CN100576606C - lead battery - Google Patents
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- CN100576606C CN100576606C CN200580049936A CN200580049936A CN100576606C CN 100576606 C CN100576606 C CN 100576606C CN 200580049936 A CN200580049936 A CN 200580049936A CN 200580049936 A CN200580049936 A CN 200580049936A CN 100576606 C CN100576606 C CN 100576606C
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/70—Arrangements for stirring or circulating the electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4228—Leak testing of cells or batteries
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域 technical field
本发明涉及一种具有在防止电解液逸出的同时,排出气体的排气结构的铅蓄电池。The present invention relates to a lead storage battery having an exhaust structure for exhausting gas while preventing electrolyte solution from escaping.
背景技术 Background technique
具有多个单元电池(cell)的整体式铅蓄电池的排气结构大致分为分别排气方式和一并排气方式,分别排气方式是在每个单元电池上设置排气栓,一并排气方式是将从各单元电池排出的气体暂时导入排气室,集中气体并从该排气室向外部排出。相比分别排气方式,一并排气方式具有零部件数量少、可以减小极板的上部空间的容积而不减少电池容量就能实现电池的小型化以及减少电解液的逸出量等优点,因此广泛用于车载用铅蓄电池。The exhaust structure of an integral lead-acid storage battery with multiple cells is roughly divided into a separate exhaust method and a collective exhaust method. The separate exhaust method is to install an exhaust plug on each unit cell and arrange them side by side. In the gas method, the gas exhausted from each unit cell is temporarily introduced into an exhaust chamber, and the gas is collected and discharged to the outside from the exhaust chamber. Compared with the separate exhaust method, the collective exhaust method has the advantages of fewer parts, the volume of the upper space of the plate can be reduced without reducing the battery capacity, the battery can be miniaturized, and the amount of electrolyte escape can be reduced. , so it is widely used in lead-acid batteries for vehicles.
以往,关于铅蓄电池的一并排气,就防止电解液以雾或蒸气的形态向电池外部逸出,顺利地排出气体而不使电池的内压上升这方面提出有几种方案。例如,提出有以下的结构:在排气室内使含有电解液的雾或蒸气的气体沿水平方向流动,其间使电解液的雾或蒸气凝结从而分离气体和电解液,向外部排出气体,同时将凝结的电解液回流到单元电池内(参照专利文献1、专利文献2)。Conventionally, several proposals have been made regarding the collective exhausting of lead-acid batteries to prevent the electrolyte solution from escaping to the outside of the battery in the form of mist or vapor, and to discharge the gas smoothly without increasing the internal pressure of the battery. For example, a structure has been proposed in which a gas containing mist or vapor of an electrolytic solution is flowed in a horizontal direction in an exhaust chamber, during which the mist or vapor of an electrolytic solution is condensed to separate the gas and electrolytic solution, and the gas is discharged to the outside, and the The condensed electrolyte solution flows back into the unit cell (see Patent Document 1 and Patent Document 2).
专利文献1:美国专利第4486516号说明书Patent Document 1: Specification of US Patent No. 4486516
专利文献2:日本国特开平8-22815号公报Patent Document 2: Japanese Patent Application Laid-Open No. 8-22815
另外,为了提高气体和电解液的分离效率,提出了尽量延长气体沿水平方向流动的距离的一并排气结构(参照专利文献3)。In addition, in order to improve the separation efficiency of gas and electrolytic solution, a collective exhaust structure is proposed in which the distance of gas flowing in the horizontal direction is extended as much as possible (refer to Patent Document 3).
专利文献3:日本国特开2001-84981号公报Patent Document 3: Japanese Patent Laid-Open No. 2001-84981
另外,还提出了以下排气结构:在从排气室到电池外部的气体排出口配置多孔性过滤器,防止电解液的雾或蒸气被排出,同时在过滤器的下侧设置空间以防止过滤器被电解液润湿而导致堵塞(参照专利文献4)。In addition, the following exhaust structure has also been proposed: a porous filter is arranged at the gas outlet from the exhaust chamber to the outside of the battery to prevent the mist or vapor of the electrolyte from being discharged, and at the same time, a space is provided on the lower side of the filter to prevent filtration. The device is wetted by the electrolyte and clogged (refer to Patent Document 4).
专利文献4:日本国特开平6-176748号公报Patent Document 4: Japanese Patent Application Laid-Open No. 6-176748
车载用铅蓄电池中,车振动时电解液面起伏,车上坡时电解液面倾斜。在上述专利文献1~3提出的方式中,电解液面起伏、倾斜时,电解液通过连通单元电池和排气室的气体排出口,单元电池内的电解液可能会飞出到排气室中。另外,误使电池侧翻时电解液可能会从排气室溢出到电池外部。再有,在集中排气室的上盖侧无法确保空间,可能会损害气体排出功能,或者过滤器落到集中排气室的底面而无法发挥过滤器的功能。In lead-acid batteries for vehicles, the electrolyte level fluctuates when the vehicle vibrates, and the electrolyte level inclines when the vehicle goes uphill. In the methods proposed in the above patent documents 1 to 3, when the electrolyte level fluctuates and tilts, the electrolyte passes through the gas discharge port connecting the unit cells and the exhaust chamber, and the electrolyte in the unit cells may fly out into the exhaust chamber. . In addition, when the battery is turned over by mistake, the electrolyte solution may overflow from the vent chamber to the outside of the battery. In addition, space cannot be secured on the upper cover side of the concentrated exhaust chamber, and the gas discharge function may be impaired, or the filter may fall to the bottom surface of the concentrated exhaust chamber and fail to function as a filter.
发明内容 Contents of the invention
因此,本发明鉴于采用一并排气方式的现有铅蓄电池的缺点,第一目的在于提供一种铅蓄电池,其气体的排出功能、电解液的防逸出功能优异,而且即使电池侧翻时电解液也不会漏出。Therefore, in view of the disadvantages of the conventional lead-acid storage battery adopting the method of collectively exhausting, the first object of the present invention is to provide a lead-acid storage battery which is excellent in gas discharge function and electrolyte escape prevention function, and which can be used even when the battery is overturned. Electrolyte will not leak out either.
另外,用于实现一并排气的结构也有除排气室之外设置与各单元电池直接连结的排气用通路的方法,邻接于与单元电池数相同个数配置的排气室的至少任意一个排气室设置集中排气室,使排气气体在排气室间横向移动,导入集中排气室后,经由集中排气室向电池外部排气,这种方式由于结构简单且排气通道径的空间小所以优选。现有的一并排气方式的电池中,与在蓄电池外壳内和中盖的下面(面向单元电池侧)等间隔配置的单元电池间隔壁的位置一致(单元电池间隔壁的正上方),配置用于形成与单元电池数相同个数的排气室的排气室间隔壁。该现有的排气结构中与集中排气室邻接的排气室的容积变小,气体通过排气室的过程中电解液的凝结无法充分进行,电池倾斜时电解液可能会漏出。另外,在中盖的侧边设置悬挂支撑用钩时,位于电池两端部的排气室的容积变小,存在和所述集中排气室和邻接的排气室相同的缺点。In addition, there is also a method of providing an exhaust passage directly connected to each unit cell in addition to the exhaust chamber for realizing the collective exhaust. At least any of the exhaust chambers arranged adjacent to the number of unit cells is the same A centralized exhaust chamber is set in one exhaust chamber, so that the exhaust gas moves laterally between the exhaust chambers. After being introduced into the centralized exhaust chamber, it is exhausted to the outside of the battery through the centralized exhaust chamber. This method is due to the simple structure and the exhaust channel The diameter space is small so it is preferable. In the conventional battery of the collective exhaust method, the positions of the cell partition walls (directly above the cell partition walls) arranged at equal intervals in the battery case and the lower surface of the middle cover (the side facing the cells) are arranged. An exhaust chamber partition for forming the same number of exhaust chambers as the number of unit cells. In this existing exhaust structure, the volume of the exhaust chamber adjacent to the concentrated exhaust chamber becomes smaller, and the condensation of the electrolyte cannot be sufficiently performed during the process of gas passing through the exhaust chamber, and the electrolyte may leak out when the battery is tilted. In addition, when hooks for suspension and support are provided on the side of the middle cover, the volume of the exhaust chambers located at both ends of the battery becomes smaller, which has the same disadvantages as the centralized exhaust chamber and adjacent exhaust chambers.
