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CN100584915C - Adhesive and coating film for electrical material using same - Google Patents

Adhesive and coating film for electrical material using same Download PDF

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Publication number
CN100584915C
CN100584915C CN200580002243A CN200580002243A CN100584915C CN 100584915 C CN100584915 C CN 100584915C CN 200580002243 A CN200580002243 A CN 200580002243A CN 200580002243 A CN200580002243 A CN 200580002243A CN 100584915 C CN100584915 C CN 100584915C
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adhesive
film
polyester
coating film
temperature
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CN1910248A (en
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北山和彦
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Mitsubishi Chemical Corp
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Mitsubishi Plastics Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J167/00Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)

Abstract

The invention provides and a kind ofly have the tackiness agent of excellent adhesiveproperties etc. and use this tackiness agent to form binder layer and weather resistance and the high electric material coating film of operability in temperature province wide from low temperature to the pyritous.This tackiness agent comprises the polyester thermoplastic resin or contains the hot melt based resin composition of this resin, described polyester thermoplastic resin has crystallinity, and to adopt the loss tangent (tan δ) in the temperature dispersion curve that Measurement of Dynamic Viscoelasticity obtains be 4.9 * 10 under-40 ℃~40 ℃ -2Or 4.9 * 10 -2More than, the peak-peak of this loss tangent (tan δ) is in-15 ℃~40 ℃ scope, and fusing point is 95 ℃~130 ℃.

Description

粘合剂及使用该粘合剂的电气材料用包覆膜 Adhesive and coating film for electrical material using same

技术领域 technical field

本发明涉及一种粘合剂及使用该粘合剂的电气材料用包覆膜。更加详细地说,涉及在从低温到高温的宽的温度范围具有粘接性的粘合剂、使用该粘合剂形成粘合剂层,并可以通过热层压或热压等方法进行加热粘接的适用于电气仪器或电子仪器等布线用电线的芯线的包覆等用途(例如,用于挠性带状电缆的增强板(保护带))的电气材料用包覆膜。The present invention relates to an adhesive and a coating film for electrical materials using the adhesive. In more detail, it relates to an adhesive having adhesiveness in a wide temperature range from low temperature to high temperature, an adhesive layer is formed using the adhesive, and heat bonding can be performed by methods such as thermal lamination or thermal pressing. Covering film for electrical materials suitable for applications such as covering the core wire of wiring wires such as electrical equipment or electronic equipment (for example, for reinforcing plates (protective tapes) for flexible flat cables).

背景技术 Background technique

具有通过热熔融而粘接的粘合剂层的叠层膜,通常包括基体材料和粘合剂层,考虑机械强度和电绝缘性,使用双轴拉伸聚酯膜作为基体材料。例如,在有必要对叠层膜赋予阻燃性的场合,在粘合剂层中添加阻燃剂,在有必要赋予隐蔽性的场合,在粘合剂层中添加颜料或染料等。A laminated film having an adhesive layer bonded by thermal fusion generally includes a base material and an adhesive layer, and a biaxially stretched polyester film is used as the base material in consideration of mechanical strength and electrical insulation. For example, when it is necessary to impart flame retardancy to the laminated film, a flame retardant is added to the adhesive layer, and when it is necessary to impart concealment, a pigment or dye is added to the adhesive layer.

上述叠层膜作为用于电气仪器、电子仪器等的布线中的带状电线等的构成部件是有用的,可以包覆芯线而用于绝缘保护。带状电线通常可以通过使用加热辊或热压机将包覆的包覆体和叠层膜进行热压合而一体化来获得。因此,对于叠层膜,可以通过加热熔融而一体化的粘合剂层是必要的。作为构成该粘合剂层的材料,可以使用以氯乙烯树脂、聚酯树脂、聚烯烃树脂等为主要成分的热熔树脂。The above-mentioned laminated film is useful as a constituent member such as a flat wire used in wiring of electric equipment, electronic equipment, etc., and can be used for insulating protection by covering a core wire. A flat electric wire can usually be obtained by heat-compression-bonding a covered covering body and a laminated film using a heated roll or a heat press to integrate them. Therefore, a pressure-sensitive adhesive layer that can be integrated by heating and melting is required for a laminated film. As a material constituting the adhesive layer, a hot-melt resin mainly composed of vinyl chloride resin, polyester resin, polyolefin resin, or the like can be used.

为了构成粘合剂层,通常使用的聚酯类树脂是其玻璃化转变温度(Tg)为0℃或0℃以上的物质,大多使用Tg在室温附近的物质。可是,确认了以Tg为界线粘接性能显著降低,在冬季或低温区域使用时,粘合剂有时从被粘接物体上剥离。特别是,在近年,从品质上的观点看,要求低温时的粘接性。因此,通过使用Tg为-22℃~0℃的物质作为聚酯类热熔树脂组合物,改善了低温特性(例如,参照专利文献1)。For constituting the adhesive layer, polyester-based resins generally used have a glass transition temperature (Tg) of 0° C. or higher, and those whose Tg is around room temperature are often used. However, it was confirmed that the adhesive performance was significantly lowered with Tg as the boundary, and the adhesive sometimes peeled off from the adherend when used in winter or in a low-temperature region. In particular, in recent years, adhesiveness at low temperature has been demanded from the viewpoint of quality. Therefore, low temperature characteristics are improved by using what has Tg of -22 degreeC - 0 degreeC as a polyester type hot-melt resin composition (for example, refer patent document 1).

另外,实施这样的改良的当时,作为市售的聚酯类热熔树脂,由于没有具有更低的Tg的物质,对于提高低温特性,是有限度的。可是,要求的性能逐年提高,使用以往的低Tg的聚酯类热熔树脂,不能稳定地满足维持良好的粘合特性的要求,要求粘接性能高并且稳定的聚酯类热熔树脂。In addition, at the time when such improvement was carried out, there were no commercially available polyester-based hot-melt resins having a lower Tg, so there was a limit to improving low-temperature characteristics. However, the required performance is increasing year by year, and the use of the conventional low Tg polyester hot-melt resin cannot stably meet the requirement of maintaining good adhesive properties, and a polyester hot-melt resin with high adhesive performance and stability is required.

另外,具有这样的粘合剂层的叠层膜的自粘(粘连(ブロツキング))性强,在制成卷装物品时,大多剥离错位,操作特性差。因此,采用了在粘合剂表面贴附掩蔽膜等办法。In addition, the laminated film having such an adhesive layer has strong self-adhesive (blocking) properties, and when it is made into a packaged product, it is often peeled off and misaligned, resulting in poor handling characteristics. Therefore, methods such as attaching a masking film to the surface of the adhesive have been adopted.

近年,在耐久性上有了进一步的要求,只是聚酯类热熔树脂已经不能充分应对了。例如,在高温高湿化下的耐久性也受到了重视,在要求信赖性更高的领域的使用也逐渐增加。例如,在温度80℃、湿度85%RH的高温高湿的环境下,必须保持具有169小时粘接强度的场合,以往的叠层膜由于进行粘合剂的水解而凝聚力降低,产生层间剥离,另外,将该叠层膜用于信号线的包覆时,存在产生信号线的短路等不良情况等问题。In recent years, there have been further demands on durability, but polyester-based hot-melt resins are no longer sufficient. For example, durability under high temperature and high humidity is also being emphasized, and use in fields requiring higher reliability is also increasing. For example, in a high-temperature and high-humidity environment with a temperature of 80°C and a humidity of 85%RH, when it is necessary to maintain an adhesive strength of 169 hours, the conventional laminated film has a lower cohesive force due to hydrolysis of the adhesive, and delamination occurs , In addition, when the multilayer film is used for covering signal lines, there is a problem that defects such as short circuits of signal lines occur.

特别是,将上述叠层膜用于在挠性带状电缆等的端部使用的增强板(保护带)的场合,将该端部插入到连接器中时。在气温降低的冬季等,增强板折曲而容易产生层间剥离,要求改善低温下的粘接强度。In particular, when the above laminated film is used for a reinforcing plate (protective tape) used at an end portion of a flexible flat cable or the like, the end portion is inserted into a connector. In winter when the temperature drops, etc., the reinforcement board is bent and delamination is likely to occur, and it is required to improve the adhesive strength at low temperature.

