶1~1∶15,优选为2∶1~1∶8,进而优选1∶1~1∶6的范围。In the polymerization reaction carried out using the above-mentioned solvent, the ratio of all monomers to the solvent is usually monomer: solvent = 5: 1 to 1: 15, preferably 2: 1 to 1: 8, and more preferably 1 : the range of 1 to 1:6.
这样得到的环状烯烃系开环聚合物在主链中具有碳-碳双键。The thus obtained cyclic olefin-based ring-opened polymer has a carbon-carbon double bond in the main chain.
氢化反应hydrogenation reaction
在本发明的环状烯烃系开环聚合物的氢化方法中,在上述的本发明金属氢化物配合物的存在下进行环状烯烃系开环聚合物的氢化反应。In the hydrogenation method of the cyclic olefin-based ring-opening polymer of the present invention, the hydrogenation reaction of the cyclic olefin-based ring-opened polymer is carried out in the presence of the metal hydride complex of the present invention described above.
在氢化反应中,将存在于环状烯烃系开环聚合物主链中的以式:-CH=CH-表示的烯烃性不饱和基团氢化,转化为以式:-CH2CH2-表示的基团。当环状烯烃系开环聚合物在环结构内等主链以外具有不饱和键时,主链以外的不饱和键可以不被氢化。In the hydrogenation reaction, the olefinic unsaturated group represented by the formula: -CH=CH- present in the main chain of the cyclic olefin-based ring-opening polymer is hydrogenated and converted into a formula: -CH 2 CH 2 - group. When the cyclic olefin-based ring-opened polymer has unsaturated bonds other than the main chain in the ring structure, the unsaturated bonds other than the main chain may not be hydrogenated.
此外,本发明的氢化方法中环状烯烃系开环聚合物的氢化率(存在于环状烯烃系开环聚合物主链中的碳-碳双键被氢化的比例)通常在40摩尔%以上,优选60摩尔%以上,更优选90摩尔%以上,进而优选95摩尔%以上。该氢化率越高越可以抑制所得氢化物在高温条件下着色、劣化的产生,还可以对由其所得的成型物赋予强韧性,因而是优选的。In addition, the hydrogenation rate of the cyclic olefin-based ring-opened polymer (the ratio of carbon-carbon double bonds present in the main chain of the cyclic olefin-based ring-opened polymer to be hydrogenated) in the hydrogenation method of the present invention is usually 40 mol% or more , preferably 60 mol% or more, more preferably 90 mol% or more, and still more preferably 95 mol% or more. The higher the hydrogenation rate, the more likely it is possible to suppress the occurrence of coloring and deterioration of the obtained hydrogenated product under high-temperature conditions, and it can also impart toughness to the molded product obtained therefrom, so it is preferable.
氢化反应可以如下进行:例如,在环状烯烃系开环聚合物的溶液中添加本发明的金属氢化物配合物作为催化剂,通常向其中加入常压~30MPa、优选3~20MPa的氢气,通常于0~220℃、优选20~200℃下反应。金属氢化物配合物可以以粉末状、溶液状、浆状等任意形态添加,但优选作为金属氢化物配合物溶液添加。作为金属氢化物配合物溶液,优选使用将金属氢化物配合物溶解于苯、甲苯、二甲苯、环己烷、甲基环己烷等有机溶剂使浓度达到0.2重量%以上、优选1.0重量%以上而成的溶液。此外,紧接着环状烯烃系开环聚合物的聚合而进行氢化反应时,优选将聚合时所用的溶剂或与其具有相溶性的溶剂作为金属氢化物配合物溶液的溶剂使用。The hydrogenation reaction can be carried out as follows: for example, the metal hydride complex of the present invention is added as a catalyst in the solution of the cyclic olefin-based ring-opening polymer, and hydrogen at normal pressure to 30 MPa, preferably 3 to 20 MPa is usually added thereto, usually at The reaction is performed at 0 to 220°C, preferably at 20 to 200°C. The metal hydride complex may be added in any form such as powder, solution, or slurry, but is preferably added as a metal hydride complex solution. As the metal hydride complex solution, it is preferable to use a metal hydride complex dissolved in an organic solvent such as benzene, toluene, xylene, cyclohexane, and methylcyclohexane so that the concentration becomes 0.2% by weight or more, preferably 1.0% by weight or more. resulting solution. In addition, when the hydrogenation reaction is carried out immediately after the polymerization of the cyclic olefin-based ring-opening polymer, it is preferable to use the solvent used in the polymerization or a solvent compatible therewith as the solvent of the metal hydride complex solution.
在本发明中,优选以以下的比例使用金属氢化物配合物,即,开环聚合物:金属氢化物配合物的重量比通常为1∶1×10-6~1∶1×10-2。In the present invention, the metal hydride complex is preferably used in a ratio such that the weight ratio of the ring-opening polymer:metal hydride complex is usually 1:1×10 -6 to 1:1×10 -2 .
由本发明的制备方法得到的环状烯烃系开环聚合物的氢化物中,根据需要可以添加抗氧化剂、紫外线吸收剂、润滑剂等各种添加剂。To the hydrogenated product of the cyclic olefin-based ring-opened polymer obtained by the production method of the present invention, various additives such as antioxidants, ultraviolet absorbers, and lubricants may be added as needed.
作为这样的添加剂,可以列举例如2,6-二叔丁基-4-甲基苯酚、2,2′-亚甲基双(4-乙基-6-叔丁基苯酚)、2,5-二叔丁基对苯二酚、季戊四醇·四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、4,4’-硫代双(6-叔丁基-3-甲基苯酚)、1,1-双(4-羟基苯基)环己烷、3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯、3,3’,3”,5,5’,5”-六叔丁基-a,a’,a”-(均三甲苯-2,4,6-三基)三对甲苯酚等酚系、对苯二酚系抗氧化剂;三(4-甲氧基-3,5-二苯基)亚磷酸酯、三(壬基苯基)亚磷酸酯、三(2,4-二叔丁基苯基)亚磷酸酯等磷系抗氧化剂。通过添加1种或2种以上这些抗氧化剂,可以提高开环(共)聚合物的耐氧化劣化性。Such additives include, for example, 2,6-di-tert-butyl-4-methylphenol, 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), 2,5- Di-tert-butylhydroquinone, pentaerythritol tetrakis [3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 4,4'-thiobis(6-tert-butyl -3-methylphenol), 1,1-bis(4-hydroxyphenyl)cyclohexane, 3-(3,5-di-tert-butyl-4-hydroxyphenyl)octadecyl propionate, 3, 3', 3", 5, 5', 5"-hexa-tert-butyl-a, a', a"-(Mesitylene-2,4,6-triyl) tri-p-cresol and other phenolic series , Hydroquinone-based antioxidants; tris(4-methoxy-3,5-diphenyl)phosphite, tris(nonylphenyl)phosphite, tris(2,4-di-tert-butyl Phosphorus-based antioxidants such as phenyl) phosphite. By adding one or more of these antioxidants, the oxidation degradation resistance of the ring-opened (co)polymer can be improved.
此外,还可以通过添加例如2,4-二羟基二苯甲酮、2-羟基-4-甲氧基二苯甲酮、2,2′-亚甲基双[4-(1,1,3,3-四甲基丁基)-6-[(2H-苯并三唑-2-基)苯酚]]等紫外线吸收剂来提高耐光性。In addition, by adding, for example, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,2'-methylenebis[4-(1,1,3 , 3-tetramethylbutyl)-6-[(2H-benzotriazol-2-yl)phenol]] and other UV absorbers to improve light resistance.
进而,除提高加工性的润滑剂外,根据需要可以添加阻燃剂、抗菌剂、石油树脂、增塑剂、着色剂、脱模剂、发泡剂等公知添加剂,这些添加剂可以单独使用1种或将2种以上组合使用。Furthermore, in addition to lubricants for improving processability, known additives such as flame retardants, antibacterial agents, petroleum resins, plasticizers, colorants, mold release agents, and foaming agents can be added as needed, and these additives can be used alone. Or use it in combination of 2 or more types.
本发明中得到的环状烯烃系开环聚合物的氢化物,适当成型后可特别适于在光学零件、电气电子材料等领域的用途中使用。作为这样的用途的具体例子,可以列举光盘、光磁盘、光学镜头(Fθ镜头、摄像镜头、激光打印机用镜头、照相机用镜头等)、眼镜片、光学膜(显示器用膜、相位差膜、偏光膜、透明导电膜、波长板、防反射膜、光传感膜(opital pickup film)等)、光学片、光纤、导光板、光扩散板、光卡、光镜、IC·LSI·LED封装材料等。The hydrogenated product of the cyclic olefin-based ring-opening polymer obtained in the present invention can be suitably molded and used particularly in the fields of optical parts, electrical and electronic materials, and the like. Specific examples of such uses include optical discs, magneto-optical discs, optical lenses (Fθ lenses, imaging lenses, laser printer lenses, camera lenses, etc.), spectacle lenses, optical films (films for displays, retardation films, polarizing film, transparent conductive film, wavelength plate, anti-reflection film, optical pickup film (opital pickup film, etc.), optical sheet, optical fiber, light guide plate, light diffusion plate, optical card, optical mirror, IC LSI LED packaging materials wait.