因此,本发明鉴于现有采用一并排气方式的铅蓄电池的缺点,第二目的在于提供一种铅蓄电池,其气体的排出功能、电解液的回收功能优异,即使电池倾斜时电解液也不会漏出,具有优异的防漏出功能。Therefore, the second object of the present invention is to provide a lead-acid battery that has excellent gas discharge function and electrolyte recovery function, and that the electrolyte solution does not change even when the battery is tilted. It will leak and has excellent leak-proof function.
本发明中,将铅蓄电池的排气结构做成以下结构从而达到所述第一目的。In this invention, the said 1st objective is achieved by making the exhaust structure of a lead acid battery into the following structure.
(1)本发明的铅蓄电池,具有向电池外部一并排气的机构,该机构在由容纳多个单元电池的蓄电池外壳2、覆盖该蓄电池外壳2的上面的中盖3和覆盖该中盖3的凹部31的上盖4所包围的空间,用排气室间隔壁43、44、45分割该空间而设置与所述单元电池数相同个数的排气室37、37′、37″,通过在所述排气室间隔壁43、44、45上设置的缺口或透孔67使相邻的排气室37、37′、37″彼此连通,排气室37、37′、37″和单元电池通过由在中盖3的底壁32上设置的电解液回流口33和气体排出口34构成的开口连通,具有与该排气室37、37′、37″连通的集中排气室41,将从所述单元电池产生的气体导入所述排气室37、37′、37″后,经由所述集中排气室41向电池外部一并排气,其特征在于,配置包围由所述电解液回流口33和气体排出口34构成的开口的隔壁,具有通过该隔壁与所述排气室37、37′、37″隔开的单元电池连通小室35,通过在隔壁上设置的缺口36使该单元电池连通小室35与排气室37、37′、37″连通,该缺口36以外通过隔壁隔离单元电池连通小室35和排气室37。(1) The lead storage battery of the present invention has a mechanism for discharging air to the outside of the battery. The space surrounded by the
(2)本发明的铅蓄电池,根据所述(1)记载的蓄电池,其特征在于,所述排气室37、37′、37″的底壁32具有倾斜,距与单元电池连通小室35连通的连通部的距离越近则越低,距与单元电池连通小室35连通的连通部的距离越远则越高,所述排气室37、37′、37″被至少两个隔壁46、47分割成三个以上的排气小室38、39、40,该隔壁46、47具有至少一个缺口48、49,相邻的排气小室38、39、40彼此通过在所述隔壁46、47上设置的缺口48、49连通,该缺口48、49以外被所述隔壁46、47隔离,将在相邻的隔壁46、47上设置的所述缺口48、49相对底壁32的倾斜配置在之字形的位置。(2) The lead-acid storage battery of the present invention, according to the accumulator described in (1), is characterized in that, the
(3)本发明的铅蓄电池,根据所述(2)记载的蓄电池,其特征在于,将所述排气室37、37′、37″分割成排气小室38、39、40的隔壁46、47相对底面的倾斜斜行,该隔壁46、47和所述排气室间隔壁43、44、45形成的角度θ是锐角,在该隔壁46、47之中底壁32的最低位置设有所述缺口48、49。(3) The lead storage battery of the present invention is the storage battery according to the above (2), characterized in that the partition walls 46, 47 is oblique to the inclination of the bottom surface, the angle θ formed by the partition walls 46, 47 and the
(4)本发明的铅蓄电池,根据所述(2)记载的蓄电池,其特征在于,在与所述多个排气室37、37′、37″之中、位于电池两端部的排气室37的至少一个排气室邻接的位置上配置集中排气室41,用隔壁50隔开所述排气室37和集中排气室41,通过在该隔壁50上设置的缺口或透孔51,使最远离所述单元电池连通小室35的排气小室40与集中排气室41连通,该缺口或透孔51以外通过隔壁50隔离排气室37和集中排气室41。(4) The lead-acid storage battery of the present invention is the storage battery according to the above (2), characterized in that, among the plurality of
(5)本发明的铅蓄电池,根据所述(1)记载的蓄电池,其特征在于,所述集中排气室41内置多孔性过滤器71,通过该多孔性过滤器71隔开成上盖4侧和中盖3侧的上下两个空间,所述上盖4侧的空间通过排气通道73与电池外部连通,集中排气室41的底面具有倾斜,越远离与排气室37连通的连通部则越高,在靠近集中排气室41和排气室37的连通部的位置配置所述排气通道73。(5) The lead storage battery of the present invention, according to the storage battery described in the above (1), is characterized in that, the built-in
(6)本发明的铅蓄电池,根据所述(5)记载的蓄电池,其特征在于,在形成所述集中排气室41的上盖4的内面设置凸部72,使所述多孔性过滤器71嵌合安装在设置于上盖4上的集中排气室隔开用筒状隔壁50上,形成所述上盖4侧的空间。(6) The lead-acid storage battery of the present invention is the storage battery according to the above-mentioned (5), wherein a
(7)本发明的铅蓄电池,根据所述(1)记载的蓄电池,其特征在于,在所述中盖3的底壁32上设置与单元电池数相同个数的向各单元电池开口的注液用开口54,通过包围该注液用开口54的隔壁53和上盖4隔开注液室52,使该注液室52和所述排气室37及电池外部气密封闭。(7) The lead-acid storage battery of the present invention, according to the storage battery described in the above (1), is characterized in that, on the
(8)本发明的铅蓄电池,根据所述(1)记载的蓄电池,其特征在于,所述中盖3和上盖4由热塑性树脂成型体构成,在所述中盖3的上面和上盖4的内面的双方设置外周侧壁65、所述排气室间隔壁43、44、45、所述单元电池连通小室35的隔壁、所述集中排气室41的隔壁50、分割成所述排气小室38、39、40的隔壁46、47,通过热融粘接在中盖3和上盖4上设置的外周侧壁65彼此,隔离电池的内部和外部,通过热融粘接在中盖3和上盖4上设置的排气室间隔壁43、44、45彼此,形成与单元电池数相同个数的排气室37、37′、37″,形成单元电池连通小室35、排气小室38、39、40、集中排气室41。(8) The lead storage battery of the present invention, according to the storage battery described in the above (1), is characterized in that the
(9)本发明的铅蓄电池,根据所述(8)记载的蓄电池,其特征在于,隔开集中排气室41和排气室37的隔壁50之中、在上盖4的内面上设置的隔壁50的厚度大于在中盖3的上面设置的隔壁50的厚度。(9) The lead-acid storage battery of the present invention, according to the storage battery described in the above (8), is characterized in that, among the
(10)本发明的铅蓄电池,根据所述(9)记载的蓄电池,其特征在于,在所述上盖4的内面设置的隔壁50的外侧面,设有沿该隔壁50的高度方向延伸的肋状突起74。(10) The lead-acid storage battery of the present invention, according to the storage battery described in the above (9), is characterized in that, on the outer surface of the
(11)本发明的铅蓄电池,根据所述(8)记载的蓄电池,其特征在于,在所述中盖3上设有与上盖4重叠时的对位用销55,在上盖4上设有用于与该对位用销55嵌合的筒状孔66。(11) The lead storage battery of the present invention, according to the storage battery described in the above (8), is characterized in that the alignment pin 55 when overlapping with the
本发明中,将铅蓄电池的排气结构做成以下结构同样达到所述第一目的。In the present invention, the first object is also achieved by making the exhaust structure of the lead storage battery into the following structure.
