Summary of the invention
For this reason, the method that provides a kind of applying composite enzyme that jute is come unstuck is provided technical problem to be solved by this invention, and this method can effectively be removed pectin and the lignin impurity in the tossa.
For solving the problems of the technologies described above, technical scheme of the present invention is: the method that a kind of applying composite enzyme comes unstuck to jute, and described complex enzyme comprises pectase and laccase, may further comprise the steps:
A. will jute be flooded by the complex enzyme aqueous solution that pectase and laccase are mixed with, the weight ratio of the described complex enzyme aqueous solution and jute is 15: 1, and the weight ratio of described complex enzyme and jute is greater than 2: 100 and smaller or equal to 5: 100;
B. adjusting described complex enzyme pH value of aqueous solution is 5.0-5.5, and is warming up to 55 ℃-60 ℃, keeps 25-50 minute;
C. the pH value of adjusting solution then is 7.5-8.0, keeps 25-50 minute under 60 ℃-70 ℃ temperature;
D. the jute after handling through described complex enzyme being carried out enzyme deactivation handles.
Said method also is included in described steps d and carries out the step that synergy is banked up and handled before.
Said method, described synergy time of handling of banking up is 6-24 hour.
Said method, the enzyme deactivation in the described steps d are treated to the high temperature washing or regulate the pH value and carry out enzyme deactivation processing, perhaps both combinations.
Said method, the weight ratio of pectase is 30-90% in the described complex enzyme.
Said method, the temperature of water is more than 75 ℃ when carrying out the washing of described high temperature; PH value when adjusting pH value is carried out the enzyme deactivation processing is more than 10.0 or less than 4.0.
Said method also is included in described step a and before jute is carried out pretreated step.
Said method, described preliminary treatment are one or more the combination in water-bath, acid bath or the hydrogen peroxide dipping.The temperature of described water-bath is 30 ℃ to 100 ℃; Use sulfuric acid or acetic acid during described acid bath.
Characteristics and content (other crudefiber crops such as relative flax, ramie at pectin in the jute and lignin self, content of lignin is higher), jute complex enzyme degumming method of the present invention, chosen the technological parameter that is complementary, especially increase the use amount of complex enzyme, the consumption of adjusting enzyme is greater than 2% of tossa weight, and other each parameter is adjusted in cooperation, make Degumming method of the present invention to remove lignin more effectively, obtain tossa with better spinnability than prior art.
Compared with prior art, technical scheme of the present invention has the following advantages: (1) method of the present invention adopts complex enzyme to the tossa processing of coming unstuck, the consumption of adjusting enzyme is greater than 2% of tossa weight, and other each parameter is adjusted in cooperation, and before carrying out the high temperature washing or regulate the processing of pH value inactivation, the jute after complex enzyme is handled carries out the synergy processing of banking up, can remove pectin and lignin in the tossa effectively, its pectin clearance is about 90%, reach as high as 96%, lignin removing rate reaches more than 79%, reach as high as 86%, the tossa after the coming unstuck of acquisition has higher spinnability.(2) method of the present invention had been carried out preliminary treatment before to the jute complex enzyme degumming, jute has been played expanded preferably effect, to weaken the associating power between filament, be more conducive to enzyme liquid and contact with the direct of flax fibre, can better remove pectin and lignin in the tossa.
The specific embodiment
Embodiment 1
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram; And carry out the water-bath preliminary treatment, and the temperature of water-bath is 65 ℃, temperature retention time is 2 hours;
Pectase and laccase were mixed with complex enzyme by weight 3: 7, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 2.1: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.5, is warming up to 55 ℃, keeps 25 minutes;
PH value with the sodium bicarbonate regulator solution is 7.5 then, is warming up to 60 ℃, keeps 25 minutes;
Then jute is taken out from solution and bank up carrying out the synergy processing of banking up, synergy time of handling of banking up is 24 hours;
To carry out hot water with 80 ℃ hot water and clean through bank up jute after handling of synergy, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 2
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram; And carry out acid bath and water-bath preliminary treatment, and used acid is that concentration is the concentrated sulfuric acid more than 90%, and the temperature of water-bath is 30 ℃, and temperature retention time is 1 hour;
Pectase and laccase were mixed with complex enzyme by weight 9: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 5: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.0, is warming up to 60 ℃, keeps 50 minutes;
PH value with the sodium bicarbonate regulator solution is 7.5 then, is warming up to 65 ℃, keeps 40 minutes;
Then jute is taken out from solution and bank up carrying out the synergy processing of banking up, synergy time of handling of banking up is 6 hours;
To carry out hot water with 95 ℃ hot water and clean through bank up jute after handling of synergy, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 3
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram; And jute carried out the acid bath preliminary treatment, used acid is that concentration is the acetic acid more than 90%.
