Summary of the invention
Yet, turn pleating machine or adopt the method for the smooth pleated of central authorities, be difficult to realize making pleating part and non-pleating part boundary processing clearly.This processing is thought and can not be realized in the past.Reason is because the boundary of pleating part and non-pleating part is by the insertion state decision on the limit of pleated.
Therefore, the objective of the invention is to, provide a kind of and pleat is divided and non-pleating part is demarcated clearly, fabric portions is implemented the pleated product manufacture method of pleating processing and is applied to the pleated product fabric of this method.
In order to address the above problem, pleated product manufacture method of the present invention is, and to be any one party of warp thread and weft yarn easy pleat yarn, the opposing party fold along the broken line that tilts with respect to warp thread and weft yarn, the broken line that is preferably 45 ° of inclinations with the part of fabric for the pleated product of anti-pleat yarn, implement pleating processing in leading to of warp thread or weft yarn, open fabric afterwards and wash up to broken line.
According to pleated product manufacture method of the present invention, warp thread and any one party of disobeying yarn be easy pleat yarn, the opposing party for the pleated product of anti-pleat yarn folding with the part of fabric along 45 ° the broken line of tilting with respect to warp thread and weft yarn, thus, on this folded part, leading to leading to of the anti-pleat yarn of another side fabric of the easy pleat yarn of a fabric is consistent with each other.Promptly at this pleated product with on folded part of fabric, the easy pleat yarn of a fabric lead to and pleating folding line to form direction consistent, the anti-pleat yarn of another side fabric lead to and pleating folding line to form direction consistent.
Therefore, under this folded state, implement pleating processing in leading to of warp thread or weft yarn up to broken line, will be only a fabric of folded part leading to of easy pleat yarn form effectively pleating folding line, not have to form effective pleating folding line in the leading to of anti-pleat yarn of another side fabric.And the pleating folding line that leads to of anti-pleat yarn is eliminated by next step washing procedure becomes non-pleating part, and easily the pleating folding line that forms that leads to of pleat yarn becomes the pleating part that forms securely up to broken line.Thus, the boundary that has just formed pleating part and non-pleating part is at broken line part pleated product clearly.
Here, if pleated product is implemented pleating processing with the part of fabric along 45 ° the folding back of broken line of tilting with respect to warp thread and weft yarn, then, be further divided into the situation that forms the direction unanimity with pleating folding line of leading to that forms consistent situation of direction and anti-pleat yarn with pleating folding line of leading to of easy pleat yarn about this folding part.Therefore, under this folded state, implement pleating processing in leading to up to broken line of warp thread or weft yarn, the boundary that will form pleating as mentioned above part and non-pleating part manifests in that the broken line part is clear, and the pleated product that is interspersed of pleating part and non-pleating part.
Have again, after several pieces of pleated products are sewed up by the mode of leading to that changes warp thread and weft yarn, folding along 45 ° the broken line of tilting with respect to warp thread and weft yarn, implement pleating processing, then when folding along 45 ° the broken line of tilting with respect to warp thread and weft yarn, on the surface separately of this folded part, the easily partially mixed existence that forms the direction unanimity with pleating folding line of leading to of leading to part consistent and anti-pleat yarn of pleat yarn with pleating folding line formation direction.
So, under this folded state, implement pleating processing in leading to of warp thread or weft yarn up to broken line, will be on the surface separately of folded part, formation is two parts of boundary with many pieces of pleated products with the sutured portion of fabric, these two parts be effectively pleating folding line form part and effectively pleating folding line not have the part of formation.Therefore, the boundary of pleating part and non-pleating part just in the broken line part, has not formed pleating clearly yet in this sutured portion.
And then, for these several pieces of pleated products being sewed up the goods that form with fabric by changing warp thread and leading to of weft yarn, if its part is implemented pleating processing along 45 ° the broken line of tilting with respect to warp thread and weft yarn after folding, then effective pleating part and non-effective pleating part will be that boundary is interspersed with the sutured portion, and because of the effective pleating direction difference that forms in folding part, so on a different directions, form pleating folding line.
