CN101186728A - Arc-extinguishing resin molded product and circuit breaker using same - Google Patents
Arc-extinguishing resin molded product and circuit breaker using same Download PDFInfo
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
- C08L23/0853—Ethene vinyl acetate copolymers
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- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
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- C08L59/00—Compositions of polyacetals; Compositions of derivatives of polyacetals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/302—Means for extinguishing or preventing arc between current-carrying parts wherein arc-extinguishing gas is evolved from stationary parts
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- C08L29/06—Copolymers of allyl alcohol
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
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Description
技术领域technical field
本发明涉及一种具有阻燃性质的灭弧性树脂模塑制品,该制品用于消除在断路器等器件中电流中断时从接触片产生的电弧,还涉及使用这种灭弧性树脂模塑制品的断路器。The present invention relates to an arc extinguishing resin molded article having flame retardant properties for eliminating arcs generated from contact pieces when current is interrupted in a circuit breaker or the like, and to molding using such an arc extinguishing resin product breakers.
发明背景Background of the invention
当接触片因过电流或额定电流从中通过而打开时,在断路器的可移动接触部分的接触片与固定接触部分的接触片之间产生电弧。为了消灭电弧,断路器上一般有灭弧器件,该器件具有在产生电弧位置周围由灭弧性部件构成的灭弧腔。灭弧性部件可通过电弧热分解,由这种灭弧性部件产生的热分解的气体消灭电弧。When the contact pieces are opened by passing an overcurrent or a rated current therethrough, an arc is generated between the contact pieces of the movable contact part and the fixed contact part of the circuit breaker. In order to extinguish the arc, there is generally an arc extinguishing device on the circuit breaker, and the device has an arc extinguishing chamber formed by arc extinguishing components around the position where the arc is generated. The arc-quenching component can be thermally decomposed by the arc, and the thermally decomposed gas produced by this arc-quenching component extinguishes the arc.
最初使用的灭弧性部件的基质树脂包括热固性树脂,如不饱和聚酯树脂(专利文献1)和三聚氰胺树脂(专利文献2),热塑性树脂,如聚烯烃树脂、聚酰胺树脂和聚缩醛树脂(专利文献3)。The matrix resins of arc extinguishing parts initially used include thermosetting resins such as unsaturated polyester resins (Patent Document 1) and melamine resins (Patent Document 2), thermoplastic resins such as polyolefin resins, polyamide resins, and polyacetal resins (Patent Document 3).
然而,热固性树脂存在以下问题,热固性树脂因为在模塑过程中容易发生模具溢料,其模塑性质比热塑性树脂差。在灭弧过程中,由灭弧性部件产生的热分解气体使灭弧器件中的压力升高。热固性树脂的耐压强度差,容易破裂,而具有相对高的硬度,很难使灭弧器件达到小型化。However, thermosetting resins have a problem that their molding properties are inferior to those of thermoplastic resins because mold flash easily occurs during molding. During the arc extinguishing process, the pyrolysis gases generated by the arc extinguishing components increase the pressure in the arc extinguishing device. The thermosetting resin has poor compressive strength, is easy to break, and has relatively high hardness, so it is difficult to miniaturize the arc extinguishing device.
另一方面,热塑性树脂虽然几乎不发生模具溢料,但是其强度、耐压性和耐热性均较差,因此,这种灭弧性部件在一段时间后易于变形或质量下降。含大量芳环的热塑性树脂,如芳族聚酰胺树脂,具有优良的强度、耐压性和耐热性,但是,这类树脂易在燃烧中释放游离碳。结果,灭弧器件可能被这些游离碳污染,其电气绝缘性下降。On the other hand, thermoplastic resins hardly cause mold flash, but are poor in strength, pressure resistance, and heat resistance, so such arc-extinguishing parts tend to be deformed or deteriorate over time. Thermoplastic resins containing a large number of aromatic rings, such as aramid resins, have excellent strength, pressure resistance and heat resistance, but such resins tend to release free carbon during combustion. As a result, the arc extinguishing device may be contaminated by these free carbons, and its electrical insulation property may be lowered.
为了改善热塑性树脂和热固性树脂的强度、耐压性和耐热性,曾试图在树脂中包含无机填料,如增强纤维(专利文献1至4)。但是,增加无机填料的含量会降低热分解气体的生成量,导致灭弧性能变差的问题。In order to improve the strength, pressure resistance and heat resistance of thermoplastic resins and thermosetting resins, attempts have been made to include inorganic fillers such as reinforcing fibers in the resins (Patent Documents 1 to 4). However, increasing the content of the inorganic filler reduces the amount of pyrolysis gas generated, leading to a problem of poor arc extinguishing performance.
专利文献5公开一种断路器,该断路器使用对热塑性树脂如聚酯和聚酰胺进行电子辐照获得的树脂模塑制品。Patent Document 5 discloses a circuit breaker using a resin molded product obtained by subjecting thermoplastic resins such as polyester and polyamide to electron irradiation.
近来,对断路器中使用的树脂材料的阻燃水平的要求越来越高。为符合这种要求,可想像到,将阻燃性树脂用于灭弧材料的基质树脂。已知含卤素如溴的化合物能在树脂中达到有效的阻燃性能,而含有卤素化合物的添加剂的树脂已用于常规目的的阻燃树脂。然而,含大量卤素化合物的阻燃性树脂在某些燃烧条件下可能产生二氧芑。从环境保护的观点,近年来要求使用不含卤素化合物的非卤素的阻燃树脂。Recently, there has been an increasing demand for the flame retardancy level of resin materials used in circuit breakers. In order to meet this requirement, it is conceivable to use a flame retardant resin for the matrix resin of the arc extinguishing material. Compounds containing halogens such as bromine are known to achieve effective flame-retardant properties in resins, and resins containing additives of halogen compounds have been used as flame-retardant resins for general purposes. However, flame retardant resins containing a large amount of halogen compounds may generate dioxins under certain combustion conditions. From the viewpoint of environmental protection, the use of non-halogen flame-retardant resins that do not contain halogen compounds has been demanded in recent years.
[专利文献1][Patent Document 1]
日本专利No.3098042以及在外国的同族专利:美国专利6,046,258,德国专利DE 69717433和欧洲专利EP 089 7955Japanese Patent No.3098042 and its foreign counterparts: US Patent 6,046,258, German Patent DE 69717433 and European Patent EP 089 7955
[专利文献2][Patent Document 2]
日本未审查专利申请公报No.H02-256110Japanese Unexamined Patent Application Publication No.H02-256110
[专利文献3][Patent Document 3]
日本未审查专利申请公报No.H07-302535以及在外国的同族专利:美国专利5,841,088,欧洲专利申请公报No.0 694 940,和中国专利申请公报No.CN 1124 402Japanese Unexamined Patent Application Publication No.H07-302535 and its foreign counterparts: US Patent 5,841,088, European Patent Application Publication No.0 694 940, and Chinese Patent Application Publication No.CN 1124 402
[专利文献4][Patent Document 4]
日本未审查专利申请公报No.H08-171847,以及在外国的同族专利:美国专利No.6,361,848,德国专利DE 69532063,欧洲专利EP 071 8356,和中国专利CN 1 169 866Japanese Unexamined Patent Application Publication No.H08-171847, and its foreign counterparts: US Patent No. 6,361,848, German Patent DE 69532063, European Patent EP 071 8356, and Chinese Patent CN 1 169 866
[专利文献5][Patent Document 5]
国际专利申请公报WO 2003-044818,以及在外国的同族专利:欧洲专利申请公报EP 1 475 817和中国专利CN 1 255 839International patent application publication WO 2003-044818, and its foreign counterparts: European patent application publication EP 1 475 817 and Chinese patent CN 1 255 839
发明内容Contents of the invention
本发明解决的问题Problems solved by the present invention
通过对热塑性树脂进行交联处理,虽然能够观察到在强度、耐热性和耐压性方面的一些改进,但是灭弧性能未得到改善。此外,很难抑制因灭弧过程中产生的热分解气体而使灭弧器件内的压力升高,并且灭弧器件因灭弧过程中压力升高而很容易破裂。此外,阻燃性也一直是一个未解决的问题。By subjecting thermoplastic resins to cross-linking treatment, although some improvements in strength, heat resistance and pressure resistance can be observed, arc extinguishing properties are not improved. In addition, it is difficult to suppress the pressure rise in the arc extinguishing device due to pyrolysis gas generated during arc extinguishing, and the arc extinguishing device is easily broken due to the pressure rise during arc extinguishing. In addition, flame retardancy has also been an unresolved issue.
因此,本发明的目的是提供一种灭弧性树脂模塑制品,该制品产生压力略升高的热分解气体,并能高效地消灭断路时产生的电弧,该制品具有耐受在断路过程中温度升高的耐热性和压力升高的耐压性,以及良好的阻燃性。本发明的另一个目的是提供使用这种灭弧性树脂模塑制品的断路器。Accordingly, it is an object of the present invention to provide an arc-extinguishing resin molded product which generates pyrolysis gas at a slightly elevated pressure and which can efficiently extinguish an arc generated at the time of disconnection, which has the Heat resistance to elevated temperature and pressure resistance to elevated pressure, and good flame retardancy. Another object of the present invention is to provide a circuit breaker using such an arc-extinguishing resin molded article.
解决问题的方式way to solve the problem
为达到上述目的,本发明的灭弧性树脂模塑制品包含一种树脂组合物,该组合物含有聚烯烃树脂(A),该树脂中,亚甲基链中的氢原子的一部分被羟基取代,羟基的含量为相对于1mol亚甲基在0.2-0.7mol范围,该树脂组合物还包含反应性有机磷阻燃剂(B),该阻燃剂有不饱和端键,该树脂模塑制品在成型后进行辐照,以进行交联。To achieve the above objects, the arc extinguishing resin molded article of the present invention comprises a resin composition containing a polyolefin resin (A) in which a part of hydrogen atoms in a methylene chain is substituted by a hydroxyl group , the content of the hydroxyl group is in the range of 0.2-0.7 mol relative to 1 mol of methylene, the resin composition also includes a reactive organophosphorus flame retardant (B), the flame retardant has unsaturated terminal bonds, and the resin molded product Irradiation is performed after shaping to effect crosslinking.