专利文献1:特开2001-279226号公报Patent Document 1: JP-A-2001-279226

发明内容 Contents of the invention

发明要解决的问题The problem to be solved by the invention

本发明是鉴于上述情况而作成的,其目的在于提供在从低温到高温的宽范围的温度区域具有优异的粘接性能的粘合剂、使用该粘合剂形成粘合剂层,并且耐久性和操作性高的电气材料用包覆膜,特别是对于在挠性带状电缆等的端部使用的增强板(保护带))是有用的膜。The present invention is made in view of the above circumstances, and its object is to provide an adhesive having excellent adhesive performance in a wide temperature range from low temperature to high temperature, and to use the adhesive to form an adhesive layer, and the durability It is a useful film for a coating film for electrical materials with high handleability, especially for a reinforcing plate (protective tape) used at the end of a flexible flat cable or the like.

解决问题的手段means of solving problems

本发明人等反复进行深入研究的结果发现,通过采用动态粘弹性测定得到的温度分散曲线中的损失正切(tanδ)特定化,并且具有规定熔点的结晶性聚酯类热熔树脂或含有该树脂的热熔树脂组合物,可以解决上述课题,基于该发现,以至完成了本发明。As a result of repeated intensive studies, the inventors of the present invention have found that the loss tangent (tan δ) in the temperature dispersion curve obtained by dynamic viscoelasticity measurement is specified, and a crystalline polyester-based hot-melt resin having a predetermined melting point or a resin containing the same The hot-melt resin composition can solve the above-mentioned problems, and based on this finding, the present invention has been completed.

即,本发明提供以下的粘合剂和电气材料用包覆膜。That is, the present invention provides the following adhesives and coating films for electrical materials.

1.一种粘合剂,该粘合剂包含聚酯类热熔树脂或含有该树脂的热熔类树脂组合物,所述聚酯类热熔树脂具有结晶性,并且采用动态粘弹性测定得到的温度分散曲线中的损失正切(tanδ)在-40℃~40℃下为4.9×10-2或4.9×10-2以上,该损失正切(tanδ)的最大峰值处于-15℃~40℃的范围,并且熔点(Tm)为95℃~130℃。1. An adhesive, the adhesive comprising a polyester hot-melt resin or a hot-melt resin composition containing the resin, the polyester hot-melt resin has crystallinity, and is obtained by dynamic viscoelasticity measurement The loss tangent (tanδ) in the temperature dispersion curve is 4.9×10 -2 or more at -40°C to 40 ° C, and the maximum peak value of the loss tangent (tanδ) is at -15°C to 40°C range, and the melting point (Tm) is 95°C to 130°C.

2.上述1所述的粘合剂,其中热熔类树脂组合物含有相对于100质量份聚酯类热熔树脂为0.05~2质量份的噁唑啉类添加剂。2. The adhesive according to 1 above, wherein the hot-melt resin composition contains 0.05 to 2 parts by mass of an oxazoline-based additive based on 100 parts by mass of the polyester-based hot-melt resin.

3.上述1所述的粘合剂,其中热熔类树脂组合物含有相对于100质量份聚酯类热熔树脂为0.05~2质量份的碳化二亚胺类添加剂。3. The adhesive according to the above 1, wherein the hot-melt resin composition contains 0.05 to 2 parts by mass of the carbodiimide-based additive based on 100 parts by mass of the polyester-based hot-melt resin.

4.一种电气材料用包覆膜,其是在塑料基体材料膜的至少一面使用上述1~3中的任一项所述的粘合剂形成粘合剂层而得到的。4. A cover film for electrical materials obtained by forming an adhesive layer using the adhesive described in any one of 1 to 3 above on at least one surface of a plastic base material film.

5.上述4所述的电气材料用包覆膜,其中粘合剂层的表面粗糙度为10点平均粗糙度(Rz)为1μm或1μm以上。5. The cover film for electrical materials according to the above 4, wherein the surface roughness of the adhesive layer is 10-point average roughness (Rz) of 1 μm or more.

6.上述5所述的电气材料用包覆膜,其中粘合剂层的表面粗糙度为10点平均粗糙度(Rz)为10μm或10μm以上。6. The cover film for electrical materials according to the above 5, wherein the surface roughness of the pressure-sensitive adhesive layer is 10-point average roughness (Rz) of 10 μm or more.

7.上述4~6中任一项所述的电气材料用包覆膜,其是在电气材料的增强用中贴合使用。7. The covering film for electrical materials according to any one of 4 to 6 above, which is bonded and used for reinforcement of electrical materials.

8.上述7所述的电气材料用包覆膜,其中电气材料为挠性带状电缆。8. The covering film for an electrical material according to the above 7, wherein the electrical material is a flexible flat cable.

发明的效果The effect of the invention

按照本发明,可以得到在从低温到高温度的宽的温度区域具有粘接性的粘合剂,并且叠层该粘合剂而形成的电气材料用包覆膜是耐久性和操作性高的膜。According to the present invention, an adhesive having adhesiveness in a wide temperature range from a low temperature to a high temperature can be obtained, and a coating film for electrical materials formed by laminating the adhesive has high durability and handling properties membrane.

具体实施方式 Detailed ways

本发明的粘合剂包含结晶性的聚酯类热熔树脂或含有该树脂的聚酯类热熔树脂组合物。聚酯类热熔树脂还可以是混合了二种或二种以上的混合物。另外,聚酯类热熔树脂组合物是在聚酯类热熔树脂中添加了后述的添加剂的组合物。聚酯类热熔树脂是二元酸和二醇的缩聚聚合物。作为二元酸的具体例子,可以举出,对苯二甲酸、间苯二甲酸、琥珀酸、己二酸、癸二酸、十二烷二酸等。作为二醇,可以举出,乙二醇、丙二醇、1,4-丁二醇、1,6-己二醇、环己二醇、聚氧化二醇(ポリオキシレングリコ一ル)等。The adhesive of the present invention contains a crystalline polyester-based hot-melt resin or a polyester-based hot-melt resin composition containing the resin. The polyester-based hot-melt resin may also be a mixture of two or more kinds. In addition, the polyester-based hot-melt resin composition is a composition in which additives described later are added to the polyester-based hot-melt resin. Polyester-based hot-melt resins are polycondensation polymers of dibasic acids and diols. Specific examples of the dibasic acid include terephthalic acid, isophthalic acid, succinic acid, adipic acid, sebacic acid, and dodecanedioic acid. Examples of the diol include ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, cyclohexanediol, polyoxygen glycol and the like.

作为本发明中使用的结晶性聚酯类热熔树脂,相比于通过聚合制造具有规定的粘弹性特性的聚酯类热熔树脂,通过在粘合剂涂布工序等加工工序中混合二种或二种以上的聚酯类热熔树脂来得到具有规定的粘弹性特性的聚酯类热熔树脂的方法,在后述的自粘性改善上,效果高。As the crystalline polyester-based hot-melt resin used in the present invention, compared to producing a polyester-based hot-melt resin having predetermined viscoelastic properties by polymerization, by mixing two kinds in a processing step such as an adhesive coating step The method of obtaining a polyester-based hot-melt resin having predetermined viscoelastic properties by using two or more polyester-based hot-melt resins is highly effective in improving self-adhesiveness described later.

此时,作为混合的结晶性聚酯类热熔树脂,优选非相溶性的树脂。混合非相溶性的聚酯类热熔树脂的场合,例如,可以举出,以结晶性并且具有-5℃~40℃范围的玻璃化转变温度(以下,有时简记为Tg)的聚酯类热熔树脂作为主要成分,混合不足-5℃的低Tg的聚酯类热熔树脂的方法。此时,在微区(ドメイン)部分存在Tg为-5℃~40℃的树脂,由于提高低温特性的不足-5℃的树脂作为基质存在,因此,可以维持低温特性并改善自粘性。In this case, an incompatible resin is preferable as the crystalline polyester-based hot-melt resin to be mixed. In the case of mixing incompatible polyester-based hot-melt resins, for example, polyesters that are crystalline and have a glass transition temperature (hereinafter, sometimes abbreviated as Tg) in the range of -5°C to 40°C A method in which a hot-melt resin is mixed with a low Tg polyester-based hot-melt resin below -5°C as the main component. At this time, resin with a Tg of -5°C to 40°C exists in the domain part, and since the resin below -5°C that improves low-temperature characteristics exists as a matrix, low-temperature characteristics can be maintained and self-adhesiveness can be improved.

另一方面,混合相溶性的聚酯类热熔树脂的场合,即使使用二元体系或二元体系以上的树脂,由于通过挤出制膜时使用的混炼机对相互的Tg或熔点(以下,有时简记为Tm)引起相互作用,所以引起Tg的上升或Tm的下降。因此,最终成为与使用一元体系的树脂时相同的状态,担心不能获得充分的效果。On the other hand, when mixing compatible polyester-based hot-melt resins, even if a resin of a binary system or more than a binary system is used, the mutual Tg or melting point (hereinafter , sometimes abbreviated as Tm) causes interaction, so it causes Tg to rise or Tm to fall. Therefore, in the end, it will be in the same state as when a mono-system resin is used, and there is a concern that a sufficient effect cannot be obtained.

