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CN100579638C - A modified polyvinyl chloride hollow fiber microporous membrane and its preparation method - Google Patents

A modified polyvinyl chloride hollow fiber microporous membrane and its preparation method Download PDF

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CN100579638C
CN100579638C CN200710111322A CN200710111322A CN100579638C CN 100579638 C CN100579638 C CN 100579638C CN 200710111322 A CN200710111322 A CN 200710111322A CN 200710111322 A CN200710111322 A CN 200710111322A CN 100579638 C CN100579638 C CN 100579638C
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polyvinyl chloride
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hollow fiber
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microporous membrane
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CN101195082A (en
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张春芳
朱宝库
陈良刚
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LISHENG WATER-PURIFICATION TECHNICAL INDUSTRY Co Ltd HAINAN
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Abstract

The invention discloses a hollow microporous membrane of a modified polychloroethylene and process for preparation. The hollow microporous membrane of the modified polychloroethylene has a spongy structure, the bore diameter of a microporous is 0.01-1.0 um, the porosity rate of the membrane is 40-80%, wall thickness of the membrane is 0.10-0.30 mm, and the external diameter of the membrane is 1.0-3.0mm, wherein the main components of the hollow microporous membrane of the modified polychloroethylene are polychloroethylene and toughening agent. The preparing method is realized on the basis of thermal separation process. The hollow microporous membrane of the improved polychloroethylene which is made by the invention has the advantages of narrow bore diameter distribution, high intensity, and good structural repeatability and the like, and the bore diameter is easy to be controlled. The invention is a filter membrane material for water process which has high performance, low cost and long service life.

Description

一种改性聚氯乙烯中空纤维微孔膜及其制备方法 A modified polyvinyl chloride hollow fiber microporous membrane and its preparation method

技术领域 technical field

本发明涉及膜分离技术,特别是涉及一种聚氯乙烯中空纤维微孔过滤膜材料及其制备方法。The invention relates to membrane separation technology, in particular to a polyvinyl chloride hollow fiber microporous filter membrane material and a preparation method thereof.

背景技术 Background technique

膜分离技术因为具有效率高、设备简单、操作方便、节能环保等优点,在工业领域显示出极大的应用潜力,其应用范围已扩展到生物、医药、环保、能源、海水淡化、废水处理等领域。膜材料是膜分离技术的核心性基础材料,其中,超滤膜和微滤膜是应用量最大、应用面最广的微孔型膜材料。在无机膜(主要是陶瓷膜和金属膜)和有机聚合物两大类膜材料中,聚合物膜占据主导地位;在最重要的膜分离技术应用领域-水处理领域中,聚合物超滤膜和微滤膜的形态主要是中空纤维膜。目前,已经商品化的聚合物中空纤维微孔膜多采用聚砜(PS)、聚偏氟乙烯(PVDF)、聚醚砜(PES)、聚丙烯腈(PAN)等材料制成。但是其中的PVDF、PES、PS等由于原料成本相对较高导致膜的制造成本较高,而PAN等由于强度相对较低限制了其在很多行业的应用。因此,从材料选择和成膜方法两方面出发寻找并实现低成本、高性能聚合物中空纤维微孔膜的制备是微滤和超滤膜技术发展的主要出路。Due to the advantages of high efficiency, simple equipment, convenient operation, energy saving and environmental protection, membrane separation technology has shown great application potential in the industrial field, and its application range has been extended to biology, medicine, environmental protection, energy, seawater desalination, wastewater treatment, etc. field. Membrane materials are the core basic materials of membrane separation technology. Among them, ultrafiltration membranes and microfiltration membranes are the most widely used microporous membrane materials. Among the two types of membrane materials, inorganic membranes (mainly ceramic membranes and metal membranes) and organic polymers, polymer membranes occupy a dominant position; in the most important application field of membrane separation technology - water treatment, polymer ultrafiltration membranes And the morphology of microfiltration membrane is mainly hollow fiber membrane. At present, the polymer hollow fiber microporous membranes that have been commercialized are mostly made of polysulfone (PS), polyvinylidene fluoride (PVDF), polyethersulfone (PES), polyacrylonitrile (PAN) and other materials. However, due to the relatively high cost of raw materials, PVDF, PES, PS, etc. lead to high membrane manufacturing costs, while PAN, etc., have limited their application in many industries due to their relatively low strength. Therefore, finding and realizing the preparation of low-cost, high-performance polymer hollow fiber microporous membranes from the aspects of material selection and membrane formation method is the main way out for the development of microfiltration and ultrafiltration membrane technology.

众所周知,聚氯乙烯是产量最大的三大合成树脂(聚丙烯、聚乙烯和聚氯乙烯)中仅次于聚乙烯的第二位通用塑料,其来源丰富,价格低廉,是一种化学稳定性好,机械强度高的传统高分子材料。由于聚氯乙烯同时也具备分离膜材料必需的耐菌、耐酸碱、耐化学侵蚀等优点,聚氯乙烯分离膜材料-尤其是微孔性微滤/超滤膜-的潜在意义已经引起人们的重视。As we all know, polyvinyl chloride is the second general-purpose plastic after polyethylene among the three synthetic resins (polypropylene, polyethylene and polyvinyl chloride) with the largest output. It is rich in sources, low in price, and is a chemically stable Well, traditional polymer materials with high mechanical strength. Since polyvinyl chloride also has the advantages of bacteria resistance, acid and alkali resistance, and chemical corrosion resistance necessary for separation membrane materials, the potential significance of polyvinyl chloride separation membrane materials - especially microporous microfiltration/ultrafiltration membranes - has attracted people's attention .