本发明的上述灭弧树脂模塑制品中,通过在辐照的辅助下,反应性有机磷阻燃剂(B)的不饱和端键和聚烯烃树脂(A)之间进行的化学反应,形成三维网状结构的交联。结果,阻燃剂组分稳定地结合在树脂中。因此,阻燃剂几乎不会发生渗料(breed out),并且能长期保持阻燃性质。由于在聚烯烃树脂(A)中形成三维网状结构的交联,因此,还改善了强度、耐热性和耐压性。In the above-mentioned arc-extinguishing resin molded product of the present invention, through the chemical reaction between the unsaturated terminal bond of the reactive organophosphorus flame retardant (B) and the polyolefin resin (A) under the assistance of irradiation, the formation of Cross-linking of three-dimensional network structures. As a result, the flame retardant component is stably incorporated in the resin. Therefore, the flame retardant hardly breeds out and can maintain flame-retardant properties for a long period of time. Strength, heat resistance, and pressure resistance are also improved due to crosslinking that forms a three-dimensional network structure in the polyolefin resin (A).
聚烯烃树脂(A)在其侧链具有OH基团,其容易通过热解而解离,产生含有高浓度氢气、H2O、O2和O的热分解气体,因此能能够立刻消灭电弧。聚烯烃树脂(A)含有一种低浓度的组分,如焦油,该组分对灭弧性功能的作用很小,而是控制灭弧器件中的压力升高。此外,碳几乎不会在灭弧过程中粘附到灭弧器件的部件上。因此,保证了灭弧器件中的电绝缘性。The polyolefin resin (A) has OH groups in its side chains, which are easily dissociated by pyrolysis, generating pyrolysis gas containing high concentrations of hydrogen, H2O , O2 , and O, and thus capable of extinguishing arcs immediately. The polyolefin resin (A) contains a low concentration of a component, such as tar, which contributes little to the arc extinguishing function but controls the pressure rise in the arc extinguishing device. In addition, carbon hardly adheres to components of the arc extinguishing device during the arc extinguishing process. Thus, electrical insulation in the arc extinguishing device is guaranteed.
本发明的灭弧性树脂模塑制品的树脂组合物优选含有聚缩醛树脂(C),相对于100重量份聚烯烃树脂(A),其含量在5-90重量份范围。所述聚缩醛树脂(C)含有75-100mol%的源自甲醛的重复单元。虽然聚缩醛树脂通常能产生高效灭弧性的热分解气体,但是发现采用熔体捏合很难对其进行模具成型,即,模塑能力差。因为聚缩醛树脂产生大量热分解气体,会导致压力有相对较大的升高,而容易使灭弧器件内的压力上升。然而,本发明在这一方面,使用聚烯烃树脂(A)与聚缩醛树脂(C)组合,因此提高了灭弧性能,又没有损害树脂组合物的模塑成型性能。The resin composition of the arc-extinguishing resin molded article of the present invention preferably contains the polyacetal resin (C) in an amount ranging from 5 to 90 parts by weight relative to 100 parts by weight of the polyolefin resin (A). The polyacetal resin (C) contains 75-100 mol% of repeating units derived from formaldehyde. Although polyacetal resins generally generate pyrolysis gas with high arc extinguishing properties, it has been found difficult to mold them by melt kneading, ie, poor in moldability. Because the polyacetal resin produces a large amount of pyrolysis gas, which will cause a relatively large increase in pressure, which will easily increase the pressure in the arc extinguishing device. However, in this aspect of the present invention, the polyolefin resin (A) is used in combination with the polyacetal resin (C), thereby improving the arc extinguishing performance without impairing the molding performance of the resin composition.
本发明的灭弧性树脂模塑制品的树脂组合物优选含有1-70重量%的选自以下的一种或多种类型的无机填料(D):玻璃纤维,钛酸钡须晶,硅胶微粒、勃母石、滑石、碳酸镁和金属氢氧化物。通过本发明的这一方面,提高了树脂模塑制品的强度和耐压性。The resin composition of the arc-extinguishing resin molded article of the present invention preferably contains 1-70% by weight of one or more types of inorganic fillers (D) selected from the group consisting of glass fibers, barium titanate whiskers, silica gel particles , boehmite, talc, magnesium carbonate and metal hydroxides. By this aspect of the invention, the strength and pressure resistance of the resin molded article are improved.
本发明的灭弧性树脂模塑制品中聚烯烃树脂(A)较好具有至少30cal/g的分解潜热。The polyolefin resin (A) in the arc-extinguishing resin molded article of the present invention preferably has a latent heat of decomposition of at least 30 cal/g.
本发明的灭弧性树脂模塑制品中聚烯烃树脂(A)优选是乙烯-乙烯醇共聚物。The polyolefin resin (A) in the arc extinguishing resin molded article of the present invention is preferably an ethylene-vinyl alcohol copolymer.
通过本发明的这些方面,产生灭弧性优良的热分解气体,使得能立刻消灭电弧。因此,弧电压得以保持。Through these aspects of the present invention, pyrolysis gas excellent in arc extinguishing property is generated, so that arc can be extinguished immediately. Therefore, the arc voltage is maintained.
较好的在本发明的灭弧树脂模塑制品中,反应性有机磷阻燃剂(B)是由下面化学式(I)和/或化学式(II)表示的有机磷化合物,树脂组合物中该阻燃剂的含量在0.5-20重量%范围。Preferably in the arc-extinguishing resin molded article of the present invention, the reactive organic phosphorus flame retardant (B) is an organic phosphorus compound represented by the following chemical formula (I) and/or chemical formula (II), and the resin composition The content of the flame retardant is in the range of 0.5-20% by weight.
式中,R1至R4各自表示CH2=CY1-Y2-,或含杂原子的单官能芳烃基团,R5表示含杂原子的双官能芳烃基团;In the formula, R 1 to R 4 each represent CH 2 =CY 1 -Y 2 -, or a heteroatom-containing monofunctional aromatic hydrocarbon group, and R 5 represents a heteroatom-containing bifunctional aromatic hydrocarbon group;
X1至X4各自表示选自以下的基团:-O-、-NH-、-(CH2=CY1-Y2)N-,且X1至X4中至少一个基团含有-NH-或-(CH2=CY1-Y2)N-;X 1 to X 4 each represent a group selected from the group consisting of -O-, -NH-, -(CH 2 =CY 1 -Y 2 )N-, and at least one of the groups in X 1 to X 4 contains -NH -or-(CH 2 =CY 1 -Y 2 )N-;
R1至R4以及X1至X4中至少一个基团含有CH2=CY1-Y2-;At least one of R 1 to R 4 and X 1 to X 4 contains CH 2 =CY 1 -Y 2 -;
Y1表示氢原子或甲基;和 Y represents a hydrogen atom or a methyl group; and
Y2表示碳数为1-5的亚烷基或-COO-Y3-,其中Y3表示碳数为1-5的亚烷基。Y 2 represents an alkylene group having 1-5 carbons or -COO-Y 3 -, wherein Y 3 represents an alkylene group having 1-5 carbons.
式中,在一个分子中包含至少一个P-C键;In the formula, at least one P-C bond is included in one molecule;
Ar1和Ar2各自表示碳数最多为20且不含流动氢的双官能芳烃基团,n是0、1或2的整数;R6至R10各自表示选自以下的基团:-NHCH2CH=CH2、-N(CH2CH=CH2)2、-OCH2CH=CH2、-CH2CH=CH2、-CH2CH2OCH=CH2、-(C6H4)-CH=CH2、-O(C6H4)-CH=CH2、-CH2(C6H4)-CH=CH2、-NH(C6H4)-CH=CH2、-N(CH2CH=CH2)-(C6H4)-CH=CH2、-O-R-OOC-C(R’)=CH2、-NH-R-NHCO-C(R’)=CH2和碳数最多为12的芳基,其中R表示碳数为2-5的亚烷基,R’表示氢原子或甲基;Ar 1 and Ar 2 each represent a difunctional aromatic hydrocarbon group with a maximum carbon number of 20 and no mobile hydrogen, and n is an integer of 0, 1 or 2; R 6 to R 10 each represent a group selected from the group consisting of: -NHCH 2 CH=CH 2 , -N(CH 2 CH=CH 2 ) 2 , -OCH 2 CH=CH 2 , -CH 2 CH=CH 2 , -CH 2 CH 2 OCH=CH 2 , -(C 6 H 4 )-CH=CH 2 , -O(C 6 H 4 )-CH=CH 2 , -CH 2 (C 6 H 4 )-CH=CH 2 , -NH(C 6 H 4 )-CH=CH 2 , -N(CH 2 CH=CH 2 )-(C 6 H 4 )-CH=CH 2 , -OR-OOC-C(R')=CH 2 , -NH-R-NHCO-C(R')= CH 2 and an aryl group with a maximum carbon number of 12, wherein R represents an alkylene group with a carbon number of 2-5, and R' represents a hydrogen atom or a methyl group;
R6至R10中至少一个基团含有-CH=CH2基团或-C(CH3)=CH2基团。At least one group among R 6 to R 10 contains a -CH=CH 2 group or a -C(CH 3 )=CH 2 group.
反应性有机磷阻燃剂(B)在其能态稳定,在对树脂进行捏合和模塑成型过程中几乎不蒸发,此外,几乎不会因为受热和剪切发生分解。因此,没有对模塑成型性质产生不良影响。The reactive organophosphorus flame retardant (B) is stable in its energy state, hardly evaporates during kneading and molding of the resin, and furthermore, hardly decomposes due to heat and shear. Therefore, there is no adverse effect on molding properties.
本发明的灭弧性树脂模塑制品中聚缩醛树脂(C)优选是甲醛-乙醛(oxyethylene)共聚物或甲醛聚合物。通过本发明的这一方面,产生灭弧性优良的热分解气体,使得能立刻消灭电弧。因此,弧电压得以保持。The polyacetal resin (C) in the arc extinguishing resin molded article of the present invention is preferably an oxyethylene copolymer or an oxyethylene polymer. By this aspect of the present invention, pyrolysis gas excellent in arc extinguishing property is generated, so that arc can be extinguished immediately. Therefore, the arc voltage is maintained.