(12)本发明的铅蓄电池,具有向电池外部一并排气的机构,该机构在由容纳多个单元电池的蓄电池外壳2、覆盖该蓄电池外壳2的上面的中盖3、覆盖该中盖3的凹部31的上盖4所包围的空间具有用排气室间隔壁43、44、45分割的与所述单元电池相同个数的排气室37、37′、37″以及与该排气室37、37′、37″连通的至少一个集中排气室41,在排气室37、37′、37″的底壁32上具有连通所述单元电池和排气室37、37′、37″的电解液回流口33和气体排出口34,将从所述单元电池产生的气体经由所述排气室37、37′、37″和集中排气室41向电池外部一并排气,其特征在于,在所述排气室37、37′、37″的底壁32的面向单元电池的壁面上设有包围所述电解液回流口33并向单元电池内延伸的筒状体62和包围气体排出口34并向单元电池内延伸的筒状体63,在包围所述气体排出口34并向单元电池内延伸的筒状体63的壁面上设有缺口或透孔75。(12) The lead-acid storage battery of the present invention has a mechanism for discharging air to the outside of the battery. The space surrounded by the
(13)本发明的铅蓄电池,根据所述(12)记载的蓄电池,其特征在于,所述气体排出口34为椭圆形或长方形的开口。(13) The lead acid storage battery of the present invention is the storage battery according to the above (12), wherein the
(14)本发明的铅蓄电池,根据所述(12)记载的蓄电池,其特征在于,将所述排气室37、37′、37″的底壁32之中、设有所述气体排出口34的局部底壁32′配置在相比其周围底壁远离单元电池的电解液面的位置。(14) The lead storage battery of the present invention is the storage battery according to the above (12), wherein the gas discharge port is provided in the
本发明中,将铅蓄电池的排气结构做成以下结构从而达到所述第二目的。In this invention, the said 2nd objective is achieved by making the exhaust structure of a lead acid battery into the following structure.
(15)本发明的铅蓄电池,具有向电池外部一并排气的机构,该机构具有收容通过等间隔配置的单元电池间隔壁57、58、59而互相隔离的多个单元电池的蓄电池外壳2、覆盖该蓄电池外壳2的上面的中盖3和覆盖该中盖3的凹部31的上盖4,所述中盖3在面向单元电池的壁面上具有所述单元电池间隔壁57、58、59,在面向上盖4的壁面上具有将由所述中盖3的凹部31和上盖4所包围的空间隔开成与单元电池相同个数的排气室37、37′、37″的排气室间隔壁43、44、45,通过在所述排气室间隔壁43、44、45上设置的缺口或透孔67使相邻的排气室37、37′、37″彼此连通,排气室37、37′、37″和单元电池通过在中盖3的底壁32上设置的开口33、34连通,具有与所述排气室37、37′、37″之中至少一个排气室37邻接且与该排气室37连通的集中排气室41,将从所述单元电池产生的气体导入所述排气室37、37′、37″后,经由所述集中排气室41向电池外部一并排气,其特征在于,至少使隔开与集中排气室41邻接的排气室37和与该排气室37相邻的排气室37′的排气室间隔壁43的一部分或全部相比隔开通过开口33、34而与该两个排气室37、37′连通的两个单元电池的单元电池间隔壁5错开位置。(15) The lead-acid storage battery of the present invention has a mechanism for collectively exhausting to the outside of the battery, and the mechanism has a
(16)本发明的铅蓄电池,根据所述(15)记载的蓄电池,其特征在于,与位于电池端部的排气室37邻接配置所述集中排气室41,使所述排气室间隔壁43的一部分或全部相比单元电池间隔壁57向电池中心侧错开。(16) The lead storage battery of the present invention is the storage battery according to the above (15), wherein the
(17)本发明的铅蓄电池,根据所述(16)记载的蓄电池,其特征在于,与电池的侧边之中短边11平行地设置单元电池间隔壁57、58、59,与位于两短边11侧的端部的排气室37邻接设置所述集中排气室41。(17) The lead storage battery of the present invention, according to the storage battery described in (16), is characterized in that, among the sides of the battery, unit
(18)本发明的铅蓄电池,根据所述(15)记载的蓄电池,其特征在于,在所述中盖3的两短边的中央设有悬挂支撑用钩42,使排气室间隔壁43的一部分或全部相比单元电池间隔壁57错开位置,所述排气室间隔壁43隔开与该短边邻接的排气室37和相邻的排气室37′,所述单元电池间隔壁57隔开通过开口33、34而与该两个排气室37、37′连通的两个单元电池。(18) The lead storage battery of the present invention, according to the storage battery described in (15), is characterized in that a
根据所述(1)记载的本发明电池,能够做成即使电池侧翻时电解液漏出可能性也小的一并排气方式的铅蓄电池。According to the battery of the present invention described in the above (1), even if the battery is turned overside, the possibility of leakage of the electrolytic solution can be made into a lead-acid storage battery of a collective exhaust system.
根据所述(2)、(4)记载的本发明电池,能够做成排气气体和包含在其中的电解液的雾、蒸气的分离功能优异的铅蓄电池。另外,能够做成即使电池侧翻时电解液漏出的可能性更小的一并排气方式的铅蓄电池。According to the battery of the present invention described in the above (2) and (4), it is possible to provide a lead acid storage battery excellent in the separation function of the exhaust gas and the mist and vapor of the electrolytic solution contained therein. In addition, even when the battery is overturned, it is possible to provide a lead acid storage battery of a collective exhaust method that is less likely to leak the electrolyte solution.
根据所述(3)记载的本发明电池,能够做成顺利进行在排气室内凝结的电解液的回流的铅蓄电池。According to the battery of the present invention described in (3) above, it is possible to provide a lead-acid battery in which the electrolytic solution condensed in the exhaust chamber smoothly reflows.
根据所述(5)记载的本发明电池,能够抑制因过滤器堵塞而妨碍气体的排出。According to the battery of the present invention described in (5) above, it is possible to suppress the obstruction of gas discharge due to clogging of the filter.