目前,关于聚氯乙烯微滤膜和超滤膜及其制备方法在国内外均有报道。比较有代表性的有:中国专利(专利号CN1188207C)提出了一种大通量聚氯乙烯中空纤维膜及其制备方法,该法首先用氯乙烯为主要原料,1-甲基-2-吡咯烷酮为溶剂,聚乙二醇为添加剂配成制膜溶液(其中聚氯乙烯重量百分含量为16~19%,溶剂与添加剂的重量比控制为50~58∶43~50),然后采用干-湿纺丝法工艺成型得到聚氯乙烯中空纤维膜。中国专利(专利号:CN1621434A)中报道的相转化法中报道了表面微观结构为微米和纳米级颗粒堆砌的超疏水多孔聚氯乙烯膜及其制备方法,得到膜与水的接触角大于150°,具有良好的超疏水性能,但该膜不是针对水处理使用的。中国专利(专利号:CN1415407)报道了利用相转化法制备了高通量的聚氯乙烯中空纤维超滤膜,该膜的孔隙率为90%,纯水通量为400L/m2h。CN1247295C中利用相转化法制备了高通量的聚氯乙烯/聚乙烯醇缩醛类高聚物共混膜。中国专利(专利号:CN1579600A)中报道了一种聚氯乙烯/氯乙烯-醋酸乙烯-马来酸酐三元共聚物合金中空过滤膜及其制备方法。At present, there are reports at home and abroad about polyvinyl chloride microfiltration membranes and ultrafiltration membranes and their preparation methods. More representative ones are: Chinese Patent (Patent No. CN1188207C) proposes a large-flux polyvinyl chloride hollow fiber membrane and its preparation method. At first, this method uses vinyl chloride as the main raw material, 1-methyl-2-pyrrolidone As a solvent, polyethylene glycol is used as an additive to prepare a film-forming solution (wherein the weight percentage of polyvinyl chloride is 16 to 19%, and the weight ratio of the solvent to the additive is controlled to be 50 to 58: 43 to 50), and then dry- The polyvinyl chloride hollow fiber membrane is formed by wet spinning process. In the phase inversion method reported in the Chinese patent (patent number: CN1621434A), a superhydrophobic porous polyvinyl chloride film with a surface microstructure of micron and nanoscale particles and its preparation method is reported, and the contact angle between the film and water is greater than 150° , has good superhydrophobic properties, but the membrane is not intended for water treatment. Chinese patent (Patent No.: CN1415407) reported that a high-flux polyvinyl chloride hollow fiber ultrafiltration membrane was prepared by phase inversion method. The porosity of the membrane was 90%, and the pure water flux was 400 L/m 2 h. In CN1247295C, a high-throughput polyvinyl chloride/polyvinyl acetal polymer blend film is prepared by phase inversion method. A Chinese patent (patent number: CN1579600A) reports a polyvinyl chloride/vinyl chloride-vinyl acetate-maleic anhydride terpolymer alloy hollow filter membrane and a preparation method thereof.

上述氯乙烯微孔膜的制备方法均是基于浸没沉淀相转化原理实现的。但是,一般的浸没沉淀相转化法或其变形的微孔膜制备技术中,由于原理性的限制存在以下几个问题:(1)制膜过程中影响膜结构的因素多,相变成膜过程涉及到物质交换,膜的结构和性能难于控制;(2)制膜过程形成大量的难以无害化、资源化处理的有机废水,导致制膜成本仍较高和环境污染等问题;(3)膜的内部结构多为大的指状孔,膜的强度低,不适合于水力冲击强度大的水处理工程中的应用;(4)由于聚氯乙烯材料本征性原因,聚氯乙烯膜的脆性高、韧性差,在膜组件中容易导致端头损伤,缩短膜的使用寿命。对于PVC膜而言,这些问题的解决,需要从制膜方法、膜组成改进两方面实现。The preparation methods of the above-mentioned vinyl chloride microporous membranes are all realized based on the principle of submerged precipitation phase inversion. However, in the general immersion precipitation phase inversion method or its deformed microporous membrane preparation technology, there are the following problems due to the limitation of the principle: (1) There are many factors affecting the membrane structure in the membrane production process, and the phase change membrane process Involving material exchange, the structure and performance of the membrane are difficult to control; (2) The membrane production process forms a large amount of organic wastewater that is difficult to harmless and recycle, resulting in high membrane production costs and environmental pollution; (3) The internal structure of the membrane is mostly large finger-shaped holes, and the strength of the membrane is low, which is not suitable for application in water treatment projects with high hydraulic impact strength; (4) Due to the intrinsic nature of the PVC material, the PVC membrane High brittleness and poor toughness can easily cause damage to the end of the membrane module and shorten the service life of the membrane. For PVC films, the solution to these problems needs to be realized from two aspects: film making method and film composition improvement.