在本发明的灭弧性树脂模塑制品中,聚缩醛树脂(C)较好分散在聚烯烃树脂(A)中,形成微相分离结构。通过本发明这一方面,在灭弧性树脂模塑制品的热分解过程中聚缩醛树脂(C)容易发生热解,并发散具有高灭弧性能的热分解气体。因此,电弧能被立刻消灭。In the arc-extinguishing resin molded article of the present invention, the polyacetal resin (C) is preferably dispersed in the polyolefin resin (A) to form a microphase-separated structure. With this aspect of the invention, the polyacetal resin (C) is easily pyrolyzed during the thermal decomposition of the arc-extinguishing resin molded article, and emits pyrolysis gas having high arc-extinguishing performance. Therefore, the arc can be extinguished immediately.
本发明的断路器包括具有固定接触片的固定的接触部分;可移动接触部分,具有可移动接触片以达到与固定的接触部分接触,并引导与固定的接触部分的闭合和打开动作;以及灭弧器件,其用来消灭在固定的接触部分与可移动接触部分之间的打开和闭合动作时产生的电弧;其中,灭弧器件包括有别于以前的独特的灭弧性树脂模塑制品。在本发明的断路器中能够达到有效消灭在电流中断过程中在接触片之间产生的电弧并且控制灭弧器件中的压力升高。因此,这种断路器为小型的,具有在电路断开过程,包括过载断开和短路断开时的优良性能。The circuit breaker of the present invention includes a fixed contact portion having a fixed contact piece; a movable contact portion having a movable contact piece to reach contact with the fixed contact portion and guide closing and opening actions with the fixed contact portion; and An arc device for extinguishing an arc generated during opening and closing actions between a fixed contact portion and a movable contact portion; wherein the arc extinguishing device includes a unique arc extinguishing resin molded product different from the previous ones. In the circuit breaker according to the invention, it is possible to effectively extinguish the arc generated between the contact pieces during the current interruption and to control the pressure rise in the arc extinguishing device. Therefore, this circuit breaker is compact and has excellent performance during circuit breaking, including overload breaking and short circuit breaking.
发明效果Invention effect
本发明的灭弧性树脂模塑制品具有满意的强度、耐压性、耐热性、阻燃性和模塑成形性质。此外,树脂模塑制品能释放具有高灭弧性能的热分解气体。结果,能有效消灭在电流中断时接触片之间形成的电弧,并能将灭弧器件中的压力控制在低水平。本发明使用灭弧性树脂模塑制品的断路器可以小型化,并具有优良的电路断开,包括过载断开和短路断开性能。The arc extinguishing resin molded article of the present invention has satisfactory strength, pressure resistance, heat resistance, flame retardancy and molding properties. In addition, the resin molded product can release pyrolysis gas with high arc extinguishing performance. As a result, the arc formed between the contact pieces when the current is interrupted can be effectively extinguished, and the pressure in the arc extinguishing device can be kept at a low level. The circuit breaker using the arc-extinguishing resin molded article of the present invention can be miniaturized and has excellent circuit breaking performance including overload breaking and short circuit breaking.
附图简述Brief description of the drawings
图1是本发明断路器的实施例的透视图,示出部分截面;Figure 1 is a perspective view of an embodiment of the circuit breaker of the present invention, showing a partial section;
图2是本发明断路器中使用的灭弧腔的透视图;Fig. 2 is the perspective view of the arc extinguishing chamber used in the circuit breaker of the present invention;
图3是本发明的断路器中使用的灭弧器件的截面图。Fig. 3 is a sectional view of an arc extinguishing device used in the circuit breaker of the present invention.
附图标记的说明Explanation of reference signs
1:可移动接触部分1: Movable contact part
2:栅格2: grid
4:电源侧端4: Power side
5:固定的接触部分5: fixed contact part
具体实施方式Detailed ways
本发明的灭弧性树脂模塑制品包含一种树脂组合物,该组合物包含聚烯烃树脂(A),该树脂中,在亚甲基链中的氢原子的一部分被羟基(-OH)取代,羟基的含量为相对于1mol亚甲基(-CH2-)在0.2-0.7mol范围,该树脂组合物还包含具有不饱和端键的反应性有机磷阻燃剂(B)。该树脂模塑制品在成型后进行辐照交联处理。The arc extinguishing resin molded article of the present invention comprises a resin composition comprising a polyolefin resin (A) in which a part of hydrogen atoms in a methylene chain is substituted with a hydroxyl group (-OH) The content of the hydroxyl group is in the range of 0.2-0.7 mol relative to 1 mol of methylene (-CH 2 -), and the resin composition further includes a reactive organophosphorus flame retardant (B) having an unsaturated terminal bond. The resin molded article is subjected to radiation crosslinking treatment after molding.
聚烯烃树脂(A)的羟基含量相对于1mol亚甲基,在0.2-0.7mol范围,更优选为0.2-0.65mol。如果在上面定义的部分中羟基含量小于0.2,则在热分解过程中很难产生具有良好灭弧性能的热分解气体,结果不能立刻消灭电弧。此外,灭弧器件在灭弧过程中的压力会变得较高。同时,灭弧器件被增加的游离碳污染。则灭弧器件的电绝缘性下降。如果聚烯烃树脂(A)的羟基含量超过0.7mol,分子间的氢键强度大于羟基含量小于或等于0.7mol的情况。氢键越强,聚烯烃树脂(A)的熔点越接近降解温度。则,模塑过程因为熔融捏合过程中的热分解而变得困难。The hydroxyl group content of the polyolefin resin (A) is in the range of 0.2-0.7 mol, more preferably 0.2-0.65 mol, relative to 1 mol of methylene. If the hydroxyl group content in the above-defined portion is less than 0.2, it is difficult to generate pyrolysis gas with good arc extinguishing properties during the pyrolysis process, and as a result, the arc cannot be extinguished immediately. In addition, the stress of the arc extinguishing device becomes higher during the arc extinguishing process. At the same time, the arc extinguishing device is contaminated by increased free carbon. Then the electrical insulation of the arc extinguishing device is reduced. If the hydroxyl group content of the polyolefin resin (A) exceeds 0.7 mol, the intermolecular hydrogen bond strength is greater than the case where the hydroxyl group content is less than or equal to 0.7 mol. The stronger the hydrogen bond, the closer the melting point of the polyolefin resin (A) is to the degradation temperature. Then, the molding process becomes difficult due to thermal decomposition during melt-kneading.
聚烯烃树脂(A)具有的分解潜热优选为至少30cal/g,更优选至少40cal/g。聚烯烃树脂(A)的分解潜热可以通过增加树脂中的羟基含量来提高。其中亚甲基链中的一部分氢原子被羟基取代且羟基含量相对于1mol亚甲基在0.2-0.7mol范围的聚烯烃树脂的分解潜热在30-50cal/g范围。树脂的分解潜热可以通过在惰性气氛中加热分解样品树脂来测定。The polyolefin resin (A) has a latent heat of decomposition of preferably at least 30 cal/g, more preferably at least 40 cal/g. The latent heat of decomposition of the polyolefin resin (A) can be increased by increasing the hydroxyl group content in the resin. The latent heat of decomposition of the polyolefin resin in which a part of the hydrogen atoms in the methylene chain is substituted by hydroxyl groups and the content of the hydroxyl groups is in the range of 0.2-0.7 mol relative to 1 mol of methylene is in the range of 30-50 cal/g. The latent heat of decomposition of a resin can be measured by heating and decomposing a sample resin in an inert atmosphere.
优选的聚烯烃树脂是乙烯-乙烯醇共聚物,这种共聚物因为其优良的灭弧性质而特别有利。而聚乙烯显示差的灭弧性能,聚(乙烯醇)可以使用有条件的模塑成形法。A preferred polyolefin resin is ethylene vinyl alcohol copolymer, which is particularly advantageous because of its excellent arc extinguishing properties. Whereas polyethylene exhibits poor arc extinguishing properties, poly(vinyl alcohol) can use conditional molding.
反应性有机磷阻燃剂(B)是具有不饱和端键的有机磷化合物,优选是由下面化学式(I)或化学式(II)表示的化合物。The reactive organophosphorus flame retardant (B) is an organophosphorus compound having an unsaturated terminal bond, preferably a compound represented by the following chemical formula (I) or chemical formula (II).
式中,R1至R4各自表示CH2=CY1-Y2-,或含杂原子的单官能芳烃基团,R5表示含杂原子的双官能芳烃基团;In the formula, R 1 to R 4 each represent CH 2 =CY 1 -Y 2 -, or a heteroatom-containing monofunctional aromatic hydrocarbon group, and R 5 represents a heteroatom-containing bifunctional aromatic hydrocarbon group;
X1至X4各自表示选自以下的基团:-O-、-NH-、-(CH2=CY1-Y2)N-,且X1至X4中至少一个基团含有-NH-或-(CH2=CY1-Y2)N-;X 1 to X 4 each represent a group selected from the group consisting of -O-, -NH-, -(CH 2 =CY 1 -Y 2 )N-, and at least one of the groups in X 1 to X 4 contains -NH -or-(CH 2 =CY 1 -Y 2 )N-;
R1至R4以及X1至X4中的至少一个基团含有CH2=CY1-Y2-;At least one of R 1 to R 4 and X 1 to X 4 contains CH 2 =CY 1 -Y 2 -;
Y1表示氢原子或甲基;和 Y represents a hydrogen atom or a methyl group; and
Y2表示碳数为1-5的亚烷基或-COO-Y3-,其中Y3表示碳数为1-5的亚烷基。Y 2 represents an alkylene group having 1-5 carbons or -COO-Y 3 -, wherein Y 3 represents an alkylene group having 1-5 carbons.