Have, if the inclination of broken line is made as mentioned above with respect to 45 ° of warp thread and weft yarns, then the folding line of non-effective pleating part is by the washing complete obiteration, and is at 45 but this inclination may not be done again.Tilting is not 45 ° occasion, and the folding line of non-effective pleating part can complete obiteration, can residually slightly have pleating.In addition, even be not that because implement pleating processing after folding, so different in the pleating direction of pleating part and non-pleating part, its boundary also can be remarkable in the extreme under 45 ° the situation tilting.In addition, the slight pleating boundary that forms form securely pleating of effective pleating part with at non-live part because of the power of pleat at broken line part highly significant.
Here so-called easily pleat yarn is meant the pleating yarn of easy interpolation as the polyester that is applied to form pleating usually fabric.On the other hand, so-called anti-pleat yarn is meant and is difficult to add pleating yarn.As being difficult to add pleating yarn, except rayon yarns, propylene yarn, can also adopt the natural fabric yarn of cotton thread, linen thread or wool yarn line etc.
According to the present invention, can obtain following effect.
(1) warp thread and disobey yarn any one party is arranged be easy pleat yarn, the opposing party for the pleated product of anti-pleat yarn folding with the part of fabric along the broken line that tilts with respect to warp thread and weft yarn, implement pleating processing in leading to of warp thread or weft yarn up to broken line, open fabric afterwards by washing procedure, the boundary that can form the pleating part that in the past can not make and non-pleating part thus is pleating clearly in the broken line part.Thus, can obtain making pleating part and non-pleating partially mixed existing on the piece of cloth material, and the clear pleated product that tension force is arranged of its boundary.
(2) pleated product with the part of fabric along the broken line that tilts with respect to warp thread and weft yarn folding after, implement pleating processing, can obtain making staggered mixing of pleating part and non-pleating part to exist on the piece of cloth material thus, and its pleated product clearly of demarcating.
(3) many pieces of pleated products are sewed up by the mode of leading to that changes warp thread and weft yarn with fabric after, along folding with respect to the broken line of warp thread and weft yarn inclination, implement pleating processing, can obtain making pleating part and non-pleating partially mixed existing on the piece of cloth material thus, and its boundary also has the pleated product of tension force clearly not only at the broken line place with respect to warp thread and weft yarn inclination in sutured portion.
(4) have again, for the goods that many pieces of pleated products are sewed up by the mode of leading to that changes warp thread and weft yarn with fabric, if with pleated product with the part of fabric along the broken line that tilts with respect to warp thread and weft yarn folding after, implement pleating processing, then can obtain pleating folding line forms on a different directions, and existed on the piece of cloth material staggered mixing of pleating part and non-pleating part, and its boundary also has the pleated product of tension force clearly not only at the broken line place with respect to warp thread and weft yarn inclination in sutured portion.
(5) inclination of broken line is made with warp thread or weft yarn at 45, can be eliminated the folding line of non-effective pleating part fully, because of pleating its boundary that has or not the pleated product of tension force is arranged clearly in pleating part and non-pleating part.
(6) the inclination of above-mentioned broken line not with warp thread and weft yarn situation at 45 under, the folding line that can obtain non-effective pleating part can complete obiteration, non-pleat branch is residual slightly have pleating, simultaneously in pleating part and non-pleating part because of pleating direction and power, its boundary has the pleated product of tension force clearly.
Description of drawings
Fig. 1 is the vertical view of the pleated product of the embodiment of the invention 1 with fabric.
Fig. 2 is the key diagram of the pleated product of presentation graphs 1 with the pleating processing method of fabric.
Fig. 3 is the key diagram of the pleated product of presentation graphs 1 with the pleating processing method of fabric.
The warp thread of the pleating part of the inboard of Fig. 4 A presentation graphs 3 and the enlarged drawing of weft yarn crossing condition.
The warp thread of the non-pleating part of side and the enlarged drawing of weft yarn crossing condition in face of Fig. 4 B presentation graphs 3.
Fig. 5 is the key diagram of the pleated product of presentation graphs 1 with the pleating processing method of fabric.
Fig. 6 is the key diagram of the pleated product of presentation graphs 1 with the pleating processing method of fabric.
Fig. 7 is pleated product fabric and the pleating processing method and the key diagram of presentation graphs 1.
Fig. 8 is the vertical view of the pleated product of the embodiment of the invention 2 with fabric.
Fig. 9 is the key diagram of the pleated product of presentation graphs 8 with the pleating processing method of fabric.
Figure 10 is the key diagram of the pleated product of presentation graphs 8 with the pleating processing method of fabric.