根据所述(6)记载的本发明电池,能够确实确保集中排气室内配置的过滤器和上盖内面之间的空间。According to the battery of the present invention described in (6) above, the space between the filter arranged in the centralized exhaust chamber and the inner surface of the upper cover can be reliably ensured.
根据所述(7)、(8)记载的本发明电池,能够做成在安装中盖后可以进行电解液的注液,并且,即使电池侧翻时也不会漏出电解液的铅蓄电池。According to the battery of the present invention described in the above (7) and (8), the electrolyte can be injected after the middle cover is attached, and the lead acid battery will not leak the electrolyte even when the battery is turned over.
根据所述(9)、(10)记载的本发明电池,能够防止在上端与中盖热融粘接时,因使嵌合安装过滤器的隔壁变形,过滤器脱落。According to the battery of the present invention described in (9) and (10), it is possible to prevent the filter from coming off due to the deformation of the partition wall where the filter is fitted and mounted when the upper end is thermally bonded to the middle cover.
根据所述(11)记载的本发明电池,能够在中盖上不错位地安装上盖,且能够抑制对位用配合部咬入水、异物。According to the battery of the present invention described in (11) above, the upper cover can be attached to the middle cover without dislocation, and it is possible to prevent water and foreign matter from biting into the fitting portion for alignment.
根据所述(12)和(14)记载的本发明电池,能够做成即使单元电池内的电解液面起伏,或者电池倾斜时,电解液漏出的可能性也小的一并排气方式的铅蓄电池。According to the battery of the present invention described in the above (12) and (14), even if the electrolyte level in the unit cell fluctuates, or when the battery is tilted, the possibility of electrolyte leakage is also small. storage battery.
根据所述(13)、(14)记载的本发明电池,能够做成气体排出口难以被电解液、异物堵塞,并且能够使气体从单元电池顺利地移动到排气室的铅蓄电池。According to the battery of the present invention described in (13) and (14) above, it is possible to provide a lead acid storage battery in which the gas outlet is less likely to be clogged by electrolyte or foreign matter and gas can be smoothly moved from the unit cell to the exhaust chamber.
根据所述(15)记载的本发明电池,即使与通过隔壁形成的与单元电池数相同个数的排气室之中、任一排气室邻接设置集中排气室时,关于与该集中排气室邻接的排气室,在气体流过该排气室内的过程中,能够形成排气气体中混入的电解液的雾、蒸气凝结所需要的足够大的排气室。另外,即使因电池倾斜单元电池内的电解液侵入排气室时,也能够形成收容侵入排气室的电解液,不向外部漏出的足够大的排气室。According to the battery of the present invention described in the above (15), even if the concentrated exhaust chamber is provided adjacent to any one of the exhaust chambers formed by the partition wall which is the same number as the number of unit cells, the centralized exhaust The exhaust chamber adjacent to the gas chamber can form a sufficiently large exhaust chamber required for the condensation of mist and vapor of the electrolytic solution mixed in the exhaust gas when the gas flows through the exhaust chamber. In addition, even when the electrolyte solution in the unit cell enters the exhaust chamber due to the inclination of the battery, it is possible to form a sufficiently large exhaust chamber that accommodates the electrolyte solution entering the exhaust chamber and does not leak to the outside.
根据所述(16)记载的本发明电池,能够较短地设定从集中排气室通到电池外部的排气通道。According to the battery of the present invention described in (16) above, it is possible to set a short exhaust passage from the concentrated exhaust chamber to the outside of the battery.
根据所述(17)记载的本发明电池,即使一个集中排气室发生堵塞,也能够经由另一个集中排气室向电池外部排出气体。According to the battery of the present invention described in (17) above, even if one centralized exhaust chamber is clogged, gas can be discharged to the outside of the battery through the other centralized exhaust chamber.
根据所述(18)记载的本发明电池,能够做成具有携带简便的悬挂支撑用钩,且形成有具有与(15)的铅蓄电池同样足够大的排气室的铅蓄电池。According to the battery of the present invention described in (18) above, it is possible to form a lead acid battery having a hanging support hook that is easy to carry and having a sufficiently large exhaust chamber like the lead acid battery of (15).
附图说明 Description of drawings
图1是从斜上方观察本实施方式的铅蓄电池的打开上盖的状态的立体图;Fig. 1 is a perspective view of a state in which the upper cover of the lead-acid battery according to the present embodiment is opened as viewed obliquely from above;
图2是从上方观察同上实施方式的铅蓄电池的中盖的平面图;Fig. 2 is the plan view that observes the middle cover of the lead storage battery of the same embodiment from above;
图3是从单元电池侧观察同上实施方式的铅蓄电池的中盖的平面图;Fig. 3 is a plan view of the middle cover of the lead storage battery of the same embodiment as observed from the unit cell side;
图4是表示同上实施方式的铅蓄电池的上盖的内面的平面图;Fig. 4 is a plan view showing the inner surface of the upper cover of the lead storage battery of the same embodiment;
图5是在同上实施方式的铅蓄电池的中盖的凹部安装上盖的状态,沿图2、图4的A-A线的剖视图;Fig. 5 is the state that the upper cover is installed in the recess of the middle cover of the lead storage battery of the same embodiment, along the A-A line of Fig. 2 and Fig. 4;
图6是表示同上实施方式的铅蓄电池的集中排气室的上盖部分的截面和侧面的图。Fig. 6 is a cross-sectional view and a side view showing an upper cover portion of the centralized exhaust chamber of the lead-acid storage battery according to the above embodiment.
图7是在同上实施方式的铅蓄电池的中盖的凹部安装上盖的状态,沿图3的B-B线的剖视图;Fig. 7 is the state that the upper cover is installed in the concave part of the middle cover of the lead storage battery of the same embodiment, along the B-B line sectional view of Fig. 3;
图8(a)是沿图7的C-C线的剖视图,(b)是(a)的变形例。Fig. 8(a) is a sectional view taken along line C-C in Fig. 7, and Fig. 8(b) is a modified example of (a).
符号说明Symbol Description
1…铅蓄电池、2…蓄电池外壳、3...中盖、4...上盖、5...正极端子、6...负极端子、11...短边、21...侧壁、31...凹部、32...底壁、32′...局部底壁、33...电解液回流口、34...气体排出口、35...单元电池连通小室、36...缺口、37、37′、37″...排气室、38、39、40...排气小室、41...集中排气室、42...悬挂支撑用钩、43、44、45...排气室间隔壁、46、47...隔壁、48、49...缺口、50...隔壁、51...缺口或透孔、52...注液室、53...隔壁、54...开口(注液口)、55...对位用销(销状凸部)、56...接合用凸部、57、58、59...单元电池间隔壁、60...侧壁、61...隔壁、62、63...筒状体、64...下端、65...外周隔壁、66...筒状孔、67...缺口或透孔、68...挡板、69...缺口、70...挡板、71...多孔体(过滤器)、72...凸部、73...排气通道、74...肋状突起、75...缺口或透孔1...lead battery, 2...battery shell, 3...middle cover, 4...top cover, 5...positive terminal, 6...negative terminal, 11...short side, 21...side Wall, 31...recess, 32...bottom wall, 32'...partial bottom wall, 33...electrolyte return port, 34...gas discharge port, 35...cell connecting cell, 36...Notch, 37, 37', 37"...Exhaust chamber, 38, 39, 40...Exhaust small chamber, 41...Centralized exhaust chamber, 42...Hook for suspension support, 43, 44, 45... Partition wall of exhaust chamber, 46, 47... Next door, 48, 49... Notch, 50... Next door, 51... Notch or through hole, 52... Note Liquid chamber, 53...partition wall, 54...opening (liquid injection port), 55...alignment pin (pin-shaped protrusion), 56...joining protrusion, 57, 58, 59. ..cell partition wall, 60...side wall, 61...partition wall, 62, 63...tubular body, 64...lower end, 65...peripheral partition wall, 66...cylindrical hole , 67... gap or through hole, 68... baffle, 69... gap, 70... baffle, 71... porous body (filter), 72... convex part, 73. ..exhaust channel, 74...rib-like protrusion, 75...notch or through-hole
具体实施方式 Detailed ways
下面,通过一个实施方式详细说明本发明,但本发明并不限定于此。Hereinafter, the present invention will be described in detail through an embodiment, but the present invention is not limited thereto.
