CN100564037C - printing press - Google Patents
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- CN100564037C CN100564037C CNB2007101013723A CN200710101372A CN100564037C CN 100564037 C CN100564037 C CN 100564037C CN B2007101013723 A CNB2007101013723 A CN B2007101013723A CN 200710101372 A CN200710101372 A CN 200710101372A CN 100564037 C CN100564037 C CN 100564037C
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- 238000007639 printing Methods 0.000 title claims abstract description 58
- 239000007788 liquid Substances 0.000 claims abstract description 92
- 239000003595 mist Substances 0.000 claims abstract description 34
- 239000007921 spray Substances 0.000 claims description 19
- 238000010790 dilution Methods 0.000 claims description 9
- 239000012895 dilution Substances 0.000 claims description 9
- 239000003085 diluting agent Substances 0.000 abstract description 20
- 230000006835 compression Effects 0.000 abstract 6
- 238000007906 compression Methods 0.000 abstract 6
- 238000002347 injection Methods 0.000 abstract 4
- 239000007924 injection Substances 0.000 abstract 4
- 239000000976 ink Substances 0.000 description 367
- 238000011084 recovery Methods 0.000 description 63
- 239000002699 waste material Substances 0.000 description 49
- 238000004140 cleaning Methods 0.000 description 28
- 238000000034 method Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 7
- 230000000630 rising effect Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000000889 atomisation Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 230000006837 decompression Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- 229920001971 elastomer Polymers 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- Ink Jet (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种层状硬纸板的印刷方法,更具体地说,涉及防止印刷机中用的油墨粘度上升的方法,以及采用该方法的印刷机。The present invention relates to a method of printing laminated cardboard, more particularly, to a method of preventing the viscosity of ink used in a printing machine from increasing, and a printing machine using the method.
背景技术 Background technique
在层状硬纸板印刷中采用水性油墨的苯胺印刷方式具有油墨干燥快,印刷后可以直接进行冲裁等后续工序的优点。The flexographic printing method using water-based ink in layered cardboard printing has the advantages of fast ink drying, and subsequent processes such as punching can be directly performed after printing.
图9是现有的苯胺印刷机的侧视图,图10是其主要部分的透视图(参照日本国特许公开公报平5-200986号)。施墨辊1和挤压辊2相互接触,在两个辊1、2之间形成槽状油墨储存部11。在施墨辊1下方配有与该辊1接触并安装有印版90的版辊9,在该版辊9下方装配有支撑辊91。施墨辊1可设置得相对于版辊9间隔很小、非常靠近。当两个辊1、2向着挤出油墨存储部11中的油墨的方向(内旋方向)相互旋转时,施墨辊1表面的油墨转移至安装在版辊9上的印版(图中未示出)上,对进给到版辊9和支撑辊91之间的层状硬纸板S进行印刷。Fig. 9 is a side view of a conventional flexographic printing machine, and Fig. 10 is a perspective view of its main parts (see Japanese Patent Laid-Open Publication No. Hei 5-200986). The
如图10所示,从设置在地板上的容器96通过泵97、供应管道94及油墨供应吸引喷嘴4向油墨存储部11中供应油墨。用于苯胺印刷机的油墨,由于易于干燥,所以不能不断地循环,否则会因粘度上升而凝固。因此,应使用盘状容器98、98接收从两个辊1、2端部流出的油墨,通过返回管95回收到容器96内,在印刷中使油墨不断循环。返回管95及供应管道94的长度大于8m。As shown in FIG. 10 , ink is supplied to the
在由于油墨的颜色更换等而进行油墨更换时回收中断,一定会附着、残留在返回管96供应管道94中的油墨在清洗时被洗去、流出,从而被废弃掉。并且,由于油墨循环路径很长,所以产生大量清洗该路径的废液,为了进行废液处理,必须采用大型的设备。从而,存在导致废液处理的原始成本和经营成本变大的问题。When the ink replacement is interrupted due to ink color replacement, etc., the ink that adheres to and remains in the return pipe 96 and the supply pipe 94 is washed away during cleaning, flows out, and is discarded. In addition, since the ink circulation path is long, a large amount of waste liquid is generated to clean the path, and large-scale equipment must be used for waste liquid treatment. Therefore, there is a problem that the initial cost and operating cost of waste liquid treatment become large.
并且,如图8所示,在印刷机中沿油墨存储部11可滑动地设置内装可取出的墨盒31且具有油墨供应吸引喷嘴4的密闭盒体3(参照美国专利第5697299号)。And, as shown in FIG. 8 , a sealed
发明内容 Contents of the invention
本发明的目的在于提供一种印刷方法,更具体地说是一种防止油墨粘度上升的方法,以及采用该方法的印刷机,所述方法及印刷机,虽然采用苯胺油墨,但不需要很长的循环路径,从而可以防止油墨的粘度上升,因此在油墨更换时的油墨损失很小,故不需要用于清洗废液处理的大型设备。The purpose of the present invention is to provide a printing method, more specifically a method for preventing ink viscosity from rising, and a printing machine using the method. Although the method and printing machine use aniline ink, it does not require a long The circulation path of the ink can prevent the viscosity of the ink from rising, so the ink loss during ink replacement is small, so there is no need for large-scale equipment for cleaning waste liquid treatment.
