CN100535161C - Shaped steel having excellent fire resistance and method for producing same - Google Patents
Shaped steel having excellent fire resistance and method for producing same Download PDFInfo
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- CN100535161C CN100535161C CNB2005800249969A CN200580024996A CN100535161C CN 100535161 C CN100535161 C CN 100535161C CN B2005800249969 A CNB2005800249969 A CN B2005800249969A CN 200580024996 A CN200580024996 A CN 200580024996A CN 100535161 C CN100535161 C CN 100535161C
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Abstract
Description
技术领域 technical field
本发明涉及一种新型型钢,例如H-型钢、I-型钢、角钢、槽钢等,它用作建筑材料,屈强比低并具有优异的韧性和耐火性,本发明还涉及该型钢的制备方法。The present invention relates to a new type of steel, such as H-shaped steel, I-shaped steel, angle steel, channel steel, etc., which is used as a building material, has a low yield ratio and has excellent toughness and fire resistance, and also relates to the preparation of the shaped steel method.
背景技术 Background technique
日本于1987年3月制定了关于“设计耐火建筑物的新法规”的立法。之后,已实现了耐火钢材,它保证了高温下的高强度,其不具有或者仅具有极少量的耐火包装。In March 1987, Japan enacted legislation on "New Regulations for Designing Fire-Resistant Buildings". Since then, refractory steels have been realized, which guarantee high strength at high temperatures, which have no or only minimal refractory packaging.
关于型钢,按照该趋势,提出了许多保证钢的耐火性的技术。例如,提出了通过利用Mo基碳化物沉积强化的技术来保证在高温例如600℃下的强度,例如强度和屈强比。With regard to shaped steel, many techniques for securing the fire resistance of steel have been proposed in accordance with this trend. For example, it is proposed to secure strength at high temperature such as 600° C., such as strength and yield ratio, by utilizing a technique of precipitation strengthening of Mo-based carbides.
例如,JP-A-9-104944提出利用沉积强化技术和氧化物冶金技术的耐火型钢。氧化物冶金技术是一种可以控制氧化物的量的技术,其中氧化物是通过使用Ti、B和Mg将钢中的溶解氧脱氧而获得的。氧化物冶金技术产生以下影响。For example, JP-A-9-104944 proposes a refractory shaped steel using deposition strengthening technology and oxide metallurgy technology. Oxide metallurgy is a technique that can control the amount of oxides obtained by deoxidizing dissolved oxygen in steel using Ti, B, and Mg. Oxide metallurgy has the following effects.
在型钢的制备过程中,型钢的不同部分分别经受不同温度的精轧(finish rolling)和不同的冷却速度,使得在钢截面上产生形状的不均匀性,造成钢截面微观结构的均匀性缺陷。该微观结构的均匀性缺陷,例如粒径的不均匀性,导致钢截面的机械性能的不均匀性缺陷。During the preparation of section steel, different parts of the section steel are subjected to finish rolling at different temperatures and different cooling rates, resulting in inhomogeneity in the shape of the steel section, resulting in uniformity defects in the microstructure of the steel section. The lack of uniformity of the microstructure, such as the inhomogeneity of the grain size, leads to the inhomogeneity of the mechanical properties of the steel section.
凸缘部分,特别是凸缘部分和梁腹部分交汇的圆角部分(参见图1),与其它部分相比,经轧制应变不大,需要在更高温度下加工。The flange part, especially the fillet part where the flange part and the web part meet (see Figure 1), has less strain after rolling than other parts and needs to be processed at a higher temperature.
在型钢(例如,H-型钢)的截面,在圆角部分、1/4凸缘和梁腹(参见图1)的三个部分之间在最后加工的温度方面会有约150℃的差异。应消除由于各部分在轧制温度上的差异导致的各部分的不同的机械性能。In sections of shaped steel (eg H-shaped steel), there will be about 150°C difference in finishing temperature between the three parts of fillet, 1/4 flange and web (see Figure 1). The different mechanical properties of the parts due to the difference in the rolling temperature of the parts should be eliminated.
通过将转化核心(transformation nuclei),例如钛氧化物,分散到铁素体颗粒中并由此加速颗粒的转化可以降低在热轧过程中微观结构的形成对最终温度的依赖性。这样获得均匀/均质的细粒化微观结构,即,机械性能的均匀性。而且,不仅使微观结构的颗粒均质化,而且细粒化,这样获得提高的韧性。The dependence of the formation of the microstructure during hot rolling on the final temperature can be reduced by dispersing transformation nuclei, such as titanium oxide, into the ferrite grains and thereby accelerating the transformation of the grains. This results in a homogeneous/homogeneous fine-grained microstructure, ie uniformity of mechanical properties. Furthermore, the particles of the microstructure are not only homogenized, but also fine-grained, which results in increased toughness.