本质上,热致相分离原理是另一种制备聚合物微孔膜的主要方法。不同于浸没沉淀相转化法中通过非溶剂诱导产生相分离形成孔隙的微孔形成机理,热致相分离法是一种由温度改变驱动相分离的方法,主要过程是首先将聚合物与适当的高沸点小分子化合物或齐聚物(稀释剂)在升高温度下形成均相溶液;然后降低温度固化成膜,同时膜内发生固-液或液-液相分离(其中聚合物、稀释剂形成双连续相);最后用溶剂将固化膜中的稀释剂萃取出来得到聚合物微孔膜。与浸没沉淀相转化法相比,基于热致相分离原理的制膜技术具有聚合物选择余地大、得到膜的孔隙率高、膜孔径可控性强(尤其是可以得到内部为海绵状结构、膜无皮层或皮层超薄)、膜的强度高等特点,同时制膜过程中采用原料种类少、废液组成简单、容易分离回收。自二十世纪八十年代初提出热致相分离机理以来,已有一些热致相分离法制备聚合物微孔材料和平板膜的报道,比如,美国专利(专利号:US3423491、US4020230、US4247498、US4490431、US4726989)和中国专利(专利号:CN1265048A)中分别报道了利用热致相分离原理制备的聚乙烯、聚丙烯、聚偏氟乙烯中空纤维或平板微孔膜的技术,其中的聚乙烯、聚丙烯、聚偏氟乙烯等主要是结晶性或半结晶型聚合物,但是还没有发现利用热致相分离原理制备非晶性PVC微孔膜的报道。Essentially, the principle of thermally induced phase separation is another major method for preparing polymeric microporous membranes. Different from the immersion precipitation phase inversion method in which the non-solvent induces phase separation to form pores, the thermally induced phase separation method is a method in which the phase separation is driven by temperature change. The main process is to first combine the polymer with the appropriate High boiling point small molecule compounds or oligomers (diluents) form a homogeneous solution at elevated temperatures; then lower the temperature to solidify into a film, and at the same time solid-liquid or liquid-liquid phase separation occurs in the film (wherein the polymer, diluent Form a double continuous phase); Finally, the diluent in the cured film is extracted with a solvent to obtain a polymer microporous film. Compared with the immersion precipitation phase inversion method, the membrane technology based on the principle of thermally induced phase separation has a large selection of polymers, a high porosity of the obtained membrane, and strong controllability of the membrane pore size (especially the internal spongy structure, membrane No cortex or ultra-thin cortex), high strength of the membrane, etc. At the same time, there are few types of raw materials used in the membrane production process, the composition of waste liquid is simple, and it is easy to separate and recycle. Since the thermally induced phase separation mechanism was proposed in the early eighties of the 20th century, there have been some reports on the preparation of polymer microporous materials and flat membranes by thermally induced phase separation, such as U.S. patents (patent numbers: US3423491, US4020230, US4247498, US4490431, US4726989) and Chinese patent (Patent No.: CN1265048A) respectively reported the technology of polyethylene, polypropylene, polyvinylidene fluoride hollow fiber or flat microporous membrane prepared by thermal phase separation principle, wherein polyethylene, Polypropylene, polyvinylidene fluoride, etc. are mainly crystalline or semi-crystalline polymers, but no report has been found on the preparation of amorphous PVC microporous membranes using the principle of thermally induced phase separation.

不同于已有聚氯乙烯中空纤维微孔膜材料以及它们的相转化原理制备方法,也不同于其他结晶性聚合物微孔膜及其热致相分离原理制备技术,结合聚氯乙烯自身的特点,本专利在充分实验并取得成功的基础上公开了一种高性能改性聚氯乙烯中空纤维微孔过滤膜及其基于热致相分离原理的高效制备方法。所公开的改性聚氯乙烯中空纤维微孔膜,具有膜孔径分布窄、强度高、韧性好、结构与性能稳定等优点,适合于多种膜法水处理设备与工程,所公开的制备方法,具有制备过程中膜结构与性能可控性强、制造成本低、可实现清洁化生产(如:形成的废液可以经过简单的低能耗过程实现原料回收和无害排放)等特点。It is different from the existing polyvinyl chloride hollow fiber microporous membrane materials and their preparation methods based on the principle of phase inversion, and also different from other crystalline polymer microporous membranes and their preparation techniques based on the principle of thermally induced phase separation, combined with the characteristics of polyvinyl chloride itself , this patent discloses a high-performance modified polyvinyl chloride hollow fiber microporous filtration membrane and its high-efficiency preparation method based on the principle of thermally induced phase separation on the basis of sufficient experiments and success. The disclosed modified polyvinyl chloride hollow fiber microporous membrane has the advantages of narrow membrane pore size distribution, high strength, good toughness, stable structure and performance, and is suitable for various membrane water treatment equipment and projects. The disclosed preparation method , has the characteristics of strong controllability of membrane structure and performance during the preparation process, low manufacturing cost, and clean production (for example, the formed waste liquid can be recycled and harmlessly discharged through a simple low-energy process).

发明内容 Contents of the invention

本发明的目的提供一种改性聚氯乙烯中空纤维微孔膜及其基于热致相分离原理的制备方法。The object of the present invention is to provide a modified polyvinyl chloride hollow fiber microporous membrane and its preparation method based on the principle of thermally induced phase separation.

根据本发明的改性聚氯乙烯中空纤维微孔膜具有海绵状结构,优选地为对称的海绵状微孔结构,微孔孔径在0.01~1.0μm,膜孔隙率为40~80%,膜壁厚为0.10~0.30mm,膜外径为1.0~3.0mm,其主要组分为聚氯乙烯和增韧剂。所述增韧剂选自邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、丁腈橡胶、热塑性聚氨酯和乙烯-醋酸乙烯酯共聚物。根据本发明的改性聚氯乙烯中空纤维微孔膜包括70~95%的聚氯乙烯和5~30%的增韧剂。所述聚氯乙烯的聚合度优选地在600~3600之间。The modified polyvinyl chloride hollow fiber microporous membrane according to the present invention has a spongy structure, preferably a symmetrical spongy microporous structure, with a micropore diameter of 0.01-1.0 μm, a membrane porosity of 40-80%, and a membrane wall The thickness is 0.10-0.30mm, the outer diameter of the film is 1.0-3.0mm, and its main components are polyvinyl chloride and toughening agent. The toughening agent is selected from dibutyl phthalate, dioctyl phthalate, nitrile rubber, thermoplastic polyurethane and ethylene-vinyl acetate copolymer. The modified polyvinyl chloride hollow fiber microporous membrane according to the present invention includes 70-95% polyvinyl chloride and 5-30% toughening agent. The degree of polymerization of the polyvinyl chloride is preferably between 600-3600.