另外,使用具有低Tg的非结晶性树脂的场合,在后述的本发明的电气材料用包覆膜中,即使对该粘合剂层赋予压花,随时间推移压花的形状破坏,接触面积慢慢增大,自粘性变高,在使用时产生不良情况。通过使用结晶性聚酯类热熔树脂,可以改善上述的不良情况。In addition, when an amorphous resin having a low Tg is used, in the coating film for electrical materials of the present invention described later, even if embossing is applied to the adhesive layer, the shape of the embossing is broken over time, and the contact The area gradually increases, and the self-adhesiveness becomes high, causing problems during use. The above disadvantages can be improved by using a crystalline polyester-based hot-melt resin.

作为聚酯类热熔树脂,例如,可以使用市售的物质,具体地,可以举出,东洋纺绩(株)制造的商品名“バイロンGM900”、“バイロンGM920”、“バイロンGA6400”、东洋纺绩(株)制造的商品名“バイロンGM990”、“バイロンGA5410”、“バイロンGM995”、东亚合成(株)制造的商品名“アロンメルトPES111”、“PES111EE”、“アロンメルトPES120E”、“アロンメルトPES120H”、東レ(株)制造的商品名“ケミツトR248”等,视需要将它们进行混合,由此,可以得到作为目的的聚酯类热熔树脂。As the polyester-based hot-melt resin, for example, commercially available ones can be used. Specifically, Toyobo Co., Ltd. product names "Byron GM900", "Byron GM920", "Byron GA6400", Toyo Trade names "Byron GM990", "Byron GA5410", "Byron GM995" manufactured by Bosei Co., Ltd., "Aron Melt PES111", "PES111EE", "Aron Melt PES120E", "Aron Melt PES120H" manufactured by Toagosei Co., Ltd. ", Toray Co., Ltd. product name "Kemitsuto R248", etc., and by mixing them as necessary, the desired polyester-based hot-melt resin can be obtained.

构成粘合剂层的粘合剂只将一种聚酯类热熔树脂作为有效成分时,需要使采用动态粘弹性测定得到的温度分散曲线中的损失正切(tanδ)在-40℃~40℃的范围为4.9×10-2或4.9×10-2以上。将聚酯类热熔树脂的二种或二种以上的混合物作为有效成分时,需要使该混合物中的损失正切(tanδ)在-40℃~40℃的范围为4.9×10-2或4.9×10-2以上。When the adhesive constituting the adhesive layer uses only one type of polyester hot-melt resin as an active ingredient, it is necessary to make the loss tangent (tanδ) in the temperature dispersion curve obtained by dynamic viscoelasticity measurement be between -40°C and 40°C. The range is 4.9×10 -2 or more. When a mixture of two or more polyester-based hot-melt resins is used as an active ingredient, the loss tangent (tanδ) in the mixture needs to be 4.9×10 -2 or 4.9× in the range of -40°C to 40°C 10 -2 or more.

另外,在本发明中,聚酯类热熔树脂的熔点(Tm)为95~130℃的范围是必要的,优选处于100~120℃的范围。聚酯类热熔树脂是结晶性的物质并且Tm为95℃或95℃以上时,耐热性提高,另外,Tm为130℃或130℃以下时,本发明的电气材料用包覆膜的贴附性良好。使用二种或二种以上的聚酯类热熔树脂的混合物时,混合物的Tm处于95~130℃的范围,并且,在不损害本发明的效果的范围内,也可以混合Tm为95~130℃范围之外的聚酯类热熔树脂。另外,在以下的说明中,聚酯类热熔树脂也包含混合其二种或二种以上的混合物的情况。In addition, in the present invention, the melting point (Tm) of the polyester-based hot-melt resin needs to be in the range of 95 to 130°C, and is preferably in the range of 100 to 120°C. The polyester hot-melt resin is a crystalline substance, and when the Tm is 95°C or higher, the heat resistance is improved, and when the Tm is 130°C or lower, the adhesion of the coating film for electrical materials of the present invention is improved. Good adhesion. When using a mixture of two or more polyester-based hot-melt resins, the Tm of the mixture is in the range of 95 to 130°C, and within the range that does not impair the effect of the present invention, it is also possible to mix Tm of 95 to 130°C. Polyester-based hot-melt resins outside the ℃ range. In addition, in the following description, polyester-type hot-melt resin also includes the case where the mixture of two or more types is mixed.

本发明中使用的聚酯类热熔树脂的上述损失正切(tanδ)的最大峰值需要处于-15℃~40℃的范围,从操作性(抗粘连性)的观点看,优选-5℃或-5℃以上的树脂。The maximum peak of the above-mentioned loss tangent (tan δ) of the polyester-based hot-melt resin used in the present invention needs to be in the range of -15°C to 40°C, and from the viewpoint of workability (blocking resistance), it is preferably -5°C or - Resin above 5°C.

在聚酯类热熔树脂中,位于聚合物骨架中的酯基,容易通过水分而引起分解,特别是通过水分和热产生加速的分解,容易产生由于分子量降低而引起的粘合力的降低。为了防止该粘合力的降低,作为粘合剂,优选在聚酯类热熔树脂中添加了噁唑啉类添加剂和/或碳化二亚胺类添加剂的聚酯类热熔树脂组合物。挤出成型该树脂组合物时由于进行三维交联,耐湿热耐久性提高,即使在温度80℃、相对湿度85%(以下,简记为“80℃×85%RH”)的环境下放置169小时后也能够保持充分的凝聚力。In polyester hot-melt resins, the ester group located in the polymer backbone is easily decomposed by moisture, especially the accelerated decomposition by moisture and heat, which is prone to decrease the adhesive force due to the decrease of molecular weight. In order to prevent this decrease in adhesive force, a polyester-based hot-melt resin composition in which an oxazoline-based additive and/or a carbodiimide-based additive is added to a polyester-based hot-melt resin is preferable as the binder. When extruding this resin composition, three-dimensional crosslinking proceeds, improving the durability against heat and humidity. It remains fully cohesive even after hours.

噁唑啉类添加剂或碳化二亚胺类添加剂在进行挤出加工时或耐湿热耐久试验等时,具有捕捉促进水解的酸成分的效果。另外,由于具有与由分解产生的聚酯成分的末端酸彼此反应而进行链延长的效果,因此,可以防止聚酯类热熔树脂的分子量降低。The oxazoline-based additives or carbodiimide-based additives have the effect of trapping acid components that promote hydrolysis during extrusion processing or wet heat durability tests. In addition, since there is an effect of chain extension by reacting with the terminal acid of the polyester component generated by decomposition, the molecular weight of the polyester-based hot-melt resin can be prevented from decreasing.

噁唑啉类添加剂或碳化二亚胺类添加剂在理论上越是增加其添加量,耐久性越增加,但如果加工时的交联反应过度进行,由于增粘或产生凝胶化,因此有必要加以注意,加进加工稳定性和耐湿热性,有必要决定添加量。Oxazoline additives or carbodiimide additives theoretically increase the more they are added, and the durability increases. However, if the crosslinking reaction during processing proceeds excessively, it is necessary to increase the viscosity or cause gelation. Note that it is necessary to determine the amount to be added in consideration of processing stability and heat and humidity resistance.

因此,噁唑啉类添加剂或碳化二亚胺类添加剂或组合这些的添加剂的添加量,相对于聚酯类热熔树脂100质量份,优选0.05~2质量%的范围,从使加工性良好这点看,更加优选0.05~0.5质量%。作为本发明中使用的噁唑啉类添加剂,例如,可以使用市售的物质,具体地,可以举出,三国化学(株)制造的商品名“1-3PBO”、(株)日本催化剂制造的商品名“エポクロスRPS-1005”等。作为碳化二亚胺类添加剂,可以举出,日清纺绩(株)制造的商品名“カルボジライトHMV08CA”、バイエル(株)制造的商品名“スタバクヅ一ルI”、“スタバクヅ一ルP”等。Therefore, the addition amount of the oxazoline-based additive, the carbodiimide-based additive, or a combination of these additives is preferably in the range of 0.05 to 2% by mass relative to 100 parts by mass of the polyester-based hot-melt resin, in order to improve processability. In view of this, it is more preferably 0.05 to 0.5% by mass. As the oxazoline additives used in the present invention, for example, commercially available ones can be used, specifically, Mikuni Chemical Co., Ltd. product name "1-3PBO", (KK) Nippon Catalyst Co., Ltd. product Trade name "EPOCROS RPS-1005" etc. Examples of carbodiimide-based additives include Nisshin Industries Co., Ltd. product name "Calvodilite HMV08CA", Bayer Co., Ltd. product names "Stabacure I", "Stabacure P", etc. .