本发明人进行大量研究以提供一种型钢,例如H-型钢,它具有低的屈强比并且韧性和耐火性优异,并提供了该型钢的制备方法。大量研究期间,本发明人意识到下面可能的技术问题。The inventors of the present invention have conducted extensive research to provide a shaped steel, such as an H-shaped steel, which has a low yield ratio and is excellent in toughness and fire resistance, and provides a method for producing the shaped steel. During extensive research, the present inventors realized the following possible technical problems.
首先,当利用氧化物冶金技术制备耐火性优异的型钢时,对该方法而言,特别是对于浇注厚片、钢坯、钢锭、接近网状的厚片、锭铁等而言,需要复杂的步骤。这些复杂的步骤包括加入Ti之前以及加入Ti之后的氧含量控制。这些步骤会使产率降低并使型钢的生产成本增加。First of all, when using oxide metallurgy to produce shaped steel with excellent refractoriness, complex steps are required for the method, especially for pouring slabs, billets, ingots, slabs close to mesh, ingot iron, etc. . These complex steps include oxygen content control before Ti addition as well as after Ti addition. These steps reduce the productivity and increase the production cost of the section steel.
进一步,沉积强化技术有助于型钢的防火,例如高温下的强度和屈强比。然而,在使用主要含有Mo2C的Mo基碳化物的情况下,如果这些组分在特定范围内的话,这种碳化物在600-650℃的温度范围内会固体溶解于钢中。因此通过用合金碳化物和合金碳氮化物沉积强化提供的对钢的强度的贡献可能消失。Further, the deposition strengthening technology contributes to the fire resistance of the section steel, such as the strength and yield ratio at high temperature. However, in the case of using Mo-based carbides mainly containing Mo 2 C, such carbides are solidly dissolved in steel in the temperature range of 600-650° C. if these components are within specific ranges. The contribution to the strength of the steel provided by precipitation strengthening with alloy carbides and alloy carbonitrides may thus disappear.
沉积强化的效果取决于合金碳氮化物的沉积量。合金碳氮化物包括合金碳化物和合金碳氮化物。注意一种或多种金属可能会与碳化物或碳氮化物一起存在。即在此,合金碳化物是指除炭化铁之外的金属碳化物。本文后面将沉积量以沉积物的摩尔分数表示,也可以简称为“沉积物的摩尔分数”。沉积量取决于温度。而且,这种温度依赖性会受到其它因素的影响,例如钢的碳含量和基于合金碳化物和合金碳氮化物的种类的热力学特性等等。The effect of deposition strengthening depends on the amount of deposited alloy carbonitrides. Alloy carbonitrides include alloy carbides and alloy carbonitrides. Note that one or more metals may be present with carbides or carbonitrides. That is, here, alloy carbides refer to metal carbides other than iron carbide. Hereinafter, the amount of deposition will be expressed as the mole fraction of the sediment, which may also be referred to simply as "the mole fraction of the sediment". The amount of deposition depends on temperature. Also, this temperature dependence is affected by other factors such as the carbon content of the steel and thermodynamic properties based on the type of alloy carbides and alloy carbonitrides, among others.
关于碳含量,如果钢中的C含量与金属元素,例如Mo、Ti、V、Nb、Cr的含量相比足够,并且能够形成合金碳氮化物,合金碳氮化物的沉积量会随温度的降低而增加。这是由于当钢的温度降低时,能够形成沉积的C含量随固体溶解(以固体溶液存在)于铁素体中的碳含量的降低而增加。Regarding the carbon content, if the C content in the steel is sufficient compared with the content of metal elements, such as Mo, Ti, V, Nb, Cr, and can form alloy carbonitrides, the deposition amount of alloy carbonitrides will decrease with temperature And increase. This is because when the temperature of the steel decreases, the C content that can form deposits increases with the decrease of the carbon content of the solid dissolved (existing as a solid solution) in the ferrite.
因此,如果C含量高并且合金碳化物和合金碳氮化物的沉积物的摩尔分数过度增加,即使在相同的热条件例如相同的温度降低下,室温下的强度和屈强比会过度增加。Therefore, if the C content is high and the mole fraction of deposits of alloy carbides and alloy carbonitrides is excessively increased, the strength and yield ratio at room temperature will be excessively increased even under the same thermal conditions such as the same temperature decrease.