Figure 11 is the key diagram of the pleated product of presentation graphs 8 with the pleating processing method of fabric.
Figure 12 is the key diagram of the pleated product of presentation graphs 8 with the pleating processing method of fabric
Figure 13 is the key diagram of the pleated product of presentation graphs 8 with the pleating processing method of fabric.
Figure 14 A, Figure 14 B, Figure 14 C, Figure 14 D, Figure 14 E, Figure 14 F, Figure 14 G are the figure of manufacturing process of the pleated product of the expression embodiment of the invention 3.
Figure 15 A, Figure 15 B, Figure 15 C, Figure 15 D, Figure 15 E, Figure 15 F are the figure of manufacturing process of the pleated product of the expression embodiment of the invention 4.
The specific embodiment
(embodiment 1)
Fig. 1 is the vertical view of the pleated product of the embodiment of the invention 1 with fabric.
Pleated product shown in Figure 1 is the plain weave cloth that warp thread 2 and weft yarn 3 are reported to the leadship after accomplishing a task one to one with fabric 1.Warp thread 2 is rayon yarns of cuprammonium rayon (cuprammonium artificial fibre) or gluing silk etc.Rayon yarns has and is difficult to pleating character (anti-pleat).On the other hand, weft yarn 3 is the polyester yarn that are usually used on the common pleating fabricated product.Polyester yarn has the character (easily pleat) of easy interpolation pleat.
This pleated product is partly implemented pleating processing by the following method with fabric 1.Fig. 2 to Fig. 7 is the key diagram of the pleated product of presentation graphs 1 with the pleating processing method of fabric 1.In Fig. 2 to Fig. 7, the pleating part of final formation is represented with pleating part 5a, finally do not form pleating part and represent with non-pleating part 5b.
At first, as shown in Figure 2, with non-pleating part (the top-right right angled isosceles triangle part of Fig. 2) 5b of fabric 1, folding along 45 ° broken line 4 side in face of pleating part 5a of tilting with respect to warp thread 2 and weft yarn 3 pleated product.State after Fig. 3 represents to fold.The later figure of Fig. 3 has omitted the diagram of warp thread 2 and weft yarn 3, warp thread 2, weft yarn 3 respectively along figure vertically, laterally pass through, do not change.
Fig. 4 A, Fig. 4 B are the folded part enlarged drawing of pleated product with fabric 1, the warp thread 2 of the inboard pleating part 5a of Fig. 4 A presentation graphs 3 and the crossing condition of weft yarn 3, warp thread 2 and weft yarn 3 crossing condition of the non-pleating part 5b of side in face of Fig. 4 B presentation graphs 3.Shown in Fig. 4 A, Fig. 4 B, along broken line 4 folded portions, leading to of the warp thread 2 of the surface of Fig. 4 A (pleating part 5a) (anti-pleat yarn) is consistent with leading to of the weft yarn 3 (easily pleat yarn) on the surface (non-pleating part 5b) of Fig. 4 B; Leading to of the weft yarn 3 on the surface of Fig. 4 A (pleating part 5a) (easily pleat yarn) is consistent with leading to of the warp thread 2 (anti-pleat yarn) on the surface (non-pleating part 5b) of Fig. 4 B.
Next, as shown in Figure 5, under this folded state, with the leading to of the weft yarn 3 of the pleating part 5a of fabric 1, pleating part 5a and non-pleating part 5b are all implemented pleating processing up to broken line 4 positions at pleated product.The vertical solid line of Fig. 5 and dotted line are represented the crest 6a and the trough 6b of pleating folding line respectively.And, open folded part as shown in Figure 6 and wash.Washing is only to wash, use the washing that various washing agent such as soap or synthetic detergent carry out or the dry-cleaning of using volatile solvent with water in water any one can.
When the pleating processing, with the folded part of fabric 1, leading to of the weft yarn 3 of inboard pleating part 5a (easily pleat yarn) is consistent with the formation direction of the crest 6a trough 6b of pleating folding line (Fig. 5 and Fig. 6 laterally) at pleated product; In front the warp thread 2 of the non-pleating part 5b of side (anti-pleat yarn) lead to the formation direction of the crest 6a trough 6b of pleating folding line (Fig. 5 laterally and Fig. 6 vertically) consistent.