图1是从斜上方观察本发明的一实施方式的六个单元电池整体型铅蓄电池1的立体图。图1的2是蓄电池外壳,其内部由与电池侧边中的短边平行配置的五个隔壁(未图示)分割为六个单元电池,各个单元电池分别容纳由一组正极板、负极板和隔板组成的极板组和由稀硫酸构成的电解液(未图示)。图1的3是在蓄电池外壳2的上面安装的中盖,4是在中盖3的凹部安装的上盖。蓄电池外壳2、中盖3、上盖4都是聚丙烯制的成型体,蓄电池外壳2的侧壁上端(未图示)和中盖3的侧壁下端(未图示)以及在中盖3的凹部设置的隔壁的上端和上盖4的隔壁的下端(未图示)被热融粘接,分别被气密接合。此外,5是铅合金制的正极端子,6是铅合金制的负极端子。FIG. 1 is a perspective view of a six-cell integrated lead acid storage battery 1 according to one embodiment of the present invention as viewed from obliquely above. 2 in Fig. 1 is the battery casing, the inside of which is divided into six unit cells by five partitions (not shown) arranged parallel to the short sides of the battery, and each unit cell is respectively accommodated by a group of positive plates and negative plates. A plate group composed of a separator and an electrolyte (not shown) composed of dilute sulfuric acid. 1, 3 is the middle cover installed on the
图1中,与在中盖3上设置的排气室之中、靠近电池短侧边的端部排气室邻接设置两个集中排气室41,而且,在中盖3的两短侧边的中央分别设置一个悬挂支撑用钩42。通过在该悬挂支撑用钩42上卡住悬挂用带,可以在悬挂电池的状态下搬运,所以容易搬运。In Fig. 1, among the exhaust chambers provided on the
图2是从上方观察中盖3的图。在中盖3上设置的凹部31被隔壁(斜线的部分)隔开为电池的内侧空间和外侧空间,而且电池的内侧空间被隔开为与单元电池数相同的六个,分别为排气室37、37′、37″(左半部分三个,由于左右对称故右半部分省略标注符号,以下相关结构也同样)。FIG. 2 is a view of the
用于实现一并排气的结构中,还有一种除排气室之外设置与各单元电池直接连结的排气用通路的方法,在电池的端部配置集中排气室41,使排气气体与各单元电池对应的六个排气室37、37′、37″横向移动并将其导入集中排气室41,从集中排气室41向电池外部排气,这种方式由于结构简单排气路径的空间小而优选。这种方式中,需要连通由所述隔壁形成的六个区段以便排气气体可以横向移动。但是,电池使用中为了不使单元电池间产生电解液量的差,需要在各单元电池对应的排气室37、37′、37″内凝结的电解液不是在区段横向移动,而是使其回流到对应的单元电池中。因此,为了防止电解液在六个区段间横向移动,优选将所述隔壁之中的排气室间隔壁43、44、45设置作为障壁。In the structure used to realize exhausting together, there is also a method of providing an exhaust passage directly connected to each unit cell in addition to the exhaust chamber. A
如后所述,在上盖4的内面也设有排气室隔壁,与中盖3的排气室间隔壁43、44、45对应地将电池的内侧空间隔开为六个室,在该排气室隔壁上设有缺口,以便气体可以在六个室内横向移动。与此相对,中盖3的情况是:不在将室分割为六个的排气室间隔壁43、44、45上设置缺口,优选将该排气室间隔壁43、44、45作为用于防止电解液在六个区段横向移动的障壁。As will be described later, an exhaust chamber partition wall is also provided on the inner surface of the
采用排气室37、37′、37″中的一个排气室37为例进行说明,35是单元电池连通小室,该单元电池连通小室35和单元电池通过电解液回流口33、气体排出口34与单元电池连通,其中电解液回流口33将在排气室37凝结的电解液回流到单元电池内,气体排出口34将在单元电池产生的气体排出到单元电池连通小室35。单元电池连通小室35通过隔壁与排气室37隔开,通过在隔壁上设置的缺口36与排气室37连通,该缺口36以外通过隔壁与排气室37隔离。Take an
另外,排气室37通过两个隔壁46、47被隔开为三个排气小室38、39、40,在该隔壁46、47上分别设置一个缺口(48、49),相邻的排气小室(38、39、40)之间通过在隔壁46、47上设置的缺口48、49连通。如后所述,排气室37的底面沿中盖3的短边保持倾斜,越靠近单元电池连通小室35侧越低,越远离单元电池连通小室35越高。在隔壁46、47上设置的缺口48、49配置为在与排气室37的底面设置的倾斜平行的直线上不重叠(图中处于之字形的位置),以延长通过排气室37的气体的流路。由此,在通过排气室37的过程中,可以高效地使混入排气气体的电解液的雾或蒸气凝结,从排气气体中去除。In addition, the
上述集中排气室41通过隔壁50与排气室37(图中是排气小室39)隔开,通过在隔壁50上设置的缺口51,与三个排气小室38、39、40之中、位于最远离单元电池连通小室35的排气小室40连通。The above-mentioned
52是注液室,具有在单元电池上开设的开口54,周围通过隔壁53与排气室37(图中是排气小室40)隔开。55是在中盖3的凹部31安装上盖4时的对位用销,与在上盖4上设置的后述的筒状孔嵌合。56是接合用凸部,用于加强与上盖4的接合。52 is a liquid injection chamber, which has an
图2中由虚线包围的57、58、59表示在中盖3的下面(单元电池侧壁面)上设置的单元电池间隔壁,排气室37和与其邻接的集中排气室41之间的排气室间隔壁43从单元电池间隔壁57的位置向电池中心侧错开,该单元电池间隔壁57配置于通过在所述排气室37、37′和中盖3的底壁32上设置的开口(电解液回流口33、气体排出口34)连通的两个单元电池之间。如果使排气室间隔壁43的位置与单元电池间隔壁57的位置一致,则排气室37的空间容积与其他排气室37′、37″相比变得极小,上述排气室37内不能充分进行电解液的凝结,电解液会从排气室37内漏出到电池外部,电解液的回收功能、防漏出功能会变差。对此,根据本实施方式,可以使与集中排气室41邻接的排气室37的空间容积与其他排气室37′、37″相同,或者防止其变得极小。本实施方式中,另外,随着使排气室间隔壁43向电池中心侧错开,排气室间隔壁44相比单元电池间隔壁58也向电池中心侧错开。如此通过相比单元电池间隔壁57、58使排气室间隔壁43、44的位置错开,可以使三个排气室37、37′、37″的空间容积大致相同。57, 58, and 59 surrounded by dotted lines in FIG. 2 represent the unit cell partition walls provided on the lower side of the middle cover 3 (the side walls of the unit cells), and the
图3是从面向单元电池的方向观察中盖3的图。斜线的部分是与未图示的蓄电池外壳2的侧壁以及单元电池间隔壁的开口端面通过热融粘接而接合的侧壁60的端面和单元电池间隔壁57、58、59的端面。电池通过五个单元电池间隔壁被隔开为六个单元电池。如上所述,在中盖3的底壁32上设有由与单元电池数相同个数的电解液回流口33和气体排出口34组成的开口,单元电池与排气室通过该开口连通。FIG. 3 is a view of the
