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CN101139435A - Polyester having excellent fire-retardancy and preparation method thereof - Google Patents

Polyester having excellent fire-retardancy and preparation method thereof Download PDF

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Publication number
CN101139435A
CN101139435A CNA2006100414958A CN200610041495A CN101139435A CN 101139435 A CN101139435 A CN 101139435A CN A2006100414958 A CNA2006100414958 A CN A2006100414958A CN 200610041495 A CN200610041495 A CN 200610041495A CN 101139435 A CN101139435 A CN 101139435A
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China
Prior art keywords
polyester
monomer
excellent fire
organophosphorus
retardancy
Prior art date
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Pending
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CNA2006100414958A
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Chinese (zh)
Inventor
李旭
本田圭介
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Priority to CNA2006100414958A priority Critical patent/CN101139435A/en
Publication of CN101139435A publication Critical patent/CN101139435A/en
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Abstract

The present invention discloses excellent flame-retardant polyester and preparation method of the flame-retardant polyester. The product comprises polyester and the organic silicone copolymer as well as organic phosphorus copolymer contained in the polyester. The preparation process comprises the synthesis of the polyester, etherifying of the synthesized polyester or the polycondensation phase during which organic silicon monomer and organic phosphor monomer are added. The present invention takes use of silicon monomer and organic phosphor monomer for copolymerization with the polyester. The polyester is endowed with excellent flame-retardant performance. The polyester can meet the no-drop requirements during the flame-retardant process. The product by the present invention is no-drop-typed flame-retardant polyester, which can be used to manufacture polyester fiber and correspondent woven fabric or weaving fabric textile or nonwoven cloth and so on.