根据本发明,通过适当调整组成,可以提供如下的新型环状烯烃系开环(共)聚合-氢化物:显示出优异的透明性、耐热性、低吸水性,且作为用于制备双折射性和波长分散性得以自由控制的环状烯烃系聚合物的前体单体是有用的。According to the present invention, by appropriately adjusting the composition, it is possible to provide a novel cyclic olefin-based ring-opening (co)polymerization-hydrogenated product that exhibits excellent transparency, heat resistance, and low water absorption, and is used as a product for the production of birefringence It is useful as a precursor monomer of a cyclic olefin-based polymer whose properties and wavelength dispersion can be freely controlled.
<环状烯烃系开环聚合物氢化物的制备方法><Method for producing hydrogenated cyclic olefin-based ring-opening polymer>
本发明的环状烯烃系开环聚合物氢化物的制备方法是上述环状烯烃系开环聚合物的氢化方法中特别优选的方式,在上述本发明金属氢化物配合物的存在下,将该环状烯烃系开环聚合物调整至较低的温度后进行氢化。由此,氢化反应的最高到达温度降低,生产率显著提高,可以显著抑制包括微凝胶的凝胶成分的产生。The method for preparing a hydrogenated cyclic olefin-based ring-opening polymer of the present invention is a particularly preferred mode of the hydrogenation method of the above-mentioned cyclic olefin-based ring-opened polymer. In the presence of the metal hydride complex of the present invention described above, the The cyclic olefin-based ring-opening polymer is hydrogenated after being adjusted to a relatively low temperature. Thereby, the maximum attained temperature of the hydrogenation reaction is lowered, the productivity is remarkably improved, and the generation of gel components including microgels can be remarkably suppressed.
环状烯烃系开环聚合物Cyclic olefin-based ring-opening polymer
本发明的制备方法中使用的环状烯烃系聚合物可以将含有上述化合物(II)的单体开环聚合而得到。上述化合物(II)中,特别优选使用工业上易得且廉价的三环[4.3.0.12,5]癸-3,8-二烯(DCP)。此外,这些化合物可以单独使用1种,也可以将2种以上并用。此外,还优选将含有上述化合物(II)与上述化合物(I)和/或(III)的单体开环共聚而得的聚合物。进而,除此之外,还可以使用上述的含有其它共聚性化合物的单体。The cyclic olefin-based polymer used in the production method of the present invention can be obtained by ring-opening polymerization of a monomer containing the above compound (II). Among the above compounds (II), it is particularly preferable to use tricyclo[4.3.0.1 2,5 ]deca-3,8-diene (DCP), which is industrially available and inexpensive. Moreover, these compounds may be used individually by 1 type, and may use 2 or more types together. In addition, polymers obtained by ring-opening copolymerization of monomers containing the above compound (II) and the above compounds (I) and/or (III) are also preferred. Furthermore, in addition to these, the above-mentioned monomers containing other copolymerizable compounds can also be used.
开环聚合反应的方法和条件以及该开环聚合反应中使用的催化剂和溶剂等如上所述。将所得环状烯烃系开环聚合物的烯烃性不饱和键在氢化催化剂的存在下氢化。The method and conditions of the ring-opening polymerization, the catalyst, the solvent, and the like used in the ring-opening polymerization are as described above. The olefinic unsaturated bonds of the obtained cyclic olefin-based ring-opened polymer are hydrogenated in the presence of a hydrogenation catalyst.
氢化催化剂hydrogenation catalyst
本发明的制备方法中使用的氢化催化剂是上述本发明的金属氢化物配合物。上述金属氢化物配合物的添加量如下:金属量/单体的加料量为5~200ppm、优选10~100ppm。加料量不足5ppm则有时无法进行充分的氢化反应,如果超过200ppm则存在难以除去催化剂的趋势。此外,对于加入氢化催化剂的时机,可以预先添加至温度调整前的开环聚合物溶液中,也可以在温度调整中添加。The hydrogenation catalyst used in the production method of the present invention is the above-mentioned metal hydride complex of the present invention. The added amount of the metal hydride complex is as follows: metal amount/monomer added amount is 5-200 ppm, preferably 10-100 ppm. When the amount added is less than 5 ppm, a sufficient hydrogenation reaction may not proceed, and when it exceeds 200 ppm, it tends to be difficult to remove the catalyst. In addition, the timing of adding the hydrogenation catalyst may be added in advance to the ring-opening polymer solution before temperature adjustment, or may be added during temperature adjustment.
氢化反应的溶剂Solvent for hydrogenation reaction
作为氢化反应中使用的溶剂,只要是待氢化的环状烯烃系开环聚合物的良好溶剂且其本身不会被氢化的溶剂就没有特别限制。具体来说,可以列举与上述聚合反应溶剂相同的溶剂。因此,还优选将通过单体聚合所得的环状烯烃系开环聚合物溶液原样供给至氢化反应。供氢化反应的溶液中的环状烯烃系开环聚合物与溶剂的重量比通常为5∶1~1∶20,优选2∶1~1∶15,更优选1∶1~1∶10。The solvent used in the hydrogenation reaction is not particularly limited as long as it is a good solvent for the cyclic olefin-based ring-opened polymer to be hydrogenated and is not itself hydrogenated. Specifically, there may be mentioned the same solvents as the above-mentioned polymerization reaction solvents. Therefore, it is also preferable to supply the cyclic olefin-based ring-opening polymer solution obtained by monomer polymerization to the hydrogenation reaction as it is. The weight ratio of the cyclic olefin-based ring-opening polymer to the solvent in the solution for the hydrogenation reaction is usually 5:1 to 1:20, preferably 2:1 to 1:15, more preferably 1:1 to 1:10.
氢化反应hydrogenation reaction
在本发明的制备方法中,如下进行氢化反应是非常重要的:将环状烯烃系开环聚合物的溶液温度调整至40℃以上且不足120℃后与氢接触来进行氢化反应。一般地说,环状烯烃系开环聚合物的氢化中,在将开环聚合物溶解于适当溶剂而成的溶液中加入氢化催化剂和氢来进行氢化反应,但是在本发明的制备方法中,开环聚合物与氢接触的时机成为重要的技术要点。In the production method of the present invention, it is very important to carry out the hydrogenation reaction by contacting the solution temperature of the cyclic olefin-based ring-opening polymer to 40° C. or higher and lower than 120° C. to carry out the hydrogenation reaction. Generally, in the hydrogenation of a cyclic olefin-based ring-opened polymer, a hydrogenation catalyst and hydrogen are added to a solution obtained by dissolving the ring-opened polymer in a suitable solvent to carry out a hydrogenation reaction. However, in the production method of the present invention, The timing of contacting the ring-opened polymer with hydrogen becomes an important technical point.
在本发明的制备方法中,根据需要将环状烯烃系开环聚合物的溶液加热来进行温度调整,较理想的是,在含有开环聚合物的溶液温度达到40℃以上且不足120℃、优选70℃以上且不足120℃、更优选80~110℃的时刻添加氢,开始与氢的接触。如果在含有开环聚合物的溶液温度不足40℃的状态下添加氢,则氢化反应速度下降,氢化反应需要长时间,另外有时无法抑制微凝胶的产生。此外,氢化反应时聚合物溶液的温度如果过高,则有时氢化催化剂失活或由于热分解反应而低分子化。In the preparation method of the present invention, the temperature is adjusted by heating the solution of the cyclic olefin-based ring-opening polymer as required. Preferably, when the temperature of the solution containing the ring-opening polymer reaches 40°C or more and less than 120°C, It is preferable to add hydrogen at a timing of 70° C. or higher and lower than 120° C., more preferably 80 to 110° C., to start contact with hydrogen. If hydrogen is added in a state where the temperature of the solution containing the ring-opened polymer is lower than 40° C., the hydrogenation reaction rate will decrease, the hydrogenation reaction will take a long time, and the generation of microgels may not be suppressed. In addition, if the temperature of the polymer solution during the hydrogenation reaction is too high, the hydrogenation catalyst may be deactivated or may be reduced in molecular weight due to thermal decomposition reaction.
氢化反应中的反应体系的压力通常为50~220kg/cm2,优选70~150kg/cm2,更优选90~120kg/cm2。如果压力过低则氢化反应需要长时间,有时在生产率上产生问题,另一方面,增高压力虽然可以得到大的反应速度,但作为装置则必须昂贵的耐压装置,因而是不经济的。The pressure of the reaction system in the hydrogenation reaction is usually 50 to 220 kg/cm 2 , preferably 70 to 150 kg/cm 2 , more preferably 90 to 120 kg/cm 2 . If the pressure is too low, the hydrogenation reaction takes a long time, which may cause a problem in productivity. On the other hand, increasing the pressure can obtain a high reaction rate, but it is uneconomical because an expensive pressure-resistant device is required as an apparatus.