本发明提供一种印刷机,向形成于施墨辊和压接在该施墨辊上的挤压辊之间的油墨存储部中供应油墨,通过施墨辊和挤压辊的旋转,使油墨从施墨辊转印至安装在版辊上的印版,挤压辊由盖覆盖,在该盖内倾斜配置有以细雾状喷出油墨稀释液体的细雾喷射喷嘴,在该印刷机中,细雾喷射喷嘴设置在挤压辊的下方,挤压辊转动,将来自细雾喷射喷嘴的薄雾输送到油墨存储部中。The present invention provides a printing machine that supplies ink to an ink storage portion formed between an ink application roller and a squeeze roller pressed against the ink application roller, and makes the ink Transfer from the inking roller to the printing plate mounted on the plate roller, the squeeze roller is covered by a cover, and in the cover, there are obliquely arranged fine mist spray nozzles that spray the ink dilution liquid in the form of a fine mist, in this printing machine , the fine mist spray nozzle is arranged below the squeeze roller, and the squeeze roller rotates to deliver the mist from the fine mist spray nozzle to the ink storage part.
本发明提供一种印刷机的印刷方法,该印刷方法从油墨供应吸引喷嘴向形成于施墨辊和压接在该施墨辊上的挤压辊之间的油墨存储部中供应油墨,通过施墨辊的转动,将施墨辊上的油墨转印到安装在版辊上的印版上,油墨供应吸引喷嘴连接到在内部贮存有吸引油墨的密闭盒体上,该密闭盒体和油墨供应吸引喷嘴以可沿油墨存储部移动的方式设置,其特征在于,该方法包括重复进行以下工序:The present invention provides a printing method of a printing machine in which ink is supplied from an ink supply suction nozzle to an ink storage portion formed between an ink application roller and a squeeze roller pressed against the ink application roller, by applying The rotation of the ink roller transfers the ink on the ink application roller to the printing plate installed on the plate roller. The ink supply suction nozzle is connected to the closed box that stores the suction ink inside. The closed box and the ink supply The suction nozzle is arranged in a movable manner along the ink storage part, and the method comprises repeating the following steps:
只设有一个油墨供应吸引喷嘴,Only one ink supply suction nozzle is provided,
在油墨存储部上的长度方向的中央部处,从油墨供应吸引喷嘴将油墨供应给油墨存储部的工序,A process of supplying ink to the ink storage part from the ink supply suction nozzle at the central part in the longitudinal direction on the ink storage part,
从该部位沿油墨存储部使油墨供应吸引喷嘴向油墨存储部的一端一侧移动之后,使其停止,从油墨存储部以规定量向密闭盒体内吸引油墨,在油墨存储部内产生油墨的流动的工序,After moving the ink supply suction nozzle to one end side of the ink storage part from this position along the ink storage part, stop it, suck the ink from the ink storage part into the airtight box by a predetermined amount, and generate ink flow in the ink storage part. process,
从该停止部位进一步沿油墨存储部向油墨存储部的另一端一侧移动油墨供应吸引喷嘴,向密闭盒体内吸引规定量的油墨,横跨油墨存储部的两端侧产生油墨的流动的工序。Moving the ink supply suction nozzle from the stop position to the other end side of the ink storage part along the ink storage part, sucking a predetermined amount of ink into the sealed box, and generating ink flow across both ends of the ink storage part.
在上述工序中,将稀释的液体供应到油墨存储部11中。In the above process, the diluted liquid is supplied into the
在供应油墨之后,油墨供应吸引喷嘴4最初向油墨存储部11的一端移动,然后,油墨供应吸引喷嘴4向油墨存储部11的另一端移动。After ink is supplied, the ink
当油墨供应吸引喷嘴4在油墨存储部11的一个端部向密闭盒体3内的墨盒31吸引油墨时,在该端部处的油墨液面下降,且油墨向该端部移动。由于在油墨存储部11的另一端部也进行这样的操作,所以油墨同样沿油墨存储部11向另一端移动。其次,在离开这两个端部的位置处,向油墨存储部11中供应油墨。这时,产生油墨的流动。When the ink