式中,在一个分子中包含至少一个P-C键;In the formula, at least one P-C bond is included in one molecule;
Ar1和Ar2各自表示碳数最多为20且不含流动氢的双官能芳烃基团,n是0、1或2的整数;Ar 1 and Ar 2 each represent a difunctional aromatic hydrocarbon group with a maximum carbon number of 20 and no mobile hydrogen, and n is an integer of 0, 1 or 2;
R6至R10各自表示选自以下的基团:-NHCH2CH=CH2、-N(CH2CH=CH2)2、-OCH2CH=CH2、-CH2CH=CH2、-CH2CH2OCH=CH2、-(C6H4)-CH=CH2、-O(C6H4)-CH=CH2、-CH2(C6H4)-CH=CH2、-NH(C6H4)-CH=CH2、-N(CH2CH=CH2)-(C6H4)-CH=CH2、-O-R-OOC-C(R’)=CH2、-NH-R-NHCO-C(R’)=CH2和碳数最多为12的芳基,其中R表示碳数为2-5的亚烷基,R’表示氢原子或甲基;R 6 to R 10 each represent a group selected from the group consisting of -NHCH 2 CH=CH 2 , -N(CH 2 CH=CH 2 ) 2 , -OCH 2 CH=CH 2 , -CH 2 CH=CH 2 , -CH 2 CH 2 OCH=CH 2 , -(C 6 H 4 )-CH=CH 2 , -O(C 6 H 4 )-CH=CH 2 , -CH 2 (C 6 H 4 )-CH=CH 2. -NH(C 6 H 4 )-CH=CH 2 , -N(CH 2 CH=CH 2 )-(C 6 H 4 )-CH=CH 2 , -OR-OOC-C(R')= CH 2 , -NH-R-NHCO-C(R')=CH 2 and an aryl group with a maximum carbon number of 12, wherein R represents an alkylene group with a carbon number of 2-5, and R' represents a hydrogen atom or a methyl group ;
R6至R10中至少一个基团含有-CH=CH2基团或-C(CH3)=CH2基团。At least one group among R 6 to R 10 contains a -CH=CH 2 group or a -C(CH 3 )=CH 2 group.
有机磷化合物含有-CH=CH2或-C(CH3)=CH2中的至少一个基团,是不饱和端键。这种官能团通过辐照放射性射线与聚烯烃树脂(A)结合。优选在一个分子中含有两个或更多个不饱和端键。The organophosphorus compound contains at least one group of -CH=CH 2 or -C(CH 3 )=CH 2 and is an unsaturated terminal bond. Such functional groups are bonded to the polyolefin resin (A) by irradiating radioactive rays. It is preferable to contain two or more unsaturated terminal bonds in one molecule.
化学式(I)化合物中的CH2=CY1-Y2-具体例如可为CH2=CH-CH2-、CH2=CH-CH2CH2CH2-、CH2=C(CH3)-CH2-、CH2=CHCOO-CH2CH2-和CH2=C(CH3)COO-CH2CH2-。CH 2 ═CY 1 -Y 2 - in the compound of chemical formula (I) can be, for example, CH 2 ═CH-CH 2 -, CH 2 ═CH-CH 2 CH 2 CH 2 -, CH 2 ═C(CH 3 ) -CH2- , CH2 =CHCOO- CH2CH2- , and CH2 =C( CH3 ) COO - CH2CH2- .
在R1至R4中含有杂原子的单官能芳烃基团优选是碳数为6-14的芳烃基团。具体地,这类基团包括-C6H5(苯基)、-C6H5OH(羟基苯基)、C6H5-C6H5OH(羟基联苯基)、-CH2C6H5(苄基)、-α-C10H7(α-萘基)和-β-C10-H7(β-萘基)。The monofunctional aromatic hydrocarbon group containing a heteroatom in R 1 to R 4 is preferably an aromatic hydrocarbon group having a carbon number of 6-14. Specifically, such groups include -C 6 H 5 (phenyl), -C 6 H 5 OH (hydroxyphenyl), C 6 H 5 -C 6 H 5 OH (hydroxybiphenyl), -CH 2 C 6 H 5 (benzyl), -α-C 10 H 7 (α-naphthyl), and -β-C 10 -H 7 (β-naphthyl).
含有R5杂原子的双官能芳烃基团优选是碳数为10-14的芳烃基团。具体地,这种基团包括:-p-C6H4-p-C6H4-、-p-C6H4-CH2-p-C6H4-、-p-C6H4-C(CH3)3-p-C6H4、-p-C6H4-C(=O)-p-C6H4-、-p-C6H4-SO2-p-C6H4-和2,6-C10H6<(2,6-亚萘基)。The difunctional arene group containing R 5 heteroatoms is preferably an arene group with a carbon number of 10-14. Specifically, such groups include: -pC 6 H 4 -pC 6 H 4 -, -pC 6 H 4 -CH 2 -pC 6 H 4 -, -pC 6 H 4 -C(CH 3 ) 3 -pC 6 H 4 , -pC 6 H 4 -C(=O)-pC 6 H 4 -, -pC 6 H 4 -SO 2 -pC 6 H 4 - and 2,6-C 10 H 6 <(2,6 -naphthylene).
在本发明的说明书和权利要求书中引用的芳烃基团不仅包括芳烃基团如苯基和-p-C6H4-p-C6H4-,还包括含氧或硫的杂原子的芳烃基团,如羟基苯基和-p-C6H4-SO2-p-C6H4-。The aromatic hydrocarbon groups cited in the specification and claims of the present invention not only include aromatic hydrocarbon groups such as phenyl and -pC 6 H 4 -pC 6 H 4 -, but also include aromatic hydrocarbon groups containing oxygen or sulfur heteroatoms, Such as hydroxyphenyl and -pC 6 H 4 -SO 2 -pC 6 H 4 -.
由化学式(I)表示的有机磷化合物的具体例子可以是由下面结构式(I-1)至(I-18)表示的化合物。Specific examples of the organophosphorus compound represented by the chemical formula (I) may be compounds represented by the following structural formulas (I-1) to (I-18).
上面示出的化合物可以采用WO 2005/012415中所述的方法合成。例如,式(I-1)的化合物可以通过以下方式获得,在二甲基乙酰胺(DMAc)中加入氯氧化磷,在该溶液中滴加含溶解的4,4’-联苯基醇和三乙胺,使它们相互反应,然后与烯丙基胺和三乙胺的混合溶液反应。The compounds shown above can be synthesized using the methods described in WO 2005/012415. For example, the compound of formula (I-1) can be obtained by adding phosphorus oxychloride to dimethylacetamide (DMAc), and adding dissolved 4,4'-biphenyl alcohol and tris ethylamine, react them with each other, and then react with a mixed solution of allylamine and triethylamine.
由化学式(II)表示的化合物中,碳数最多为12的芳基的具体例子可以是-C6H5(苯基)、-C6H5OH(羟基苯基)、-C6H5-C6H5OH(羟基联苯基)、-α-C10H7(α-萘基)和-β-C10H7(β-萘基)。In the compound represented by the chemical formula (II), specific examples of the aryl group having a carbon number of up to 12 may be -C 6 H 5 (phenyl), -C 6 H 5 OH (hydroxyphenyl), -C 6 H 5 -C 6 H 5 OH (hydroxybiphenyl), -α-C 10 H 7 (α-naphthyl), and -β-C 10 H 7 (β-naphthyl).
不含Ar1和Ar2中流动氢的碳数最多为20的双官能芳烃基团的具体例子可以是-p-C6H4-、-p-C6H4-O-、-O-p-C6H4-O-、-p-C6H4-p-C6H4-、-p-C6H4-CH2-p-C6H4-、-p-C6H4-C(CH3)2-p-C6H4-、-p-C6H4-C(=O)-p-C6H4-、-p-C6H4-SO2-p-C6H4-和2,6-C10H6<(2,6-亚萘基)。流动氢指在如OH(羟基)、-NHCO-(酰胺键)或-NHCOO-(氨基甲酸酯键)的官能团中所含的高反应性氢,这种氢容易形成氢键,容易与金属钠和氢化钠在室温下反应,产生氢。Specific examples of difunctional aromatic hydrocarbon groups with a carbon number up to 20 that do not contain mobile hydrogen in Ar 1 and Ar 2 may be -pC 6 H 4 -, -pC 6 H 4 -O-, -OpC 6 H 4 -O -, -pC 6 H 4 -pC 6 H 4 -, -pC 6 H 4 -CH 2 -pC 6 H 4 -, -pC 6 H 4 -C(CH 3 ) 2 -pC 6 H 4 -, -pC 6 H 4 -C(=O)-pC 6 H 4 -, -pC 6 H 4 -SO 2 -pC 6 H 4 - and 2,6-C 10 H 6 <(2,6-naphthylene). Mobile hydrogen refers to highly reactive hydrogen contained in functional groups such as OH (hydroxyl group), -NHCO- (amide bond) or -NHCOO- (urethane bond), which is easy to form hydrogen bonds and is easy to bond with metals. Sodium and sodium hydride react at room temperature to produce hydrogen.
式(II)表示的有机磷化合物的具体例子包括由结构式(II-1)至结构式(II-23)表示的化合物。这些化合物中,式(II-1)至(II-12)的化合物是n=0的例子,即,在一个分子中含有两个磷原子的例子。式(II-13)至(II-20)的化合物是n=1的例子,即,一个分子中含有三个磷原子的例子。式(II-21)至(II-23)的化合物是n=2,一个分子中含有四个磷原子的例子。Specific examples of the organophosphorus compound represented by formula (II) include compounds represented by structural formula (II-1) to structural formula (II-23). Among these compounds, the compounds of formulas (II-1) to (II-12) are examples where n=0, that is, examples containing two phosphorus atoms in one molecule. Compounds of formulas (II-13) to (II-20) are examples where n=1, ie, examples containing three phosphorus atoms in one molecule. Compounds of formulas (II-21) to (II-23) are examples where n=2 and four phosphorus atoms are contained in one molecule.
上面示出的化合物可以采用WO 2005-087852中公开的方法合成。式(II-1)化合物例如可以通过以下方式获得,4,4’-二氯联苯原料与氯氧化磷反应,然后与烯丙基溴反应,在末端引入不饱和基团。The compounds shown above can be synthesized using the methods disclosed in WO 2005-087852. The compound of formula (II-1) can be obtained, for example, by reacting 4,4'-dichlorobiphenyl raw material with phosphorus oxychloride, and then reacting with allyl bromide to introduce an unsaturated group at the end.