为了提高加工性或功能性,视需要还可以在本发明的粘合剂中含有聚烯烃类树脂或环氧树脂等作为有效成分。它们还具有应力松弛和促进结晶化的效果。作为聚烯烃类树脂,可以举出,例如,高密度聚乙烯、低密度聚乙烯、超低密度聚乙烯、线型低密度聚乙烯、聚丙烯、乙烯-醋酸乙烯共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-醋酸乙烯-马来酸酐三元共聚物、乙烯-丙烯酸乙酯-马来酸酐三元共聚物、乙烯-甲基丙烯酸缩水甘油酯共聚物、乙烯-醋酸乙烯-甲基丙烯酸缩水甘油酯三元共聚物、乙烯-丙烯酸乙酯-甲基丙烯酸缩水甘油酯三元共聚物等。它们可以单独使用,也可以组合二种或二种以上使用。视需要还可以使用酸改性等赋予了粘接性功能的物质。但是,使用酸改性的粘接性树脂时,在挤出加工时或进行耐湿热耐久试验等时,担心引起水解而导致性能降低。In order to improve workability or functionality, the adhesive of the present invention may contain a polyolefin resin, epoxy resin, or the like as an active ingredient, if necessary. They also have stress relaxing and crystallization promoting effects. Examples of polyolefin-based resins include high-density polyethylene, low-density polyethylene, ultra-low-density polyethylene, linear low-density polyethylene, polypropylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate Copolymer, ethylene-vinyl acetate-maleic anhydride terpolymer, ethylene-ethyl acrylate-maleic anhydride terpolymer, ethylene-glycidyl methacrylate copolymer, ethylene-vinyl acetate-methacrylate shrink Glyceride terpolymer, ethylene-ethyl acrylate-glycidyl methacrylate terpolymer, etc. These may be used alone or in combination of two or more. Adhesive function-imparted substances, such as acid modification, can also be used as needed. However, when an acid-modified adhesive resin is used, there is a concern that hydrolysis may occur during extrusion processing or a heat-and-moisture durability test, etc., resulting in performance degradation.

另外,作为环氧树脂,可以使用双酚A型和酚醛清漆型的任何一种,但从相溶性、粘接性的观点看,优选双酚A型且软化点为100℃左右的环氧树脂。另外,环氧树脂由于对金属粘接特别有效,因此,根据用途微量添加就可提高对金属的粘接强度。但是,添加到必要量以上时,由于在制膜加工时渗出,相反有时会带来不良影响,有必要加以注意。In addition, as the epoxy resin, either bisphenol A type or novolac type can be used, but from the viewpoint of compatibility and adhesiveness, bisphenol A type epoxy resin with a softening point of about 100°C is preferable. . In addition, since epoxy resin is particularly effective in bonding metals, adding a small amount according to the application can improve the bonding strength to metals. However, if it is added in excess of the necessary amount, it may conversely have adverse effects due to bleed-out during the film forming process, so care must be taken.

聚烯烃类树脂的添加量,相对于聚酯类热熔树脂100质量份,通常为1~40质量份左右,优选5~10质量份。环氧树脂的添加量,相对于聚酯类热熔树脂100质量份,通常为1~10质量份左右,优选2~5质量份。The addition amount of polyolefin resin is about 1-40 mass parts normally with respect to 100 mass parts of polyester-type hot-melt resins, Preferably it is 5-10 mass parts. The addition amount of an epoxy resin is about 1-10 mass parts normally with respect to 100 mass parts of polyester-type hot-melt resins, Preferably it is 2-5 mass parts.

包覆了本发明的电气材料用包覆膜的制品大多要求阻燃性。因此,为了使该包覆膜自身成为自灭火性,包覆膜的粘合剂层,即本发明的粘合剂优选含有阻燃剂。作为阻燃剂,特别优选以溴类、氯类等卤类化合物为主体的阻燃剂,但也可以使用以磷类、氮类、金属氢氧化物类等公知的添加型阻燃剂为主体的混合物。这些阻燃剂,可以以不对粘合剂的物性带来不良影响的范围内的添加量使用。Flame retardancy is often required for products coated with the coating film for electrical materials of the present invention. Therefore, in order to make the coating film itself self-extinguishing, the adhesive layer of the coating film, that is, the adhesive of the present invention preferably contains a flame retardant. As the flame retardant, flame retardants based on halogen compounds such as bromine and chlorine are particularly preferred, but known additive flame retardants such as phosphorus, nitrogen, and metal hydroxides can also be used. mixture. These flame retardants can be used in an additive amount within a range that does not adversely affect the physical properties of the adhesive.

本发明的粘合剂从加工性这点看,优选具有适度流动性的。作为适度流动性的指标的熔融粘度值,优选在测定温度160℃、剪切速度10sec-1下采用高架式流动点试验仪测定的测定值为300~5000Pa·s的范围。粘合剂的熔融粘度如果为300Pa·s或300Pa·s以上,在加热加压进行加工时,由于粘合剂不会从作为基板的塑料膜渗出,因此,在制造中没有产生麻烦的危险性。另外,如果熔融粘度为5000Pa·s或5000Pa·s以下,由于流动性也是充分的,因此不会产生在包覆体和包覆膜之间产生空隙等不良情况。The adhesive of the present invention preferably has moderate fluidity from the viewpoint of workability. The melt viscosity value, which is an index of moderate fluidity, is preferably in the range of 300 to 5000 Pa·s as measured by an elevated pour point tester at a measurement temperature of 160°C and a shear rate of 10 sec −1 . If the melt viscosity of the adhesive is 300 Pa·s or more, the adhesive will not bleed out from the plastic film as the substrate when processing under heat and pressure, so there is no risk of trouble in production sex. In addition, if the melt viscosity is 5000 Pa·s or less, the fluidity is also sufficient, so there will be no troubles such as generation of voids between the coating body and the coating film.

本发明的电气材料用包覆膜,是在塑料基体材料的至少一面上使用上述粘合剂而形成了粘合剂层的包覆膜。另外,一般来说,膜和片的界限不确定,明确地区别是困难的,在本发明中的“膜”包含膜和片两者。在本发明中,粘合剂层的厚度,如果考虑包覆膜适用的对象物的厚度,优选塑料基体材料膜的厚度的0.1~2.0倍的范围。The covering film for electrical materials of the present invention is a covering film in which an adhesive layer is formed using the above-mentioned adhesive on at least one surface of a plastic base material. In addition, in general, the boundary between a film and a sheet is not clear, and it is difficult to clearly distinguish it. However, the "film" in the present invention includes both the film and the sheet. In the present invention, the thickness of the pressure-sensitive adhesive layer is preferably in the range of 0.1 to 2.0 times the thickness of the plastic base material film in consideration of the thickness of the object to which the cover film is applied.

在本发明中,粘合剂层具有在低温下发挥粘接性的功能。在使用Tg低的粘合剂的场合,由于大多在Tg或Tg以上的温度下实施加工,因此,在使用电气材料用包覆膜时,在该包覆膜上容易产生粘连。特别是,在作为主要成分的结晶性聚酯类热熔树脂的结晶化结束之前,在将包覆膜卷在滚筒上时,容易产生粘连。In the present invention, the pressure-sensitive adhesive layer has a function of exhibiting adhesiveness at low temperature. When an adhesive having a low Tg is used, since the processing is often performed at a temperature of Tg or higher, when a cover film for electrical materials is used, blocking tends to occur on the cover film. In particular, blocking is likely to occur when the cover film is wound on a roll until the crystallization of the crystalline polyester-based hot-melt resin as the main component is completed.

因此,作为防止粘连的方法,优选下面所述的方法。即,作为粘合剂的主要成分的结晶性聚酯类热熔树脂只要充分地结晶化,自粘性变低,不会对操作性带来障碍,但现实情况是,难以确保在线结晶化结束的时间,因此,有必要极力地使粘合剂表面的接触面积缩小。因此,在直到充分结晶化的期间,为了降低自粘性,在粘合剂层表面设置微小的凹凸可适当地起作用。Therefore, as a method for preventing blocking, the method described below is preferable. That is, as long as the crystalline polyester-based hot-melt resin, which is the main component of the adhesive, is sufficiently crystallized, the self-adhesiveness will be low and will not hinder the workability. Time, therefore, it is necessary to minimize the contact area of the adhesive surface as much as possible. Therefore, in order to lower the self-adhesiveness until the crystallization is sufficient, it is appropriate to provide fine unevenness on the surface of the adhesive layer.