印刷运转中,由于重复进行了上述循环,所以在油墨存储部11中会产生油墨不间断的流动和搅拌的效果,以防止油墨的粘度上升。特别是,由于油墨在油墨存储部11的两端部之间移动,所以油墨的移动距离较长,从而增大了搅拌效果。补充的稀释液体通过由油墨流动产生的搅拌效果与油墨更好地混合。During the printing operation, since the above-mentioned cycle is repeated, the
由于油墨供应吸引喷嘴4与可取出地容纳有墨盒31的密闭盒体3一起滑动,所以缩短了油墨供应吸引喷嘴4和密闭盒体3之间的管路。因此,不必像现有技术那样采用很长的循环路径,从而可以防止油墨的粘度上升,因而,可以大幅度地减少在油墨更换时的油墨损失。因此,与现有技术相比可以显著节省废液处理的成本。Since the ink
附图说明 Description of drawings
图1是表示层状硬纸板印刷机的施墨辊和挤压辊、以及油墨供应吸引喷嘴的透视图;1 is a perspective view showing an ink application roller and a squeeze roller, and an ink supply suction nozzle of a layered cardboard printing machine;
图2是图1的右侧视图;Fig. 2 is the right side view of Fig. 1;
图3A至图3D是油墨供应时及油墨循环模式的油墨供应吸引喷嘴动作的说明图;3A to 3D are explanatory views of ink supply and suction nozzle actions during ink supply and ink circulation mode;
图4A至图4C是清洗废液回收时的废液回收喷嘴的动作的说明图;4A to 4C are explanatory views of the operation of the waste liquid recovery nozzle during cleaning waste liquid recovery;
图5A、图5B是以包含D-D线的垂直面将图1中挡板部件剖开的剖视图;5A and 5B are sectional views of the baffle member in FIG. 1 on a vertical plane including the line D-D;
图6是对施墨辊进行挤压的部件的其它实施例的剖视图;Figure 6 is a cross-sectional view of other embodiments of parts that squeeze the ink applicator;
图7A是表示油墨供应吸引喷嘴的上升位置,图7B是其中间位置,图7C是其下降位置;Figure 7A shows the rising position of the ink supply suction nozzle, Figure 7B is its middle position, and Figure 7C is its descending position;
图8是表示不采用苯胺油墨的现有印刷机的透视图;Fig. 8 is a perspective view showing a conventional printing machine not using flexographic ink;
图9是现有的苯胺印刷机的侧视图;Fig. 9 is a side view of an existing flexographic printing machine;
图10是图9中苯胺印刷机的主要部分的透视图。Fig. 10 is a perspective view of the main part of the flexographic printing machine in Fig. 9 .
具体实施方式 Detailed ways
(整体结构)(the whole frame)
图1是表示层状硬纸板印刷机的施墨辊1和挤压辊2的透视图,本例子的特征是可以防止油墨存储部11中油墨粘度的上升。FIG. 1 is a perspective view showing an
与现有技术一样,印刷机可接触、分离地配有施墨辊1和挤压辊2,在两个辊1、2之间形成槽状油墨存储部11。As in the prior art, the printing press is equipped with an
从后面将要说明的油墨供应吸引喷嘴4向上述油墨存储部11供应油墨,利用液面传感器(图中未示出)控制液面的设定高度。Ink is supplied to the
两个辊1、2向着挤出油墨存储部11中的油墨的方向(向内旋转的方向)相互旋转,将施墨辊(1)表面的油墨转引到版辊9上的印版上,从而印刷到层状硬纸板上。The two
施墨辊1为表面上具有细微凸凹的陶瓷辊、电镀辊等硬质辊,挤压辊2的表面由橡胶形成。两个辊1、2因印刷机而不同,在轴向上的长度在1.5-4.7m。在两个辊12的两端,配置有塞住前述油墨存储部11端部的挡板部件8、8,如后面所述,从挡板部件8、8也可回收油墨。两个辊12和挡板部件88被盖6盖住。The
盖build
图2是图1的右侧视图,其中盖6被剖开。如图1及图2所示,盖6形成容纳两个辊1、2)的框体,在盖6的顶板65上,在与油墨存储部11相对的上方位置处开设有开口(61),沿前述油墨存储部11移动的后述喷嘴4、5、34、70与开口61相配合。在盖6的下面,开设有允许版辊9上的印刷(图中未示出)与施墨辊1接触的开口62。FIG. 2 is a right side view of FIG. 1 with the
盖在挤压辊2侧的底板63在施墨辊1侧向上倾斜弯曲,前端边缘构成与施墨辊1之间存在间隙67地与之接近的堵塞板63a。The
盖6的上面开口61的挤压辊2侧的开口边缘61a在挤压辊2的上方与挤压辊2存在间隙66地相互接近。The opening edge 61 a of the upper surface opening 61 of the
因此,盖6内形成有在挤压辊2侧相对于挤压辊2具有狭窄间隙66、67的雾化室60。Accordingly, an
在上述雾化室60内配有一个或多个细雾喷射喷嘴21。细雾喷射喷嘴21,呈细雾状喷射稀释液体以使雾化室60保持在接近饱和状态的高湿度状态下,以此使稀释液体的微小粒子以薄膜状附着到挤压辊2的表面上,从而积极地进行湿润。并且,细雾的颗粒直径在50um以下,为了易于喷射优选在30um以下。One or more fine
在实施例中,一对细雾喷射喷嘴21、21在挤压辊2的中央部下方沿辊的长度方向稍稍分隔开地向上倾斜配置,喷射侧前端在内侧相互相对(参照图3A)。In the embodiment, a pair of fine
