Embodiment
In silicon matter of the present invention, comprise the silicate and the silicofluoride component of 0.5-3 weight part in per 100 weight parts, its effect is equivalent to the coating skeleton.Described silicate and silicofluoride are mainly water glass, pure aluminium silicate, zinc silicate, potassium silicate, Calucium Silicate powder, silicofluoric acid, zirconium silicate, Sodium Silicofluoride, lead silicate, sodium-potassium silicate, potassium silicofluoride, ferric metasilicate, Starso, lithium silicate, lithium metasilicate aluminium or polymerization metasilicic acid and receive.
Silicon matter of the present invention also comprises silica gel (water dispersion nano attitude) or/and the silicoorganic compound hydrolyzed oligomers component of following general formula (I):
Si
nO
mXR
1R
2R
3 (I)
Wherein,
The scope of n is generally 2-500,
The scope of m is generally 2-1000,
X represents heteroatoms, for example O, N, S,
R
1Expression replaces aliphatic group, does not replace aliphatic group, replaces aromatic group, does not replace aromatic group;
R
2Expression replaces aliphatic group, does not replace aliphatic group, replaces aromatic group, does not replace aromatic group;
R
3Expression replaces aliphatic group, does not replace aliphatic group, replaces aromatic group, does not replace aromatic group;
Above-described replacement situation is meant by common substituting group and replaces that these substituting groups for example are:
Hydroxyl, nitro, sulfonic group, halogen, for example fluorine, chlorine, bromine, iodine, C
1~C
18-alkyl, preferred C
1~C
12-alkyl, for example methyl, ethyl, n-propyl, sec.-propyl, normal-butyl, isobutyl-, the tertiary butyl, amyl group, hexyl, 2-ethylhexyl, heptyl, octyl group, nonyl, decyl, dodecyl, 1,1-dimethyl dodecyl, C
2~C
18-thiazolinyl, preferred C
2~C
12-thiazolinyl, for example vinyl, propenyl, n-butene base, 2-methylpropenyl, pentenyl, hexenyl, 2-ethyl hexene base, heptenyl, octenyl, nonene base, decene base, laurylene base, 1,1-dimethyl laurylene base, C
2~C
18-alkynyl, preferred C
2~C
12-alkynyl, for example ethynyl, proyl, positive butynyl, 2-methyl-prop alkynyl, pentynyl, hexin base, 2-ethyl hexin base, heptyne base, octyne base, n-heptylacetylene base, decynyl, dodecyne base, 1,1-dimethyl dodecyne base, C
3~C
20-cycloalkyl, preferred C
3~C
12-cycloalkyl, for example cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, ring octyl group, the carbon atom of these cycloalkyl can be replaced by above-described alkyl, thiazolinyl, alkynyl list or be polysubstituted, C
5~C
15-aryl for example can be replaced by above-described alkyl, thiazolinyl, alkynyl list or polysubstituted phenyl, naphthyl, anthryl etc., for example phenyl, o-tolyl, a tolyl, 1-naphthyl and 2-naphthyl, C
7~C
8-aralkyl, for example benzyl or 1-phenylethyl.
The effect of the siliceous oligopolymer component of above general formula (I) is as silica-based binding agent.Si
nO
mXR
1R
2R
3Can be nano level water dispersible silicide, also can be the polycondensation product by the organosilicon hydrolyzation gained.Its content is generally the 0.5-10 weight part of the described silicon matter of 100 weight parts.Can use the silica-based binding agent of the alcoholic solution of described alkoxysilane oligomer as chromium-free metal surface treatment agent of the present invention.
The preferred alkoxysilane oligomer of weight-average molecular weight (Mw) that use as 300-5000.If the weight-average molecular weight of alkoxysilane oligomer (Mw) is lower than 300, then the effect meeting variation of white rust is given birth in rust inhibition, particularly inhibition.If the weight-average molecular weight of alkoxysilane oligomer (Mw) is greater than 5000, then alkoxyl silicone ten thousand oligomer solutions become unstable, and gelling takes place easily.Obviously, if before applying gelling takes place, then the rustless property of metal conditioner can be badly damaged.As the starting raw material of described alkoxysilane oligomer, can use tetraethoxy, ethyl silicate 40, tetraethyl silicate 32, tetraethyl silicate 28, tetramethoxy-silicane, Trimethoxy silane, triethoxyl silane, two-(triethoxysilylpropyltetrasulfide) amine.