具体地,粘合剂层的表面粗糙度优选10点平均粗糙度(Rz)为1μm或1μm以上,更加优选10μm或10μm以上。特别是,使包覆膜带有这样的微小的凹凸,并且在包覆膜卷起后,通过使聚酯类热熔树脂结晶化,可以提高制膜速度。但是,表面粗糙度容易受到膜的卷起状态的影响,在卷取张力强的场合,由于有时粘合剂的表面粗糙度发生变化,因此需要注意。Specifically, the surface roughness of the adhesive layer is preferably 10-point average roughness (Rz) of 1 μm or more, more preferably 10 μm or more. In particular, the coating film is provided with such minute irregularities, and the polyester-based hot-melt resin is crystallized after the coating film is rolled up, so that the film forming speed can be increased. However, the surface roughness is easily affected by the winding state of the film. When the winding tension is strong, the surface roughness of the adhesive may change, so care is required.

作为在粘合剂层的表面设置微小的凹凸的方法,在后述的包覆膜的制造时,并且在树脂温度高的状态时,在用辊卷取包覆膜时,可以通过使用在两面实施了粗糙化的冷却辊实施压花转印的方法、或通过使用压花膜等的方法在粘合剂层的表面转印压花。As a method of providing fine unevenness on the surface of the adhesive layer, during the manufacture of the cover film described later, and when the resin temperature is high, when the cover film is taken up with a roll, it can be used on both sides. A method of transferring an embossment to a roughened chill roll, or a method using an embossed film to transfer the embossment on the surface of the adhesive layer.

另外,粘合剂层的表面平坦时,使用热压式贴附机贴合包覆膜时,由于加工机本身的底面在热压预热中温度显著上升,用余热使粘接面开始熔融,成为与被粘接物体的假密合状态,卷入的空气在该粘接时难以抽出,在与被粘接物体之间屡次发生空气的咬入,因此,引起不能获得充分的粘接强度的问题。或者由于空气的咬入,引起包覆膜超过规定的厚度。In addition, when the surface of the adhesive layer is flat, when using a hot-press type lamination machine to bond the cover film, since the temperature of the bottom surface of the processing machine itself rises significantly during the hot-press preheating, the adhesive surface starts to melt with residual heat, It becomes a false close state with the object to be bonded, and it is difficult to extract the entrapped air during the bonding, and air bites frequently occur between the object to be bonded, so that sufficient bonding strength cannot be obtained. question. Or due to the biting of air, the coating film exceeds the specified thickness.

对于这样的不良情况,通过在粘合剂层的表面实施微小的压花加工,即使在使用热压式贴合机的场合,也可以使贴合加工特性提高。For such a problem, by performing fine embossing on the surface of the pressure-sensitive adhesive layer, even when using a hot-press type laminating machine, the bonding process characteristics can be improved.

在本发明的包覆膜中,作为塑料基体材料膜,可以举出,例如,由聚对苯二甲酸乙二醇酯(PET)、聚萘二甲酸乙二醇酯(PEN)、聚甲基戊烯(三井石油化学工业公司制造,商品名“TPX”、拉伸的聚丙烯(OPP)、未拉伸的聚丙烯(CPP)等制造的膜。从机械强度和耐热性方面看,优选聚对苯二甲酸乙二醇酯(PET)膜以及聚萘二甲酸乙二醇酯(PEN)膜,特别优选双轴拉伸的PET膜以及双轴拉伸的PEN膜。In the coating film of the present invention, as the plastic base material film, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polymethyl Pentene (manufactured by Mitsui Petrochemical Industries Co., Ltd., trade name "TPX", stretched polypropylene (OPP), unstretched polypropylene (CPP) and other films. From the perspective of mechanical strength and heat resistance, preferred The polyethylene terephthalate (PET) film and the polyethylene naphthalate (PEN) film are especially preferably a biaxially stretched PET film and a biaxially stretched PEN film.

在本发明中,塑料基体材料膜的厚度没有特别的限制,通常可以是12~250μm左右。In the present invention, the thickness of the plastic base material film is not particularly limited, and it can usually be about 12 to 250 μm.

作为使用上述粘合剂在上述塑料基体材料膜上设置粘合剂层的方法,可以采用将粘合剂成分等分散在溶剂中后涂布在基体材料上而制造的所谓溶剂涂布法、以及不通过溶剂的所谓无溶剂涂布法中的任何一种方法,但在本发明中,优选通过所谓的无溶剂涂布法制造。As a method of forming an adhesive layer on the above-mentioned plastic base material film using the above-mentioned adhesive, a so-called solvent coating method in which an adhesive component or the like is dispersed in a solvent and then coated on a base material can be used, and Although any of the so-called solvent-free coating methods that do not use a solvent, in the present invention, it is preferably produced by a so-called solvent-free coating method.

在无溶剂涂布法中,可以使用通常的涂布油墨的方法,根据粘合剂的熔融粘度或热稳定性,可以适用或决定涂布方法。例如,可以举出,使用挤出机或捏混机等将粘合剂的各成分混炼均匀,然后暂时冷却,并且用热熔高频发热电极等将其再加热,用狭缝涂布机等混炼均匀的同时涂布在基体材料上的方法等。或者,可以在将粘合剂的各成分均匀混炼并制膜成膜状后,使该膜状粘合剂和基体材料贴合而形成包覆膜。贴合可以通过例如加热压合等方法来进行。In the solventless coating method, a common ink coating method can be used, and the coating method can be applied or determined according to the melt viscosity or thermal stability of the binder. For example, it is possible to knead the components of the adhesive uniformly using an extruder or a kneader, then temporarily cool it, and reheat it with a hot-melt high-frequency heating electrode, etc., and use a slit coater A method of coating on a base material while kneading uniformly, etc. Alternatively, after uniformly kneading the components of the adhesive and forming a film into a film, the film adhesive and the base material can be bonded together to form a coating film. Bonding can be performed, for example, by methods such as heating and pressing.

为了改善塑料基体材料膜和粘合剂层的粘接性,可以对该基体材料膜的粘合剂层一侧的面实施电晕放电处理,根据需要还可以在基体材料膜上设置增粘涂层(アンカ一コ一ト)。作为在增粘涂层中使用的增粘涂布用粘合剂,可以举出,聚酯类、聚氨酯类、丙烯酸类、氯乙烯-醋酸乙烯共聚物类等粘合剂。另外,增粘涂布用粘合剂的涂布,优选使用辊涂法、凹板涂布法等涂布法。In order to improve the adhesion between the plastic base material film and the adhesive layer, corona discharge treatment can be implemented on the adhesive layer side of the base material film, and an adhesion-promoting coating can also be provided on the base material film if necessary. layer ). Examples of the adhesive for anchor coating used in the anchor coating include polyester-based, polyurethane-based, acrylic-based, vinyl chloride-vinyl acetate copolymer-based adhesives, and the like. In addition, it is preferable to use a coating method such as a roll coating method or a gravure coating method for coating the adhesive for thickening coating.

在本发明中,在拉伸基体材料膜之前叠层增粘涂布用粘合剂的层,也可以通过同时拉伸基体材料和增粘涂布用粘合剂的层形成增粘涂层。增粘涂层的厚度通常可以为0.1~5μm左右。In the present invention, the layer of the tackifier coating adhesive is laminated before stretching the base material film, and the tackifier coating layer may be formed by simultaneously stretching the base material and the layer of the tackifier coating adhesive. The thickness of the adhesion-promoting coating can generally be about 0.1-5 μm.

实施例Example

以下,通过实施例更加详细地说明本发明,但本发明不受这些例子的任何限定。另外,对实施例等中使用的聚酯类热熔树脂的各种测定以及评价如下进行。Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to these examples at all. In addition, various measurements and evaluations of the polyester-based hot-melt resins used in Examples and the like were performed as follows.