树脂组合物中反应性有机磷阻燃剂(B)的含量优选在0.5-20重量%范围,更优选在4-12重量%范围。如果反应性有机磷阻燃剂(B)的含量小于0.5重量%,阻燃性质很难得到改进,此外,因为树脂组合物的低交联密度,强度、耐压性和耐热性的物理性质几乎没有得到改进。如果该含量超过20重量%,反应性有机磷阻燃剂是过量的,因此存在未反应的单体和反应性有机磷阻燃剂的分解气体,并且低聚的物质可能渗出(breed out)。The content of the reactive organic phosphorus flame retardant (B) in the resin composition is preferably in the range of 0.5-20% by weight, more preferably in the range of 4-12% by weight. If the content of the reactive organophosphorus flame retardant (B) is less than 0.5% by weight, it is difficult to improve the flame retardant properties, and in addition, because of the low crosslink density of the resin composition, the physical properties of strength, pressure resistance and heat resistance Little has been improved. If the content exceeds 20% by weight, the reactive organophosphorus flame retardant is in excess, so there are unreacted monomers and decomposition gas of the reactive organophosphorus flame retardant, and oligomeric substances may breed out .
用于本发明的灭弧性树脂模塑制品树脂组合物较好还含有聚缩醛树脂(C)。The arc extinguishing resin molded article resin composition used in the present invention preferably further contains a polyacetal resin (C).
虽然聚缩醛树脂一般能产生高效灭弧性的热分解气体,发现其很难采用熔体捏合的方法在模具中成形,即显示差的模塑能力。因为聚缩醛树脂产生大量热分解气体,会导致压力有相对较大的升高,而容易使灭弧器件内的压力上升。通过组合使用聚缩醛树脂与聚烯烃树脂(A),能提高灭弧性能,又没有损害树脂组合物的模塑成形能力。此外,还能够抑制灭弧器件在灭弧过程中的压力升高。Although polyacetal resins generally produce pyrolysis gases with high arc extinguishing properties, they were found to be difficult to form in molds by melt kneading, ie, exhibited poor moldability. Because the polyacetal resin produces a large amount of pyrolysis gas, which will cause a relatively large increase in pressure, which will easily increase the pressure in the arc extinguishing device. By using the polyacetal resin in combination with the polyolefin resin (A), the arc extinguishing performance can be improved without impairing the moldability of the resin composition. In addition, it is also possible to suppress the pressure rise of the arc extinguishing device during the arc extinguishing process.
聚缩醛树脂(C)含有源自甲醛的重复单元,其比例优选在75-100mol%范围,更优选在80-100mol%范围。如果所述重复单元的含量小于75mol%,则灭弧性能差,且不能进行快速灭弧。The polyacetal resin (C) contains repeating units derived from formaldehyde in a proportion preferably in the range of 75-100 mol%, more preferably in the range of 80-100 mol%. If the content of the repeating unit is less than 75 mol%, arc extinguishing performance is poor, and rapid arc extinguishing cannot be performed.
一种优选的聚缩醛树脂是甲醛-乙醛(oxyethylene)共聚物或甲醛聚合物,优选这些共聚物或聚合物是因为它们的优良灭弧性质。而聚乙醛的灭弧性能差。A preferred polyacetal resin is oxyethylene copolymer or oxyethylene polymer, these copolymers or polymers are preferred because of their excellent arc extinguishing properties. However, the arc extinguishing performance of metaldehyde is poor.
聚缩醛树脂(C)的含量相对于100重量份聚烯烃树脂(A),优选为5-90重量份,更优选7-88重量份。如果聚缩醛树脂(C)的含量按照上面定义的比例小于5重量份,预期由聚缩醛树脂(C)产生的效果很小,灭弧性能几乎没有改进。如果该含量超过90重量份,热分解气体量增加,灭弧器件内的压力升高。The content of the polyacetal resin (C) is preferably 5-90 parts by weight, more preferably 7-88 parts by weight, based on 100 parts by weight of the polyolefin resin (A). If the content of the polyacetal resin (C) is less than 5 parts by weight in the ratio defined above, the effect due to the polyacetal resin (C) is expected to be small and the arc extinguishing performance is hardly improved. If the content exceeds 90 parts by weight, the amount of pyrolysis gas increases and the pressure inside the arc extinguishing device rises.
用于本发明的灭弧性树脂模塑制品的树脂组合物包含除上述树脂外的树脂;例如,可含有常规目的的热塑性树脂。这种树脂的含量相对于100重量份的聚烯烃树脂(A)优选为0-15重量份,更优选在0-12重量份范围。The resin composition used for the arc-extinguishing resin molded article of the present invention contains resins other than the above-mentioned resins; for example, a general-purpose thermoplastic resin may be contained. The content of such a resin is preferably in the range of 0 to 15 parts by weight, more preferably in the range of 0 to 12 parts by weight, relative to 100 parts by weight of the polyolefin resin (A).
用于本发明的灭弧性树脂模塑制品的树脂组合物还包含辐射交联剂(D)。包含的辐射交联剂通过辐照放射性射线与树脂化学结合,因而交联树脂为三维网状结构并提高交联密度。因此,改善了包括强度、耐热性、耐压性的物理性质。The resin composition used for the arc-extinguishing resin molded article of the present invention further contains a radiation crosslinking agent (D). The included radiation cross-linking agent is chemically combined with the resin by irradiating radioactive rays, so that the cross-linked resin has a three-dimensional network structure and increases the cross-linking density. Accordingly, physical properties including strength, heat resistance, and pressure resistance are improved.
可使用的辐射交联剂包括不含芳环并容易产生氢气的化合物,这类化合物是双官度能或更高官能度的具有反应性官能团的三聚氰胺化合物,包括:丙烯酸三甲代烯丙酯、丙烯酸三烯丙酯和异氰酸根-三(甲基)丙烯酸酯。更具体地,辐射交联剂可选自以下物质:异氰脲酸三烯丙酯、异氰脲酸三甲代烯丙酯、通过这些异氰脲酸酯的自由基低聚获得低聚物、偏苯三酸三烯丙酯、偏苯三酸三甲代烯丙酯、均苯四酸四烯丙酯、均苯四酸四甲代烯丙酯、N,N,N’,N’,N”,N”-六烯丙基三聚氰胺、N,N,N’,N’,N”,N”-六甲代烯丙基三聚氰胺等。Radiation crosslinking agents that can be used include compounds that do not contain aromatic rings and readily generate hydrogen gas, such compounds are difunctional or higher functional melamine compounds with reactive functional groups, including: trimethallyl acrylate, Triallyl acrylate and isocyanato-tri(meth)acrylate. More specifically, the radiation crosslinking agent may be selected from the group consisting of triallyl isocyanurate, trimethallyl isocyanurate, oligomers obtained by free-radical oligomerization of these isocyanurates, Triallyl trimellitate, Trimethallyl trimellitate, Tetraallyl pyromellitate, Tetramethallyl pyromellitate, N, N, N', N', N ", N"-hexaallyl melamine, N, N, N', N', N", N"-hexaallyl melamine, etc.
树脂组合物中辐射交联剂的含量优选在0.5-20重量%范围,更优选在1-12重量%范围。如果辐射交联剂的含量小于0.5重量%,则树脂组合物的交联几乎未得到改善;如果该含量超过20重量%,可能发生辐射交联剂造成的渗料。The content of the radiation crosslinking agent in the resin composition is preferably in the range of 0.5-20% by weight, more preferably in the range of 1-12% by weight. If the content of the radiation crosslinking agent is less than 0.5% by weight, the crosslinking of the resin composition is hardly improved; if the content exceeds 20% by weight, bleeding by the radiation crosslinking agent may occur.
用于本发明的灭弧性树脂模塑制品的树脂组合物优选含有选自以下的一种或多种类型的无机填料(D):增强纤维、钛酸钡须晶、硅胶微粒、勃母石、滑石、碳酸镁和金属氢氧化物。含有无机填料能改善灭弧性树脂模塑制品的尺寸稳定性以及密度、耐压性和耐热性。The resin composition used for the arc-extinguishing resin molded article of the present invention preferably contains one or more types of inorganic fillers (D) selected from the group consisting of reinforcing fibers, barium titanate whiskers, silica gel particles, boehmite , talc, magnesium carbonate and metal hydroxides. Containing the inorganic filler improves the dimensional stability as well as the density, pressure resistance and heat resistance of the arc extinguishing resin molded article.
增强纤维可以选自例如玻璃纤维、碳纤维和金属纤维,其中,优选玻璃纤维,原因是玻璃纤维的强度以及与树脂和无机填充材料的粘合性。可以使用单独一种增强纤维,或者两种或更多类型组合使用。此外,纤维可以用已知的表面处理剂如硅烷偶联剂进行处理。玻璃纤维优选进行表面处理,并进一步覆盖树脂。这种措施还进一步提高了与树脂组合物中树脂的粘合性。The reinforcing fibers may be selected from, for example, glass fibers, carbon fibers, and metal fibers, among which, glass fibers are preferred because of the strength of glass fibers and adhesiveness to resins and inorganic fillers. A single kind of reinforcing fiber may be used, or two or more types may be used in combination. In addition, fibers can be treated with known surface treatment agents such as silane coupling agents. The glass fibers are preferably surface treated and further covered with resin. This measure also further improves the adhesion to the resin in the resin composition.
金属氢氧化物优选分散在聚烯烃树脂(A)中,因为该树脂具有抑制压力升高的能力。优选的金属氢氧化物包括氢氧化铝、勃母石和氢氧化镁,其粒径在1-10μm范围。The metal hydroxide is preferably dispersed in the polyolefin resin (A) because the resin has the ability to suppress pressure rise. Preferred metal hydroxides include aluminum hydroxide, boehmite and magnesium hydroxide, with a particle size in the range of 1-10 μm.
树脂组合物中无机填料(D)的含量优选在1-70重量%范围,更优选在20-70重量%范围。如果无机填料(D)的含量小于1重量%,则几乎不能达到无机填料的效果,如果该含量超过70重量%,则热分解气体量减少,降低了灭弧能力。The content of the inorganic filler (D) in the resin composition is preferably in the range of 1-70% by weight, more preferably in the range of 20-70% by weight. If the content of the inorganic filler (D) is less than 1% by weight, the effect of the inorganic filler can hardly be achieved, and if the content exceeds 70% by weight, the amount of thermally decomposed gas decreases, lowering the arc extinguishing ability.