另外,在中盖3的底壁32的面向单元电池的壁面上配置筒状体62和筒状体63,筒状体62包围电解液回流口33并向单元电池延伸,筒状体63包围气体排出口34并向单元电池的方向延伸。In addition, on the wall surface of the
图4是从内面观察上盖4的图,在与设置于中盖3的上面的隔壁(排气室间隔壁和外周隔壁)重叠的位置上具有排气室间隔壁43、44、45和外周隔壁65,而且具有与在中盖3上设置的所述对位用销55嵌合的筒状孔66。在将电池内空间分割成六个的排气室间隔壁43、44、45上分别设有缺口67,形成排气气体能够在排气室间横向移动的路径。另外,在与该缺口67对向的位置配置有用于抑制电解液移动的挡板68。而且在隔开单元电池连通小室35的电解液回流口33侧和气体排气口34侧的隔壁上设有缺口69,形成从单元电池排出的气体向排气室37移动的路径,在与该缺口69对向的位置配置有挡板70,抑制混入气体且从单元电池排出的电解液向排气室37移动。4 is a view of the
在中盖3的凹部31的上面安装上盖4时,中盖3的隔壁和上盖4的隔壁被配置在完全重合的位置,中盖3的隔壁的上端和上盖4的隔壁的下端通过热融粘接而接合。如此通过接合中盖3的隔壁和上盖4的隔壁,单元电池连通小室35和排气室37、相邻的排气小室(38、39、40)之间、排气室37和集中排气室41除了在隔壁上设置的缺口之外都被隔离。When the
另外,如图2和图4所示在包围注液室52的隔壁53上未设置缺口,通过接合上盖4的隔壁和中盖3的隔壁,注液室52和排气室37、注液室52和电池外部空间气密隔离。In addition, as shown in Fig. 2 and Fig. 4, on the
图5是表示在中盖3的凹部31上安装上盖4,使在中盖3的凹部31设置的隔壁和在上盖4的内面设置的隔壁接合的状态的图,是图2、图4的A-A线所示部分的剖视图。中盖3的凹部31的底壁32保持倾斜,越靠近单元电池连通小室35越低,越远离单元电池连通小室35的位置越高。另外,如图2所示,使将排气室37分割成三个排气小室38、39、40的隔壁46、47相对底壁32的倾斜而斜行,使排气室间隔壁43、44、45和隔壁46、47形成的角度θ成锐角,且将隔壁46、47的缺口48、49配置在上述倾斜的底面的最低位置,所以电池在通常的状态(水平放置的状态)下,在排气室37内凝结的电解液沿着在排气室的底壁32上设置的倾斜移动到电解液回流口33侧,不会滞留。FIG. 5 is a diagram showing a state in which the
单元电池的内部空间,除了用于连通单元电池连通小室35和排气室37而设置的隔壁的缺口36以外,与排气室37、进而与电池的外部空间气密封闭。误使电池侧翻时,电解液从单元电池溢出到单元电池连通小室35并充满该单元电池连通小室35,电解液面到达用于连通单元电池连通小室35和排气室37而设置的隔壁的缺口36。如上所述,除了该缺口36以外,单元电池的内部空间与电池的外部空间气密隔离,所以在缺口36被电解液堵塞的状态下,空气无法侵入单元电池内,在到达缺口36的电解液面上被施加大气压,因此在单元电池连通小室35翻倒为下侧时以及单元电池连通小室35翻倒为上侧时等任何情况下,都可以杜绝单元电池内的电解液侵入到排气室37。The internal space of the unit cells is airtightly closed to the
另外,在单元电池连通小室35翻倒为下侧时,排气室37中凝结的电解液通过在将排气室37分割成排气小室38、39、40的隔壁46、47上设置的缺口48、49移动到单元电池连通小室35侧,因此可以防止电解液侵入到集中排气室41。而当单元电池连通小室35侧翻倒为上侧时,如图2、图4所示,在排气室37中至少配置两个(本实施方式为两个)隔壁46、47,将在各个隔壁46、47上设置的缺口48、49相对排气室37的底面的倾斜配置为之字形,并配置为不重叠在与倾斜平行的直线上,所以即使电池侧翻时隔壁彼此也不会在上下方向重叠,因此可以防止在靠近单元电池连通小室35的排气小室38凝结的电解液过而不入中间的排气小室39。另外,使分割排气室37的隔壁46、47斜行,将排气室间隔壁43、44、45和隔壁46、47形成的角度θ设成锐角,从而各排气小室(38、39、40)形成贮液空间,防止在排气室37内凝结的电解液向集中排气室41移动。为了扩大贮液空间,如图2、图4所示,优选将与隔壁46、47的缺口48、49相接的端部向单元电池连通小室35的方向(排气室37的底壁32的低的方向)弯曲。In addition, when the unit
另外,更优选为使集中排气室41位于上盖4的短边的大致中央,集中排气室41与最远离单元电池连通小室35的排气小室40连通,在单元电池连通小室35侧翻为下侧的状态下,单元电池连通小室35位于该排气小室40的上侧,从而可以防止在排气室37中凝结的电解液向集中排气室41移动。In addition, it is more preferable to make the
从单元电池排出的排气气体中混入的电解液的雾或蒸气在通过排气室37的过程中凝结,其大部分在到达集中排气室41之前已被去除。但是,到达集中排气室41的排气气体之中也可能会含有微量的电解液。为了去除该微量的电解液,如图5所示,在包围集中排气室41的上盖4的隔壁50的内侧嵌合聚丙烯制、陶瓷制的多孔体71作为过滤器。为了不提高排气室37内的压力就能顺利排气,优选排气气体沿过滤器71的厚度方向通过。因此,需要在过滤器71和上盖4的内壁面之间设置空间。该过滤器71嵌合在集中排气室41的筒状隔壁50上并卡住,所以难以定位,但可以通过在上盖4的内面设置凸部72,从而在上盖4的内壁面和过滤器71之间设置间隔。由于该方法简便,且可以确保一定的间隔所以优选。凸部72的形状、数量并不特别限定,但为了使过滤器71和上盖4的内壁面的间隔平行,优选作成在上盖4的内壁面的集中排气室41的内周部分设置的环状阶梯,或者将至少三个凸部72等间隔配置。通过该结构,移动到集中排气室41的气体,沿过滤器71的厚度方向移动到过滤器71内,到达集中排气室41的上盖4侧空间,通过排气通道73被排出到外部。Mist or vapor of the electrolytic solution mixed in the exhaust gas discharged from the unit cells condenses while passing through the
集中排气室41的底面优选设置为倾斜,越靠近用于连通集中排气室41和排气小室40而在隔壁50上设置的缺口(图2的51)越低,越远离缺口51越高。另外,优选将用于向电池外部排出气体的排气通道73设置在靠近缺口51的位置。在因从单元电池排出的气体而排气室37内的压力上升的状态下,当由于排气室37内的气压,气体从排气室37向集中排气室41移动时,气流易于集中在远离集中排气室41的入口(相当于缺口51)的里面的部分。因此,在排气室37未凝结而混入气体的微量的电解液的雾、蒸气流也易于集中在集中排气室41的里面,在集中排气室41的里面的部分电解液凝结导致过滤器71可能会发生堵塞。通过将集中排气室41的底倾斜,从集中排气室41通到电池外部的气体排气通道73的配置设为上述的结构,可以使排气气体均等地通过过滤器71。The bottom surface of the
为了缩短排气通道73的长度,优选与位于电池端部的排气室37邻接设置集中排气室41。另外,如上所述,在集中排气室41配置多孔性过滤器71,用于防止在排气室37内未完全凝结的电解液向电池外部排出,但是仅设置一个集中排气室41时,万一集中排气室41的过滤器71发生堵塞时,可能会给排气造成障碍。为了避免这种障碍,如图2~图4所示。优选左右设置两个集中排气室41,通过在上盖4的内面的排气室间隔壁43、44、45上设置的缺口67,使全部排气室37、37′、37″连通。In order to shorten the length of the
通过热融粘接来接合中盖3和上盖4的隔壁彼此时,是在加热并软化隔壁的状态下挤压中盖3和上盖4的隔壁彼此,所以隔壁可能会变形。在上盖4的集中排气室41上安装的过滤器71嵌合在设置于上盖4的内面的集中排气室形成用的筒状隔壁50之中并卡住,因此当上盖4的隔壁50变形而隔壁50的内部尺寸发生变化时,则过滤器71可能会脱落。为了防止发生这种问题,优选相比中盖3的隔壁50,提高上盖4的隔壁50的机械强度,在接合两者时上盖4的隔壁50难以产生变形。具体地,如图5所示,优选相比中盖3的隔壁50的厚度,增加上盖4的隔壁50的厚度。两者厚度的比率并不特别限定,但优选将上盖4的隔壁50的厚度设定为中盖3的隔壁50的厚度的1.5~3倍。另外,更优选将上盖4的隔壁50的厚度设定得较大,在该上盖4的隔壁50的外周面沿隔壁的高度方向设置肋状突起74。该肋状突起74的形状、尺寸、数量并不特别限定,但优选至少在三个地方,沿隔壁50的外周等间隔配置。When joining the partition walls of the