此外,本发明中所谓的氢化反应,是对环状烯烃系开环聚合物分子中的烯烃性不饱和键的氢化,其以外的不饱和键可以不被氢化。例如,该聚合物具有芳香族基团时,该芳香族基团不一定必须被氢化。由于分子内存在芳香族基团,也有对所得环状烯烃系开环聚合物氢化物的耐热性、折射率等光学特性有利的情况,因此,根据所需特性,有时选择芳香族基团基本上不被氢化的条件是优选的。此外,作为溶剂使用甲苯等芳香系溶剂时,优选该溶剂不被氢化的条件是理所当然的。In addition, the hydrogenation reaction referred to in the present invention is the hydrogenation of the olefinic unsaturated bonds in the cyclic olefin-based ring-opened polymer molecule, and the other unsaturated bonds may not be hydrogenated. For example, when the polymer has an aromatic group, the aromatic group does not necessarily have to be hydrogenated. The presence of an aromatic group in the molecule may also be beneficial to the optical properties such as heat resistance and refractive index of the resulting hydrogenated cyclic olefin-based ring-opened polymer. Conditions where the above is not hydrogenated are preferred. In addition, when an aromatic solvent such as toluene is used as a solvent, it is a matter of course that the solvent is preferably not hydrogenated.
抗氧化剂Antioxidants
在本发明的制备方法中,为了进一步抑制氢化反应时的凝胶产生,可以在公知抗氧化剂的存在下进行环状烯烃系开环聚合物的氢化。在本发明中,作为可以较好使用的抗氧化剂,可以列举选自酚系化合物、硫醇系化合物、硫醚系化合物、二硫醚系化合物及磷系化合物中的抗氧化剂。这些抗氧化剂可以单独使用1种或将2种以上适当组合而使用。作为在本发明中可以用作抗氧化剂的这些化合物的具体例子,可以列举以下所示的化合物。In the production method of the present invention, the hydrogenation of the cyclic olefin-based ring-opened polymer may be carried out in the presence of a known antioxidant in order to further suppress gel generation during the hydrogenation reaction. In the present invention, examples of antioxidants that can be preferably used include antioxidants selected from phenolic compounds, thiol-based compounds, thioether-based compounds, disulfide-based compounds, and phosphorus-based compounds. These antioxidants can be used individually by 1 type or in appropriate combination of 2 or more types. Specific examples of these compounds that can be used as an antioxidant in the present invention include the compounds shown below.
·酚系化合物·Phenolic compounds
作为酚系化合物,可以列举三乙二醇-双[3-(3-叔丁基-5-甲基-4-羟基苯基)丙酸酯]、1,6-己烷二醇-双[3(3,5-二叔丁基-4-羟基苯基)丙酸酯]、2,4-双(正辛硫基)-6-(4-羟基-3,5-二叔丁基苯胺基)-3,5-三嗪、季戊四醇-四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、2,2-硫代二亚乙基双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯、N,N-六亚甲基双[3,5-二叔丁基-4-羟基-氢化肉桂酰胺]、1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯、三(3,5-二叔丁基-4-羟基苄基)异氰脲酸酯、3,9-双[2-[3-(3-叔丁基-4-羟基-5-甲基苯基)丙酰氧基]-1,1-二甲基乙基]-2,4,8,10-四氧杂螺[5.5]十一烷等。优选的可以列举3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯、1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯、季戊四醇-四[3-(3,5-二叔丁基-羟基苯基)丙酸酯],特别优选的可以列举3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯等。Examples of the phenolic compound include triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[ 3(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,4-bis(n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylaniline base)-3,5-triazine, pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,2-thiodiethylenebis[3 -(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, N, N-hexamethylenebis[3,5-di-tert-butyl-4-hydroxy-hydrogenated cinnamamide], 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert Butyl-4-hydroxybenzyl)benzene, tris(3,5-di-tert-butyl-4-hydroxybenzyl)isocyanurate, 3,9-bis[2-[3-(3-tert-butyl base-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, etc. Preferable examples include 3-(3,5-di-tert-butyl-4-hydroxyphenyl)octadecyl propionate, 1,3,5-trimethyl-2,4,6-tri(3, 5-di-tert-butyl-4-hydroxybenzyl) benzene, pentaerythritol-tetrakis [3-(3,5-di-tert-butyl-hydroxyphenyl) propionate], particularly preferably 3-(3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate, etc.
·硫醇系化合物·Thiol compounds
作为硫醇系化合物,可以列举叔十二烷基硫醇、己硫醇等烷基硫醇、2-巯基苯并咪唑、2-巯基-6-甲基苯并咪唑、1-甲基-2-(甲硫基)苯并咪唑、2-巯基-1-甲基苯并咪唑、2-巯基-4-甲基苯并咪唑、2-巯基-5-甲基苯并咪唑、2-巯基-5,6-二甲基苯并咪唑、2-(甲硫基)苯并咪唑、1-甲基-2-(甲硫基)苯并咪唑、2-巯基-1,3-二甲基苯并咪唑、巯基乙酸等。Examples of thiol-based compounds include alkyl mercaptans such as t-dodecylmercaptan and hexanethiol, 2-mercaptobenzimidazole, 2-mercapto-6-methylbenzimidazole, 1-methyl-2 -(methylthio)benzimidazole, 2-mercapto-1-methylbenzimidazole, 2-mercapto-4-methylbenzimidazole, 2-mercapto-5-methylbenzimidazole, 2-mercapto- 5,6-Dimethylbenzimidazole, 2-(methylthio)benzimidazole, 1-methyl-2-(methylthio)benzimidazole, 2-mercapto-1,3-dimethylbenzene And imidazole, thioglycolic acid, etc.
·硫醚系化合物·Sulfur ether compounds
作为硫醚系化合物,可以列举2,2-硫代二亚乙基双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、2,2-硫代双(4-甲基-6-叔丁基苯酚)、2,4-双(正辛硫基甲基)-6-甲基苯酚、3,3’-硫代二丙酸双十二烷基酯、3,3’-硫代二丙酸双十四烷基酯、3,3’-硫代二丙酸双十八烷基酯、季戊四醇四(3-十二烷基硫代丙酸酯)、3,3’-硫代二丙酸双十三烷基酯等。Examples of thioether compounds include 2,2-thiodiethylenebis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 2,2-thiobis (4-methyl-6-tert-butylphenol), 2,4-bis(n-octylthiomethyl)-6-methylphenol, 3,3'-didodecylthiodipropionate , 3,3'-ditetradecyl thiodipropionate, 3,3'-dioctadecyl thiodipropionate, pentaerythritol tetrakis(3-dodecyl thiopropionate) , 3,3'-ditridecyl thiodipropionate, etc.
·二硫醚系化合物· Disulfide compounds
作为二硫醚系化合物,可以列举双(4-氯苯基)二硫醚、双(2-氯苯基)二硫醚、双(2,5-二氯苯基)二硫醚、双(2,4,6-三氯苯基)二硫醚、双(2-硝基苯基)二硫醚、2,2’-二硫代二苯甲酸乙酯、双(4-乙酰基苯基)二硫醚、双(4-氨基甲酰基苯基)二硫醚、1,1’-二萘基二硫醚、2,2’-二萘基二硫醚、1,2’-二萘基二硫醚、2,2’-双(1-氯二萘基)二硫醚、1,1’-双(2-氯萘基)二硫醚、2,2’-双(1-氰基萘基)二硫醚、2,2’-双(1-乙酰基萘基)二硫醚、3,3’-硫代二丙酸双十二烷基酯等。Examples of disulfide compounds include bis(4-chlorophenyl) disulfide, bis(2-chlorophenyl) disulfide, bis(2,5-dichlorophenyl) disulfide, bis( 2,4,6-Trichlorophenyl) disulfide, bis(2-nitrophenyl) disulfide,
·磷系化合物·Phosphorus compounds
作为磷系化合物,可以列举三(4-甲氧基-3,5-二苯基)亚磷酸酯、三(壬基苯基)亚磷酸酯、三(2,4-二叔丁基苯基)亚磷酸酯、双(2,6-二叔丁基-4-甲基苯基)季戊四醇二亚磷酸酯、双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯等。Examples of phosphorus compounds include tris(4-methoxy-3,5-diphenyl)phosphite, tris(nonylphenyl)phosphite, tris(2,4-di-tert-butylphenyl) ) phosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, etc.
在本发明的制备方法中,优选在这样的抗氧化剂相对于100重量份开环聚合物存在0.01~10重量份的条件下进行环状烯烃系开环聚合物的氢化反应。即,可以将选自上述化合物中的至少1种化合物添加到环状烯烃系开环聚合物的溶液中来进行氢化反应,且其添加量相对于100重量份该开环聚合物为0.01~10重量份。特别优选的是:使用酚系化合物,以少量添加即可抑制凝胶化而不降低氢化率。In the production method of the present invention, the hydrogenation reaction of the cyclic olefin-based ring-opening polymer is preferably carried out in the presence of 0.01 to 10 parts by weight of such an antioxidant relative to 100 parts by weight of the ring-opening polymer. That is, at least one compound selected from the above-mentioned compounds can be added to a solution of a cyclic olefin-based ring-opening polymer to perform a hydrogenation reaction, and the added amount is 0.01 to 10 parts by weight relative to 100 parts by weight of the ring-opening polymer. parts by weight. It is particularly preferable to use a phenolic compound so that gelation can be suppressed without reducing the hydrogenation rate by adding a small amount.