(1)玻璃化转变温度(Tg)和熔点(Tm)的测定(1) Determination of glass transition temperature (Tg) and melting point (Tm)

使用差示扫描热量计(パ一キンエルマ一),在温度-60℃~200℃、扫描速度10℃/分的条件下测定聚酯类热熔树脂的玻璃化转变温度(Tg)和熔点(Tm)。Using a differential scanning calorimeter (Perkin Elma), measure the glass transition temperature (Tg) and melting point (Tm) of polyester-based hot-melt resins at a temperature of -60°C to 200°C and a scanning speed of 10°C/min. ).

(2)采用动态粘弹性测定得到的温度分散曲线中的损失弹性模数的测定(2) Determination of the loss elastic modulus in the temperature dispersion curve obtained by dynamic viscoelasticity measurement

使用动态粘弹性测定装置(アイ·テイ一·エス·ジヤパン(株)制造)测定聚酯类热熔树脂组合物或热熔树脂的采用动态粘弹性测定得到的温度分散曲线中的损失弹性模数。测定条件为变形模式拉伸、温度-100℃~测定极限温度,升温速度为3℃/分。The loss elastic modulus in the temperature dispersion curve obtained by the dynamic viscoelasticity measurement of the polyester-based hot-melt resin composition or hot-melt resin was measured using a dynamic viscoelasticity measuring device (manufactured by Ai Tai Yi Ace Japan Co., Ltd.) . The measurement conditions are deformation mode stretching, temperature -100° C. to measurement limit temperature, and a heating rate of 3° C./min.

(3)10点平均粗糙度(Rz)的测定(3) Determination of 10-point average roughness (Rz)

使用3维粗糙度测定机(小坂研究所制造)测定粘合剂层的表面粗糙度。The surface roughness of the pressure-sensitive adhesive layer was measured using a three-dimensional roughness measuring machine (manufactured by Kosaka Laboratories).

实施例1~5以及比较例1~4Examples 1-5 and Comparative Examples 1-4

使用表1-1和表1-2所示的聚酯类热熔树脂作为粘合剂。混合二种树脂的场合,用亨舍尔混合器将表1-1和表1-2所示的量的聚酯类热熔树脂充分地预混合,并投入到温度设定为从喷嘴出来的树脂温度为180℃的挤出机中,挤出成片状后,用浇铸辊冷却,形成厚度为50μm的粘合剂层用膜。聚酯类热熔树脂为一种的场合,不用进行预混合而投入到挤出机中。The polyester-based hot-melt resins shown in Table 1-1 and Table 1-2 were used as adhesives. When mixing two kinds of resins, use a Henschel mixer to fully premix the polyester hot-melt resins in the amount shown in Table 1-1 and Table 1-2, and put them into the temperature setting to come out from the nozzle. After extruding into a sheet form in an extruder with a resin temperature of 180° C., it was cooled with a casting roll to form a film for an adhesive layer with a thickness of 50 μm. When one kind of polyester-based hot-melt resin is used, it is charged into the extruder without pre-mixing.

使用设定为比粘合剂的熔点高20℃的温度的层压辊将实施了聚氨酯类增粘涂布的基体材料膜[100μm厚的双轴拉伸聚对苯二甲酸乙二醇酯(PET)膜]和上述粘合剂层用膜贴合,制作具有粘合剂层的叠层膜。A base material film [100 μm thick biaxially stretched polyethylene terephthalate ( PET) film] and the film for the adhesive layer were bonded together to produce a laminated film having an adhesive layer.

得到的叠层膜的粘合剂层由于对其表面实施粗糙化,因此,在加热层压后、树脂固化前,用实施了粗糙化的冷却辊使表面粗糙转印到粘合剂层表面,制作包覆膜。Since the surface of the adhesive layer of the obtained laminated film is roughened, the surface roughness is transferred to the surface of the adhesive layer with a roughened cooling roll after heat lamination and before the resin is cured. Make the wrapping film.

对得到的包覆膜进行以下所示的评价。其结果示于表1-1和表1-2中。另外,对得到的粘接性、操作性、耐热性、贴合性的评价结果再进行综合评价,“◎”为极其良好、“○”为良好、“△”为稍好、“×”为不能实用。The following evaluations were performed on the obtained coating film. The results are shown in Table 1-1 and Table 1-2. In addition, the obtained evaluation results of adhesiveness, handleability, heat resistance, and adhesion were evaluated comprehensively, and "◎" was extremely good, "○" was good, "△" was slightly better, and "×" Because it is not practical.

(1)评价用试样1的制作(1) Preparation of sample 1 for evaluation

将2张得到的包覆膜重叠并使粘合剂层彼此相对,并夹在由一根为加热的金属辊、另一根为未加热的橡胶辊构成的一组辊(金属辊/橡胶辊)之间,在辊夹区(ニツプ)压力为98N/cm(线压)、贴合速度为0.5m/分的条件下贴合,制作评价用试样1。粘合剂含有二种聚酯类热熔树脂的场合,是在贴合温度比这些树脂中的Tm高的树脂的熔点温度高20℃的温度条件下贴合。The 2 sheets of the obtained covering films were stacked so that the adhesive layers faced each other, and were sandwiched between a set of rolls (metal roll/rubber roll) consisting of a heated metal roll and an unheated rubber roll. ) between the roller nip (nip) pressure of 98N/cm (linear pressure), bonding speed of 0.5m/min under the conditions of bonding, the preparation of the sample 1 for evaluation. When the adhesive contains two types of polyester-based hot-melt resins, the bonding temperature is 20°C higher than the melting temperature of the resin with a higher Tm among these resins.

(2)低温粘接性的评价(剥离强度的测定)(2) Evaluation of Low Temperature Adhesiveness (Measurement of Peel Strength)

将制作的评价用试样1切成10mm的宽度,并在-20℃~0℃的每10℃的各种氛围下使用拉伸试验机(带恒温槽的材料试验机“201X”,(株)インテスコ制造)以剥离速度10mm/min对试样测定180度剥离强度。对于测定结果,基于下述所示的评价基准进行评价,并用记号表示。在本发明中,只要测定值为500g/cm或500g/cm以上,就是实用上没有问题的水平。The prepared evaluation sample 1 was cut into a width of 10 mm, and used in a tensile testing machine (material testing machine "201X" with a constant temperature bath, Co., Ltd. ) manufactured by Intesco) The 180-degree peel strength of the sample was measured at a peeling speed of 10 mm/min. The measurement results were evaluated based on the evaluation criteria shown below, and indicated with symbols. In the present invention, as long as the measured value is 500 g/cm or more, it is a practically acceptable level.

<评价基准><Evaluation criteria>

1500g/cm或1500g/cm以上或凝聚破坏、基体材料破坏:A1500g/cm or more than 1500g/cm or coagulation failure, matrix material failure: A

1000g/cm或1000g/cm以上但不足1500g/cm:B1000g/cm or more than 1000g/cm but less than 1500g/cm: B

500g/cm或500g/cm以上但不足1000g/cm:C500g/cm or more but less than 1000g/cm: C

不足500g/cm:DLess than 500g/cm: D

(3)耐热性的评价(3) Evaluation of heat resistance

将制作的评价用试样1切成60mm×90mm的大小,以倾斜45度的角度立在100℃的烘箱中,并调查是否有粘合剂的流动、试样的翘曲。此时,没有确认到粘合剂的流动和试样的翘曲的任何一种时,评价为“良好”,即使只确认到粘合剂的流动或试样的翘曲的任何一种时,评价为“不良”。The prepared evaluation sample 1 was cut into a size of 60 mm×90 mm, and stood at an angle of 45 degrees in an oven at 100° C. to check whether there was flow of the adhesive or warping of the sample. At this time, when either the flow of the adhesive or the warping of the sample was not confirmed, the evaluation was "good", and even if only any of the flow of the adhesive or the warping of the sample was confirmed, Rated as "Bad".

(4)操作性评价(4) Operational evaluation

进行抗粘连性(耐粘连性)a、b的评价。将得到的包覆膜切割成宽度5cm、长度20cm。将2张切割的包覆膜重叠并使粘合剂层面彼此相对,在温度40℃的烘箱中施加4.9N的负荷,保持24小时后取出,制作评价用试样a。另外,将切割的包覆膜的粘合剂层面重叠在未处理的PET膜(厚度100μm)上,并将得到的材料在温度40℃的烘箱中施加4.9N的负荷,保持24小时后取出,制作评价用试样b。Evaluation of blocking resistance (blocking resistance) a, b was performed. The obtained covering film was cut into a width of 5 cm and a length of 20 cm. Two cut coating films were stacked so that the adhesive layers faced each other, and a load of 4.9 N was applied in an oven at a temperature of 40° C., held for 24 hours, and then taken out to prepare a sample a for evaluation. In addition, the adhesive layer of the cut coating film was superimposed on the untreated PET film (thickness 100 μm), and the obtained material was applied with a load of 4.9 N in an oven at a temperature of 40 ° C, kept for 24 hours, and then taken out. Sample b for evaluation was prepared.