本发明的灭弧性树脂模塑制品的树脂组合物还可以包含除了上面所述物质外的常用添加剂,只要这些添加剂不会明显有损于本发明的目的的性质,即有损于耐热性、耐压性、灭弧能力、强度和阻燃性质。添加剂包括例如,晶核剂(crystallizing nucleus agent)、着色剂、抗氧化剂、脱模剂、增塑剂、热稳定剂、增滑剂、紫外吸收剂等。The resin composition of the arc-extinguishing resin molded article of the present invention may further contain conventional additives other than the above-mentioned substances, as long as these additives do not significantly impair the properties that are the object of the present invention, that is, impair heat resistance , pressure resistance, arc extinguishing ability, strength and flame retardant properties. Additives include, for example, crystallizing nucleus agents, colorants, antioxidants, release agents, plasticizers, heat stabilizers, slip agents, ultraviolet absorbers, and the like.
本发明的灭弧性树脂模塑制品通过对模塑成形的树脂组合物辐照放射性射线来制成。The arc extinguishing resin molded article of the present invention is produced by irradiating a molded resin composition with radioactive rays.
树脂组合物的模塑成形可以采用已知的方法进行。例如,将树脂组合物熔融捏合形成粒料后,采用注塑、挤出成型、真空成型、吹塑等已知方法进行模塑成型。熔融捏合可以使用常用的捏合设备,如单螺杆或双螺杆挤出机、班伯里混合机、捏合机、混合辊等进行。捏合操作优选在170-230℃温度范围进行。如果温度低于170℃,熔融捏合几乎不能进行;如果温度超过230℃,树脂组合物中的羟基解离,降低灭弧能力。特别是,以下过程在本发明中是有利的。含聚烯烃树脂(A)和聚缩醛树脂(C)的树脂组合物在惰性气氛中,于180-220℃温度下进行熔融捏合和成型,然后冷却到40-60℃。通过这种成型过程,可获得具有微相分离结构的树脂模塑制品,其中,为0.1-0.9μm的亚微米尺寸的聚缩醛树脂(C)以海岛、六边形柱体或薄片的构形分散在聚烯烃树脂(A)中。通过形成微相分离结构,使聚缩醛树脂(C)容易分解,发出具有高灭弧性能的热分解气体,快速消灭电弧。由于交联在此阶段还未开始,模塑成型过程中剩余的卷轴部分(spool portion)可以循环。Molding of the resin composition can be performed by a known method. For example, after the resin composition is melt-kneaded to form pellets, molding is performed by known methods such as injection molding, extrusion molding, vacuum molding, blow molding, and the like. Melt-kneading can be performed using commonly used kneading equipment such as single-screw or twin-screw extruders, Banbury mixers, kneaders, mixing rolls, and the like. The kneading operation is preferably carried out at a temperature in the range of 170-230°C. If the temperature is lower than 170°C, melt-kneading hardly proceeds; if the temperature exceeds 230°C, the hydroxyl groups in the resin composition are dissociated, reducing the arc extinguishing ability. In particular, the following procedure is advantageous in the present invention. The resin composition containing polyolefin resin (A) and polyacetal resin (C) is melt-kneaded and molded at a temperature of 180-220°C in an inert atmosphere, and then cooled to 40-60°C. Through this molding process, a resin molded article with a microphase separation structure can be obtained, wherein the polyacetal resin (C) with a submicron size of 0.1-0.9 μm is formed in the form of islands in the sea, hexagonal columns, or flakes. dispersed in the polyolefin resin (A). By forming a micro-phase separation structure, the polyacetal resin (C) is easily decomposed, and a pyrolysis gas with high arc extinguishing performance is emitted to quickly extinguish the arc. Since crosslinking has not yet started at this stage, the remaining spool portion of the molding process can be recycled.
在由此获得的树脂模塑制品上,辐照放射性射线,获得本发明的灭弧性树脂模塑制品。微相分离结构通过由该辐照实施的交联进行固定。On the thus obtained resin molded article, radioactive rays are irradiated to obtain the arc extinguishing resin molded article of the present invention. The microphase-separated structure is fixed by the crosslinking effected by this irradiation.
辐照树脂模塑制品的辐射可以是α-射线、γ-射线、X-射线、或紫外辐射,其中优选γ-射线,原因是γ-射线具有强穿透性,并能够进行均匀辐照。The radiation for irradiating the resin molded article may be α-rays, γ-rays, X-rays, or ultraviolet radiation, among which γ-rays are preferred because γ-rays have strong penetrating properties and can be irradiated uniformly.
辐照剂量优选至少为10kGy,更优选在10-45kGy范围。通过该范围剂量的辐照,可以通过所述辐照达到的交联,获得具有上述优良性质的灭弧性树脂模塑制品。如果辐照剂量小于10kGy,通过交联形成的三维网状结构不均匀,未反应的交联剂可能渗料。如果该剂量超过45kGy,辐照因为在树脂模塑制品中的氧化分解产物而留下内部应变,这些应变会造成扭曲和收缩The irradiation dose is preferably at least 10 kGy, more preferably in the range of 10-45 kGy. By irradiation of a dose in this range, an arc-extinguishing resin molded article having the above-mentioned excellent properties can be obtained through crosslinking by said irradiation. If the irradiation dose is less than 10 kGy, the three-dimensional network structure formed by cross-linking is not uniform, and unreacted cross-linking agent may bleed. If the dose exceeds 45kGy, the irradiation leaves internal strains due to oxidative decomposition products in the resin molded product which cause distortion and shrinkage
按照本发明获得的灭弧性树脂模塑制品具有优良的强度、耐压性、耐热性、灭弧性能和阻燃性质,因此,能有利地用于断路器中的灭弧器件。The arc extinguishing resin molded article obtained according to the present invention has excellent strength, pressure resistance, heat resistance, arc extinguishing performance and flame retardancy, and therefore, can be advantageously used as an arc extinguishing device in a circuit breaker.
下面,描述本发明的断路器。Next, the circuit breaker of the present invention will be described.
本发明的断路器包括:具有固定接触片的固定的接触部分;可移动接触部分,具有可移动接触片以达到与固定的接触部分接触,并进行与固定的接触部分的闭合和打开动作;以及灭弧器件,用来消灭在固定的接触部分与可移动接触部分之间的打开和闭合动作时产生的电弧;其中,灭弧器件包括在前面所述的灭弧性树脂模塑制品。The circuit breaker of the present invention comprises: a fixed contact portion having a fixed contact piece; a movable contact portion having a movable contact piece to come into contact with the fixed contact portion and to perform closing and opening actions with the fixed contact portion; and An arc extinguishing device for extinguishing an arc generated during the opening and closing action between the fixed contact portion and the movable contact portion; wherein the arc extinguishing device includes the arc extinguishing resin molded product described above.
这种断路器的一个具体例子示于图1至图3中,图1是示出部分截面的透视图,图2是灭弧器件的透视图,图3是断路器的截面图。A specific example of such a circuit breaker is shown in FIGS. 1 to 3. FIG. 1 is a perspective view showing a partial section, FIG. 2 is a perspective view of an arc extinguishing device, and FIG. 3 is a sectional view of the circuit breaker.
参见图1,所示断路器包括具有整块结构的固定的接触部分5,在其一端有电源侧终端4,在另一端具有沿可移动接触部分1的U-形弯曲物;以及可移动接触部分1,该部分具有可移动接触片6,以达到与固定的接触部分的U-弯曲物5a顶端上的固定接触片7接触。弓形角9与固定的接触部分5相连,引导在可移动接触片6和固定接触片7之间产生的电弧向着灭弧器件延伸。Referring to Fig. 1, the circuit breaker shown includes a fixed contact part 5 having a monolithic structure, having a power supply side terminal 4 at one end, and a U-shaped bend along the movable contact part 1 at the other end; and a movable contact Part 1, which has a movable contact piece 6 to come into contact with a fixed contact piece 7 on the top end of the U-bend 5a of the fixed contact part. The arcuate corner 9 is connected to the fixed contact part 5 and guides the arc generated between the movable contact piece 6 and the fixed contact piece 7 towards the arc extinguishing means.
灭弧器件由栅格2和灭弧腔13组成。栅格2包括多个以预定间隔堆叠在绝缘体12上的板(附图中为五个板)。可移动接触部分1在由粗线标出的闭合位置与虚线标出的打开位置之间进行断开和闭合运动,通过在栅格2中形成的V-形凹口2a。灭弧腔13由本发明的灭弧性树脂模塑制品形成,并且在可移动接触部分1和栅格2之间。The arc extinguishing device is composed of a
图1和图3中所示的绝缘体12包含在左面和右面的一对侧壁12a,以及连接壁的顶部和底部的侧壁的连接部件12b和12c。绝缘体由整块三聚氰胺模塑树脂形成,这种树脂能抗电弧。在一对侧壁12a的相对面上形成许多矩形截面的凹槽14,这些凹槽从加载侧端(图3的右侧端)倾斜上升。每个栅格片2加压装配到凹槽14,并在左侧壁和右侧壁12a之间形成桥接。The insulator 12 shown in FIGS. 1 and 3 includes a pair of
灭弧腔13包括一对左侧壁和右侧壁13a、沿栅格2中的V-形凹口2a连接左侧壁和右侧壁13a的顶部的弓形前壁13b。灭弧腔13还包括分隔壁15,将灭弧器件与打开-闭合装置分开,还包括绝缘盖16,其覆盖在固定的接触部分5上面,分隔壁和绝缘盖在灭弧腔内形成整块。分隔壁15上有沿可移动接触部分的打开-闭合运动路径形成的狭缝15a。绝缘盖16上有一窗口16a,以露出固定接触片7。灭弧腔13在绝缘体12内,从图3的右侧与分隔壁15组装,该分隔壁15与绝缘体12的侧壁12a的右端面接触。灭弧腔13通过绝缘盖16支承在固定的接触部分5上,并通过该断路器的主体盖(图中未示出)压制和固定。在这种组装状态,灭弧腔13的侧壁13a覆盖栅格2的腿部(在V-形凹口的两侧的部分),栅格2位于可移动接触部分内的两侧,前壁13b位于栅格2的顶板的V-形凹口2a的后面,如图3所示。The
在上述结构中,在电流中断过程中,电弧形成于可移动接触片6和固定接触片7之间,电弧移动到栅格2内,在栅格中被消灭。因为栅格2的两个腿部分都被灭弧腔13的两个侧壁13a从内部覆盖,并与电流中断过程中的电弧屏蔽,防止栅格的这些部分因为电弧而发生熔融和散射,此外,热分解气体在电弧附近从侧壁13a产生和发出,促进电弧冷却,以快速消灭电弧。In the above structure, during current interruption, an arc is formed between the movable contact piece 6 and the fixed contact piece 7, the arc moves into the
实施例Example
参见一些优选实施方式,详细描述本发明。但是,本发明不限于这些实施例。Referring to some preferred embodiments, the present invention will be described in detail. However, the present invention is not limited to these Examples.