根据本发明的改性聚氯乙烯中空纤维微孔膜的制备方法包括如下步骤:The preparation method of modified polyvinyl chloride hollow fiber microporous membrane according to the present invention comprises the following steps:

(1)配制制膜料:将聚氯乙烯、稀释剂、增韧剂与热稳定剂混合,熔融共混成均匀的制膜料,其中上述组分的重量百分含量为:聚氯乙烯:10-50%,稀释剂:40-85%,增韧剂:0.5-10%,热稳定剂:0.1%-1%;(1) Preparation of film-making material: polyvinyl chloride, diluent, toughening agent and thermal stabilizer are mixed, melt blended into a uniform film-making material, wherein the weight percentage of the above components is: polyvinyl chloride: 10 -50%, Thinner: 40-85%, Toughener: 0.5-10%, Heat Stabilizer: 0.1%-1%;

(2)前体中空纤维膜成型:以稀释剂为芯液,将上述制膜料在高压下经喷丝头挤出成管状液膜,该液膜经过一段空气间隙后进入冷却浴中固化成聚氯乙烯前体中空纤维膜,其中,所述芯液与制膜料中稀释剂的种类相同;所述冷却浴为制膜料中的稀释剂或水;(2) Precursor hollow fiber membrane forming: using diluent as the core liquid, extrude the above-mentioned membrane-making material through a spinneret under high pressure to form a tubular liquid film, and the liquid film enters a cooling bath to solidify after passing through an air gap. A polyvinyl chloride precursor hollow fiber membrane, wherein the core liquid is the same as the diluent in the film-making material; the cooling bath is the diluent or water in the film-making material;

(3)萃取成孔:将聚氯乙烯的前体中空纤维膜在萃取剂中浸泡萃取后,于空气中晾干得到所述的聚氯乙烯中空纤维微孔膜。(3) Extraction to form pores: soak and extract the precursor hollow fiber membrane of polyvinyl chloride in the extractant, and then dry it in the air to obtain the polyvinyl chloride hollow fiber microporous membrane.

优选地,在配制制膜料中,在130~200℃下熔融。Preferably, it is melted at 130-200°C in preparing the film-making material.

在前体中空纤维膜成型中,优选使用30~60℃的稀释剂作为芯液,高压范围优选为0.1~0.4MPa,喷丝头的温度优选为120~190℃,空气间隙的长度优选为10~50cm,冷却液的温度优选为20~70℃。In the molding of the precursor hollow fiber membrane, it is preferable to use a diluent at 30-60°C as the core liquid, the high-pressure range is preferably 0.1-0.4MPa, the temperature of the spinneret is preferably 120-190°C, and the length of the air gap is preferably 10 ~50cm, the temperature of the cooling liquid is preferably 20~70°C.

在萃取成孔中,萃取液的温度优选为20~50℃,萃取时间优选为24~48小时。During extraction to form pores, the temperature of the extract solution is preferably 20-50° C., and the extraction time is preferably 24-48 hours.

改性聚氯乙烯中空纤维微孔膜的制备方法中采用的主要原料为:聚氯乙烯,优选聚合度在600~3600之间;稀释剂,优选选自二苯基醚、γ-1,4-丁内酯、环丁砜和油酸;增韧剂,优选选自邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、丁腈橡胶、热塑性聚氨酯和乙烯-醋酸乙烯酯共聚物;稳定剂,优选选自硫醇甲基锡、二丁基二月桂酸锡和二正辛基二月桂酸锡;芯液,其与制膜料中的稀释剂相同;冷却浴;其为水或与制膜料中的稀释剂相同。The main raw materials used in the preparation method of the modified polyvinyl chloride hollow fiber microporous membrane are: polyvinyl chloride, preferably with a degree of polymerization between 600 and 3600; diluent, preferably selected from diphenyl ether, γ-1,4 - butyrolactone, sulfolane and oleic acid; tougheners, preferably selected from dibutyl phthalate, dioctyl phthalate, nitrile rubber, thermoplastic polyurethane and ethylene-vinyl acetate copolymer; stabilizers , preferably selected from methyl tin mercaptide, dibutyl tin dilaurate and di-n-octyl tin dilaurate; core liquid, which is the same as the diluent in the film-making material; cooling bath; it is water or The diluent in the film material is the same.