对于得到的二种评价用试样a、b,在23℃的氛围下使用拉伸试验机(带恒温层的材料试验机“201X”,(株)インテスコ制造)以剥离速度10mm/min测定180度剥离强度,基于下述基准评价试样a、b的抗粘连性。测定值只要不足300g/cm就是实用上没有问题的水平。For the obtained two kinds of evaluation samples a and b, a tensile tester (material testing machine "201X" with constant temperature layer, manufactured by Intesco Co., Ltd.) was used in an atmosphere of 23°C to measure 180 Peel strength was used to evaluate the blocking resistance of samples a and b based on the following criteria. As long as the measured value is less than 300 g/cm, it is a practically acceptable level.

<评价基准><Evaluation criteria>

不足100g/cm:ALess than 100g/cm: A

100g/cm或100g/cm以上但不足300g/cm:B100g/cm or more but less than 300g/cm: B

300g/cm或300g/cm以上:C300g/cm or more than 300g/cm: C

(5)贴合性(23℃的氛围下的粘接的评价)(5) Adhesiveness (evaluation of adhesion in an atmosphere of 23°C)

将得到的包覆膜切割成宽度30cm、长度40cm。将2张切割的包覆膜重叠并使粘合剂层彼此相对,在压制温度120℃、压力0.3Mpa的加压下保持1分钟后,冷却到室温,制作评价用试样c。另外,将得到的包覆膜切割成宽度30cm、长度40cm的试样的粘合剂层叠合在未处理的PET膜(厚度100μm)上,在与上述同样的压制温度、压力下保持1分钟后,冷却到室温,制作评价用试样d。The obtained covering film was cut into a width of 30 cm and a length of 40 cm. Two cut coating films were stacked so that the pressure-sensitive adhesive layers faced each other, held at a press temperature of 120° C. and a pressure of 0.3 MPa for 1 minute, and then cooled to room temperature to prepare a sample c for evaluation. In addition, the adhesive layer of the obtained coating film was cut into a sample with a width of 30 cm and a length of 40 cm, laminated on an untreated PET film (thickness 100 μm), and held at the same pressing temperature and pressure as above for 1 minute. , cooled to room temperature, and prepared evaluation sample d.

分别对得到的二种评价用试样c、d,在23℃的氛围下使用拉伸试验机(带恒温槽的材料试验机“201X”,(株)インテスコ制造)以剥离速度10mm/min测定180度剥离强度,基于下述所示的基准评价贴合特性c、d。测定值只要为1000g/cm或1000g/cm以上就是实用上没有问题的水平。The obtained two kinds of evaluation samples c and d were measured at a peeling speed of 10 mm/min using a tensile tester (material testing machine "201X" with a constant temperature bath, manufactured by Intesco Co., Ltd.) in an atmosphere of 23°C. 180 degree|times peeling strength evaluated sticking characteristic c, d based on the reference|standard shown below. As long as the measured value is 1000 g/cm or more, it is a practically acceptable level.

<评价基准><Evaluation criteria>

1500g/cm或1500g/cm以上或凝聚破坏、基体材料破坏:A1500g/cm or more than 1500g/cm or coagulation failure, matrix material failure: A

1000g/cm或1000g/cm以上但不足1500g/cm:B1000g/cm or more than 1000g/cm but less than 1500g/cm: B

500g/cm或500g/cm以上但不足1000g/cm:C500g/cm or more but less than 1000g/cm: C

不足500g/cm:DLess than 500g/cm: D

[表1][Table 1]

表1-1Table 1-1

Figure C20058000224300141
Figure C20058000224300141

[表2][Table 2]

表1-2Table 1-2

Figure C20058000224300151
Figure C20058000224300151

(注)(Note)

1)バイロンGM920:聚酯类热熔树脂,东洋纺绩(株)制造,商品名1) Bilon GM920: Polyester-based hot-melt resin, manufactured by Toyobo Co., Ltd., trade name

2)バイロンGA6400:聚酯类热熔树脂,东洋纺绩(株)制造,商品名2) Bilon GA6400: Polyester-based hot-melt resin, manufactured by Toyobo Co., Ltd., trade name

3)アロンメルトPES111:聚酯类热熔树脂,东亚合成(株)制造,商品名3) Aronmelt PES111: Polyester-based hot-melt resin, manufactured by Toagosei Co., Ltd., trade name

4)アロンメルトPES120H:聚酯类热熔树脂,东亚合成(株)制造,商品名4) Aronmelto PES120H: Polyester-based hot-melt resin, manufactured by Toagosei Co., Ltd., trade name

5)アロンメルトPES126E:聚酯类热熔树脂,东亚合成(株)制造,商品名5) Aronmelto PES126E: Polyester-based hot-melt resin, manufactured by Toagosei Co., Ltd., trade name

6)ケミツトR248:聚酯类热熔树脂,東レ(株)制造,商品名6) Kemituto R248: Polyester-based hot-melt resin, manufactured by Toray Co., Ltd., trade name

由表1-1和表1-2可以明确,实施例1~5的包覆膜在0℃或0℃以下的低温区域显示具有优异的粘接性,并且在100℃的高温区域不产生粘合剂流动也不产生基体材料的变形,在120℃的温度下可以良好地贴合,并且,由于在粘合剂层表面形成Rz为1μm或1μm以上的表面粗糙度,在低温材料中,也可以提供操作性、加工性优异的材料。即,可知这些包覆膜,由于是在评价的任何一种中都可以实用的高水平的包覆膜,因此,在综合评价上,显示良好的水平或良好的水平以上。As can be clearly seen from Table 1-1 and Table 1-2, the coating films of Examples 1 to 5 exhibit excellent adhesiveness in the low temperature range of 0°C or below, and do not produce stickiness in the high temperature range of 100°C. The flow of the mixture does not cause deformation of the base material, and it can be bonded well at a temperature of 120 ° C. Moreover, since the surface roughness of Rz of 1 μm or more is formed on the surface of the adhesive layer, it is also suitable for low-temperature materials. Materials with excellent operability and processability can be provided. That is, it can be seen that these coating films are high-level coating films that can be put to practical use in any of the evaluations, and therefore show a good level or more in the overall evaluation.

实施例6Example 6

在实施例1中使用的粘合剂成分中添加表2-1和表2-2所示种类和量的添加剂,用亨舍尔混合器充分地预混合,并投入到温度设定为从喷嘴出来的树脂温度为表2所示温度的挤出机中,挤出成片状后,用浇铸辊冷却,形成厚度为50μm的粘合剂层用膜。The additives of the type and amount shown in Table 2-1 and Table 2-2 are added to the adhesive components used in Example 1, fully premixed with a Henschel mixer, and put into the temperature setting as from the nozzle The resulting resin was extruded into a sheet at a temperature shown in Table 2 in an extruder, and then cooled with a casting roll to form a film for an adhesive layer with a thickness of 50 μm.

使用设定为比粘合剂的熔点高20℃的温度的层压辊将实施了聚氨酯类增粘涂布的基体材料[100μm厚的双轴拉伸PET膜]和形成的粘合剂层用膜贴合,制作具有粘合剂层的叠层膜。The base material [biaxially stretched PET film with a thickness of 100 μm] and the formed adhesive layer applied with polyurethane-based tackifier coating were used for Film lamination to produce a laminated film with an adhesive layer.

为了对其表面实施粗糙化,叠层化的膜的粘合剂面在加热层压后、树脂固化前,用实施了粗糙化的冷却辊使表面粗糙转印到粘合剂层表面,制作包覆膜。In order to roughen the surface, the adhesive surface of the laminated film is heated and laminated, and before the resin is cured, the surface roughness is transferred to the surface of the adhesive layer with a roughened cooling roll, and the package is produced. lamination.

另外,为了比较,对于不添加添加剂的试样也进行同样的操作,制作包覆膜。对于得到的包覆膜,进行下述评价。其结果示于表2-1和表2-2中。In addition, for comparison, the same operation was performed on a sample without adding an additive, and a coating film was produced. The following evaluations were performed on the obtained coating film. The results are shown in Table 2-1 and Table 2-2.