与用以往公知的方法制备环状烯烃系开环聚合物的氢化物相比,根据这样的本发明环状烯烃系开环聚合物氢化物的制备方法,可以显著抑制凝胶成分的产生,可适于制备凝胶成分的产生少、基本上不含凝胶成分的环状烯烃系开环聚合物氢化物。Compared with the hydrogenated product of the cyclic olefin ring-opening polymer produced by the conventionally known method, according to the production method of the hydrogenated product of the cyclic olefin ring-opened polymer of the present invention, the generation of the gel component can be significantly suppressed, and the It is suitable for producing a hydrogenated cyclic olefin-based ring-opening polymer that generates little gel component and substantially does not contain gel component.
这样所得的环状烯烃系开环聚合物氢化物可以根据需要以公知的方法浓缩、脱溶剂后使用。此外,所得环状烯烃系开环聚合物氢化物中还可以适当添加公知添加剂后使用。The hydrogenated cyclic olefin-based ring-opened polymer obtained in this way can be used after being concentrated and desolventized by a known method if necessary. In addition, the hydrogenated product of the obtained cyclic olefin-based ring-opening polymer may be used after appropriately adding known additives.
通过本发明的制备方法得到的环状烯烃系开环聚合物氢化物基本上不含凝胶成分,并且也基本上不含用过滤等难以除去的微凝胶,因此树脂的均匀性优异,制备成型物时也不易产生变形等。The cyclic olefin-based ring-opened polymer hydrogenated product obtained by the production method of the present invention basically does not contain gel components, and also basically does not contain microgels that are difficult to remove by filtration or the like, so the uniformity of the resin is excellent, and the preparation It is also not easy to deform when molding.
在本发明的环状烯烃系开环聚合物氢化物的制备方法中,可以抑制亚微尺寸以下的所谓微凝胶的产生,将所得环状烯烃系开环聚合物氢化物过滤的过滤工序的生产率良好。In the method for producing a hydrogenated cyclic olefin-based ring-opening polymer of the present invention, the generation of so-called microgels below the submicron size can be suppressed, and the filtration step of filtering the obtained hydrogenated cyclic olefin-based ring-opened polymer Productivity is good.
在本发明中,将平均孔径2.0μm、过滤面积2000cm2,平均孔径1.0μm、过滤面积2000cm2,平均孔径0.2μm、过滤面积1800cm2的3个过滤器按过滤器孔径从大到小的顺序串联连接,使用这些过滤器将所得的过滤工序前的环状烯烃系开环聚合物氢化物的固体成分浓度为20重量%的纯化聚合物溶液在50℃、氮气加压3.0kgf/cm2下连续过滤时,过滤开始1小时后与1000小时后的过滤速度的比优选满足0.85~1.00。这样的环状烯烃系开环聚合物氢化物基本上不含凝胶成分,过滤工序的生产率良好。如果该比值不足0.85,则有时会产生如下问题:过滤器在短时间内发生堵塞而生产线停止、或者必须频繁更换过滤器、或者过滤器损坏而无法除去异物。In the present invention, three filters with an average pore size of 2.0 μm and a filtration area of 2000 cm 2 , an average pore size of 1.0 μm and a filtration area of 2000 cm 2 , and an average pore size of 0.2 μm and a filtration area of 1800 cm 2 are arranged in order of filter pore size from large to small These filters are connected in series, and the resulting purified polymer solution having a solid content concentration of 20% by weight of the hydrogenated cyclic olefin-based ring-opening polymer before the filtration step is placed at 50° C. under a nitrogen pressure of 3.0 kgf/cm 2 In the case of continuous filtration, the ratio of the filtration rate after 1 hour from the start of filtration to 1000 hours after the start of filtration preferably satisfies 0.85 to 1.00. Such a hydrogenated cyclic olefin-based ring-opened polymer substantially does not contain a gel component, and has good productivity in the filtration step. If the ratio is less than 0.85, there may be problems in that the filter is clogged in a short time and the production line stops, the filter must be replaced frequently, or the filter is damaged and foreign matter cannot be removed.
通过本发明的制备方法得到的环状烯烃系开环聚合物氢化物可以通过公知的方法成型为合适的所需形状后使用,所得成型物由于树脂中基本上不存在凝胶成分,因而光学特性优异、强度不均等少。因此本发明的环状烯烃系聚合物氢化物如上所述,可以适合在以光学零件、电气·电子材料等为代表的膜或片等各种成型物的用途中使用。The cyclic olefin-based ring-opened polymer hydrogenated product obtained by the production method of the present invention can be used after being molded into a suitable desired shape by a known method. Excellent, less uneven strength. Therefore, the cyclic olefin-based polymer hydrogenated product of the present invention can be suitably used in applications of various molded articles such as films and sheets represented by optical parts, electric and electronic materials, etc. as described above.
实施例Example
以下基于实施例进一步具体说明本发明,但本发明并不限于这些实施例。Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.
应予说明的是,在以下的实施例中,作为原料的RuHCl(CO)(PPh3)3按照文献[N.,Ahmad,et al.,Inorg.Synth.,15,45(1974)]合成。此外,氢氧化钾、正丁醇、甲醇、苯甲酸等是将和光纯药工业(株)制的这些试剂进行氮气鼓泡,使其减少溶解氧、水分等后使用的。此外,生成的配合物的鉴定用下述分析仪器进行。It should be noted that, in the following examples, RuHCl(CO)(PPh 3 ) 3 as a raw material is synthesized according to the literature [N., Ahmad, et al., Inorg.Synth., 15,45 (1974)] . In addition, potassium hydroxide, n-butanol, methanol, benzoic acid, and the like were used by bubbling these reagents manufactured by Wako Pure Chemical Industries, Ltd. with nitrogen to reduce dissolved oxygen, water, and the like. In addition, the identification of the generated complexes was carried out using the analytical equipment described below.
(1)1H-NMR、31P-NMR:(1) 1 H-NMR, 31 P-NMR:
以氘代氯仿为溶剂,用BRUKER公司制的“AVANCE500”进行测定。Using deuterated chloroform as a solvent, it measured with "AVANCE500" manufactured by BRUKER.
(2)IR:(2)IR:
用日本分光公司制的“FT/IR-480 Plus”进行测定。Measurement was performed with "FT/IR-480 Plus" manufactured by JASCO Corporation.
此外,各种物性如下进行测定或评价。In addition, various physical properties were measured or evaluated as follows.
<玻璃化转变温度(Tg)><Glass transition temperature (Tg)>
使用Seiko Instruments公司制的DSC6200,在升温速度20℃/分、氮气流下进行测定。Using DSC6200 manufactured by Seiko Instruments, the measurement was carried out at a heating rate of 20° C./min and nitrogen flow.
<氢化率><Hydrogenation rate>
核磁共振波谱仪(NMR)使用Bruker公司制的AVANCE500,用氘代氯仿作为测定溶剂,测定1H-NMR。由5.1~5.8ppm的亚乙烯基、3.7ppm的甲氧基、0.6~2.8ppm的脂肪族质子的积分值算出单体的组成,然后算出氢化率。As a nuclear magnetic resonance spectrometer (NMR), AVANCE500 manufactured by Bruker was used, and 1 H-NMR was measured using deuterated chloroform as a measurement solvent. The monomer composition was calculated from the integrated values of 5.1 to 5.8 ppm of vinylidene groups, 3.7 ppm of methoxy groups, and 0.6 to 2.8 ppm of aliphatic protons, and then the hydrogenation rate was calculated.
<固有粘度(ηinh)><Intrinsic viscosity (η inh )>
调制浓度为0.5g/100ml的氯苯溶液,在30℃的条件下进行测定。A chlorobenzene solution with a concentration of 0.5 g/100 ml was prepared and measured at 30°C.
<分子量><Molecular Weight>
使用东曹株式会社制的HLC-8020凝胶渗透色谱仪(GPC),在四氢呋喃(THF)溶剂中测定换算成聚苯乙烯的重均分子量(Mw)、分子量分布(Mw/Mn)。Mn表示数均分子量。The polystyrene-equivalent weight average molecular weight (Mw) and molecular weight distribution (Mw/Mn) were measured in a tetrahydrofuran (THF) solvent using HLC-8020 gel permeation chromatography (GPC) manufactured by Tosoh Corporation. Mn represents a number average molecular weight.
<过滤速度的测定><Measurement of Filtration Speed>
将ADVANTEC公司制的过滤膜滤芯(Compact Cartridge Filter):MCP-HX-E10S(平均孔径2.0μm、过滤面积2000cm2)、MCP-JX-E10S(平均孔径1.0μm、过滤面积2000cm2)、MCS-020-E10SR(平均孔径0.2μm、过滤面积1800cm2)各1个按该顺序串联连接,将氢化后的聚合物溶液纯化后,在室温、氮气加压3.0kgf/cm2下连续过滤并测定过滤速度的经时变化。此外,作为这些过滤器,使用过滤芯用过滤器(Compact Cartridge Housing):MTA-2000T。Membrane filter elements (Compact Cartridge Filter) manufactured by ADVANTEC: MCP-HX-E10S (average pore diameter 2.0 μm,
[实施例1][Example 1]
<RuH(OCOPh)(CO)(PPh3)2的合成><Synthesis of RuH(OCOPh)(CO)(PPh 3 ) 2 >
在氮气环境下,向RuHCl(CO)(PPh3)3 18.0g(18.9mmol)中加入氢氧化钾(7.42g,132.3mmol)的正丁醇溶液210mL,在125℃加热回流1小时。这里使用的RuHCl(CO)(PPh3)3在20℃的于甲苯中的溶解度为0.03重量%。Under a nitrogen atmosphere, 210 mL of an n-butanol solution of potassium hydroxide (7.42 g, 132.3 mmol) was added to RuHCl(CO)(PPh 3 ) 3 18.0 g (18.9 mmol), and heated to reflux at 125° C. for 1 hour. The RuHCl(CO)(PPh 3 ) 3 used here has a solubility in toluene at 20° C. of 0.03% by weight.