如图2所示,在中盖3上设有注液口54。通过设置注液口54,能够在蓄电池外壳2上安装中盖3之后进行注液,在注液后的电池组装工序中,即使摇动、振动电池电解液也不会溢出,容易搬运。注液后在中盖3的凹部31安装上盖4,通过热融粘接中盖3和上盖4的隔壁而气密接合,由包围上述注液口54的隔壁53和上盖4的壁面形成与排气室37气密隔离的注液室52,由此即使在电池侧翻时也可以防止单元电池内的电解液通过注液口54漏出到排气室37、电池外部。As shown in FIG. 2 , a
图6是表示集中排气室41之中上盖4侧的结构和排气通道73的图。从集中排气室41的下方流过来的气体通过在隔壁57嵌合安装的过滤器71,移动到与上盖4的内面相接的空间,经由排气通道73排出到电池外部。此外,通过在上盖4的内面设置的凸部72可以确保在上盖4的内面具有一定大小的空间。FIG. 6 is a diagram showing the structure of the
图7是沿图3的B-B线剖切中盖3时的剖视图。此外,为了易于理解,图7示出了蓄电池外壳2的侧壁21、单元电池间隔壁57、58的开口端部和上盖4的一部分。在中盖3的底壁32之中面向单元电池的壁面上设置的隔壁的端面和蓄电池外壳2的侧壁21、单元电池间隔壁57、58的开口端部通过热融粘接而气密接合。另外,在中盖3的底壁32的上面凹部设置的隔壁和在上盖4的内面(图中是下侧的面)设置的隔壁通过热融粘接而气密接合,形成由中盖3和上盖4包围的排气室37。如上所述,从单元电池产生的气体通过气体排出口34到达单元电池连通小室35,通过在上盖4的排气室间隔壁(43、44、45)上设置的缺口67移动到排气室(37、37′、37″)后,被导入与排气室37连通的集中排气室(未图示),经由集中排气室排出到电池外部。在气体移动到排气室37内的过程中混入气体的电解液的雾、蒸气凝结变为液体,通过电解液回流口33从排气室37回流到单元电池内。FIG. 7 is a cross-sectional view of the
如上所述,在中盖3的底壁32上设有筒状体62和筒状体63,筒状体62包围电解液回流口33并向单元电池延伸,筒状体63包围气体排出口34并向单元电池延伸。该筒状体62、63的作用是防止单元电池内的电解液面起伏时波的顶点(波峰)、波与蓄电池外壳2的壁面碰撞而产生的电解液的飞沫到达电解液回流口33、气体排出口34。As mentioned above, the
另外,通过设定筒状体62、63的下端64使其浸入单元电池的电解液(筒状体62、63的下端64处于电解液面之下的状态),具有将电解液面隔开成小面积,抑制在电池倾斜时电解液到达电解液回流口33、气体排出口34的作用。筒状体62和筒状体63的粗度、截面形状并不特别限定,为了抑制在电池倾斜时电解液到达电解液回流口33、气体排出口34,理想的是尽量将电解液面隔开成小面积,并且筒状体62、63的粗度优选小尺寸。In addition, by setting the lower ends 64 of the
本实施方式中,优选在包围气体排出口34并向单元电池延伸的筒状体63的壁面上设置缺口或透孔。该缺口或透孔的大小、位置并不特别限定,但如上所述为了防止电解液起伏时电解液到达气体排出口34,优选小尺寸。但是,为了使气体从单元电池顺利地排出,理想的是即使单元电池内的电解液起伏、或者电池倾斜时,缺口的上端也处于电解液面之上。而且,优选的大小是,筒状体63被电解液润湿时电解液形成的液膜不会堵塞缺口或透孔。为了满足这种条件,在筒状体63上设置的缺口或透孔优选为纵长的形状。据此,将缺口或透孔的上端设定在电解液面之上,且尽量细,可以防止电解液起伏时电解液到达气体排出口34,同时抑制缺口或透孔被电解液的液膜堵塞。In this embodiment, it is preferable to provide notches or through holes on the wall surface of the
图8是图7的C-C线所示部分的剖视图。如上所述在筒状体63的壁面上设有纵长的缺口或透孔75。Fig. 8 is a cross-sectional view of a portion indicated by line C-C in Fig. 7 . As mentioned above, the wall surface of the
本实施方式中,如上所述由于在包围气体排出口34并向单元电池延伸的筒状体63的壁面上设置有缺口或透孔75,所以相比电解液回流口33,电解液面起伏时电解液飞沫更易到达气体排出口34。到达气体排出口34的电解液飞沫会在气体排出口34形成液膜而将其堵塞。若气体排出口被液膜堵塞,在其上凝结的电解液滞留,则可能会阻碍气体通过气体排出口34从单元电池排出。为了防止液膜的形成,如图7所示,优选将气体排出口34的形状设为细长的椭圆形、长方形而不是圆形、正方形。In the present embodiment, since the notch or the through-hole 75 is provided on the wall surface of the
另外,为了避免在气体排出口34形成液膜而堵塞气体排出口34以及气体排出口34被电解液面上浮游的异物(从极板脱落的海绵(sponge)状铅等)堵塞的弊端,如图7和图8所示,更优选将含有气体排出口34的局部底壁32′配置在比中盖3的底壁32高的位置,增大气体排出口34和电解液面的距离。In addition, in order to avoid the disadvantages of blocking the
另外,优选设置隔壁,使其包围具有在中盖3的底壁32上设置的气体排出口34的所述局部底壁32′,隔开单元电池连通小室35,使在排气室37内凝结的电解液不进入单元电池连通小室35,同时从单元电池排出的气体通过在上盖4的排气室间隔壁(43、44、45)上设置的缺口67移动到排气室(37、37′、37″)。In addition, it is preferable to set up a partition so that it surrounds the partial bottom wall 32' having the
以上是关于本实施方式的结构的说明,如上所述,在中盖3的凹部31设有与上盖4对位用的销状凸部55,在上盖4的内面设有用于与销状凸部55嵌合的筒状孔66。用销状凸部55作为中盖3的对位用部件,具有以下优点:在蓄电池外壳2上安装中盖3并注液电解液之后,在洗涤蓄电池外壳2外面的工序中,即使中盖3上面被洗涤水润湿时,水也不会残留在嵌合部,或者咬入异物。The above is a description of the structure of this embodiment. As mentioned above, the concave portion 31 of the
为了稳定地(电池不倾斜)悬挂支撑电池,优选在电池的侧边之中两短边的中央设置上述悬挂支撑用钩42。另外,即使电池倾斜,为了尽量减小电解液面的倾斜对于蓄电池外壳2壁面的影响,优选与电池的侧边之中短边(图2的11)平行地配置上述单元电池间隔壁57、58、59。但是,若在中盖3的短边11设置悬挂支撑用钩42,则与设置了悬挂支撑用钩42的短边11邻接的排气室37的空间容变得极小。根据本实施方式,如图2所示,即使是与电池的侧边之中短边11平行地配置单元电池间隔壁57、58、59,在中盖3的短边11的中央配置悬挂支撑用钩42的电池,通过与单元电池间隔壁57、58、59的位置无关地配置排气室间隔壁43、44、45,可以使与设置了悬挂支撑用钩42的边邻接的排气室37的空间容积具有不亚于其他(位于电池中心侧)排气室37′、37″的大小。In order to hang and support the battery stably (without tilting the battery), it is preferable to provide the above-mentioned