发明效果Invention effect

本发明公开的改性聚氯乙烯中空纤维微孔膜,由于制膜过程采用的是热致相分离法,得到膜孔隙率高,膜无皮层或皮层超薄,有利于通量提高;膜的孔径在0.01~1.0微米范围内可控,孔径分布窄,可以较精确地控制膜的截留性能;The modified polyvinyl chloride hollow fiber microporous membrane disclosed by the present invention adopts the thermally induced phase separation method in the membrane making process, so the membrane porosity is high, the membrane has no skin layer or the skin layer is ultra-thin, which is beneficial to the improvement of flux; The pore size is controllable in the range of 0.01-1.0 microns, and the pore size distribution is narrow, which can accurately control the retention performance of the membrane;

又,本发明公开的改性聚氯乙烯中空纤维微孔膜制备方法,工艺简单,操作方便,效率高,改变较少的工艺参数即可得到多样化的孔结构,膜结构的可控性好,生产重复性好;In addition, the preparation method of the modified polyvinyl chloride hollow fiber microporous membrane disclosed by the present invention has simple process, convenient operation, high efficiency, diversified pore structures can be obtained by changing few process parameters, and the controllability of the membrane structure is good. , good production repeatability;

又,本发明公开的改性聚氯乙烯中空纤维微孔膜中增韧剂的使用可以大幅度提高膜的力学性能,使膜可以在较高的压力或水力冲击下使用;In addition, the use of the toughening agent in the modified polyvinyl chloride hollow fiber microporous membrane disclosed by the present invention can greatly improve the mechanical properties of the membrane, so that the membrane can be used under higher pressure or hydraulic impact;

又,本发明公开的改性聚氯乙烯中空纤维微孔膜,内部为海绵状结构,抗拉强度高;In addition, the modified polyvinyl chloride hollow fiber microporous membrane disclosed by the present invention has a sponge-like structure inside and high tensile strength;

又,本发明公开的改性聚氯乙烯中空纤维微孔膜制备方法,使用的稀释剂、有机萃取剂形成的废液组成简单,可以回收使用,污染物排放量少;In addition, in the preparation method of the modified polyvinyl chloride hollow fiber microporous membrane disclosed by the present invention, the used diluent and the waste liquid formed by the organic extractant are simple in composition, can be recycled and used, and have less pollutant discharge;

又,本发明所公开的增韧剂,与聚氯乙烯相容性好,在制膜过程和使用过程中不会流失,保证膜的组成、物理结构和性能持久的稳定性。In addition, the toughening agent disclosed in the present invention has good compatibility with polyvinyl chloride, will not be lost during the process of film making and use, and ensures the long-lasting stability of the composition, physical structure and performance of the film.

又,本发明公开的改性聚氯乙烯中空纤维微孔膜制备方法,使用原料价格低,得到膜的成本低、性价比高。In addition, the preparation method of the modified polyvinyl chloride hollow fiber microporous membrane disclosed by the invention has low raw material prices, low cost of obtaining the membrane, and high cost performance.

附图说明 Description of drawings

图1是前体中空纤维膜制备工艺与流程图;Fig. 1 is the preparation process and flow chart of precursor hollow fiber membrane;

图2(a)是制备中空纤维微孔膜的喷丝头流程图;Fig. 2 (a) is the spinneret flow chart of preparing hollow fiber microporous membrane;

图2(b)是制备中空纤维微孔膜的喷丝头内部结构图。Fig. 2(b) is a diagram of the internal structure of the spinneret for preparing the hollow fiber microporous membrane.

图3(a)是实施例7-B中聚氯乙烯中空纤维过滤膜扫描电子显微镜照片(表面);Fig. 3 (a) is the polyvinyl chloride hollow fiber filter membrane scanning electron micrograph (surface) among the embodiment 7-B;

图3(b)是实施例7-B中聚氯乙烯中空纤维过滤膜扫描电子显微镜照片(断面)。Fig. 3(b) is a scanning electron micrograph (section) of the polyvinyl chloride hollow fiber filter membrane in Example 7-B.

具体实施方式 Detailed ways

对于根据本发明的主要由聚氯乙烯和增韧剂组成的、孔径在0.01~1.0μm、孔隙率为40~80%,膜壁厚为0.10~0.30mm、膜外径为1~3mm的改性聚氯乙烯中空纤维膜微孔膜的组成和结构控制是通过基于热致相分离原理的制备方法实现的。For the improvement according to the present invention, which is mainly composed of polyvinyl chloride and toughening agent, has a pore size of 0.01-1.0 μm, a porosity of 40-80%, a film wall thickness of 0.10-0.30 mm, and a film outer diameter of 1-3 mm. The composition and structure control of the microporous polyvinyl chloride hollow fiber membrane is achieved by a preparation method based on the principle of thermally induced phase separation.

本发明所述膜的制备过程由配制制膜料、前体中空纤维膜的成型和萃取成孔三个步骤组成。配制制膜料是将聚氯乙烯、稀释剂、增韧剂与热稳定剂混合后熔融共混成均匀的制膜料;中空纤维膜的成型是:将熔融态的制膜料经过中空纤维成型工艺、以水或稀释剂为冷却浴固化成前体中空纤维膜(见图1);萃取成孔是用有机溶剂把前体中空纤维膜中的稀释剂萃取出来,把致密结构的前体中空纤维膜转化为中空纤维微孔膜。三个步骤可以是连续的,也可以是间歇的。The preparation process of the membrane in the invention consists of three steps: preparation of membrane material, molding of precursor hollow fiber membrane and extraction to form holes. The preparation of the membrane-making material is to mix polyvinyl chloride, diluent, toughener and heat stabilizer, and then melt and blend to form a uniform membrane-making material; the forming of the hollow fiber membrane is to pass the molten membrane-making material through the hollow fiber molding process 1. Use water or diluent as a cooling bath to solidify into a precursor hollow fiber membrane (see Figure 1); the extraction of holes is to use an organic solvent to extract the diluent in the precursor hollow fiber membrane, and the dense structure of the precursor hollow fiber The membrane is converted to a hollow fiber microporous membrane. The three steps can be continuous or intermittent.