接着加入苯甲酸(23.1g,189.0mmol)的正丁醇溶液73mL后,加热回流1小时,由此析出黄白色的粉状生成物。将反应液冷却至室温后,将固体粉末用冷甲醇100mL(0℃)洗涤,将生成固体从上清中过滤分离出。进而将其用水50mL和冷甲醇(0℃)200mL洗涤后,在减压下进行干燥,由此得到目标物(13.9g,18.0mmol,收率95%)。Next, 73 mL of n-butanol solution of benzoic acid (23.1 g, 189.0 mmol) was added, followed by heating to reflux for 1 hour, whereby a yellow-white powdery product precipitated. After cooling the reaction liquid to room temperature, the solid powder was washed with 100 mL of cold methanol (0° C.), and the resulting solid was separated by filtration from the supernatant. Furthermore, this was washed with 50 mL of water and 200 mL of cold methanol (0° C.), and dried under reduced pressure to obtain the target product (13.9 g, 18.0 mmol, yield 95%).
所得生成物用1H-NMR进行分析,结果7.0~7.1ppm的结合于羧酸的芳香族上的不饱和烃范围与7.2~7.6ppm的三苯基膦的不饱和烃的积分比为5∶30,可见与理论值良好的一致。此外,用31P-NMR进行分析,结果在45.3ppm检测到三苯基膦的单峰。进而,通过IR测定,在2011cm-1(Ru-H),1938cm-1(CO),1520cm-1(金属配位的羧酸残基)观测到吸收,可以确认形成目标化合物RuH(OCOPh)(CO)(PPh3)2。所得钌氢化物配合物的1H-NMR谱示于图1,31P-NMR谱示于图4,IR谱示于图7。此外,所得钌氢化物配合物在20℃的于甲苯中的溶解度为0.5重量%。The resulting product was analyzed by 1 H-NMR. As a result, the integral ratio of 7.0 to 7.1 ppm of unsaturated hydrocarbons bound to the aromatics of carboxylic acids to 7.2 to 7.6 ppm of unsaturated hydrocarbons of triphenylphosphine was 5: 30, it can be seen that it is in good agreement with the theoretical value. Furthermore, as a result of analysis by 31 P-NMR, a single peak of triphenylphosphine was detected at 45.3 ppm. Furthermore, by IR measurement, absorption was observed at 2011cm -1 (Ru-H), 1938cm -1 (CO), 1520cm -1 (metal-coordinated carboxylic acid residue), and it was confirmed that the target compound RuH(OCOPh)( CO)(PPh 3 ) 2 . The 1 H-NMR spectrum of the obtained ruthenium hydride complex is shown in FIG. 1 , the 31 P-NMR spectrum is shown in FIG. 4 , and the IR spectrum is shown in FIG. 7 . In addition, the solubility of the obtained ruthenium hydride complex in toluene at 20° C. was 0.5% by weight.
[实施例2][Example 2]
<RuH(OCOPh-C5H11)(CO)(PPh3)2的合成><Synthesis of RuH(OCOPh-C 5 H 11 )(CO)(PPh 3 ) 2 >
除了用正戊基苯甲酸代替苯甲酸以外,进行与实施例1同样的反应操作,得到对应的生成物(13.8g,16.3mmol,收率86%)。所得生成物用1H-NMR进行分析,结果0.8~2.5ppm的饱和烃范围与6.7~7.6ppm的不饱和烃范围的积分比为11∶34,可见与理论值良好的一致。此外,用31p-NMR进行分析,结果在45.2ppm检测到三苯基膦的单峰。进而,通过IR测定,在2012cm-1(Ru-H),1913cm-1(CO),1541cm-1(金属配位的羧酸残基)观测到吸收,可以确认形成目标化合物RuH(OCOPh-C5H11)(CO)(PPh3)2。所得钌氢化物配合物的1H-NMR谱示于图2,31P-NMR谱示于图5,IR谱示于图8。此外,所得钌氢化物配合物在20℃的于甲苯中的溶解度为1.0重量%。Except that n-pentylbenzoic acid was used instead of benzoic acid, the same reaction operation as in Example 1 was carried out to obtain the corresponding product (13.8 g, 16.3 mmol, yield 86%). The resulting product was analyzed by 1 H-NMR. As a result, the integral ratio of the saturated hydrocarbon range of 0.8 to 2.5 ppm to the unsaturated hydrocarbon range of 6.7 to 7.6 ppm was 11:34, which was found to be in good agreement with the theoretical value. Furthermore, as a result of analysis by 31 p-NMR, a single peak of triphenylphosphine was detected at 45.2 ppm. Furthermore, by IR measurement, absorption was observed at 2012cm -1 (Ru-H), 1913cm -1 (CO), 1541cm -1 (metal-coordinated carboxylic acid residue), and it was confirmed that the target compound RuH(OCOPh-C 5 H 11 )(CO)(PPh 3 ) 2 . The 1 H-NMR spectrum of the obtained ruthenium hydride complex is shown in FIG. 2 , the 31 P-NMR spectrum is shown in FIG. 5 , and the IR spectrum is shown in FIG. 8 . In addition, the solubility of the obtained ruthenium hydride complex in toluene at 20° C. was 1.0% by weight.
[实施例3][Example 3]
<RuH(OCOPh-C8H17)(CO)(PPh3)2的合成><Synthesis of RuH(OCOPh-C 8 H 17 )(CO)(PPh 3 ) 2 >
除了用正辛基苯甲酸代替苯甲酸以外,进行与实施例1同样的反应操作,得到对应的生成物(13.6g,15.3mmol,收率81%)。所得生成物用1H-NMR进行分析,结果0.8~2.5ppm的饱和烃范围与6.7~7.6ppm的不饱和烃范围的积分比为17∶34,可见与理论值良好的一致。此外,用31P-NMR进行分析,结果在45.2ppm检测到三苯基膦的单峰。进而,通过IR测定,在2014cm-1(Ru-H),1934cm-1(CO),1546cm-1(金属配位的羧酸残基)观测到吸收,可以确认形成目标化合物RuH(OCOPh-C8H17)(CO)(PPh3)2。所得钌氢化物配合物的1H-NMR谱示于图3,31P-NMR谱示于图6,IR谱示于图9。此外,所得钌氢化物配合物在20℃的于甲苯中的溶解度为5.0重量%。Except that n-octylbenzoic acid was used instead of benzoic acid, the same reaction operation as in Example 1 was carried out to obtain the corresponding product (13.6 g, 15.3 mmol, yield 81%). The resulting product was analyzed by 1 H-NMR. As a result, the integral ratio of the saturated hydrocarbon range of 0.8 to 2.5 ppm to the unsaturated hydrocarbon range of 6.7 to 7.6 ppm was 17:34, which was found to be in good agreement with the theoretical value. Furthermore, as a result of analysis by 31 P-NMR, a single peak of triphenylphosphine was detected at 45.2 ppm. Furthermore, by IR measurement, absorption was observed at 2014cm -1 (Ru-H), 1934cm -1 (CO), 1546cm -1 (metal-coordinated carboxylic acid residue), and it was confirmed that the target compound RuH(OCOPh-C 8 H 17 )(CO)(PPh 3 ) 2 . The 1 H-NMR spectrum of the obtained ruthenium hydride complex is shown in FIG. 3 , the 31 P-NMR spectrum is shown in FIG. 6 , and the IR spectrum is shown in FIG. 9 . In addition, the solubility of the obtained ruthenium hydride complex in toluene at 20° C. was 5.0% by weight.