以上,根据一个实施方式详细说明了本发明,但本发明并不限定于上述实施方式。本发明中,例如集中排气室41的位置并不特别限定,可以通过与单元电池间隔壁57、58、59的位置无关地设定隔开与集中排气室41邻接的排气室37的排气室间隔壁43的位置来达到本申请的目的。As mentioned above, although this invention was demonstrated in detail based on one embodiment, this invention is not limited to the said embodiment. In the present invention, for example, the position of the
Claims (18)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2005/009872 WO2006129340A1 (en) | 2005-05-30 | 2005-05-30 | Lead battery |
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| CN101185183A CN101185183A (en) | 2008-05-21 |
| CN100576606C true CN100576606C (en) | 2009-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200580049936A Expired - Fee Related CN100576606C (en) | 2005-05-30 | 2005-05-30 | lead battery |
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| CN (1) | CN100576606C (en) |
| WO (1) | WO2006129340A1 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8323811B2 (en) | 2006-08-04 | 2012-12-04 | Gs Yuasa International Ltd. | Lead acid storage battery |
| JP2008186690A (en) * | 2007-01-30 | 2008-08-14 | Gs Yuasa Corporation:Kk | Lead acid storage battery |
| JP4524336B2 (en) * | 2008-09-26 | 2010-08-18 | パナソニック株式会社 | Lead-acid battery manufacturing method and lead-acid battery |
| JP2015050114A (en) * | 2013-09-03 | 2015-03-16 | 株式会社Gsユアサ | Plug for storage battery and storage battery |
| JP6596874B2 (en) * | 2015-03-30 | 2019-10-30 | 株式会社Gsユアサ | Lead storage battery and method for manufacturing lead storage battery lid member |
| JP7000844B2 (en) * | 2017-12-25 | 2022-02-04 | 株式会社Gsユアサ | Lead-acid battery |
| JP6973039B2 (en) * | 2017-12-25 | 2021-11-24 | 株式会社Gsユアサ | Lead-acid battery |
| JP7151080B2 (en) * | 2017-12-25 | 2022-10-12 | 株式会社Gsユアサ | lead acid battery |
| CN108767140B (en) * | 2018-04-18 | 2021-12-14 | 天能电池集团股份有限公司 | An EFB start-stop battery cover |
| JP7470490B2 (en) * | 2018-07-27 | 2024-04-18 | 株式会社Gsユアサ | Lead-acid battery |
| WO2020021910A1 (en) * | 2018-07-27 | 2020-01-30 | 株式会社Gsユアサ | Lead storage battery |
| JP7210925B2 (en) * | 2018-07-27 | 2023-01-24 | 株式会社Gsユアサ | lead acid battery |
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| US4486516A (en) * | 1982-10-28 | 1984-12-04 | General Motors Corporation | Low silhouette venting system for electric storage battery |
| CN2372787Y (en) * | 1999-05-17 | 2000-04-05 | 哈尔滨光宇集团股份有限公司 | Cover for lead-acid battery |
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| JPS55100648A (en) * | 1979-01-26 | 1980-07-31 | Furukawa Battery Co Ltd:The | Manufacturing method of heat sealed storage battery |
| JPS5915402Y2 (en) * | 1979-01-27 | 1984-05-08 | 古河電池株式会社 | Storage battery lid exhaust system |
| JPH0822815A (en) * | 1994-07-07 | 1996-01-23 | Yuasa Corp | Exhaust mechanism of storage battery |
| US5731100A (en) * | 1997-02-06 | 1998-03-24 | Doulgas Battery Manufacturing Company | Battery cover |
| US5683830A (en) * | 1997-02-06 | 1997-11-04 | Douglas Battery Manufacturing Company | Leak resistant battery cover |
| JP3754826B2 (en) * | 1998-09-10 | 2006-03-15 | ミサワホーム株式会社 | Mold and molding method |
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- 2005-05-30 WO PCT/JP2005/009872 patent/WO2006129340A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4486516A (en) * | 1982-10-28 | 1984-12-04 | General Motors Corporation | Low silhouette venting system for electric storage battery |
| CN2372787Y (en) * | 1999-05-17 | 2000-04-05 | 哈尔滨光宇集团股份有限公司 | Cover for lead-acid battery |
Also Published As
| Publication number | Publication date |
|---|---|
| HK1120929A1 (en) | 2009-04-09 |
| CN101185183A (en) | 2008-05-21 |
| WO2006129340A1 (en) | 2006-12-07 |
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