本发明中的聚氯乙烯中空纤维微孔膜的组成(即主要是聚氯乙烯和增韧剂的比例),是由制膜液中聚氯乙烯和增韧剂的比例决定的,膜的孔径、孔隙率、厚度、外径等物理结构与截留性能,主要是由膜料配方、中空纤维膜的成型工艺条件决定的。The composition of polyvinyl chloride hollow fiber microporous membrane among the present invention (being mainly the ratio of polyvinyl chloride and toughening agent), is determined by the ratio of polyvinyl chloride and toughening agent in the film-making liquid, and the aperture of membrane , porosity, thickness, outer diameter and other physical structure and retention performance are mainly determined by the membrane material formula and the molding process conditions of the hollow fiber membrane.

本发明所用的聚合物为聚氯乙烯,其聚合度范围优选在700~3000之间,也可根据加工过程和实际应用的需要将不同聚合度的聚氯乙烯按比例共混之后作为制膜的原料。另外,由于热致相分离法制膜过程中制膜料液的配制是在高温下进行的,而聚氯乙烯在高温下的稳定性很差,因此需要在制膜料液中加入一定量的热稳定剂以防止聚氯乙烯的热降解。热稳定剂可以选用硬脂酸类、有机锡类或铅类化合物,本发明中选用硫醇甲基锡、二丁基二月桂酸锡或二正辛基二月桂酸锡。稳定剂的添加量优选为0.1%~1.0%。The polymer used in the present invention is polyvinyl chloride, and its degree of polymerization is preferably between 700 and 3000. It can also be used as a film-making material after blending polyvinyl chlorides with different degrees of polymerization in proportion according to the needs of processing and practical applications. raw material. In addition, since the preparation of the film-making liquid in the process of thermally induced phase separation is carried out at high temperature, and the stability of polyvinyl chloride at high temperature is very poor, it is necessary to add a certain amount of heat to the film-making liquid. Stabilizer to prevent thermal degradation of PVC. The heat stabilizer can be selected from stearic acid, organotin or lead compounds. In the present invention, methyl tin mercaptide, dibutyl tin dilaurate or di-n-octyl tin dilaurate are used. The added amount of the stabilizer is preferably 0.1% to 1.0%.

热致相分离法制膜过程中的稀释剂是在高温下可将聚合物溶解形成均相溶液、低温下发生分相的有机溶剂。为了使高温下均相溶液的组成不发生变化,要求稀释剂在高温下的稳定性好,挥发性小,毒性低。本发明中所用的稀释剂为二苯基醚、γ-1,4-丁内酯、环丁砜或油酸。The diluent in the process of thermally induced phase separation membrane preparation is an organic solvent that can dissolve the polymer to form a homogeneous solution at high temperature and undergo phase separation at low temperature. In order to keep the composition of the homogeneous solution unchanged at high temperature, the diluent is required to have good stability at high temperature, low volatility and low toxicity. The diluent used in the present invention is diphenyl ether, γ-1,4-butyrolactone, sulfolane or oleic acid.

本发明中作为制膜主体材料的聚氯乙烯属于一种脆性材料,这种韧性差的缺陷大大地限制了聚氯乙烯在膜分离技术中的应用,因此选用邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、丁腈橡胶、热塑性聚氨酯或乙烯-醋酸乙烯酯共聚物作为增韧剂实现对膜的增韧改性。In the present invention, the polyvinyl chloride as the main material of the membrane belongs to a kind of brittle material, and the defect of this poor toughness greatly limits the application of polyvinyl chloride in the membrane separation technology, so select dibutyl phthalate, ortho Dioctyl phthalate, nitrile rubber, thermoplastic polyurethane or ethylene-vinyl acetate copolymer are used as toughening agents to achieve toughening modification of the film.

本发明中聚氯乙烯中空纤维微孔膜的孔隙率主要由制膜料中稀释剂的含量确定,一般原则为,制备高孔隙率膜时,稀释剂的含量高。另一方面,稀释剂含量过高时,膜强度降低,此时适合选用高聚合度的聚氯乙烯原料。为了得到孔隙率为40~80%的聚氯乙烯中空纤维微孔膜,本发明中稀释剂的用量为总制膜料重量的40~85%。The porosity of the polyvinyl chloride hollow fiber microporous membrane in the present invention is mainly determined by the content of the diluent in the film-making material. The general principle is that when preparing a high-porosity membrane, the content of the diluent is high. On the other hand, when the content of the diluent is too high, the strength of the film will decrease. At this time, it is suitable to use polyvinyl chloride raw materials with a high degree of polymerization. In order to obtain a polyvinyl chloride hollow fiber microporous membrane with a porosity of 40-80%, the dosage of the diluent in the present invention is 40-85% of the weight of the total membrane-making material.

本发明中由制膜料融体经喷丝头(见图2)挤出的管状液膜在空气中或进入冷却浴之后,先发生液-液相分离过程,随后发生固-液相分离过程。依据聚合物浓度和冷却速率的不同,液-液相分离过程发生的机理也不相同,从而形成不同结构和性能的中空纤维微孔膜。聚合物浓度较高或冷却速率较低时,液-液相分离过程是通过成核生长机理进行时,生成的是蜂窝状孔结构;聚合物浓度较低或冷却速率较高时,液-液相分离过程是通过旋节线分相机理进行时,生成的是相互贯通的海绵状孔结构。生产时可根据实际应用的需要选择不同的聚合物浓度和冷却速率。In the present invention, after the tubular liquid film extruded from the film-making material melt through the spinneret (see Figure 2) enters the cooling bath in the air, the liquid-liquid phase separation process occurs first, and then the solid-liquid phase separation process occurs . Depending on the polymer concentration and cooling rate, the mechanism of the liquid-liquid phase separation process is different, resulting in the formation of hollow fiber microporous membranes with different structures and properties. When the polymer concentration is high or the cooling rate is low, the liquid-liquid phase separation process proceeds through the nucleation growth mechanism, and a honeycomb pore structure is generated; when the polymer concentration is low or the cooling rate is high, the liquid-liquid When the phase separation process is carried out through the spinodal phase separation mechanism, the interpenetrating sponge-like pore structure is generated. Different polymer concentrations and cooling rates can be selected according to the needs of actual applications during production.