实施例1Example 1
首先,熔融混合67重量份聚烯烃树脂(“EVAL-L104B”,Kuraray Co.,Ltd.产品)和25重量份聚甲醛-乙醛共聚物(“Tenac-C 4520”,Asahi Kasei Corporation产品),所述聚烯烃树脂相对于1mol亚甲基含有0.58mol羟基,所述聚甲醛-乙醛共聚物含90mol%的源自甲醛的重复单元。然后,加入8重量份式(I-14)化合物作为反应性有机磷阻燃剂。产生的混合物使用侧流型双螺杆挤出机(由Japan Steel Works,Ltd.制造)于220℃进行捏合,获得树脂粒料。将树脂粒料于80℃干燥7小时,然后使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为215℃,模头温度为50℃的条件下进行模塑。用SEM观察成型后的制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。First, 67 parts by weight of polyolefin resin ("EVAL-L104B", product of Kuraray Co., Ltd.) and 25 parts by weight of polyoxymethylene-acetaldehyde copolymer ("Tenac-C 4520", product of Asahi Kasei Corporation) were melt-mixed, The polyolefin resin contains 0.58 mol of hydroxyl groups per 1 mol of methylene, and the polyoxymethylene-acetaldehyde copolymer contains 90 mol% of repeating units derived from formaldehyde. Then, 8 parts by weight of the compound of formula (I-14) was added as a reactive organophosphorus flame retardant. The resulting mixture was kneaded at 220° C. using a side-flow type twin-screw extruder (manufactured by Japan Steel Works, Ltd.) to obtain resin pellets. The resin pellets were dried at 80°C for 7 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 215°C and a die temperature of 50°C. The cross-section of the molded product was observed by SEM to determine the microphase separation structure, which showed a spherical structure with a thin layer configuration and a uniform sea-island structure.
然后,成型后的制品用来自钴60源的γ-射线以25kGy的剂量进行辐照。这样获得实施例1的灭弧性树脂模塑制品。用SEM观察该灭弧性树脂模塑制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。The shaped article was then irradiated with gamma-rays from a cobalt-60 source at a dose of 25 kGy. The arc extinguishing resin molded article of Example 1 was thus obtained. The cross-section of this arc-extinguishing resin molded product was observed with SEM, and the microphase separation structure was confirmed, showing a spherical structure having a thin-layer configuration and a uniform sea-island structure.
实施例2Example 2
首先,熔融混合50重量份聚烯烃树脂(“EVAL-L104B”,Kuraray Co.,Ltd.产品)和20重量份聚甲醛-乙醛共聚物(“Tenac-C 4520”,Asahi Kasei Corporation产品),所述聚烯烃树脂相对于1mol亚甲基含有0.58mol羟基,所述聚甲醛-乙醛共聚物含90mol%的源自甲醛的重复单元。然后,加入10重量份勃母石(“BMT-10”,Kawai Lime Co.,Ltd.产品)和15重量份硅烷处理的玻璃纤维(“03.JAFT2Ak25”,Asahi Fiber Glass Co.,Ltd.产品)作为无机填料,和5重量份式(II-3)的化合物作为反应性有机磷阻燃剂。产生的混合物使用侧流型双螺杆挤出机(由Japan Steel Works,Ltd.制造)于220℃进行捏合,获得树脂粒料。将树脂粒料于80℃干燥7小时,然后使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为215℃,模头温度为50℃的条件下进行模塑。用SEM观察成型后的制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。First, 50 parts by weight of polyolefin resin ("EVAL-L104B", product of Kuraray Co., Ltd.) and 20 parts by weight of polyoxymethylene-acetaldehyde copolymer ("Tenac-C 4520", product of Asahi Kasei Corporation) were melt-mixed, The polyolefin resin contains 0.58 mol of hydroxyl groups per 1 mol of methylene, and the polyoxymethylene-acetaldehyde copolymer contains 90 mol% of repeating units derived from formaldehyde. Then, 10 parts by weight of boehmite (“BMT-10”, product of Kawai Lime Co., Ltd.) and 15 parts by weight of silane-treated glass fiber (“03.JAFT2Ak25”, product of Asahi Fiber Glass Co., Ltd. ) as an inorganic filler, and 5 parts by weight of a compound of formula (II-3) as a reactive organophosphorus flame retardant. The resulting mixture was kneaded at 220° C. using a side-flow type twin-screw extruder (manufactured by Japan Steel Works, Ltd.) to obtain resin pellets. The resin pellets were dried at 80°C for 7 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 215°C and a die temperature of 50°C. The cross-section of the molded product was observed by SEM to determine the microphase separation structure, which showed a spherical structure with a thin layer configuration and a uniform sea-island structure.
然后,成型后制品用来自钴60源的γ-射线以25kGy的剂量进行辐照。这样获得实施例2的灭弧性树脂模塑制品。用SEM观察该灭弧性树脂模塑制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。The shaped article was then irradiated with gamma-rays from a cobalt-60 source at a dose of 25 kGy. The arc extinguishing resin molded article of Example 2 was thus obtained. The cross-section of this arc-extinguishing resin molded product was observed with SEM, and the microphase separation structure was confirmed, showing a spherical structure having a thin-layer configuration and a uniform sea-island structure.
实施例3Example 3
首先,在氮气氛中,于220℃熔融混合53重量份聚烯烃树脂(“EVAL-L104B”,Kuraray Co.,Ltd.产品)和20重量份聚甲醛-乙醛共聚物(“Tenac-C 4520”,Asahi Kasei Corporation产品),所述聚烯烃树脂相对于1mol亚甲基含有0.58mol羟基,所述聚甲醛-乙醛共聚物含90mol%的源自甲醛的重复单元。然后,加入15重量份勃母石(“BMT-10”,Kawai Lime Co.,Ltd.产品)作为无机填料,和12重量份式(I-18)的化合物作为反应性有机磷阻燃剂。产生的混合物使用侧流型双螺杆挤出机(由Japan Steel Works,Ltd.制造)于220℃进行捏合,获得树脂粒料。将树脂粒料于80℃干燥7小时,然后使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为215℃,模头温度为50℃的条件下进行模塑。用SEM观察成型后的制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。First, 53 parts by weight of polyolefin resin ("EVAL-L104B", product of Kuraray Co., Ltd.) and 20 parts by weight of polyoxymethylene-acetaldehyde copolymer ("Tenac-C 4520 ", Asahi Kasei Corporation product), the polyolefin resin contains 0.58 mol of hydroxyl groups relative to 1 mol of methylene, and the polyoxymethylene-acetaldehyde copolymer contains 90 mol% of repeating units derived from formaldehyde. Then, 15 parts by weight of boehmite ("BMT-10", a product of Kawai Lime Co., Ltd.) was added as an inorganic filler, and 12 parts by weight of a compound of formula (I-18) as a reactive organic phosphorus flame retardant. The resulting mixture was kneaded at 220° C. using a side-flow type twin-screw extruder (manufactured by Japan Steel Works, Ltd.) to obtain resin pellets. The resin pellets were dried at 80°C for 7 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 215°C and a die temperature of 50°C. The cross-section of the molded product was observed by SEM to determine the microphase separation structure, which showed a spherical structure with a thin layer configuration and a uniform sea-island structure.
然后,成型后制品用来自钴60源的γ-射线以25kGy的剂量进行辐照。这样获得实施例3的灭弧性树脂模塑制品。用SEM观察该灭弧性树脂模塑制品的截面,确定微相分离结构,显示具有薄层构形和均匀海岛结构的球粒结构。The shaped article was then irradiated with gamma-rays from a cobalt-60 source at a dose of 25 kGy. The arc extinguishing resin molded article of Example 3 was thus obtained. The cross-section of this arc-extinguishing resin molded product was observed with SEM, and the microphase separation structure was confirmed, showing a spherical structure having a thin-layer configuration and a uniform sea-island structure.
比较例1Comparative example 1
比较例1的树脂粒料是在与实施例1相同的条件下捏合获得的,不同之处在于不掺混有反应性有机磷阻燃剂。所获粒料于80℃干燥7小时,然后使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为215℃,模头温度为50℃的条件下进行模塑。这样获得比较例1的灭弧性树脂模塑制品。The resin pellets of Comparative Example 1 were obtained by kneading under the same conditions as in Example 1, except that no reactive organic phosphorus flame retardant was blended. The obtained pellets were dried at 80°C for 7 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 215°C and a die temperature of 50°C. The arc extinguishing resin molded article of Comparative Example 1 was thus obtained.
比较例2Comparative example 2
比较例2的树脂粒料是在与实施例2相同的条件下捏合获得的,其不同之处在于不掺混有反应性有机磷阻燃剂。所获粒料于80℃干燥7小时,然后使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为215℃,模头温度为50℃的条件下进行模塑。这样获得比较例2的灭弧性树脂模塑制品。The resin pellets of Comparative Example 2 were obtained by kneading under the same conditions as in Example 2, except that no reactive organic phosphorus flame retardant was blended. The obtained pellets were dried at 80°C for 7 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 215°C and a die temperature of 50°C. The arc extinguishing resin molded article of Comparative Example 2 was thus obtained.
比较例3Comparative example 3
比较例3的灭弧性树脂模塑制品是以与实施例2相同方式捏合获得的,不同之处在于实施例2中使用的反应性有机磷阻燃剂被不显示反应性的添加剂类型的有机磷阻燃剂(“HCA-HQ”,Sanko Chemical Industry Co.,Ltd.产品)替代。The arc-extinguishing resin molded article of Comparative Example 3 was obtained by kneading in the same manner as in Example 2, except that the reactive organic phosphorus flame retardant used in Example 2 was replaced by organic Phosphorus flame retardant ("HCA-HQ", product of Sanko Chemical Industry Co., Ltd.) instead.