[实施例4][Example 4]
<环状烯烃系开环聚合物的调制><Preparation of Cyclic Olefin Ring-Opening Polymer>
将8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯250份、1-己烯(分子量调节剂)18份及甲苯750份装入经氮气置换的反应容器内,将该溶液加热至80℃。然后向反应容器内的溶液中加入作为聚合催化剂的三乙基铝(1.5mol/L)的甲苯溶液0.62份和以叔丁醇和甲醇改性的六氯化钨(叔丁醇∶甲醇∶钨=0.35mol∶0.3mol∶1mol)的甲苯溶液(浓度0.05mol/L)3.7份,将该体系在80℃加热搅拌3小时,由此进行开环共聚反应,得到8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯的开环易位聚合物溶液。该聚合反应的聚合转化率为97%。250 parts of 8-methyl-8-methoxycarbonyl tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene, 18 parts of 1-hexene (molecular weight regulator) and 750 parts of toluene Portions were charged to a reaction vessel purged with nitrogen, and the solution was heated to 80°C. Then, in the solution in the reaction vessel, add 0.62 parts of toluene solution of triethylaluminum (1.5mol/L) as a polymerization catalyst and tungsten hexachloride modified with tert-butanol and methyl alcohol (tert-butanol: methanol: tungsten = 0.35mol: 0.3mol: 1mol) of toluene solution (concentration 0.05mol/L) 3.7 parts, the system was heated and stirred at 80°C for 3 hours, thereby performing ring-opening copolymerization reaction to obtain 8-methyl-8-methoxy Ring-opening metathesis polymer solutions of ylcarbonyltetracyclo[ 4.4.0.12,5.17,10 ]-3-dodecene. The polymerization conversion rate of this polymerization reaction was 97%.
<氢化><hydrogenation>
将上述得到的开环聚合物溶液1000份装入到高压釜中,向此开环聚合物溶液中加入作为氢化催化剂的实施例1中得到的钌氢化物配合物为0.5重量%的甲苯溶液,该甲苯溶液的添加量是使配合物添加量达到0.06份的量(12份),在氢气压100kg/cm2、反应温度165℃的条件下加热搅拌3小时进行氢化反应。将所得反应溶液(氢化聚合物溶液)冷却后,放出氢气减压。将该反应溶液注入到大量甲醇中后分离回收凝固物,将其干燥后得到氢化聚合物。该聚合物用1H-NMR进行测定,由0.6~2.5ppm的饱和烃的积分值与5.0~5.6ppm的不饱和烃的积分值之比求出氢化率,结果氢化率为99.99%。1000 parts of the ring-opened polymer solution obtained above are packed into an autoclave, and the ruthenium hydride complex obtained in Example 1 as a hydrogenation catalyst is added as a toluene solution of 0.5% by weight in this ring-opened polymer solution, The amount of the toluene solution added was such that the amount of the complex added was 0.06 parts (12 parts), and hydrogenation reaction was carried out by heating and stirring at a hydrogen pressure of 100 kg/cm 2 and a reaction temperature of 165° C. for 3 hours. After cooling the obtained reaction solution (hydrogenated polymer solution), hydrogen gas was released and the pressure was reduced. After pouring this reaction solution into a large amount of methanol, the coagulated matter was separated and recovered, and dried to obtain a hydrogenated polymer. The polymer was measured by 1 H-NMR, and the hydrogenation rate was determined from the ratio of the integral value of 0.6 to 2.5 ppm of saturated hydrocarbons to the integral value of 5.0 to 5.6 ppm of unsaturated hydrocarbons. The hydrogenation rate was 99.99%.
[实施例5][Example 5]
使用实施例2中得到的钌氢化物配合物为1.0重量%的甲苯溶液,且该甲苯溶液的使用量是使配合物添加量达到0.06份的量(6份),来代替实施例4中作为氢化反应中使用的氢化催化剂的、实施例1中得到的钌氢化物配合物为0.5重量%的甲苯溶液,除此之外,与实施例4同样地进行8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯的开环易位聚合物的氢化,得到氢化聚合物。所得氢化聚合物的氢化率与实施例4同样地求得,为99.95%。The ruthenium hydride complex obtained in Example 2 is a 1.0% by weight toluene solution, and the amount of the toluene solution is such that the addition of the complex reaches 0.06 parts (6 parts), instead of the ruthenium hydride complex used in Example 4 as The hydrogenation catalyst used in the hydrogenation reaction was 8-methyl-8-methoxy Hydrogenation of ring-opening metathesis polymers of carbonyltetracyclo[ 4.4.0.12,5.17,10 ] -3-dodecene to give hydrogenated polymers. The hydrogenation rate of the obtained hydrogenated polymer was determined in the same manner as in Example 4, and was 99.95%.
[实施例6][Example 6]
使用实施例3中得到的钌氢化物配合物为5.0重量%的甲苯溶液,且该甲苯溶液的使用量是使配合物添加量达到0.06份的量(1.2份),来代替实施例4中作为氢化反应中使用的氢化催化剂的、实施例1中得到的钌氢化物配合物为0.5重量%的甲苯溶液,除此之外,与实施例4同样地进行8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯的开环易位聚合物的氢化,得到氢化聚合物。所得氢化聚合物的氢化率与实施例4同样地求得,为99.90%。The ruthenium hydride complex obtained in Example 3 is a 5.0% by weight toluene solution, and the amount of the toluene solution is such that the addition of the complex reaches 0.06 parts (1.2 parts), instead of the ruthenium hydride complex used in Example 4. The hydrogenation catalyst used in the hydrogenation reaction was 8-methyl-8-methoxy Hydrogenation of ring-opening metathesis polymers of carbonyltetracyclo[ 4.4.0.12,5.17,10 ] -3-dodecene to give hydrogenated polymers. The hydrogenation rate of the obtained hydrogenated polymer was determined in the same manner as in Example 4, and was 99.90%.
[比较例1][Comparative example 1]
使用未进行羧酸改性的钌配合物RuHCl(CO)(PPh3)3为0.03重量%的甲苯溶液,且该甲苯溶液的使用量是使配合物添加量达到0.06份的量(200份),来代替实施例4中作为氢化反应中使用的氢化催化剂的、实施例1中得到的钌氢化物聚合物为0.5重量%的甲苯溶液,除此之外,与实施例4同样地进行8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯的开环易位聚合物的氢化,得到氢化聚合物。所得氢化聚合物的氢化率与实施例4同样地求得,为99.75%。Use a 0.03% by weight toluene solution of the ruthenium complex RuHCl(CO)(PPh 3 ) 3 without carboxylic acid modification, and the amount of the toluene solution is such that the amount of the complex added reaches 0.06 parts (200 parts) , instead of the hydrogenation catalyst used in the hydrogenation reaction in Example 4, the ruthenium hydride polymer obtained in Example 1 was a toluene solution of 0.5% by weight, except that 8- Hydrogenation of ring-opening metathesis polymers of methyl -8-methoxycarbonyltetracyclo[ 4.4.0.12,5.17,10 ]-3-dodecene to give hydrogenated polymers. The hydrogenation rate of the obtained hydrogenated polymer was determined in the same manner as in Example 4, and was 99.75%.
[实施例7][Example 7]
使用8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯187.5份和三环[4.3.0.12,5]癸-3,8-二烯62.5份来代替8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯250份,除此之外,进行与实施例4同样的操作,得到开环共聚物溶液。该聚合反应的聚合转化率为98%。Using 187.5 parts of 8-methyl-8-methoxycarbonyltetracyclo[ 4.4.0.12,5.17,10 ]-3- dodecene and tricyclo[ 4.3.0.12,5 ]dec-3, 62.5 parts of 8-diene to replace 250 parts of 8-methyl-8-methoxycarbonyl tetracyclo [4.4.0.1 2,5 .1 7,10 ]-3-dodecene, in addition, carry out with The same operation as in Example 4 was performed to obtain a ring-opened copolymer solution. The polymerization conversion rate of this polymerization reaction was 98%.
将这样得到的开环共聚物溶液1000份装入到高压釜中,向该开环共聚物溶液中加入实施例2中得到的钌氢化物配合物为1.0重量%的甲苯溶液,且该甲苯溶液的添加量是使配合物添加量达到0.06份的量(6份),在氢气压100kg/cm2、反应温度165℃的条件下加热搅拌3小时进行氢化反应。将所得反应溶液(氢化聚合物溶液)冷却后,放出氢气减压。将该反应溶液注入到大量甲醇中后分离回收凝固物,将其干燥后得到氢化聚合物。该聚合物用1H-NMR进行测定,由0.6~2.5ppm的饱和烃的积分值与5.0~5.6ppm的不饱和烃的积分值之比求出氢化率。其结果表明,获得如下的高氢化率:来源于三环[4.3.0.12,5]癸-3,8-二烯侧链的不饱和双键的氢化率达到99.99以上%、共聚物主链的氢化率达到99.97%。1000 parts of the ring-opened copolymer solution obtained in this way were charged into an autoclave, and the ruthenium hydride complex obtained in Example 2 was added to the toluene solution of 1.0% by weight in the ring-opened copolymer solution, and the toluene solution The addition amount of the complex is such that the addition amount of the complex reaches 0.06 parts (6 parts), and the hydrogenation reaction is carried out by heating and stirring for 3 hours under the conditions of a hydrogen pressure of 100 kg/cm 2 and a reaction temperature of 165°C. After cooling the obtained reaction solution (hydrogenated polymer solution), hydrogen gas was released and the pressure was reduced. After pouring this reaction solution into a large amount of methanol, the coagulated matter was separated and recovered, and dried to obtain a hydrogenated polymer. The polymer was measured by 1 H-NMR, and the hydrogenation rate was determined from the ratio of the integrated value of saturated hydrocarbons of 0.6 to 2.5 ppm to the integrated value of unsaturated hydrocarbons of 5.0 to 5.6 ppm. The results showed that a high hydrogenation rate was obtained as follows: the hydrogenation rate of the unsaturated double bond derived from the side chain of tricyclo[4.3.0.1 2,5 ]dec-3,8-diene reached 99.99% or more, and the copolymer main chain The hydrogenation rate reaches 99.97%.