本发明的前体中空纤维膜的成型过程中,制膜料熔体的挤出可以采用釜内熔融、氮气压下挤出方式,挤出过程中制膜料熔体的温度与制膜料熔体的粘度和体系的相分离行为有关,本发明所确定的体系中,优选地,采用的熔体温度为130~200℃。In the forming process of the precursor hollow fiber membrane of the present invention, the extrusion of the film-making material melt can be melted in the kettle and extruded under nitrogen pressure. The viscosity of the body is related to the phase separation behavior of the system. In the system determined in the present invention, preferably, the melt temperature used is 130-200°C.

本发明的前体中空纤维膜的成型过程中,采用稀释剂为芯液进行中空成型,从喷丝头挤出的管状液膜经一定的空气间隙后进入稀释剂或水冷却浴中使制膜料液膜固化。该阶段稀释剂的温度、空气间隙距离、冷却浴温度对最终中空纤维微孔膜的孔结构有重要影响,一般规律为:稀释剂温度提高、空气间隙距离减小或冷却浴温度提高时得到膜的微孔孔径较大。为了制备微孔大小为0.01~1.0μm的聚氯乙烯中空纤维微孔膜,优选地,本发明中采用稀释剂芯液的温度为30~60℃、空气间隙距离为10~50厘米、冷却浴的温度为20~70℃,其中所述的稀释剂与制膜料中稀释剂相同。In the molding process of the precursor hollow fiber membrane of the present invention, the diluent is used as the core liquid for hollow molding, and the tubular liquid film extruded from the spinneret enters the diluent or water cooling bath after a certain air gap to make the membrane The liquid film is solidified. At this stage, the temperature of the diluent, the distance of the air gap and the temperature of the cooling bath have an important influence on the pore structure of the final hollow fiber microporous membrane. The general rule is: when the temperature of the diluent increases, the distance of the air gap decreases or the temperature of the cooling bath increases, the membrane The micropore diameter is larger. In order to prepare a polyvinyl chloride hollow fiber microporous membrane with a pore size of 0.01-1.0 μm, preferably, the temperature of the diluent core liquid used in the present invention is 30-60°C, the air gap distance is 10-50 cm, and the cooling bath The temperature is 20-70°C, wherein the diluent is the same as the diluent in the film-making material.

本发明中成孔是通过用溶剂(萃取剂)将前体中空纤维膜中稀释剂萃取出来实现。萃取剂选择的原则是不影响前体中空纤维膜中的相分离结构,只将由稀释剂形成连续相萃取出来并把该区域转化为微孔。本发明提出的体系中,乙醇、甲醇、异丙醇或环己烷都可用作萃取剂。考虑到实际应用的成本和安全,其中的乙醇为最佳的稀释剂。为了保证稀释剂被充分萃取出来,本发明提出采用20~50℃萃取剂中浸泡24~48小时的工艺。In the present invention, pore formation is achieved by extracting the diluent in the precursor hollow fiber membrane with a solvent (extractant). The principle of extractant selection is not to affect the phase separation structure in the precursor hollow fiber membrane, only to extract the continuous phase formed by the diluent and convert this region into micropores. In the system proposed by the present invention, ethanol, methanol, isopropanol or cyclohexane can be used as the extractant. Considering the cost and safety of practical application, ethanol is the best diluent. In order to ensure that the diluent is fully extracted, the present invention proposes a process of soaking in the extractant at 20-50°C for 24-48 hours.

以下是改性聚氯乙烯中空纤维微孔膜及其制备方法的实施例,但所述实施例不构成对本发明的限制。The following are examples of the modified polyvinyl chloride hollow fiber microporous membrane and its preparation method, but the examples do not constitute a limitation to the present invention.

实施例的各项实施条件,所有实施例的实施步骤均与前述实施步骤相同,所采用原料均为市场上大批量供应产品。The implementation conditions of the embodiments, the implementation steps of all the embodiments are the same as the aforementioned implementation steps, and the raw materials used are products supplied in large quantities on the market.

实施例 Example

实施例1Example 1

(1)配制制膜料:将聚氯乙烯(聚合度为3600)、二苯基醚、邻苯二甲酸二丁酯、二正辛基二月桂酸锡按15∶79∶5∶1的比例加入至熔料釜中,在搅拌和氮气保护下将物料加热至140℃,熔化并形成均匀的制膜料,时间为1小时,之后静置脱泡。(1) Preparation of film-making materials: polyvinyl chloride (polymerization degree of 3600), diphenyl ether, dibutyl phthalate, and di-n-octyl tin dilaurate in a ratio of 15:79:5:1 Add it into the melting material kettle, heat the material to 140°C under stirring and nitrogen protection, melt and form a uniform film-making material for 1 hour, and then let it stand for defoaming.