比较例4Comparative example 4
比较例4的灭弧性树脂模塑制品是以与实施例2相同的方式捏合获得的,不同之处在于实施例2中使用的反应性有机磷阻燃剂被含溴阻燃剂(“GreatLakes pdbs-80”,Great Lakes Chemical Corporation产品)替代。The arc-extinguishing resin molded article of Comparative Example 4 was obtained by kneading in the same manner as in Example 2, except that the reactive organic phosphorus flame retardant used in Example 2 was replaced by a bromine-containing flame retardant ("Great Lakes pdbs-80", Great Lakes Chemical Corporation product) instead.
比较例5Comparative Example 5
比较例5的灭弧性树脂模塑制品是以与实施例2相同的方式捏合获得的,不同之处在于实施例2使用的相对于1mol亚甲基含0.58mol羟基的聚烯烃树脂(“EVAL-L104B”,Kuraray Co.,Ltd.产品)被聚乙烯树脂(“HJ362”,NipponPolyethylene Corporation产品)替代。The arc-extinguishing resin molded article of Comparative Example 5 was obtained by kneading in the same manner as in Example 2, except that Example 2 used a polyolefin resin containing 0.58 mol of hydroxyl groups per 1 mol of methylene ("EVAL -L104B", product of Kuraray Co., Ltd.) was replaced by polyethylene resin ("HJ362", product of NipponPolyethylene Corporation).
比较例6Comparative example 6
首先,使用捏合机,将25重量份不饱和聚酯树脂(“7525”,Japan U-PiCACo.,Ltd.产品)、35重量份Al(OH)3、5重量份苯乙烯-乙酸乙烯酯共聚物、0.3重量份叔丁基过氧-Z的聚合反应引发剂和4-7重量份粘度调节剂捏合在一起。在捏合过程中,加入35重量份硅烷处理的玻璃纤维的无机填料(“03.JAFT2Ak25,Asahi Fiber Glass Co.,Ltd.产品)并进行分散,获得本体模塑化合物。将该本体模塑化合物在140-150℃温度范围进行模塑和聚合。这样,获得比较例6的灭弧性树脂模塑制品。First, using a kneader, 25 parts by weight of unsaturated polyester resin ("7525", product of Japan U-PiCACo., Ltd.), 35 parts by weight of Al(OH) 3 , and 5 parts by weight of styrene-vinyl acetate were copolymerized Compound, 0.3 parts by weight of tert-butyl peroxy-Z polymerization initiator and 4-7 parts by weight of viscosity regulator are kneaded together. During the kneading, 35 parts by weight of an inorganic filler of silane-treated glass fiber ("03. JAFT2Ak25, product of Asahi Fiber Glass Co., Ltd.) was added and dispersed to obtain a bulk molding compound. The bulk molding compound was Molding and polymerization were carried out at a temperature range of 140-150° C. In this way, an arc-extinguishing resin molded article of Comparative Example 6 was obtained.
比较例7Comparative Example 7
通过捏合99.8重量份尼龙6树脂(“UBE nylon 101 5B”,UBE Industries,Ltd.产品)和0.2重量份抗氧化剂(“IRGANOX 1010”,由Nihon Ciba-Geigie KK提供),获得树脂粒料。将该树脂粒料于105℃干燥4小时,然后,使用注塑机(α50C型,由FANUC Ltd.制造),在树脂温度为260℃,模头温度为85℃的条件下进行模塑。这样获得比较例7的灭弧性树脂模塑制品。Resin pellets were obtained by kneading 99.8 parts by weight of nylon 6 resin ("UBE nylon 101 5B", product of UBE Industries, Ltd.) and 0.2 parts by weight of antioxidant ("IRGANOX 1010", supplied by Nihon Ciba-Geigie KK). The resin pellets were dried at 105°C for 4 hours, and then molded using an injection molding machine (α50C type, manufactured by FANUC Ltd.) at a resin temperature of 260°C and a die temperature of 85°C. The arc extinguishing resin molded article of Comparative Example 7 was thus obtained.
评价实施例1至3和比较例1至7制得的灭弧性树脂模塑制品的模塑成型性质。将树脂模塑产品用于图1所示的断路器的灭弧腔13,对灭弧性树脂模塑制品进行短路测试、耐热性测试和阻燃性测试。The molding properties of the arc-extinguishing resin molded articles obtained in Examples 1 to 3 and Comparative Examples 1 to 7 were evaluated. The resin molded product was used in the
在短路测试中,3相440V/50kA的电流通过闭合状态下的接触片,然后,可移动接触部分打开,产生电弧电流。对这种电弧电流的中断性质(灭弧性能)、断开和对灭弧器件的损害(耐压性)以及表面状况(耐热性)进行检测。In the short-circuit test, a 3-phase 440V/50kA current passes through the contact piece in the closed state, and then, the movable contact part is opened to generate an arc current. The nature of the interruption of this arc current (arc extinguishing performance), disconnection and damage to the arc extinguishing device (voltage resistance) and the surface condition (heat resistance) are tested.
当短路电流被成功中断时,电流中断性质指定为“可接受的”。The current interruption property is designated as "acceptable" when the short circuit current is successfully interrupted.
当肉眼观察不能检测到模塑过程中产生气泡或滴料现象时,模塑成型性质指定为“可接受的”。Molding properties were designated as "acceptable" when the occurrence of bubbles or dripping during molding could not be detected by visual inspection.
阻燃性质按照下面的UL-94测试进行评价。按照UL-94制备测试片(5英寸长,1/2英寸宽和3.2mm厚)。将该测试片垂直固定并与Bunsen燃烧器火焰接触10秒,记录燃烧时间。熄灭后,该测试片再次与火焰接触10秒,记录燃烧时间。根据燃烧总时间,二次熄灭后红热燃烧(red heat combustion)(发光)的时间以及存在的液滴点燃棉花,根据UL-94进行区别。Flame retardant properties were evaluated according to the following UL-94 test. Test pieces (5 inches long, 1/2 inch wide and 3.2 mm thick) were prepared according to UL-94. The test piece was held vertically and placed in contact with the flame of a Bunsen burner for 10 seconds, and the burning time was recorded. After extinguishing, the test piece was brought into contact with the flame again for 10 seconds, and the burning time was recorded. Distinguished according to UL-94 based on the total time to burn, the time to red heat combustion (glow) after secondary extinguishment, and the presence of droplets to ignite the cotton.
金属污染状况通过测定试样留在120℃环境中300小时后的接触电阻来评价。当接触电阻不高于50mΩ时,金属污染状况指定为“可接受的”。The status of metal contamination is evaluated by measuring the contact resistance of the sample left in an environment of 120°C for 300 hours. Metal contamination conditions are designated as "acceptable" when the contact resistance is not higher than 50 mΩ.
上述测试的结果列于表1。The results of the above tests are listed in Table 1.
表1Table 1
由表1的结果可以清楚知道,实施例1至3的灭弧性树脂模塑制品显示良好的阻燃性质、耐热性和模塑成型性质。使用由这些灭弧性树脂模塑制品制成的灭弧器件的断路器能够有效消灭在电流中断过程中在接触片之间产生的电弧,并且因为灭弧作用,在灭弧腔中没有观察损害现象。As is clear from the results in Table 1, the arc-extinguishing resin molded articles of Examples 1 to 3 showed good flame retardancy, heat resistance and molding properties. Circuit breakers using arc extinguishing devices made of these arc extinguishing resin molded products can effectively extinguish the arc generated between the contact pieces during current interruption, and no damage is observed in the arc extinguishing chamber due to the arc extinguishing effect Phenomenon.
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| CN113517163A (en) * | 2021-07-23 | 2021-10-19 | 西安理工大学 | An arc extinguishing chamber of a high-voltage current-limiting high-voltage circuit breaker with strong air blowing |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006054030B4 (en) * | 2006-11-16 | 2010-06-17 | Abb Ag | Electrical switching device |
| JP4655094B2 (en) | 2008-02-08 | 2011-03-23 | 富士電機機器制御株式会社 | Arc extinguishing resin processed product and circuit breaker using the same |
| JP4529034B2 (en) | 2008-05-16 | 2010-08-25 | 富士電機機器制御株式会社 | Arc extinguishing resin processed product and circuit breaker using the same |
| DE102018109389A1 (en) | 2018-04-19 | 2019-10-24 | Tdk Electronics Ag | switching device |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1480661A (en) * | 1965-05-21 | 1967-08-07 | ||
| JPS57202003A (en) * | 1981-06-03 | 1982-12-10 | Hitachi Ltd | Sf6 gas insulating electric device and method of producing same |
| TW293130B (en) * | 1994-03-10 | 1996-12-11 | Mitsubishi Electric Corp | |
| JP2002251932A (en) * | 1994-05-23 | 2002-09-06 | Mitsubishi Electric Corp | Insulation method for metals scattered during arcing |
| JPH08185785A (en) * | 1994-12-28 | 1996-07-16 | Mitsubishi Electric Corp | Circuit breaker |
| JP2960873B2 (en) * | 1995-09-07 | 1999-10-12 | 日本ユニカー株式会社 | Flame retardant ethylene resin composition |
| AU2003275594A1 (en) * | 2002-10-23 | 2004-05-13 | Fuji Electric Holdings Co., Ltd. | Molded resin for electrical part and process for producing the same |
| JP4295764B2 (en) * | 2003-08-01 | 2009-07-15 | 富士電機ホールディングス株式会社 | Reactive flame retardant and processed flame retardant resin product using the same |
-
2006
- 2006-11-21 JP JP2006314499A patent/JP4817316B2/en not_active Expired - Fee Related
-
2007
- 2007-11-21 DE DE102007055667A patent/DE102007055667B4/en not_active Expired - Fee Related
- 2007-11-21 CN CN2007101934348A patent/CN101186728B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113517163A (en) * | 2021-07-23 | 2021-10-19 | 西安理工大学 | An arc extinguishing chamber of a high-voltage current-limiting high-voltage circuit breaker with strong air blowing |
| CN113517163B (en) * | 2021-07-23 | 2023-02-28 | 西安理工大学 | Strong air-blowing current-limiting type arc extinguish chamber of high-voltage circuit breaker |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2008130375A (en) | 2008-06-05 |
| CN101186728B (en) | 2011-10-19 |
| DE102007055667A1 (en) | 2008-05-29 |
| DE102007055667B4 (en) | 2013-06-20 |
| JP4817316B2 (en) | 2011-11-16 |
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