(1)耐湿热性的评价(1) Evaluation of moisture and heat resistance

将制作的评价用试样1切割成10mm的宽度,加入到80℃×85%RH的高温高湿下的高温高湿槽中,进行经过169小时后的剥离评价。The prepared evaluation sample 1 was cut into a width of 10 mm, placed in a high-temperature, high-humidity tank under a high temperature and high humidity of 80° C.×85% RH, and peeling evaluation was performed after 169 hours.

<评价基准><Evaluation criteria>

剥离强度相对于初期维持80%或80%以上:APeel strength maintains 80% or more compared to the initial stage: A

剥离强度相对于初期维持60%或60%以上:BPeel strength maintains 60% or more compared to the initial stage: B

剥离强度相对于初期维持40%或40%以下:CPeel strength maintains 40% or less relative to the initial stage: C

(2)挤出稳定性的评价(2) Evaluation of extrusion stability

采取10m2(1m×10m)的挤出时间8小时后的粘合剂片,基于下述评价基准,评价50μm或50μm以上的交联凝胶。A 10 m 2 (1 m×10 m) PSA sheet after extrusion for 8 hours was collected, and a crosslinked gel of 50 μm or more was evaluated based on the following evaluation criteria.

<评价基准><Evaluation criteria>

无交联凝胶:ANon-cross-linked gel: A

交联凝胶为1个/1000m2或1个/1000m2以上但不足10个/1000m2:B1 piece/1000m 2 or more than 1 piece/1000m 2 but less than 10 pieces/1000m 2 of cross-linked gel: B

交联凝胶为10个/1000m2或10个/1000m2以上:C10 pieces/1000m 2 or more than 10 pieces/1000m 2 of cross-linked gel: C

[表3][table 3]

表2-1table 2-1

Figure C20058000224300171
Figure C20058000224300171

[表4][Table 4]

表2-2Table 2-2

Figure C20058000224300172
Figure C20058000224300172

(注)(Note)

1)カルボジライトHMV-8CA:碳化二亚胺类添加剂,日清纺绩(株)制造,商品名1) Carbodiline HMV-8CA: carbodiimide-based additives, manufactured by Nisshin Industries, Ltd., brand name

2)スタバクゾ一ルP:碳化二亚胺类添加剂,バイエル(株)制造,商品名2) Starbuckell P: carbodiimide-based additives, manufactured by Bayel Co., Ltd., trade name

3)エポクロスRPS-1005:噁唑啉类添加剂,(株)日本催化剂制造,商品名3) Epocross RPS-1005: oxazoline additive, manufactured by Japan Catalyst Co., Ltd., trade name

4)相对于粘合剂成分100质量份的质量份4) Parts by mass relative to 100 parts by mass of the binder component

实施例7Example 7

在实施例4中使用的粘合剂成分中添加表3所示种类和量的添加剂,用亨舍尔混合器充分地预混合,并投入到温度设定为从喷嘴出来的树脂温度为表3所示温度的挤出机中,挤出成片状后,用浇铸辊冷却,形成厚度为50μm的粘合剂层用膜。Add additives of the type and amount shown in Table 3 to the binder component used in Example 4, fully pre-mix with a Henschel mixer, and put into the temperature setting so that the temperature of the resin coming out of the nozzle is as shown in Table 3 In the extruder at the indicated temperature, after extruding into a sheet form, it was cooled with a casting roll to form a film for an adhesive layer with a thickness of 50 μm.

使用设定为比粘合剂的熔点高20℃的温度的层压辊将实施了聚氨酯类增粘涂布的基体材料[100μm厚的双轴拉伸PET膜]和形成的粘合剂层用膜贴合,制作具有粘合剂层的叠层膜。The base material [biaxially stretched PET film with a thickness of 100 μm] and the formed adhesive layer applied with polyurethane-based tackifier coating were used for Film lamination to produce a laminated film with an adhesive layer.

为了对表面实施粗糙化,叠层化的膜的粘合剂面在加热层压后、树脂固化前,用实施了粗糙化的粗糙辊使表面粗糙转印到粘合剂层表面,制作包覆膜。In order to roughen the surface, the adhesive surface of the laminated film is heated and laminated, and before the resin is cured, the surface roughness is transferred to the surface of the adhesive layer with a roughened roller to form a coating. membrane.

另外,为了比较,对于不添加添加剂的试样也进行同样的操作,制作包覆膜。对于得到的包覆膜,进行与实施例6同样的评价。其结果示于表3中。In addition, for the sake of comparison, the same operation was performed on the sample without adding the additive, and a coating film was produced. The same evaluation as in Example 6 was performed on the obtained coating film. The results are shown in Table 3.

[表5][table 5]

表3table 3

Figure C20058000224300181
Figure C20058000224300181

(注)(Note)

1)カルボジライトHMV-8CA:碳化二亚胺类添加剂,日清纺绩(株)制造,商品名1) Carbodiline HMV-8CA: carbodiimide-based additives, manufactured by Nisshin Industries, Ltd., brand name

2)スタバクゾ一ルP:碳化二亚胺类添加剂,バイエル(株)制造,商品名2) Starbuckell P: carbodiimide-based additives, manufactured by Bayel Co., Ltd., trade name

3)相对于粘合剂成分100质量份的质量份3) Parts by mass relative to 100 parts by mass of the binder component

从表2-1、表2-2以及表3可知,通过将碳化二亚胺类添加剂添加到粘合剂成分中,耐湿热性显著提高。另一方面,在没有添加剂的体系中,相对于初期粘接性能,确认到下降40%的明显的性能降低。As can be seen from Table 2-1, Table 2-2, and Table 3, by adding carbodiimide-based additives to the binder components, the heat and humidity resistance is remarkably improved. On the other hand, in the system without additives, a significant performance decrease of 40% was confirmed with respect to the initial adhesive performance.

另外可知,添加添加剂的高温挤出、或添加剂的添加量多的场合,虽然耐湿热性本身提高,但由于反应激烈进行,另外产生交联点增加、交联密度提高,因此,在长时间挤出时,由于产生凝胶物质而产生外观上的不良。In addition, it can be seen that in the case of high-temperature extrusion with additives or a large amount of additives, although the heat and humidity resistance itself improves, due to the intense reaction, the increase in cross-linking points and the increase in cross-linking density occur. Therefore, extrusion for a long time When it was taken out, it was defective in appearance due to the generation of a gel substance.

工业实用性Industrial Applicability

使用本发明的粘合剂形成粘接层的电气材料用包覆膜可以通过热层压或热压等方法进行加热粘接,对电气仪器或电子仪器等布线用电线的芯线等的包覆,特别是在挠性带状电缆等的端部中使用的增强板(保护带)是有用的。The coating film for electrical materials in which the adhesive layer is formed using the adhesive of the present invention can be thermally bonded by heat lamination or hot pressing, and can be used to coat core wires of wiring wires such as electric equipment or electronic equipment. , especially a reinforcing plate (protective tape) used in an end portion of a flexible flat cable or the like is useful.

Claims (8)

1. tackiness agent, this tackiness agent comprises polyester thermoplastic resin or polyester thermoplastic resin composition, described polyester thermoplastic resin has crystallinity, and to adopt the loss tangent (tan δ) in the temperature dispersion curve that Measurement of Dynamic Viscoelasticity obtains be 4.9 * 10 under-40 ℃~40 ℃ -2Or 4.9 * 10 -2More than, the peak-peak of this loss tangent (tan δ) is in-15 ℃~40 ℃ scope, and fusing point (Tm) is 95 ℃~130 ℃.
2. according to the described tackiness agent of claim 1, wherein polyester thermoplastic resin composition contains 0.05~2 quality Fen De oxazoline class additive with respect to 100 mass parts polyester thermoplastic resins.
3. according to the described tackiness agent of claim 1, wherein polyester thermoplastic resin composition contains the Carbodiimides additive of 0.05~2 mass parts with respect to 100 mass parts polyester thermoplastic resins.
4. electric material coating film, its right to use of one side at least profit at the plastic matrix material film require each the described tackiness agent in 1~3 to form binder layer to obtain.
5. according to the described electric material coating film of claim 4, wherein the surfaceness of binder layer is that 10 mean roughness (Rz) are 1 μ m or more than the 1 μ m.
6. according to the described electric material coating film of claim 5, wherein the surfaceness of binder layer is that 10 mean roughness (Rz) are 10 μ m or more than the 10 μ m.
7. according to each described electric material coating film in the claim 4~6, it is to fit to use in the enhancing purposes of electric material.
8. according to the described electric material coating film of claim 7, wherein electric material is the flexible ribbon cable.
CN200580002243A 2004-02-18 2005-02-17 Adhesive and coating film for electrical material using same Expired - Fee Related CN100584915C (en)

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