EP-A-0347156公开了具有优异的耐火性和低屈服比的结构钢的生产方法,所述钢包括0.005-0.10%的V作为任选元素。EP-A-1026275公开了包含0.04-0.10%的V的高强度高韧性的轧制型钢。EP-A-0347156 discloses a method for producing a structural steel having excellent fire resistance and low yield ratio, the steel including 0.005-0.10% of V as an optional element. EP-A-1026275 discloses high strength high toughness rolled steel sections containing 0.04-0.10% V.
发明内容 Contents of the invention
从技术上的这种分析,本发明人意识到:i)优选合金碳化物和合金碳氮化物不仅具有热力学稳定性,而且具有在再加热温度下固体溶解在钢中但在温度例如600-650℃下不固体溶解的特性,和ii)合金碳化物和合金碳氮化物,它在再加热过程中能够一次性溶解并且接着在热轧的冷却过程中能够沉积,这样能够有效地用于沉积强化。From this technical analysis, the present inventors have realized that: i) preferred alloy carbides and alloy carbonitrides not only have thermodynamic stability, but also have solid dissolution in steel at reheating temperature but at temperatures such as 600-650 The property of not dissolving solids at ℃, and ii) alloy carbides and alloy carbonitrides, which can be dissolved at one time during reheating and then deposited during cooling of hot rolling, which can be effectively used for deposition strengthening .
在深入研究之后,本发明人意识到优选在高温范围和室温范围下适当控制合金碳化物和合金碳氮化物的沉积物的摩尔分数,并且优选考虑下面的问题来确定钢的组分。After intensive studies, the present inventors realized that it is preferable to properly control the mole fraction of deposits of alloy carbides and alloy carbonitrides in the high temperature range and room temperature range, and it is preferable to determine the composition of steel in consideration of the following issues.
(i)在室温范围内抑制合金碳化物和合金碳氮化物的沉积物的摩尔分数以防止室温下的强度和屈强比过度增加;和(ii)获得合金碳化物和合金碳氮化物的沉积物的特定摩尔分数以便在高温范围内获得足够的强度。(i) suppressing the mole fraction of deposits of alloy carbides and alloy carbonitrides in the room temperature range to prevent excessive increase in strength and yield ratio at room temperature; and (ii) obtaining deposits of alloy carbides and alloy carbonitrides Specific mole fraction of the compound in order to obtain sufficient strength in the high temperature range.
考虑到上面的问题,本发明人设计了各种合金碳化物和合金碳氮化物并发现合金碳化物和合金碳氮化物的沉积物的量可以通过使在能够形成合金碳化物和合金碳氮化物的金属元素,例如Mo、Ti、V、Nb、Cr和C及N之间的量(含量)适当平衡来控制。发现通过使金属元素之间的量(含量)适当平衡可以控制热力学特性。In view of the above problems, the present inventors designed various alloy carbides and alloy carbonitrides and found that the amount of deposits of alloy carbides and alloy carbonitrides can be reduced by making the alloy carbides and alloy carbonitrides capable of forming The amount (content) of metal elements such as Mo, Ti, V, Nb, Cr and C and N is properly balanced to control. It was found that thermodynamic properties can be controlled by properly balancing the amounts (contents) among metal elements.
更具体地说,在Mo基合金碳化物例如Mo2C是沉积物的主要成分的情况下,它在600-650℃的温度范围内可以完全固体溶解,通过合金碳化物和合金碳氮化物的沉积强化对钢强度的贡献会消失。然而,发现使用在高温范围内比M2C型合金碳化物更稳定的MCN型合金碳氮化物部分代替Mo基合金碳化物(即,MCN型合金碳氮化物与M2C型合金碳化物相比沉积量增加,这里“M”代表除铁之外的金属)非常有效地解决了上面的问题。More specifically, in the case where Mo-based alloy carbides such as Mo 2 C are the main component of the deposit, it can be completely dissolved in solid form in the temperature range of 600-650°C, through the formation of alloy carbides and alloy carbonitrides. The contribution of deposition strengthening to steel strength disappears. However, it was found that the use of MCN-type alloy carbonitrides, which are more stable than M 2 C-type alloy carbides in the high-temperature range, partially replaces Mo-based alloy carbides (i.e., MCN-type alloy carbonitrides phase with M 2 C-type alloy carbides An increase in the specific deposition amount, where "M" stands for a metal other than iron) solves the above problems very effectively.