在雾化室60内配有湿度传感器68,由其控制喷雾和喷雾的停止。雾化室60保持接近饱和状态的高温度。A
密闭盒体及油墨供应吸引喷嘴Airtight box and ink supply suction nozzle
在夹住盖6的顶板65的挤压辊2的上方,可与挤压辊平行且可滑动地配置有密闭盒体(3)。Above the
密闭盒体3如后面所述,是供应和回收油墨的主要构成部件,同时,还是支撑油墨供应吸引喷嘴4和清洗废液回收喷嘴5的部件,其与滑动驱动装置25相连接,沿油墨存储部11滑动。As will be described later, the
如图1所示,在密闭盒体3的内部可取出地容纳有油墨盒31,在外部具有可升降地与气缸装置等升降驱动装置32相连的喷嘴安装板33。As shown in FIG. 1 , an ink cartridge 31 is removably accommodated inside the
喷嘴安装板33水平位于前述油墨存储部11的上方,在两端配置有两个油墨供应吸引喷嘴4、4,在内侧分别向下配置有两个清洗废液回收喷嘴5、5。The
根据印刷机的大小、密闭盒体3的大小等,两个油墨供应吸引喷嘴4、4之间的距离在20-60cm是合适的。According to the size of the printing machine, the size of the
油墨供应吸引喷嘴4和废液回收喷嘴5的下端对应于油墨存储部11的底部形状被斜切,以形成尖形。两个喷嘴4、5下端的高度位置对齐。The lower ends of the ink
前述升降驱动装置32可在上升位置和下降位置之间上下移动喷嘴安装板33。上升位置中的喷嘴4、5的下端处位于比油墨存储部11的油墨液面的设定高度略高的位置处(参照图7A)。在中间位置处,喷嘴4、5下端浸入油墨存储部11中(参照图7B),下降位置处的喷嘴4、5的下端以勉强不会咬入辊1、2之间的程度浸入油墨存储部11的最深部分(参照图7C)。更具体地说,两个辊1、2的接触点G和在下降位置的喷嘴4、5的下端的距离L为几个毫米左右。The aforementioned
可拆卸且气密地贯通密闭盒体3的柔性软管4a连接到油墨供应吸引喷嘴4上,该管子4a的前端浸入到前述墨盒31中。从油墨供应吸引喷嘴4的前端至墨盒31内的管4a的前端的长度可以缩短至1.2m左右。A
减压用吸引管35和加压用空气供应管36连接到密闭盒体3上,通过从加压用空气供应管36向密闭盒体3输送加压空气,以此可以挤出墨盒31内的油墨并从油墨供应吸引喷嘴4将油墨供应给油墨存储部11。The
通过用减压用吸引管35吸引密闭盒体3中的空气以使密闭盒体3内减压,以此可以对油墨供应吸引喷嘴4作用吸引力,将油墨存储部11中的油墨吸引到墨盒31中。By suctioning the air in the
在图1中,虽然可以将减压用吸引管35和加压用空气供应管36分别连接到密闭盒体3上,但也可以采用公共管进行吸引和加压。In FIG. 1, although the
废液回收喷嘴5连接到作为可弯曲软管的吸引管51上并连接到回收罐50。减压用吸引管53连接到回收罐50上,利用该吸引管53吸引回收罐50内的空气,可以使回收罐50内减压。与前述挡板部件8相连的吸引管52被连接到回收罐50上。The waste
图5A、图5B是以包含D-D线的垂直面将图1中的挡板部件8剖开的剖视图。在挡板部件8上开设有与油墨存储部11侧的侧面和上表面连通并开口的排出孔81,该排出孔81通过吸引管52连接到回收罐50上。若使回收罐50内减压,则可通过吸引管51、废液回收喷嘴5吸引油墨存储部11中清洗后的废液。另外,可以通过前述吸引管52从挡板部件8的排出孔81吸引废液。5A and 5B are cross-sectional views of the
在密闭盒体3中,除上述喷嘴4、5之外,还设有两个清洗液供应喷嘴34、34和稀释液体供应喷嘴70。In the
清洗液供应喷嘴34、34位于施墨辊1的上方,在清洗辊1、2时,规定量的清洗液与通过喷射或滴落散布的清洗液供应装置(图中未示出)相连。The cleaning
另外,在前述油墨存储部11的两端侧配置有位于不与密闭盒体3碰撞的位置处的稀释液供应喷嘴7、7。In addition, diluent supply nozzles 7 , 7 are arranged on both end sides of the
稀释液供应喷嘴7、7、70与稀释液体供应装置(图中未示出)相连,该稀释液供应装置使稀释液体滴落到油墨存储部11中,根据油墨的使用量和供应量,以不使油墨存储部11内的油墨过稀的程度供应稀释液。The
上述清洗液、稀释液以及从前述细雾喷射喷嘴21、21喷雾出的稀释液在本实施例中是自来水。不言而喻,也可以对其添加添加剂,并且可以采用与油墨特性相对应的液体。The cleaning liquid, the diluent, and the diluent sprayed from the fine
前述滑动驱动装置25使密闭盒体3沿油墨存储部11滑动,作为这一结构的例子,可以考虑采用图8所示的结构。其中,沿着油墨存储部11在两个辊1、2上方设置轨道26,将与密闭盒体3连接的辊27、27、27、27嵌入轨道26内。密闭盒体3沿轨道26移动。另外,如前面所述,安装在密闭盒体3上的升降驱动装置32使喷嘴安装板33升降(参照图1)。The aforementioned slide driving device 25 slides the
滑动驱动装置25至少可以在后面所述的油墨回收·清洗液回收模式和油墨循环模式两个模式之间进行转换。颜色更换时的油墨回收·清洗液回收模式下,使密闭盒体3横跨油墨存储部11的整个长度往复移动一次或多次,以便回收油墨和清洗液。其动作如图4A至图4C所示。油墨循环模式是印刷运转中的模式,其动作如图3A至图3D所示。The slide drive unit 25 can switch between at least two modes, an ink recovery/washing liquid recovery mode and an ink circulation mode, which will be described later. In the ink recovery and cleaning liquid recovery mode during color replacement, the
下面,说明本印刷机的油墨循环模式、油墨回收·清洗液回收模式的各个动作。Next, each operation of the ink circulation mode and the ink recovery/washing liquid recovery mode of this printing machine will be described.