Description

Has polyester of excellent fire-retardancy and preparation method thereof
Technical field:
The present invention relates to a kind of polyester and production method, is a kind of flame retardant polyester and production method.
Background technology:
Polyester product particularly polyethylene terephthalate has become the product of chemical fibre industry output maximum in the world owing to the field that its excellent performance is widely used in making fiber and goods thereof.Along with the mankind to the raising of the requirement of quality of life with to the enhancing of autoprotection consciousness; requirement to polyester product is also more and more higher; the particularly requirement of safety in utilization aspect; as require polyester product to have good flame retardancy; so that under the situation of catching fire; can not bring bigger disaster, so the polyester that the numerous and confused exploitation of each company has flame retardant properties to the mankind.
The flame-retarded technology of each company's use mainly contains post-treatment technology, copolymerization, blending technology etc. at present.The post-treatment technology is mainly carried out coating processing etc. to trevira or polyester textile, but has a unabiding shortcoming of flame retardant effect, and aspects such as the dyeing of product, feel are produced a lot of influences.
Chinese patent 02817032.6 adopts the method for blend to obtain fire-retardant PET, is to use brominated based flame retardant, though reached flame retardant properties, brominated flame-retardant can produce toxic smog in combustion processes, banned use of by many countries gradually.Other companies also adopt non-halogen fire retardant to be used for blend, but blending technology is that the polyester of producing is carried out secondary processing, need extra production to product to increase cost.
Each company also develops the copolymerization flame-retarded technology, gives polyester good combustion-supporting performance from essential structure.It is that comonomer adds the pet reaction system in polycondensation phase that Chinese patent 00804393.0, Chinese patent 02109909.X are to use organophosphorus, thereby obtain the copoly type flame retardant polyester, but this type polyester is the drippage type when fire-retardant, the polyester of drippage causes spot fire easily, so be only limited to the use of low-end product.
Summary of the invention:
The object of the present invention is to provide a kind of flame retardant properties good have polyester of excellent fire-retardancy and preparation method thereof.
Technical solution of the present invention is:
A kind of polyester with excellent fire-retardancy is characterized in that: comprise polyester, contain Organosiliconcopolymere and organophosphorus multipolymer in the polyester.
Contain the Organosiliconcopolymere of 2-20 weight part and the organophosphorus multipolymer of 0.5-12 weight part in the polyester of per 100 weight parts.
Polyester is a kind of or its multipolymer in polyethylene terephthalate, polybutylene terephthalate, the Poly(Trimethylene Terephthalate).Preferred polyethylene terephthalate.
Wherein the monomer of Organosiliconcopolymere is organosilicon glycol or triol, has following structural formula:
Figure A20061004149500051
Wherein n is 1~20 integer, R 1, R 2Be hydrogen atom, hydroxyl, aryl radical, saturated alkyl or alkoxyl group.
Wherein the monomer of organophosphorus multipolymer is to have one of the compound of following structural formula or the derivative after these compound esterifications:
Figure A20061004149500061
(being called for short PHP),
Figure A20061004149500062
(being called for short CMP);
Figure A20061004149500063
(being called for short DDP), (being called for short BCPPO).
Contain the Organosiliconcopolymere of 3-15 weight part and the organophosphorus multipolymer of 0.8-10 weight part in the polyester of per 100 weight parts.The organosilicon addition is less than 2%, can not play the effect of fine fire-retardant and anti-drippage, and addition then can influence the performances such as intensity of the synthetic reaction process and the polyester of polyester greater than 20%.The organophosphorus addition is less than 0.5%, then influences the flame retardant properties of product, and addition then influences the production performance and the mechanical property of product greater than 11%.
A kind of preparation method with polyester of excellent fire-retardancy comprises the synthetic of polyester, it is characterized in that: esterification or polycondensation phase at synthesizing polyester add organosilane monomer and organophosphorus monomer, make after the reaction.
A kind of preparation method with polyester of excellent fire-retardancy is characterized in that: the organophosphorus monomer is at first made the ethylene glycol solution that concentration is the organo phosphorous compounds of 40-70% with glycol reaction, adds the pet reaction system in Esterification Stage or polycondensation phase then.
The present invention adopts silicon-containing monomer and phosphorous-containing monomers and polyethylene terephthalate copolymer, gives the polyester excellent flame-retardant, and reaches the requirement of not having drippage in fire-retardant process.
The polyester that the present invention uses is polyethylene terephthalate, polybutylene terephthalate, Poly(Trimethylene Terephthalate) a kind of or its multipolymer wherein.Remove basic synthesis material, terephthalic acid, dimethyl terephthalate (DMT), ethylene glycol, 1, ammediol, 1, outside the 4-butyleneglycol, interpolymer can be selected following diacid for use: m-phthalic acid, phthalic acid, the methyl terephthalic acid, the naphthalene diacid, the aryl dicarboxylic acid's class and the hexanodioic acid of aromatic carboxylic acids such as biphenyl dicarboxylic acid and ester derivative thereof, pimelic acid, suberic acid, nonane diacid, aliphatic carboxylic acid and ester derivative and cyclohexane dicarboxylic acids such as dodecanedicarboxylic acid, the hexahydro-m-phthalic acid, alicyclic dicarboxylic acid and ester derivatives thereof such as hexahydro-phthalic acid.Be meant materials such as lower alkyl esters, acid anhydrides, acyl chlorides such as dimethyl ester in the described derivative.These dicarboxylic acid can two or more alone or in combination uses, the glycol that polyethylene terephthalate copolymer uses can be aklylene glycol class component and cyclohexanediols, 1 such as a chain such as pentanediol, 1,6-hexylene glycol or a catenate aklylene glycol, alicyclic diols such as 4-cyclohexanedimethanol, Hydrogenated Bisphenol A; And the polyoxyalkylene diols class of glycol ether, triglycol, polyoxyethylene glycol, polypropylene glycol, polytetramethylene glycol etc.