[实施例8][Example 8]
使用8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯190份和螺[芴-9,8’-三环[4.3.0.12.5]癸-3-烯]60份来代替8-甲基-8-甲氧基羰基四环[4.4.0.12,5.17,10]-3-十二烯250份,除此之外,进行与实施例4同样的操作,得到开环共聚物溶液。该聚合反应的聚合转化率为96%。Use 190 parts of 8-methyl-8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene and spiro[fluorene-9,8'-tricyclo[4.3. 0.1 2.5 ] dec-3-ene] 60 parts to replace 250 parts of 8-methyl-8-methoxycarbonyl tetracyclo [4.4.0.1 2,5 .1 7,10 ]-3-dodecene, in addition Except that, the same operation as in Example 4 was carried out to obtain a ring-opened copolymer solution. The polymerization conversion rate of this polymerization reaction was 96%.
将这样得到的开环共聚物溶液1000份装入到高压釜中,向该开环共聚物溶液中加入实施例2中得到的钌氢化物配合物为1.0重量%的甲苯溶液,该甲苯溶液的添加量是使配合物添加量达到0.06份的量(6份),在氢气压100kg/cm2、反应温度165℃的条件下加热搅拌3小时进行氢化反应。将所得反应溶液(氢化聚合物溶液)冷却后,放出氢气减压。将该反应溶液注入到大量甲醇中后分离回收凝固物,将其干燥后得到氢化聚合物。该聚合物用1H-NMR进行测定,由0.6~2.5ppm的饱和烃的积分值与5.0~5.6ppm的不饱和烃的积分值之比求出氢化率。其结果是共聚物主链的氢化率为99.93%。作为催化剂使用RuHCl(CO)(PPh3)3进行同样的操作时,氢化率为99.30%,由此表明通过使用本催化剂可以获得高氢化率。1000 parts of the ring-opening copolymer solution obtained in this way are packed into an autoclave, and the ruthenium hydride complex obtained in Example 2 is added to the toluene solution of 1.0% by weight in the ring-opening copolymer solution. The amount added was such that the added amount of the complex reached 0.06 parts (6 parts), and the hydrogenation reaction was carried out by heating and stirring for 3 hours under the conditions of a hydrogen pressure of 100 kg/cm 2 and a reaction temperature of 165°C. After cooling the obtained reaction solution (hydrogenated polymer solution), hydrogen gas was released and the pressure was reduced. After pouring this reaction solution into a large amount of methanol, the coagulated matter was separated and recovered, and dried to obtain a hydrogenated polymer. The polymer was measured by 1 H-NMR, and the hydrogenation rate was determined from the ratio of the integrated value of saturated hydrocarbons of 0.6 to 2.5 ppm to the integrated value of unsaturated hydrocarbons of 5.0 to 5.6 ppm. As a result, the hydrogenation rate of the main chain of the copolymer was 99.93%. When the same operation was carried out using RuHCl(CO)(PPh 3 ) 3 as a catalyst, the hydrogenation rate was 99.30%, showing that a high hydrogenation rate can be obtained by using this catalyst.
[实施例9][Example 9]
在经氮气置换的反应容器中加入作为单体的8-甲氧基羰基-8-甲基四环[4.4.0.12,5.17,10]-3-十二烯(DNM)75重量份、二环戊二烯(DCP)25重量份后,加入作为分子量调节剂的1-丁烯6重量份和甲苯170重量份,加热至100℃。向其中加入三乙基铝0.005重量份、甲醇改性WCl6(无水甲醇∶PhPOCl2∶WCl6=103∶630∶427(重量比))0.005重量份,在100℃反应1小时,由此得到聚合物。反应率为100%。Add 8-methoxycarbonyl-8-methyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene (DNM) 75 wt. 25 parts by weight of dicyclopentadiene (DCP), 6 parts by weight of 1-butene and 170 parts by weight of toluene were added as a molecular weight regulator, and heated to 100°C. 0.005 parts by weight of triethylaluminum and 0.005 parts by weight of methanol-modified WCl 6 (anhydrous methanol: PhPOCl 2 : WCl 6 =103:630:427 (weight ratio)) were added thereto, and reacted at 100° C. for 1 hour, thereby to obtain a polymer. The response rate was 100%.
然后,使用设计温度185℃、1.25m3的耐压釜,加入上述得到的聚合物的溶液,该溶液按固体成分换算为350kg;作为氢化催化剂,添加在25℃的于甲苯中的饱和溶解度为5wt%的RuH(CO)[P(C6H5)]2(OCO-p-Ph-n-C5H13),相对于以固体成分换算的聚合物100重量份,该催化剂的添加量为0.0335重量份,加热至100℃后,向反应器中导入氢气,使压力达到10MPa。氢化反应中的最高到达温度为179℃。理论发热量由DNM=129.3kcal/kg、DCP=452.3kcal/kg算出。其后,将压力保持在10MPa进行165℃、3小时的反应,得到氢化物。所得氢化物的固有粘度(ηinh)=0.53、重均分子量(Mw)=6.03×104、分子量分布(Mw/Mn)=2.7、玻璃化转变温度(Tg)=146.6℃。此外,该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。氢化前和氢化后的1H-NMR测定结果示于图10和图11。Then, using a design temperature of 185 ° C, 1.25 m 3 autoclave, add the solution of the polymer obtained above, the solution is 350 kg in terms of solid content; as a hydrogenation catalyst, add the saturated solubility in toluene at 25 ° C of 5 wt% of RuH(CO)[P(C 6 H 5 )] 2 (OCO-p-Ph-nC 5 H 13 ), the amount of the catalyst added is 0.0335 parts by weight, after heating to 100°C, introduce hydrogen gas into the reactor to make the pressure reach 10MPa. The highest attained temperature in the hydrogenation reaction was 179°C. The theoretical calorific value was calculated from DNM=129.3kcal/kg and DCP=452.3kcal/kg. Thereafter, the pressure was kept at 10 MPa, and reaction was performed at 165° C. for 3 hours to obtain a hydride. The obtained hydride had intrinsic viscosity (η inh )=0.53, weight average molecular weight (Mw)=6.03×10 4 , molecular weight distribution (Mw/Mn)=2.7, glass transition temperature (Tg)=146.6°C. In addition, the hydrogenation rate of the hydride was determined by 1 H-NMR measurement, and 99.9% or more of the olefinic unsaturated bonds in the main chain were hydrogenated. The 1 H-NMR measurement results before and after hydrogenation are shown in Fig. 10 and Fig. 11 .
反应结束后,进行稀释,使得甲苯达到500重量份,加入蒸馏水3重量份、乳酸0.72重量份及过氧化氢0.00214重量份,在60℃加热30分钟。然后加入甲醇200重量份,在60℃加热30分钟。其后,冷却至25℃,分离为2层。除去上清液500重量份,加入甲苯350重量份和水3重量份,在60℃加热30分钟。接着加入甲醇240重量份,在60℃加热30分钟。其后,冷却至25℃,分离为2层。再次除去上清液500重量份,加入甲苯350重量份和水3重量份,在60℃加热30分钟。接着加入甲醇240重量份,在60℃加热30分钟。其后冷却至25℃,分离为2层。最后除去上清液500重量份,将下层部聚合物溶液加热至50℃后,将固体成分浓度稀释为20%,进行2.0μm、1.0μm、0.2μm的三段过滤。将聚合物固体成分的量浓缩至55%,在250℃、4torr、滞留时间为1小时下脱溶剂,通过10μm的聚合物过滤器,得到共聚物氢化物(1)。After completion of the reaction, it was diluted to 500 parts by weight of toluene, 3 parts by weight of distilled water, 0.72 parts by weight of lactic acid, and 0.00214 parts by weight of hydrogen peroxide were added, and heated at 60° C. for 30 minutes. Then, 200 parts by weight of methanol was added, followed by heating at 60° C. for 30 minutes. Then, it cooled to 25 degreeC and separated into two layers. After removing 500 parts by weight of the supernatant, 350 parts by weight of toluene and 3 parts by weight of water were added, followed by heating at 60° C. for 30 minutes. Next, 240 parts by weight of methanol was added, followed by heating at 60° C. for 30 minutes. Then, it cooled to 25 degreeC and separated into two layers. 500 parts by weight of the supernatant were removed again, 350 parts by weight of toluene and 3 parts by weight of water were added, and the mixture was heated at 60° C. for 30 minutes. Next, 240 parts by weight of methanol was added, followed by heating at 60° C. for 30 minutes. Thereafter, it was cooled to 25° C. and separated into two layers. Finally, 500 parts by weight of the supernatant was removed, the polymer solution in the lower layer was heated to 50° C., and the solid content concentration was diluted to 20%, followed by three-stage filtration of 2.0 μm, 1.0 μm, and 0.2 μm. The polymer solid content was concentrated to 55%, and the solvent was removed at 250° C., 4 torr, and a residence time of 1 hour, and passed through a 10 μm polymer filter to obtain a hydrogenated copolymer (1).