(油墨循环模式的油墨供应)(ink supply in ink circulation mode)
图3A至图3D是说明油墨循环模式中油墨供应吸引喷嘴4动作的说明图,从供纸的上游侧、即从F方向观察图1中的印刷机。为了便于图示,省略了盖6及废液回收喷嘴5。3A to 3D are explanatory diagrams illustrating the operation of the ink
在向空的油墨存储部11中供应油墨时,一边使密闭盒体3沿油墨存储部11滑动,一边从装配于密闭盒体3上的油墨供应吸引喷嘴4供应油墨。这时,使施墨辊1和挤压辊2旋转,在防止油墨液面的交界线附着到辊1、2上,同时,对油墨进行搅拌。When supplying ink to the empty
若将油墨供应至设定的液面高度,则通过液面传感器的动作停止油墨的供应,密闭盒体3一度返回至油墨存储部11的中央(图3A)。这时,将油墨供应吸引喷嘴4浸入到油墨存储部11中,所供应的油墨大约为2升。然后,保持使两个辊1、2旋转的状态,开始印刷运转。When the ink is supplied to the set liquid level, the supply of ink is stopped by the operation of the liquid level sensor, and the
在上述油墨供应和印刷运转中,从细雾喷射喷嘴21、21喷射稀释液体并以稀释液体的微小颗粒覆盖挤压辊2的表面,以积极地进行湿润,同时,使雾化室60中充满细雾。In the above-mentioned ink supply and printing operation, the dilution liquid is sprayed from the fine
雾化室60利用细雾保持接近饱和状态的高湿度。从而,利用挤压辊2的旋转将覆盖辊表面的稀释液的微小颗粒连续运送至油墨存储部11。The
当直接使水等油墨稀释液滴落到油墨存储部11中时,由于稀释液和油墨的特性(比重、粘度等)不同,所以稀释液体不会直接与油墨亲合,故难以混合。然而,在本例中,挤压辊2的周面被稀释液的微小颗粒湿润,并且这种湿润通过辊2的旋转带入到油墨存储部11中。借此,挤压辊2表面的水分与油墨存储部11中的油墨直接亲合,并很好地混合,因此油墨的粘度不会产生不均匀。When the ink diluent such as water is directly dropped into the
如本实施例那样,通过在挤压辊2的下方向着该辊2较远侧的端部倾斜配置细雾喷射喷嘴21、21,能够产生积极地对挤压辊2表面进行湿润的效果。即,由于细雾喷射喷嘴21、21的喷射距离长,所以可以使细雾对挤压辊2的较宽范围进行湿润。By arranging the fine
另外,由于从雾化室60的挤压辊2上方的狭小出口66漏出的细雾在油雾存储部11附近形成高湿温度雾化气氛,因此抑制了油墨存储部11的水分蒸发并防止油墨的粘度上升。In addition, since the fine mist leaking from the
另外,使内含挤压辊2的盖6的内部被细雾充满的目的在日本特许公开报平6-947号中被公开。然而,在本实施例中,细雾喷射喷嘴21、21配置在挤压辊2的下方,通过挤压辊的旋转,覆盖辊表面的稀释液的微小颗粒被送至油墨存储部11中。因此,即使挤压辊2和盖6的顶板65接近,也可以有效地稀释油墨。In addition, the purpose of filling the inside of the
(油墨循环)(ink circulation)
当使用者操作印刷机的操作面板(图中未示出),以设定油墨循环的程序时,油墨供应吸引喷嘴4在图3A所示的位置处,以通过升降驱动装置32上升至上升位置的状态从密闭盒体3的墨盒31内供应大约6秒的油墨。另外,在印刷运行时,也可以恒定地设定油墨循环的程序。When the user operates the operation panel (not shown) of the printing machine to set the ink circulation program, the ink
此后,如图3B所示,密闭盒体3向油墨存储部11的一端移动。油墨供应吸引喷嘴4在其移动位置处下降到中间位置,油墨供应吸引喷嘴4浸入油墨存储部11的油墨中(图3B实线所示的状态)。在以大约2秒的时间将油墨回收到密闭盒体3内之后,一边从该位置向油墨存储部11的中央侧移动规定的区域,在实施例中移动大约50cm,一边吸引油墨存储部11的油墨(图3B种单点划线所示的位置)。该区域成为第一回收区域。Thereafter, as shown in FIG. 3B , the
油墨供应吸引喷嘴4在油墨存储部11的第一回收区域吸引油墨时,该回收区域的液面下降,并且从油墨存储部11的中央侧向第一回收区域移动油墨,从而油墨产生流动。When the ink
在第一回收区域内移动油墨供应吸引喷嘴4,以此具有搅拌油墨的效果。Moving the ink