Pectase and laccase were mixed with complex enzyme by weight 1: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 4: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.0, is warming up to 55 ℃, keeps 40 minutes;
PH value with the sodium bicarbonate regulator solution is 8.0 then, is warming up to 60 ℃, keeps 50 minutes;
Then jute being taken out from solution banks up carries out the synergy processing of banking up, and synergy time of handling of banking up is 10 hours;
To carry out hot water with 85 ℃ hot water and clean through bank up jute after handling of synergy, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 4
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram; And carry out the hydrogen peroxide dipping preliminary treatment, the concentration of used hydrogen peroxide is 5g/L;
Pectase and laccase were mixed with complex enzyme by weight 2: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 4: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.3, is warming up to 58 ℃, keeps 50 minutes;
PH value with the sodium bicarbonate regulator solution is 7.8 then, is warming up to 70 ℃ and keeps 30 minutes;
Then jute being taken out from solution banks up carries out the synergy processing of banking up, and synergy time of handling of banking up is 12 hours;
To carry out hot water with 90 ℃ hot water and clean through bank up jute after handling of synergy, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 5
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram; And carry out the water-bath preliminary treatment, and the temperature of described water-bath is 100 ℃, temperature retention time is half an hour;
Pectase and laccase were mixed with complex enzyme by weight 5: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 3.5: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.0, is warming up to 55 ℃, keeps 30 minutes;
PH value with the sodium bicarbonate regulator solution is 7.7 then, is warming up to 65 ℃, keeps 40 minutes;
Then jute being taken out from solution banks up carries out the synergy processing of banking up, and synergy time of handling of banking up is 20 hours;
The jute that to bank up after handling through synergy is that 11.0 the aqueous solution cleans with pH value, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.Therefrom as can be seen, the effect of using technical scheme among this embodiment is one of optimum.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 6
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram;
Pectase and laccase were mixed with complex enzyme by weight 4: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 3: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.0, is warming up to 60 ℃, keeps 45 minutes;
PH value with the sodium bicarbonate regulator solution is 8.0 then, is warming up to 65 ℃ and keeps 45 minutes;
Then jute being taken out from solution banks up carries out the synergy processing of banking up, and synergy time of handling of banking up is 15 hours;
The jute that to bank up after handling through synergy is that 3.5 the aqueous solution cleans with pH value, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.Therefrom as can be seen, the effect of using technical scheme among this embodiment is one of optimum.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 7
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram;
Pectase and laccase were mixed with complex enzyme by weight 2: 3, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 2.5: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.2, is warming up to 57 ℃, keeps 35 minutes;
PH value with the sodium bicarbonate regulator solution is 8.0 then, is warming up to 65 ℃ and keeps 35 minutes;
Then jute being taken out from solution banks up carries out the synergy processing of banking up, and synergy time of handling of banking up is 8 hours;
To carry out hot water with 85 ℃ hot water and clean through bank up jute after handling of synergy, to carry out the enzyme deactivation processing, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 8
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram;
Pectase and laccase were mixed with complex enzyme by weight 3: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 4.5: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.0, is warming up to 58 ℃, keeps 35 minutes;
PH value with the sodium bicarbonate regulator solution is 7.8 then, keeps 45 minutes at 70 ℃;
Then jute is taken out from solution and with the pH value be 10.0, temperature is that 75 ℃ hot water cleans, handle to carry out enzyme deactivation, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Embodiment 9
To unpack by the jute that market is buied, be divided into the wisp one by one that is about about 0.5 kilogram;
Pectase and laccase were mixed with complex enzyme by weight 2: 1, press with jute and got the complex enzyme that configures, and be diluted with water to 15 times of jute weight, jute is flooded with the complex enzyme aqueous solution after the dilution by weight 2.5: 100;
The pH value of regulating dilution back solution with acetic acid and sodium bicarbonate is 5.4, is warming up to 56 ℃, keeps 25 minutes;
PH value with the sodium bicarbonate regulator solution is 7.6 then, is warming up to 65 ℃ and keeps 30 minutes;
Then jute is taken out from solution and with the pH value be 3.0, temperature is that 80 ℃ hot water cleans, handle to carry out enzyme deactivation, promptly obtain come unstuck after tossa, the clearance of pectin and lignin is as shown in table 1 in the tossa after resulting the coming unstuck.
Tossa after above-mentioned the coming unstuck is carried out bleaching, strikes the tossa product that can obtain having better spinning property after fiber crops are handled, clean, dewater, dry by prior art.
Pectase and laccase used in the foregoing description are respectively pectase (Bioprep) and the laccase of being produced by Denmark Novozymes Company (Denilite).
Table 1 has provided among each embodiment the clearance of pectin and lignin in the tossa after resulting the coming unstuck.
Table 1
Obviously, the foregoing description only is the example that provides for clearly illustrating, they are not to be limitation of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change must fall into protection scope of the present invention.