The present invention uses above-mentioned two class silicon matters, if the former is water-soluble, then the latter is a water dispersible, otherwise, if the former is a water dispersible, then the latter is water-soluble, the benefit of doing like this be at first water-soluble silica gel can with galvanized sheet with the non covalent bond bonding, form hydrophilic film, but this film is met the water capacity and is easily dissolved, and the interaction between this film and polymer resol and the paint film is relatively poor, if be covered hydrophobic dispersed silicon matter in the above, then can significantly improve the binding ability with polymer resol and paint film.Consider the stability problem of dispersed silicon matter in the aqueous solution, therefore, in metal conditioner of the present invention, also add special stabilizers especially, thereby can guarantee dispersed silicon matter and phenolic material no flocculation sediment phenomenon in a year, so just guaranteed quality product.
In chromium-free metal surface treatment agent of the present invention, the water that uses as the silicon matter solvent is deionized water, alcohol content is preferably 0.5-5 weight %, and described alcohol can be methyl alcohol, ethanol, propyl alcohol, Virahol, butanols, amylalcohol, hexanol, hexalin, enanthol, n-Octanol, secondary octanol, nonanol-, nonylcarbinol, ethylene glycol, propylene glycol, butyleneglycol, pentanediol, hexylene glycol etc.Select the alcohol of opposed polarity and specific inductivity according to the difference of galvanized sheet being handled the back paint film.In general, the polarity of amino lacquer and pyroxylin(e)finish is less, and corresponding specific inductivity is also less, therefore need select polarity and the less alcohol of specific inductivity for this type of metal conditioner.Because the polarity of alkyd paint, polyurethane paint, acrylic paint, phenolic resin coating, epoxy resin-based paint raises successively, so the also rising successively of the polarity of the required solvent alcohol of metal conditioner, must consider the influence of surface tension and dipole moment in addition.
The resol that uses in metal finishing of the present invention and the polymerization degree of modified phenolic resins all do not surpass 200, water-soluble phenolic resin adhesive is made up of water soluble phenol resin and acetal, described water soluble phenolic fat is formed by phenol and formaldehyde, when the weight ratio of monohydric phenol in the phenol and dihydric phenol is 100: 5~30, water-soluble better.Modified phenolic resins comprises cyanurotriamide modified resol, quaternary ammonium salt-modified resol, rosin modified phenolic resin, lignin modification resol, chitin modified phenolic resins, starch conversion resol, polyvinyl alcohol modification resol, poly ethyldiol modified resol, acrylic amide modified resol.Described modified phenolic resins also needs to have certain solubleness, makes it can all dissolve after 30 minutes by ultra-sonic oscillation after adding solubility promoter such as alcohol etc. and tensio-active agent.Content is generally 0.2-5 weight %.
Can add multiple additives in Chrome-free galvanizing metal surface treating agent according to the present invention, these additives can be stablizer, pH regulator agent, thickening material, flow agent, film coalescence aid, wetting agent and oxidation inhibitor.Described stablizer can be a tensio-active agent, the complex composition of the complex composition of negatively charged ion and nonionic surface active agent or positively charged ion and nonionic surface active agent preferably, the standard of selecting is the size of its HLB value, usually, aniorfic surfactant can be selected from one or more in the hot sodium sulfonate of 1-, Sodium dodecylbenzene sulfonate, sodium lauryl sulphate, ox ester acid sodium and the sodium xylene sulfonate.Nonionic surface active agent can be selected from one or more in alkyl polyoxyethylene ether sodium sulfate, fatty alcohol-polyoxyethylene ether, alkylphenol polyoxyethylene, sorbester p18, sorbester p17, tween and the peregal usually.Cationic surfactant can be common quaternary ammonium salt.By weight, the content of these tensio-active agents is generally 1ppm-1%, is preferably 2ppm-0.5%, and more preferably 5ppm-0.2% most preferably is 10ppm-0.1%.
Chromium-free metal surface treatment agent according to the present invention is generally nearly neutrality, and the pH value can be in the 5-9 scope, and less to corrosion of metal like this, the user is more acceptant.Can use the pH regulator agent to regulate the pH value, described pH regulator agent comprises sodium hydroxide, yellow soda ash, sodium bicarbonate, potassium hydroxide, salt of wormwood, calcium hydroxide, lime carbonate, ammoniacal liquor, triethylamine, silicofluoric acid, hydrochloric acid, sulfuric acid, carbonic acid, hydrofluoric acid, oxalic acid, or the like.
Can in chromium-free metal surface treatment agent according to the present invention, add thickening material, thickening material can be polyvinyl alcohol, carboxymethyl cellulose, Walocel MT 20.000PV, methacrylic ester and acrylate copolymer, polyurethane associative thickener, comprise the polyvinyl alcohol 15-88P/17-88P/24-88P that originates from Germany, the thickening material 638 that Wuxi City virtue rosy clouds chemical industry company limited produces, Hefei Anke Fine Chemicals Co., Ltd. produces
The HEUR-A polyurethane associative thickener, the JS-RHA thickening material that Shanghai Jinshan Chemical Co., Ltd. produces, the BE-903 thickening material that Bonn, Zhejiang chemical industry company limited produces, the thickening material that the good swallow chemistry of Changzhou company limited produces.By weight, the addition of thickening material is generally 0.00001%-1%, is preferably 0.0001%-0.5%.