然后,停止油墨的吸引,从油墨中提升油墨供应吸引喷嘴4的前端,使密闭盒体3向油墨存储部11的相反侧的端部移动。在其移动位置处使油墨供应吸引喷嘴4下降并浸入油墨中(由图3C中实线所示的位置)。与在第一回收区域中所进行的情况一样,在以大约2秒钟向密闭盒体3内回收油墨后,一边仅在与前述相同的区域中使密闭盒体3和油墨供应吸引喷嘴4向油墨存储部11的中央侧移动,一边吸引油墨(由图3C的单点划线所示的位置)。与前述一样,该回收区域(称为第二回收区域)的液面下降并从油墨存储部11的中央侧移动油墨,在油墨存储部11中产生油墨的流动。Then, the suction of the ink is stopped, the tip of the ink
其次,在停止吸引油墨的状态下,从油墨存储部11)提升油墨供应吸引喷嘴4)的前端,密闭盒体3位于离开吸引位置的位置,在本实施例中返回到油墨存储部11)的中央部。在该位置中,油墨供应吸引喷嘴4仍旧处于上升位置,向油墨存储部11供应油墨。通过利用前述的液面传感器进行控制,液面不会上升到设定的高度以上。Next, in the state of stopping the suction of ink, the front end of the ink supply suction nozzle 4) is lifted from the ink storage part 11), and the
在印刷运转中,反复进行上述循环,使油墨在油墨存储部11和墨盒31之间循环。During the printing operation, the above-mentioned cycle is repeated, and the ink is circulated between the
密闭盒体3)在油墨循环模式结束时,在油墨存储部11)的中央部处于待机状态。The airtight case 3) is in a standby state at the center of the ink storage unit 11) when the ink circulation mode ends.
另外,在印刷运转中,从油墨存储部11两端侧的稀释液体供应喷嘴7、7及装配在密闭盒体3上的稀释液体供应喷嘴(70)供应适量的稀释液体。In addition, during printing operation, an appropriate amount of diluent is supplied from the diluent supply nozzles 7, 7 on both ends of the
如上所述,在印刷运转中,通过反复进行在油墨存储部11两端侧油墨的吸引和在油墨存储部11中央部的油墨供给,可以在油墨存储部11中产生不断的油墨流动,对油墨进行搅拌。特别是,由于油墨在油墨存储部11的两端侧之间流动,所以移动距离变大,增大了搅拌效果。As described above, during the printing operation, by repeating the suction of ink at both ends of the
并且,油墨供应吸引喷嘴4与储存油墨的密闭盒体3一起移动,因而,油墨流过的路径较短,不必象过去那样需要很长的循环路径,从而可防止油墨粘度上升。And, the ink
若喷嘴4的下端距油墨存储部11的下端留有余量,则在使油墨供应吸引喷嘴4浸在油墨存储部11中的状态下也可以使其移动。As long as the lower end of the
在以稀降液体供应喷嘴7、7、70供应稀释液体的位置处,油墨粘度下降。然而,通过在上述油墨供应吸引喷嘴4的两个回收区域中由油墨吸引产生的油墨流动、以及补充在印刷机中使用并减小的油墨而引起的油墨流动,可防止油墨粘度上升及防止油墨粘度不均。At the positions where the dilution liquid is supplied with the dilution
特别地,象实施例中那样,利用油墨供应吸引喷嘴4,使因来自稀释液体供应喷嘴7、7的稀释液体的供应而使油墨粘度暂时降低的部位处的油墨回收至墨盒31中,从而可获得调节墨盒31内的油墨粘度的效果。In particular, as in the embodiment, by using the ink
(油墨回收·清洗液回收模式)(Ink recovery and cleaning fluid recovery mode)
在规定量的印刷结束后,必须对应于下一次印刷进行油墨的颜色更换。这时,清洗掉附着在辊1、2上的油墨。After a predetermined amount of printing is completed, it is necessary to change the color of the ink corresponding to the next printing. At this time, the ink adhering to the