即,加入V以部分取代Mo来形成合金碳氮化物而不是Mo基合金碳化物,并且通过使V、Nb和Mo的加入量适当平衡,可以控制主要以V、Nb和Mo为基础的有益的合金碳氮化物的产生。That is, V is added to partially replace Mo to form alloy carbonitrides instead of Mo-based alloy carbides, and by properly balancing the additions of V, Nb, and Mo, it is possible to control the beneficial Production of Alloy Carbonitrides.
当提到措辞例如“室温”时,这通常是指在约0℃-约30℃的范围内的温度。然而,注意在300℃下的数据可能是室温下的数据的代表。这是由于在室温和300℃之间合金碳化物和合金碳氮化物的沉积物的量增加得非常小。而且,在本发明测定的这些合金碳化物和合金碳氮化物的沉积物,主要在300℃-600℃之间产生。这是由于如下事实,随着温度接近于室温,固体溶解元素例如金属元素、碳和氮在钢内的扩散,在沉积行为方面极度降低。更具体地说,沉积的平衡状态在室温和300℃之间保持几乎不变。因此,在本发明的描述中,在300℃的温度下的沉积状态也可以是室温下的代表。而且,本发明人已选择600℃的温度作为用于测定或评价特定机械性能,以及合金碳化物和合金碳氮化物的沉积物的量的合适“高温”。然而,该“高温”并不限于600℃并且可以包括其它合适的温度。When referring to phrases such as "room temperature," this generally refers to a temperature in the range of about 0°C to about 30°C. Note, however, that data at 300°C may be representative of data at room temperature. This is due to the fact that the amount of deposits of alloy carbides and alloy carbonitrides increases very little between room temperature and 300°C. Moreover, the deposits of these alloy carbides and alloy carbonitrides measured in the present invention are mainly produced between 300°C and 600°C. This is due to the fact that, as the temperature approaches room temperature, the diffusion of solid dissolved elements, such as metal elements, carbon and nitrogen, in the steel is extremely reduced in terms of deposition behavior. More specifically, the equilibrium state of deposition remains almost unchanged between room temperature and 300 °C. Therefore, in the description of the present invention, the deposition state at a temperature of 300° C. may also be representative at room temperature. Furthermore, the inventors have chosen a temperature of 600°C as a suitable "high temperature" for determining or evaluating certain mechanical properties, as well as the amount of deposits of alloy carbides and alloy carbonitrides. However, the "high temperature" is not limited to 600°C and may include other suitable temperatures.
本发明的目的在于提供一种新型型钢,例如H-型钢,它用作建筑材料,具有低的屈强比和优异的韧性和耐火性,并且提供了该型钢的制备方法。该目的可以通过如下型钢及其制备方法实现。The object of the present invention is to provide a new type of steel, such as H-shaped steel, which is used as a building material, which has a low yield ratio and excellent toughness and fire resistance, and a method for preparing the same. This object can be realized by the following section steel and its preparation method.
根据本发明,通过特定工艺例如热轧含特定组分的铸钢以适量形成主要含有V和Mo的合金碳化物和合金碳氮化物,可以获得在高温下具有优异强度并且在室温下具有优异机械性能的型钢,例如H-型钢。根据本发明,“铸钢”包括厚片、钢锭、钢坯、近乎网状的厚片、锭铁等等。According to the present invention, through a specific process such as hot rolling cast steel containing specific components to form alloy carbides and alloy carbonitrides mainly containing V and Mo in an appropriate amount, excellent strength at high temperature and excellent mechanical properties at room temperature can be obtained. Performance steel, such as H-beam. According to the present invention, "cast steel" includes slabs, ingots, slabs, nearly mesh-shaped slabs, ingot iron, and the like.