Therefore, only the weft yarn 3 (easily pleat yarn) of the pleating part 5a of folded part inboard to lead to formation effectively pleating, leading to of the warp thread 2 of the non-pleating part 5b of side (anti-pleat yarn) do not form effective pleat in the presence of, by washing, the pleating elimination of leading to of the warp thread 2 of non-pleating part 5b (anti-pleat yarn) as shown in Figure 7.On the other hand, at the pleating crest 6a trough 6b that forms securely up to broken line 4 positions that leads to formation of the weft yarn 3 (easily pleat yarn) of the pleating part 5a of folded part inboard.
More than, adopt the pleated product fabric 1 of present embodiment, its part is folding along 45 ° the broken line 4 of tilting with respect to warp thread 2 and weft yarn 3, in leading to after pleating processing is implemented in broken line 4 positions of weft yarn 3, open this pleated product fabric 1, by washing, the boundary of pleating part 5a and non-pleating part 5b can form pleating clearly at broken line 4 places.No matter this pleating formation can be carried out before making or after making.
Having, at present embodiment, with fabric 1, is that example be illustrated with the cloth of plain weave as pleated product again, but the fabric that interweaves and make by certain rule for twill or satin weave etc. so long as warp thread 2 and weft yarn 3, the cloth of weave can in any case.
In addition, present embodiment is with can be with warp thread 2 as anti-pleat yarn, and weft yarn 3 is made opposite formation as easy pleat yarn.Under this occasion,, then can form non-pleating part 5b equally if implement pleating processing with the leading to of warp thread 2 of the pleating part 5a of fabric 1 at pleated product.In addition, folding direction is not the side in front that is folded to pleating part 5a as mentioned above, and the inboard that is folded to pleating part 5b is also passable.
Embodiment 2
Fig. 8 is the vertical view of the pleated product of the embodiment of the invention 2 with fabric.
Pleated product shown in Figure 8 is identical with fabric 1 with the pleated product of Fig. 1 with fabric 11, is the plain weave cloth that warp thread 12 and weft yarn 13 intersect one to one.But, with the pleated product of Fig. 1 with fabric 1 different be, warp thread 12 uses the polyester yarn of easy pleat, weft yarn 13 uses anti-pleat rayon yarns.
Fig. 9 to Figure 12 represents the pleating processing method key diagram of present embodiment.On Fig. 9 to Figure 12, the pleating part of final formation is represented with pleating part 15a, 15b, finally do not form pleating part and represent with non-pleating part 15c.
As shown in Figure 9, with on the fabric 11, pleating part 15a, 15b along tilt 45 ° broken line 14a, 14b with respect to warp thread 12 and weft yarn 13, are folded to the side in front of non-pleating part 15c at pleated product.Figure 10 represents folding back state.The figure that Figure 10 is later has omitted the diagram of warp thread 12 and weft yarn 13, warp thread 12, weft yarn 13 respectively along on the figure vertically, laterally pass through, do not change.
Next as shown in figure 11, under this folded state, with the leading to of the weft yarn 13 of the non-pleating part 15c of fabric 11, pleating part 15a, 15b and non-pleating part 15c are all implemented pleating processing up to broken line 14a, 14b position at pleated product.The vertical solid line of Figure 11 and dotted line are represented the crest 16a and the trough 16b of pleating folding line respectively.
Then, open folded part and wash, as shown in figure 12, pleating the becoming up to broken line 14a, 14b position of leading to formation at the warp thread 12 of pleating part 15a, 15b (easily pleat yarn) forms the state of crest 16a trough 16b securely; The pleating disappearance of leading at the weft yarn 13 (anti-pleat yarn) of non-pleating part 15c.
Leading to of the warp thread 12 of pleating part 15a, 15b (easily pleat yarn) is consistent with the formation direction of pleating folding line crest 16a trough 16b, leading to of the weft yarn 13 of non-pleating part 15c (anti-pleat yarn) is consistent with the formation direction of the crest 16a trough 16b of pleating folding line, this is because only form effectively pleatingly in leading to of the warp thread 12 (easily pleat yarn) of pleating part 15a, 15b, does not have formation effectively pleating in the leading to of weft yarn 13 (anti-pleat yarn) of non-pleating part 15c.
Under the state after Figure 10 is folding, lead to (direction vertical) up to broken line 14a, 14b position at pleated product with the warp thread 12 of the non-pleating part 15c of fabric 11 with Figure 11, pleating part 15a, 15b and non-pleating part 15c are all implemented pleating processing, this situation can obtain the goods that pleating part 17a and non-pleating part 17b, 17c put upside down as shown in figure 13.