图4A至图4C是说明油墨回收·清洗液回收模式的废液回收喷嘴5的动作的说明图。4A to 4C are explanatory diagrams illustrating the operation of the waste
在进行油墨更换时,停止辊1、2的旋转,利用升降驱动装置32使油墨供应吸引喷嘴4及废液回收喷嘴5降至油墨存储部11的下降位置(图4A)。与废液回收喷嘴5相连的吸引管51是可弯曲的,不妨碍废液回收喷嘴5的下降。When ink replacement is performed, the rotation of the
使密闭盒体3滑动并利用装配在该盒体3上的油墨供应吸引喷嘴4吸引油墨存储部11内的油墨。这时,不吸引废液回收喷嘴5。The
如实施例中那样,若采用利用真空压力吸引油墨的方式,使油墨供应吸引喷嘴4横跨油墨存储部11的全长以进行一、两次往复运动,则可以吸引油墨存储部11内几乎所有的油墨。As in the embodiment, if the ink
接着,使油墨供应吸引喷嘴4和废液回收喷嘴5上升,使辊1、2转动,在该状态下使密闭盒体3滑动并从清洗液供应喷嘴34向施墨辊1上散布大约100cc的由水构成的清洗液(图4B)。Next, the ink
以呈薄膜状附着在施墨辊1上的油墨几乎被洗去,洗涤废液保留在油墨存储部11中。呈薄膜状附着在施墨辊1上的油墨是微量的,并且油墨是水性的,因而,清洗所需的清洗液的量很少。The ink adhering to the
停止辊1、2的旋转,使油墨供应吸引喷嘴4及废液回收喷嘴5下降至油墨存储部11的下降位置处。停止油墨供应吸引喷嘴4的吸引。在这种状态下,滑动密闭盒体3并仅吸引废液回收喷嘴5,以使废液吸引到回收罐50中。The rotation of the
若进行回收罐50的吸引,同时对油墨存储部11两端的接板部件8的排出孔81也作用吸引力,则也从挡板部件8将清洗废液回收到回收罐50中(图4C)。与回收油墨时一样,若使废液回收喷嘴5横跨油墨存储部11的全长以来回往复一、两次,则可以吸引油墨存储部11内几乎所有的清洗液。在回收之后,密封盒体3在油墨存储部11的长度方向的中央部处于待机状态。If the suction of the
如前面所述,在油墨更换时,可以几乎无损失地回收油墨,与此相伴,清洗辊所需的清洗液的用量很少,并且,清洗废液的浓度也很低。因此,清洗废液的处理不需要很大的设备,从而可以降低废液处理的经营成本。As mentioned above, when the ink is replaced, the ink can be recovered almost without loss, and accordingly, the amount of cleaning liquid required for cleaning the roller is small, and the concentration of the cleaning waste liquid is also low. Therefore, the treatment of the cleaning waste liquid does not require large equipment, so that the operating cost of the waste liquid treatment can be reduced.
为了换色,要取下、更换密闭盒体3内的墨盒31。In order to change the color, the ink cartridge 31 in the
然后,使两个喷嘴4、5上升,使辊1、2旋转,从油墨供应吸引喷嘴4)供应新的油墨。Then, the two
在这种情况下,油墨供应吸引喷嘴4不横向移动,仍位于待机位置。并且,有利于进行回收罐50的吸引。In this case, the ink
如图5A所示,从喷嘴4流出的油墨I在油墨存储部11的底部向挡板部件8侧流动。在油墨存储部11的底部留有未被废液回收喷嘴5回收的少量清洗液H。然而,通过油墨I向挡板部件8侧的流动,由油墨I推动残留的废液H流动。As shown in FIG. 5A , the ink I flowing out from the
由于油墨I的流动趋势和废液与油墨的比重、粘度等性状不同,因此,废液H与油墨I几乎不混合,被推动流向挡板部件8。Since the flow tendency of the ink I is different from that of the waste liquid in terms of specific gravity and viscosity, the waste liquid H and the ink I hardly mix and are pushed to flow to the
如图5B所示,油墨I和废液H靠近挡板部件,同时液面的高度上升。As shown in FIG. 5B, the ink I and the waste liquid H approach the shutter member while the height of the liquid surface rises.