Can add flow agent in chromium-free metal surface treatment agent according to the present invention, flow agent can be response type acrylate copolymer flow agent, modified organosilicon acroleic acid and/or the polyether(poly)urethane of polyether-modified dimethyl siloxane, response type Voncoat R 3310 flow agent, band carboxyl.By weight, the addition of described flow agent is generally 0.00001%-10%, is preferably 0.0005%-5%, more preferably 0.001%-0.5%.
Can add film coalescence aid in chromium-free metal surface treatment agent according to the present invention, film coalescence aid can be 12 lipidols, comprises the CS-12 of Japan, the TEXANOL of her gesture Man; The glycol monomethyl methyl esters, ethylene glycol monobutyl ether.By weight, the general preferred 0.0001%-0.4% of the addition of described film coalescence aid.
In chromium-free metal surface treatment agent of the present invention, solution can be with the solution of water as solvent.In this case, preferably there is improved wetting agent to add in the silica-based film-forming soln to handling the metal product wettability of the surface significant quantity.Chromium-free metal surface treatment agent institute galvanized sheet wettability of the surface to be processed is variation sometimes.If not processed dose of galvanized metal surfaces is wetting, just can not forms protective coating, and can not guarantee the rustless property on whole surface.Therefore need to add wetting agent, surface to be processed all obtains wetting like this.Wetting agent PM-WET100, PM-WET101, the PM-DI SPERSANT 5040 that can use organosilicon wetting agent, Pu Luomen company to produce; The GR-500 that lattice intercalation peaceful Chemical Industry Science Co., Ltd in Shanghai produces; The Richdol﹠amp that Shang nautical mile specialization industry science skill company limited produces; Reg 101.By weight, the content of described wetting agent is 10ppm-0.1%.
Also contain oxidation inhibitor according to chromium-free metal surface treatment agent of the present invention, described oxidation inhibitor is selected from Resorcinol, Resorcinol, pyrocatechol, catechol, four [β-(3,5-di-t-butyl 4-hydroxy phenyl) propionic acid] pentaerythritol ester, 2,6-di-t-butyl-alpha, alpha-dimethyl amido Pyrogentisinic Acid, 4,4-methylene radical (2, the 6-DI-tert-butylphenol compounds), Tyox B, sodium pyrosulfate, Sodium Pyrosulfite, S-WAT, Sulfothiorine, thiocarbamide, halfcystine, methionine(Met), vitamins C and phosphite antioxidant, by weight, its content is 10ppm-0.1%.
The invention still further relates to a kind of metallic substance, the particularly surface treatment method of galvanized metal material, it is characterized in that, with the pH value for 5-9, be the silicon matter of solvent and be applied to metallic substance, especially galvanized steel product, particularly electro-galvanized steel product surface, drying, the thick coating of formation 10-100nm by comprising basically as the above-mentioned metal conditioner that the polymer resol of main ingredient liquid is formed with water and a small amount of alcohol.The method that is coated with this metal conditioner is not particularly limited, for example can uses pickling process, spraying method, rolling method etc.In addition, treatment temp, treatment time also are not particularly limited, can suitably select as the case may be.
In chromium-free metal surface treatment agent of the present invention, reach the effect that red rust and white rust are not given birth in long-term prevention by the coating that forms the thick metal conditioner of about 10-100nm.In addition, chromium-free metal surface treatment agent of the present invention does not have the peculiar defective of chromate treating product, that is, antirust function is impaired under about 70 ℃.And chromium-free metal surface treatment agent of the present invention can carry out drying in 5 ℃-150 ℃ wide temperature range, the advantage of bringing thus is that the thermal treatment of carrying out for the hydrogen embrittlement that prevents zinc-plated generation can be carried out simultaneously with the baking processing to metal conditioner.Coating method for galvanized workpiece can be undertaken by natural seasoning, cold air drying method or oven drying method.If chromium-free metal surface treatment agent of the present invention combines with electro-galvanizing, then thickness is about the rustless property that the thin anti-rust film of 10-100nm can have excellence.
In addition, the present invention is applicable to scribbling and comprises zinc powder and form finish paint on as the Chrome-free zinc rich paint of rust-stabilising pigment rather than galvanized product.The coating of metal conditioner also can be used for improving the rustless property on the conventional processing surface of galvanized metal product.
If the binder solution of made metal conditioner flocculates, then the rust inhibition of metal conditioner is often impaired.