此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器仍未堵塞,过滤速度并未下降,1000hr过滤速度/1 hr过滤速度=1.00。可以确认溶液中不含有凝胶。In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000hr, the filter is still not clogged, and the filtration rate has not decreased, 1000hr filtration rate/1 hr filtration rate=1.00. It can be confirmed that the solution does not contain gel.
[实施例10][Example 10]
实施例9中,加入作为单体的8-甲氧基羰基-8-甲基四环[4.4.0.12,5.17,10]-3-十二烯(DNM)65重量份、二环戊二烯(DCP)25重量份和降冰片烯(NB)10重量份,甲苯为190重量份,合成聚合物,氢化反应中聚合物换算为固体成分的加料量为330kg,除此之外与实施例1同样地操作,得到氢化物。所得氢化物的固有粘度(ηinh)=0.52、重均分子量(Mw)=6.28×104、分子量分布(Mw/Mn)=3.2、玻璃化转变温度(Tg)=120.0℃。氢化反应中的最高到达温度为179℃。理论发热量由DNM=129.3kcal/kg、DCP=452.3kcal/kg、NB=319.3kcal/kg算出。该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。氢化前后的1H-NMR测定结果分别示于图12和图13。In Example 9, 65 parts by weight of 8-methoxycarbonyl-8-methyltetracyclo[4.4.0.12,5.17,10]-3-dodecene (DNM) and dicyclopentadiene were added as monomers. (DCP) 25 parts by weight and norbornene (NB) 10 parts by weight, toluene is 190 parts by weight, synthetic polymer, polymer conversion in the hydrogenation reaction is that the charging amount of solid content is 330kg, in addition and
此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器仍未堵塞,过滤速度并未下降,1000hr过滤速度/1 hr过滤速度=1.00。In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000hr, the filter is still not clogged, and the filtration rate has not decreased, 1000hr filtration rate/1 hr filtration rate=1.00.
[比较例2][Comparative example 2]
实施例9的氢化反应中,使用作为凝胶化抑制剂的3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯1重量份、甲苯600重量份(相对于聚合物固体成分100重量份)以及作为氢化催化剂的在甲苯中的饱和溶解度为0.05wt%的RuH(CO)[P(C6H5)]3Cl0.0565重量份(钌金属/单体加料量=60ppm),氢导入温度为150℃,聚合物换算为固体成分的加料量为120kg,除此之外与实施例1同样地操作,得到氢化物。所得氢化物的固有粘度(ηinh)=0.53、重均分子量(Mw)=6.03×104、分子量分布(Mw/Mn)=2.7、玻璃化转变温度(Tg)=146.6℃。该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。氢化反应中的最高到达温度为179℃,但氢化反应的开始温度高,因此在高压釜的设计温度以下运转时,单体加料量少且溶剂量多,因而生产率差。In the hydrogenation reaction of embodiment 9, use 3-(3,5-di-tert-butyl-4-hydroxyphenyl)
此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器仍未堵塞,过滤速度并未下降,1000hr过滤速度/1hr过滤速度=1.00。In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000 hr, the filter is still not clogged, and the filtration rate does not decrease, 1000 hr filtration rate/1 hr filtration rate=1.00.
[比较例3][Comparative example 3]
实施例10的氢化反应中,使用作为凝胶化抑制剂的3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯1重量份、甲苯700重量份(相对于聚合物固体成分100重量份)以及作为氢化催化剂的在25℃下于甲苯中的饱和溶解度为0.05wt%的RuH(CO)[P(C6H5)]3Cl0.0565重量份(钌金属/单体加料量=60ppm),氢导入温度为150℃,使聚合物换算为固体成分的加料量为110kg,除此之外与实施例3同样地操作,得到氢化物。所得氢化物的固有粘度(ηinh)=0.52、重均分子量(Mw)=6.28×104、分子量分布(Mw/Mn)=3.2、玻璃化转变温度(Tg)=120.0℃。该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。氢化反应中的最高到达温度为179℃,但氢化反应的开始温度高,因此在高压釜的设计温度以下运转时,单体加料量少且溶剂量多,因而生产率差。此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器仍未堵塞,过滤速度并未下降,1000hr过滤速度/1hr过滤速度=1.00。In the hydrogenation reaction of Example 10, 1 weight part of 3-(3,5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 700 parts by weight of toluene ( 0.0565 parts by weight of RuH(CO)[P(C 6 H 5 )] 3 Cl as a hydrogenation catalyst having a saturation solubility in toluene of 0.05 wt% at 25°C relative to 100 parts by weight of the polymer solid content ( Ruthenium metal/monomer feeding amount = 60ppm), hydrogen introduction temperature is 150°C, and the feeding amount of the polymer converted into solid content is 110 kg, except that it is operated in the same manner as in Example 3 to obtain a hydride. The obtained hydride had intrinsic viscosity (η inh )=0.52, weight average molecular weight (Mw)=6.28×10 4 , molecular weight distribution (Mw/Mn)=3.2, glass transition temperature (Tg)=120.0°C. The hydrogenation rate of this hydride was determined by 1 H-NMR measurement, and 99.9% or more of the olefinic unsaturated bonds in the main chain were hydrogenated. The highest temperature achieved in the hydrogenation reaction is 179°C, but the hydrogenation reaction starts at a high temperature, so when the autoclave is operated below the design temperature, the amount of monomer feed is small and the amount of solvent is large, so the productivity is poor. In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000 hr, the filter is still not clogged, and the filtration rate does not decrease, 1000 hr filtration rate/1 hr filtration rate=1.00.
[比较例4][Comparative example 4]
在实施例9的氢化反应中,使用作为凝胶化抑制剂的3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯1重量份以及在25℃下于甲苯中的饱和溶解度为0.05wt%的RuH(CO)[P(C6H5)]3Cl0.0565重量份(钌金属/单体加料量=60ppm),氢导入温度为100℃,除此之外与实施例1同样地操作,得到氢化物。所得氢化物的固有粘度(ηinh)=0.53、重均分子量(Mw)=6.03×104、分子量分布(Mw/Mn)=2.7、玻璃化转变温度(Tg)=146.6℃。该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。氢化反应中的最高到达温度为179℃。此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器发生堵塞,无法过滤。1000hr过滤速度/1hr过滤速度=0。In the hydrogenation reaction in Example 9, 1 part by weight of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was used as a gelation inhibitor and the temperature was 25° C. The saturated solubility in toluene is 0.05wt% RuH(CO)[P(C 6 H 5 )] 3 Cl 0.0565 parts by weight (ruthenium metal/monomer feed = 60ppm), the hydrogen introduction temperature is 100°C, except Otherwise, it carried out similarly to Example 1, and obtained the hydride. Intrinsic viscosity (η inh )=0.53, weight average molecular weight (Mw)=6.03×10 4 , molecular weight distribution (Mw/Mn)=2.7, and glass transition temperature (Tg)=146.6°C of the obtained hydride. The hydrogenation rate of this hydride was determined by 1 H-NMR measurement, and 99.9% or more of the olefinic unsaturated bonds in the main chain were hydrogenated. The highest attained temperature in the hydrogenation reaction was 179°C. In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000hr, the filter was clogged and could not be filtered. 1000 hr filtration rate/1 hr filtration rate=0.
[比较例5][Comparative Example 5]
在实施例10的氢化反应中,使用作为凝胶化抑制剂的3-(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基酯1重量份以及在25℃下于甲苯中的饱和溶解度为0.05wt%的RuH(CO)[P(C6H5)]3Cl 0.0565重量份(钌金属/单体加料量=60ppm),氢导入温度为100℃,除此之外与实施例3同样地操作,得到氢化物。所得氢化物的固有粘度(ηinh)=0.52、重均分子量(Mw)=6.28×104、分子量分布(Mw/Mn)=3.2、玻璃化转变温度(Tg)=120.0℃。该氢化物的氢化率通过1H-NMR测定而求得,主链中的烯烃性不饱和键99.9%以上被氢化。此外,将脱溶剂前的纯化液保持50℃加热并连续过滤,追踪过滤速度的经时变化。1000hr后过滤器发生堵塞,无法过滤。1000hr过滤速度/1hr过滤速度=0。In the hydrogenation reaction in Example 10, 1 part by weight of octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate was used as a gelation inhibitor and the temperature was 25° C. 0.0565 parts by weight of RuH(CO)[P(C 6 H 5 )] 3 Cl with a saturated solubility in toluene of 0.05wt% (ruthenium metal/monomer feed = 60ppm), hydrogen introduction temperature is 100°C, except Except for the same operation as in Example 3, a hydride was obtained. The obtained hydride had intrinsic viscosity (η inh )=0.52, weight average molecular weight (Mw)=6.28×10 4 , molecular weight distribution (Mw/Mn)=3.2, glass transition temperature (Tg)=120.0°C. The hydrogenation rate of this hydride was determined by 1 H-NMR measurement, and 99.9% or more of the olefinic unsaturated bonds in the main chain were hydrogenated. In addition, the purified liquid before desolventization was kept heated at 50° C. and filtered continuously, and the time-dependent change of the filtration rate was followed. After 1000hr, the filter was clogged and could not be filtered. 1000 hr filtration rate/1 hr filtration rate=0.
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