在挡板部件8的排出孔81处,由于作用了前述回收罐50的吸引力,因此,使被挤出挡板部件8的排出孔81的废液吸引到回收罐50中。At the
如前述所述,通过推动废液流向挡板部件8侧,废液的液面逐渐升高,由液面堵住排出孔81的油墨存储部11侧的开口。因此,可防止空气从排出孔81漏出,从而可以用很强的吸引力吸引废液。As described above, by pushing the waste liquid to flow toward the
在油墨从排出孔81回收到回收罐50就要结束之前的时候,停止回收罐50的吸引。预先测出并由计时器设定供应给油墨存储部11的中央部的油墨流至油墨存储部11端部的时间,或者在油墨存储部11的端部配置检测废液和油墨液质差别的液质检测器,以此可以实现前述操作。实际上,所述废液回收大约保持40秒。The suction of the
如上所述,基本上可以回收全部的清洗废液。作为湿润油墨存储部11的壁面残留下来的废液,或者未被回收的废液都是微量的,因而即使与新的油墨混合也不会影响油墨的颜色。As described above, substantially all of the cleaning waste liquid can be recovered. The waste liquid remaining on the wall surface of the wet
在本例中,设有两个油墨供应吸引喷嘴4、4,在两个回收区域内浸入油墨中并移动。取而代之,可以考虑增加油墨供应吸引喷嘴4的数目并沿油墨存储部11的长度方向配置,在不使油墨供应吸引喷嘴4滑动的状态下吸引油墨。然而,在这种情况下,对油墨的搅拌效果较差。In this example, two ink
并且,在本实施例中,向油墨存储部11的中央部供应油墨,在端部进行吸引。取而代之,也可以在油墨存储部11的端部供应油墨,在中央部进行吸引。In addition, in the present embodiment, the ink is supplied to the central portion of the
另外,在上述实施例中,作为挤压施墨辊1上的油墨的挤压部件,虽然采用挤压辊2,但并不限于此。例如,如图6所示,也可以相对于施墨辊1横跨该辊1的全长加压接触带状板22,在两者之间形成油墨存储部11。In addition, in the above-mentioned embodiment, although the squeezing
在图6的情况下,带状板22朝向与施墨辊1的旋转相反的方向,支撑带状板22的支撑块23构成油墨存储部11的壁面,带状板22兼用作油墨存储部11的底部。In the case of FIG. 6 , the belt-shaped
在上述实施例中,向油墨存储部11的油墨供应、回收是通过密闭盒体3内的加压和减压进行的,清洗废液的回收是通过回收罐(50)的减压进行的。然而,也可以采用管式抽油泵进行油的供应、回收,清洗废液的回收。In the above-mentioned embodiment, the supply and recovery of ink to the
在上述实施例中,如图5A、5B所示,在利用供应给油墨存储部11的油墨I将残留的废液H挤压到油墨存储部11的端部时,从挡板部件8的排出孔81通过回收管52回收残存的废液。然而,不限于此,也可以使挡板部件8与辊1、2的端面分离,从油墨存储部11的端部回收流下的废液。In the above embodiment, as shown in FIGS. 5A and 5B , when the remaining waste liquid H is squeezed to the end of the
本发明不限于水性油墨,对于粘度低、干燥速度良好的乙二醇类油墨也可以实施。The present invention is not limited to water-based inks, and can also be implemented for glycol-based inks with low viscosity and good drying speed.
Claims (2)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB02127245XA CN100351081C (en) | 2002-05-21 | 2002-05-21 | Printing method of printing press |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB02127245XA Division CN100351081C (en) | 2002-05-21 | 2002-05-21 | Printing method of printing press |
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| CN101054013A CN101054013A (en) | 2007-10-17 |
| CN100564037C true CN100564037C (en) | 2009-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB02127245XA Expired - Fee Related CN100351081C (en) | 2002-05-21 | 2002-05-21 | Printing method of printing press |
| CNB2007101013723A Expired - Fee Related CN100564037C (en) | 2002-05-21 | 2002-05-21 | printing press |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB02127245XA Expired - Fee Related CN100351081C (en) | 2002-05-21 | 2002-05-21 | Printing method of printing press |
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Families Citing this family (12)
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|---|---|---|---|---|
| DE102016206224A1 (en) * | 2015-05-22 | 2016-11-24 | Heidelberger Druckmaschinen Ag | Printing machine with a disc changer |
| CN105398209B (en) * | 2015-12-30 | 2018-03-02 | 桑春龙 | ink extrusion device |
| CN105882139B (en) * | 2016-06-06 | 2018-03-23 | 桑春龙 | Automatic ink-supplying device based on flexible package ink |
| CN106393973B (en) * | 2016-08-29 | 2019-02-05 | 桑春龙 | Transit automatic ink supply system based on flexible packaging ink |
| CN106945401B (en) * | 2017-02-21 | 2018-11-27 | 广东东方精工科技股份有限公司 | A kind of carton press prevents the undesirable detection method of inking |
| CN107571622B (en) * | 2017-10-20 | 2023-07-07 | 杭州科雷智能印刷科技有限责任公司 | Structure of switchable ink supply mechanism |
| CN107757122A (en) * | 2017-10-30 | 2018-03-06 | 平湖市燎原印刷厂 | A kind of printing equipment that can be cleaned and dried automatically |
| CN107738508A (en) * | 2017-11-09 | 2018-02-27 | 江门市华海纸品有限公司 | A kind of heater based on color-printed |
| CN109130560A (en) * | 2018-07-20 | 2019-01-04 | 东莞市晶博光电有限公司 | A kind of silk screen printing process that can stablize ink viscosity |
| CN111993785B (en) * | 2020-08-31 | 2022-07-05 | 深圳市千绘科技有限公司 | Printing machine |
| CN113560113A (en) * | 2021-07-09 | 2021-10-29 | 镇江欣茂纸品贸易有限公司 | Coating machine for producing double-sided offset paper and using method thereof |
| CN116787927B (en) * | 2023-08-15 | 2023-11-21 | 广东东方精工科技股份有限公司 | A scraper ink supply device for a cardboard printing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN100351081C (en) | 2007-11-28 |
| CN101054013A (en) | 2007-10-17 |
| HK1060089A1 (en) | 2004-07-30 |
| CN1459371A (en) | 2003-12-03 |
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