(2)前体中空纤维膜成型:以二苯基醚为芯液、将制膜料熔体在一定压力下经喷丝头挤出成管状液膜,该液膜经过一段空气间隙后进入水冷却浴中固化成前体中空纤维膜;(2) Precursor hollow fiber membrane forming: using diphenyl ether as the core liquid, extruding the melt of the film-making material through the spinneret under a certain pressure to form a tubular liquid film, the liquid film enters the water after passing through an air gap. Solidified into a precursor hollow fiber membrane in a cooling bath;

(3)萃取成孔:将前体中空纤维膜在20℃的乙醇萃取剂中浸泡24小时,取出空气中干燥后得到所述聚氯乙烯中空纤维微孔膜。(3) Extraction to form pores: soak the precursor hollow fiber membrane in ethanol extractant at 20° C. for 24 hours, take it out and dry it in the air to obtain the polyvinyl chloride hollow fiber microporous membrane.

各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表1所示。The various implementation conditions and the structure and properties of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 1.

表1Table 1

Figure C20071011132200131
Figure C20071011132200131

实施例2Example 2

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表2所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and performance of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 2.

表2Table 2

Figure C20071011132200132
Figure C20071011132200132

Figure C20071011132200141
Figure C20071011132200141

实施例3Example 3

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表3所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and performance of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 3.

表3table 3

Figure C20071011132200142
Figure C20071011132200142

实施例4Example 4

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表4所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and properties of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 4.

表4Table 4

实施例5Example 5

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表5所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and properties of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 5.

表5table 5

Figure C20071011132200161
Figure C20071011132200161

实施例6Example 6

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表6所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and performance of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 6.

表6Table 6

Figure C20071011132200162
Figure C20071011132200162

实施例7Example 7

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表7所示,实施例7-B中的中空纤维微孔膜的电镜照片见图3。The preparation steps are the same as in Example 1, the various implementation conditions and the structure and performance of the polyvinyl chloride hollow fiber microporous membrane are shown in Table 7, and the electron microscope photo of the hollow fiber microporous membrane in Example 7-B is shown in Figure 3 .

表7Table 7

Figure C20071011132200171
Figure C20071011132200171

实施例8Example 8

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表8所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and performance of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 8.

表8Table 8

Figure C20071011132200172
Figure C20071011132200172

Figure C20071011132200181
Figure C20071011132200181

实施例9Example 9

制备步骤与实施例1相同,各项实施条件及所得聚氯乙烯中空纤维微孔膜的结构和性能如表9所示。The preparation steps are the same as in Example 1, and the various implementation conditions and the structure and properties of the obtained polyvinyl chloride hollow fiber microporous membrane are shown in Table 9.

表9Table 9

Figure C20071011132200182
Figure C20071011132200182

Claims (10)

1. modified polyvinyl chloride hollow fiber microporous membrane, it is characterized in that described modified polyvinyl chloride hollow fiber microporous membrane has spongelike structure, micropore size is at 0.01~1.0 μ m, membrane porosity is 40~80%, membranous wall is thick to be 0.10~0.30mm, the film external diameter is 1.0~3.0mm, and wherein, the key component of described modified polyvinyl chloride hollow fiber microporous membrane is the polyvinyl chloride of 70~95 weight % and the flexibilizer of 5~30 weight %.
2. modified polyvinyl chloride hollow fiber microporous membrane as claimed in claim 1, the degree of polymerization that it is characterized in that described polyvinyl chloride is between 600~3600.
3. modified polyvinyl chloride hollow fiber microporous membrane as claimed in claim 1 is characterized in that described polyvinyl chloride is the mixture with polyvinyl chloride of different polymerization degree.
4. as each described modified polyvinyl chloride hollow fiber microporous membrane of claim 1-3, it is characterized in that described flexibilizer is selected from dibutyl phthalate, dioctyl phthalate, acrylonitrile-butadiene rubber, thermoplastic polyurethane and ethylene-vinyl acetate copolymer.
5. the preparation method of modified polyvinyl chloride hollow fiber microporous membrane as claimed in claim 1, it comprises the steps:
(1) preparation system coating materials: polyvinyl chloride, diluent, flexibilizer are mixed with heat stabilizer, melt blending becomes system coating materials uniformly, wherein the weight percentage of said components is: polyvinyl chloride: 10-50%, diluent: 40-85%, flexibilizer: 0.5-10% and heat stabilizer: 0.1%-1%;
(2) precursor hollow-fibre membrane moulding: with the diluent is core liquid, above-mentioned system coating materials under high pressure is extruded into the tubulose liquid film through spinning head, this liquid film enters after through one section the air gap and is solidified into polyvinyl chloride precursor hollow-fibre membrane in the cooling bath, wherein, described core liquid is identical with the kind of diluent in the system coating materials; Described cooling bath is diluent or water in the system coating materials;
(3) extraction pore-forming: with the precursor hollow-fibre membrane of polyvinyl chloride in extractant, soaks extract after, in air, dry and obtain described polyvinyl chloride hollow fiber microporous membrane.
6. preparation method as claimed in claim 5, the degree of polymerization that it is characterized in that described polyvinyl chloride is between 600-3600.
7. preparation method as claimed in claim 5 is characterized in that described polyvinyl chloride is the mixture with polyvinyl chloride of different polymerization degree.
8. preparation method as claimed in claim 5 is characterized in that described diluent is selected from diphenyl ether, γ-1,4-butyrolactone, sulfolane and oleic acid.
9. preparation method as claimed in claim 5 is characterized in that described flexibilizer is selected from dibutyl phthalate, dioctyl phthalate, acrylonitrile-butadiene rubber, thermoplastic polyurethane and ethylene-vinyl acetate copolymer.
10. preparation method as claimed in claim 5 is characterized in that described heat stabilizer is selected from thiol methyl tin, dibutyl tin dilaurate and di-n-octyl two laurate tin.
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