Polyester use is known altogether in synthetic method and catalyzer, compounds such as catalyst system therefor such as cobalt, magnesium, sodium, lithium, antimony, titanium, method such as polymerization of still formula or successive polymerization etc. that the present invention is used.
Under the prerequisite that does not influence flame retardant properties of the present invention, can also in polyester, add functional aids such as antioxidant, white dyes, static inhibitor.
The present invention adopts silicon-containing monomer and phosphorous-containing monomers and polyethylene terephthalate copolymer, gives the polyester excellent flame-retardant, and reaches the requirement of not having drippage in fire-retardant process.Product of the present invention is a kind of no drippage type flame retardant polyester, can be used for making trevira and relevant woven fabrics or goods such as knitted fabrics textiles or non-woven fabrics.
The invention will be further described below in conjunction with embodiment:
Embodiment:
Embodiment and evaluation method thereof:
Embodiment 1:
1.5 the Diphenylsilanediol of part, 12.32 the terephthalic acid of part, 5.63 the ethylene glycol of part joins in the serial reaction device that has vaporizer and vacuum unit, be heated to about 250 degree and carry out esterification, esterification proceeds to 90% when above, in reaction system, add concentration and be 0.98 part of the ethylene glycol solution of 60%PHP, 0.006 part of The catalytic antimony trioxide, 0.053 the titanium dioxide of part, progressively reduce pressure below 200 pascals, carry out polycondensation under the temperature 290 degree conditions, reacted about three hours, and finished reaction, make fire-retardant slice, and carry out conventional melt-spinning, or carry out next step processing and make fiber.
Embodiment 2:
The addition of raw material is as follows: 2.25 parts hydroxy silicon oil (hydroxy radical content 8%), 12.75 parts terephthalic acid, 5.83 parts ethylene glycol, 0.053 part 0.006 part of titanium dioxide, The catalytic antimony trioxide, concentration are 3 parts of the ethylene glycol solutions of 70% DDP.All the other are with embodiment 1.
Embodiment 3:
Device is with embodiment 1, and the addition of raw material is as follows: 1.5 parts Diphenylsilanediol, 15 parts dimethyl terephthalate (DMT), 9.79 parts ethylene glycol, 0.004 part of Cobaltous diacetate are as transesterification catalyst, 0.053 part 1 part of the ethylene glycol solution of BCPPO of 0.006 part 65% of titanium dioxide, The catalytic antimony trioxide.
Embodiment 4:
Device is with embodiment 1, and the addition of raw material is as follows: 0.75 part phenyl silanetriol oligopolymer (about molecular weight 600), 15.07 parts of terephthalic acids, 9.84 parts of ethylene glycol, 0.053 part 3 parts of the ethylene glycol solutions of 0.006 part of titanium dioxide, The catalytic antimony trioxide, 60%DDP.
Embodiment 5:
Device is with embodiment 1, and the addition of raw material is as follows: 0.75 part Diphenylsilanediol, 0.75 part hydroxy silicon oil (hydroxy radical content 8%), 14.68 parts terephthalic acid dioctyl phthalate, 9.6 parts of ethylene glycol, 0.053 part the ethylene glycol solution of 60%CMP of 0.006 part, 0.6 part of titanium dioxide, The catalytic antimony trioxide.
Embodiment 6:
A kind of preparation method with polyester of excellent fire-retardancy comprises the synthetic of polyester, it is characterized in that: esterification or polycondensation phase at synthesizing polyester add organosilane monomer and organophosphorus monomer, make after the reaction.Wherein the organophosphorus monomer is at first made the ethylene glycol solution that concentration is the organo phosphorous compounds of 40-70% (example 40%, 50%, 60%, 70%) with glycol reaction, adds the pet reaction system in Esterification Stage or polycondensation phase then.
Described polyester is a kind of or its multipolymer in polyethylene terephthalate, polybutylene terephthalate, the Poly(Trimethylene Terephthalate).The addition of raw material satisfies in product, contains the Organosiliconcopolymere of 2-20 weight part (example 2,3,10,15,20 weight parts) and the organophosphorus multipolymer of 0.5-11 weight part (example 0.5,0.8,5,10) in the polyester of per 100 weight parts.
Wherein the monomer of Organosiliconcopolymere is organosilicon glycol or triol, has following structural formula:
Figure A20061004149500091
Wherein n is 1~20 integer (example 1,5,10,15,20), R 1, R 2Be hydrogen atom, hydroxyl, aryl radical, saturated alkyl or alkoxyl group.
Wherein the monomer of organophosphorus multipolymer is to have one of the compound of following structural formula or the derivative after these compound esterifications:
Figure A20061004149500101
(being called for short PHP),
Figure A20061004149500102
(being called for short CMP);
Figure A20061004149500103
(being called for short DDP),
Figure A20061004149500104
(being called for short BCPPO).
Comparative example 1:
Device is with embodiment 1, and the addition of raw material is as follows: 1.5 parts Diphenylsilanediol, 12.32 parts terephthalic acid, 5.63 parts ethylene glycol, 0.053 part 0.006 part of titanium dioxide, The catalytic antimony trioxide.
Comparative example 2;
Device is with embodiment 1, and raw material is composed as follows: 13 parts terephthalic acid, 5.57 parts ethylene glycol, 0.053 part the ethylene glycol solution of 60% PHP of 0.006 part, 1.5 parts of titanium dioxide, The catalytic antimony trioxide.
The result of embodiment and comparative example is as shown in the table:
IV L b Incendivity Anti-drippage Intensity
Embodiment 1 0.655 74 5 3.6
Embodiment 2 0.640 70 4 3.5
Embodiment 3 0.660 73 5 3.8
Embodiment 4 0.658 69 3 3.6
Embodiment 5 0.650 76 4 3.6
Comparative example 1 0.660 77 3 3.9
Comparative example 2 0.653 75 7 3.7
Limiting viscosity (IV) (dL/g)
With the ortho chloro phenol is solvent, measures under 25 ℃.
Tone L, b value
Measure by GB GB/T 14190-1993.
Flame retardancy
The long filament of 50dtex is cut into a section of 150mm, gets the 0.7g bundle together, a head-clamp is lived sagging being fixed on the iron stand of nature.The long filament that is fixed into useful length 120mm is estimated with the high flame ignition of 20mm 3 seconds.
Incendivity
◎: the residual flame time is 0 second (missing of ignition)
Zero: less than 3 seconds.
△:3~10。
*: more than 10 seconds.
Anti-drippage
◎: dripping back number is 0.
Below zero: 5.
△:6~10。
*: more than 11.