(embodiment 3)
Figure 14 A, Figure 14 B, Figure 14 C, Figure 14 D, Figure 14 E, Figure 14 F, Figure 14 G are the figure of manufacturing process of the pleated product of the expression embodiment of the invention 3.
Pleated product shown in Figure 14 A~Figure 14 G is with fabric 21, and is identical with fabric 1 with the pleated product of Fig. 1, and the warp thread of horizontal direction (not shown) uses the rayon yarns of anti-pleat among the figure, and the weft yarn of vertical direction uses the polyester yarn of easy pleat among the figure.
Present embodiment is at first shown in Figure 14 A, along tilting 45 ° broken line 22a with respect to warp thread and weft yarn, pleated product upper right folding with side in face of a part of 23a of fabric 21 is in figure.Next step, as shown in Figure 14B, along tilt 45 ° broken line 22b with respect to warp thread and weft yarn, folding the lower-left of side in face of a part of 23b of pleated product usefulness fabric 21 is in figure, again next step, shown in Figure 14 C, Figure 14 D, along tilt 45 ° broken line 22c, 22d with respect to warp thread and weft yarn, upper right, the lower-left of side fold in turn in front in figure with a part of 23c, the 23d of fabric 21 pleated product repeatedly.
Then, shown in Figure 14 E, under this folded state, all implement pleating processing with the leading to of weft yarn of fabric 21 up to broken line 22a, 22b, 22c, 22d position at pleated product.Vertical solid line and dotted line are represented the crest 24a and the trough 24b of pleating folding line respectively among this figure.Afterwards, opening all folded parts washs.
Thus, shown in Figure 14 G, pleating part 25a, 25b, 25c and non-pleating part 26a, 26d are interspersed, and are formed on broken line 22a, 22b, 22c, these pleated products clearly of demarcating of 22d place.This is because shown in Figure 14 F, about folding part, exist the part ( non-pleating part 26a, 26b) that forms the direction unanimity with pleating folding line of leading to that forms consistent part (pleating part 25a, 25b, 25c) of direction and anti-pleat yarn with pleating folding line of leading to of easy pleat yarn.
(embodiment 4)
Figure 15 A, Figure 15 B, Figure 15 C, Figure 15 D, Figure 15 E, Figure 15 F are the figure of manufacturing process of the pleated product of the expression embodiment of the invention 4.
Shown in Figure 15 A, the pleated product of present embodiment is that the pleated product of Fig. 1 is sewed up the fabric that forms with fabric 1 by 3 * 3 configurations with fabric 31, makes staggered change of leading to of its warp thread and weft yarn.In addition, on Figure 15 A~Figure 15 F, only represented leading to of easy pleat yarn.Leading to of anti-pleat yarn is perpendicular direction.
At first, shown in Figure 15 B, along tilting 45 ° broken line 32a with respect to warp thread and weft yarn, pleated product upper right folding with side in face of a part of 33a of fabric 31 is in figure.Then, shown in Figure 15 C, along tilting 45 ° broken line 32b with respect to warp thread and weft yarn, folding with the lower-left of side in face of a part of 33b of fabric is in figure pleated product.
Then, shown in Figure 15 D, under this folded state, transversely all implement pleating processing in the drawings up to broken line 32a, 32b position.Vertical solid line and dotted line are represented the crest 34a and the trough 34b of pleating folding line respectively among this figure.Afterwards, shown in Figure 15 E, open all folded parts and wash.
Thus, shown in Figure 15 F, pleating part 35,36 and non-pleating part 37,38 are interspersed, and are formed on the pleated product that forms in different directions with the folding line of pleating part 35,36 on the one side.Have, just at broken line 32a, 32b place, it is not clear to demarcate at sutured portion 39 places yet in the boundary of this pleated product again.Though this is because the formation direction of pleating processing is identical, but lead to and the leading to of anti-pleat yarn of easy pleat yarn are being different on simultaneously, and, about folding part, exist the part (non-pleating part 37,38) with the formation direction unanimity of pleating folding line of leading to of leading to of easy pleat yarn part consistent (pleating part 35,36) and anti-pleat yarn with the formation direction of pleating folding line.