Embodiment
Below by specific embodiment metal conditioner of the present invention is specifically described, but scope of the present invention is not so limited.
Embodiment 1-6 component is formed: the component of the metal conditioner that adopts among the embodiment 1-6 is formed as shown in table 1, percentage shown in it
Number by weight.Table 1: product component percentage composition table
| |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Embodiment 6 |
| Ethanol |
5 |
5 |
4 |
4 |
2 |
2 |
| Cyanurotriamide modified resol |
1.5 |
0.5 |
1 |
1 |
1.5 |
1.5 |
| Two-(triethoxysilylpropyltetrasulfide) amine |
3 |
0 |
1 |
2 |
2.5 |
3 |
| Silicon sol |
0 |
3 |
3 |
2 |
1.5 |
1 |
| Sorbester p17 (stablizer) |
0.1 |
0.1 |
0.08 |
0.08 |
0.05 |
0.05 |
| The pH value |
6 |
6 |
6 |
6.5 |
6.5 |
6.5 |
| Carboxymethyl cellulose (thickening material) |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
| Acid-organosilicon crylic acid (flow agent) |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
| Ethylene glycol monobutyl ether (film coalescence aid) |
0.001 |
0.001 |
0.001 |
0.001 |
0.001 |
0.001 |
| PM-WET100 (wetting agent) |
0.0001 |
0.0001 |
0.0001 |
0.0001 |
0.0001 |
0.0001 |
| Catechol (oxidation inhibitor) |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
| Deionized water |
Surplus |
Surplus |
Surplus |
Surplus |
Surplus |
Surplus |
Clean and coating:
With the zinciferous Metal plating steel plate of 6cm * 4cm test specimen plate in " agent of Great quick deoiling ", cleaned 5 minutes down at 60 ℃.Use the clear water rinsing then 2 minutes, and in metal surface treating liquid of the present invention, soaked 2 minutes after 70 ℃ of warm air dryings, take out the back warm air drying, be coated with high basic acrylic polyester priming paint, film thickness: 10 μ m, acrylic acid top-coat film thickness: 5 μ m.
Test-results sees Table 2, table 3.
Erosion resistance: evaluation method is to handle but painted galvanized sheet not through the present invention, carries out 24 hours salt mist experiments.
Anti-finger printing: with Vaseline is human sweat's simulation medium, dips in the Vaseline that takes a morsel with clean soft cloth and evenly is applied to specimen surface, and the colour before and after the mensuration sample is smeared is poor.
Zero: expression colour difference Δ E is less than 2, and it is invisible to handle contact rear surface fingerprint.
*: as seen expression colour difference Δ E handles contact rear surface fingerprint greater than 2.
An adaptation (experiment of hundred lattice): cut on the galvanized sheet in japanning by cutting machine, depth of cut is with till reaching galvanized sheet material place, form the cubic grid of 100 1mm after, peel off by cellophane tape, estimate by the number of filming.The secondary adaptation: the galvanized sheet of will painting floods after two hours in ebullient water, carries out and an identical evaluation of adaptation.
Anti-blackening: experimental technique is that the sample of 150mm * 75mm is vertically vertically put into boiling water along short transverse, and the height of half is exposed on water surface top, after the taking-up in a hour, measures the value of chromatism that front and back are handled on water surface top.Anti-blackening standard value be Δ E less than 8 (representing) with zero, Δ E is greater than 8 (usefulness * expressions).
Table 2: hot-dip galvanizing sheet steel
(Handan pot galvanize material SGH340-Z27, specification 75*1500*C) handles
| |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Embodiment 6 |
| Erosion resistance (the salt-fog test white rust covered in 24 hours) |
>10% |
>10% |
<10% |
<10% |
<10% |
<10% |
| Anti-finger printing |
× |
× |
○ |
○ |
○ |
○ |
| An adaptation |
78 |
71 |
100 |
99 |
99 |
96 |
| The secondary adaptation |
70 |
67 |
100 |
97 |
97 |
94 |
| Anti-blackening |
× |
× |
○ |
○ |
○ |
○ |
Table 3: electrogalvanizing steel plate (Baosteel, model SECCN5, specification 0.60*1230*2236) is handled
| |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Embodiment 6 |
| Erosion resistance (the salt-fog test white rust covered in 24 hours) |
>10% |
>10% |
<10% |
<10% |
<10% |
<10% |
| Anti-finger printing |
× |
× |
○ |
○ |
○ |
○ |
| An adaptation |
80 |
79 |
100 |
100 |
98 |
96 |
| The secondary adaptation |
75 |
72 |
100 |
99 |
97 |
93 |
| Anti-blackening |
× |
× |
○ |
○ |
○ |
○ |