Claims (8)

1. the polyester with excellent fire-retardancy is characterized in that: comprise polyester, contain Organosiliconcopolymere and organophosphorus multipolymer in the polyester.
2. the polyester with excellent fire-retardancy according to claim 1 is characterized in that: contain the Organosiliconcopolymere of 2-20 weight part and the organophosphorus multipolymer of 0.5-12 weight part in the polyester of per 100 weight parts.
3. the polyester with excellent fire-retardancy according to claim 1 and 2 is characterized in that: polyester is a kind of or its multipolymer in polyethylene terephthalate, polybutylene terephthalate, the Poly(Trimethylene Terephthalate).
4. the polyester with excellent fire-retardancy according to claim 1 and 2 is characterized in that: wherein the monomer of Organosiliconcopolymere is organosilicon glycol or triol, has following structural formula: Wherein n is 1~20 integer, R 1, R 2Be hydrogen atom, hydroxyl, aryl radical, saturated alkyl or alkoxyl group.
5. the polyester with excellent fire-retardancy according to claim 1 and 2 is characterized in that: wherein the monomer of organophosphorus multipolymer is to have one of the compound of following structural formula or the derivative after these compound esterifications:
Figure A2006100414950002C2
Figure A2006100414950002C3
Figure A2006100414950003C1
6. the polyester with excellent fire-retardancy according to claim 2 is characterized in that: contain the Organosiliconcopolymere of 3-15 weight part and the organophosphorus multipolymer of 0.8-10 weight part in the polyester of per 100 weight parts.
7. the preparation method with polyester of excellent fire-retardancy comprises the synthetic of polyester, it is characterized in that: esterification or polycondensation phase at synthesizing polyester add organosilane monomer and organophosphorus monomer, make after the reaction.
8. the preparation method with polyester of excellent fire-retardancy according to claim 7, it is characterized in that: the organophosphorus monomer is at first made the ethylene glycol solution that concentration is the organo phosphorous compounds of 40-70% with glycol reaction, adds the pet reaction system in Esterification Stage or polycondensation phase then.
CNA2006100414958A 2006-09-08 2006-09-08 Polyester having excellent fire-retardancy and preparation method thereof Pending CN101139435A (en)

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