附图说明 Description of drawings
图1显示从H-型钢1取测试片(样品)的位置。第一位置是凸缘2在厚度方向的中心区(1/2 t2)和在凸缘宽度方向距离凸缘2的末端为1/4总凸缘宽度(B)的四分之一(1/4B)位置。第二位置是凸缘2在厚度方向的中心区(1/2 t2)和在凸缘宽度方向为总凸缘宽度(B)的一半(1/2B)位置(圆角部分4)。第三位置是梁腹3在厚度方向的中心区(1/2 t1)和在凸缘宽度方向总梁腹高度(H)的一半(1/2H)位置。FIG. 1 shows the position where a test piece (sample) is taken from an H-
图2(a)是针对本发明的含有0.35%的V的一个实例,显示沉积物的总摩尔分数(是M2C型合金碳化物摩尔分数和MCN型合金碳氮化物摩尔分数之和)和温度之间的关系的图,其中M2C型合金碳化物部分地包括V和Nb作为固体溶液并且MCN型合金碳氮化物包括V和Nb作为主要成分,并且部分地包括Mo作为固体溶液。图2(a)、图2(b)和图3的纵轴是合金碳化物、合金碳氮化物以及合金碳化物和合金碳氮化物之和的沉积物的摩尔分数。Fig. 2 (a) is an example containing 0.35% V of the present invention, showing the total mole fraction of the deposit (being the sum of the M 2 C type alloy carbide mole fraction and the MCN type alloy carbonitride mole fraction) and A graph of the relationship between temperature, where M2C -type alloy carbides partially include V and Nb as solid solutions and MCN-type alloy carbonitrides include V and Nb as main components, and partially include Mo as solid solutions. The vertical axis of Fig. 2(a), Fig. 2(b) and Fig. 3 is the mole fraction of deposits of alloy carbide, alloy carbonitride and the sum of alloy carbide and alloy carbonitride.
图2(b)是显示沉积物的总摩尔分数和温度之间的关系的图,与图2(a)相似,其中V含量是0.22%。Fig. 2(b) is a graph showing the relationship between the total mole fraction of the deposit and temperature, similar to Fig. 2(a), where the V content is 0.22%.
图3是利用常规方法显示温度与M2C型合金碳化物、MCN型合金碳氮化物以及M2C型合金碳化物与MCN型合金碳氮化物之和的沉积物的各自摩尔分数之间的关系的图。注意常规方法是既未考虑合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数,也未考虑合金碳化物和合金碳氮化物在300℃下的沉积物的摩尔分数与合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数之比为2.0或更小的任意方法。Fig. 3 shows the relationship between temperature and the respective mole fractions of deposits of the sum of M 2 C type alloy carbides, MCN type alloy carbonitrides and M 2 C type alloy carbides and MCN type alloy carbonitrides using conventional methods relationship diagram. Note that the conventional method neither considers the mole fraction of alloy carbide and alloy carbonitride deposits at 600 °C, nor considers the mole fraction of alloy carbide and alloy carbonitride deposits at 300 °C and alloy carbide Any method in which the ratio of the mole fractions of deposits of metal and alloy carbonitrides at 600°C is 2.0 or less.
具体实施方式 Detailed ways
下面更具体地描述本发明。以下描述本发明的型钢中包含的元素。在本说明书中,百分比“%”代表“重量%”。The present invention is described more specifically below. The elements contained in the shaped steel of the present invention are described below. In this specification, the percentage "%" represents "% by weight".
C是能够提高钢的强度的元素。从结构钢的足够强度的角度,C的含量是0.03%或更大。C对基材的钢的韧性、在热影响区(HAZ)的焊接抗裂性和的韧性也有影响。从这些性能的角度,C的含量是0.15%或更小。因此,C的含量是0.03-0.15%。C is an element that can increase the strength of steel. From the viewpoint of sufficient strength of structural steel, the content of C is 0.03% or more. C also has an effect on the toughness of the base steel, the weld crack resistance and toughness in the heat-affected zone (HAZ). From the standpoint of these properties, the content of C is 0.15% or less. Therefore, the content of C is 0.03-0.15%.
Si在制钢过程中起脱氧剂(或氧清除剂)的作用并且也影响钢的强度。从结构钢的足够强度的角度,Si的含量是0.05%或更大。由于过量的Si会产生硬化结构的M-A(马氏体-奥氏体)成分,它会破坏在HAZ的韧性,因此Si也影响在HAZ的韧性。基于此,Si的含量是0.5%或更小。因此,Si的含量是0.05-0.50%。Si functions as a deoxidizer (or oxygen scavenger) in the steelmaking process and also affects the strength of the steel. From the viewpoint of sufficient strength of structural steel, the content of Si is 0.05% or more. Si also affects the toughness in the HAZ since an excess of Si produces a hardened structure of M-A (Martensitic-Austenitic) composition, which destroys the toughness in the HAZ. Based on this, the content of Si is 0.5% or less. Therefore, the content of Si is 0.05-0.50%.
Mn是能够提高母相(mother phase)的强度和韧性的元素。基于该观点,Mn的含量是0.4%或更大。Mn也对在HAZ的抗裂性和韧性有影响。从这些性能的角度,Mn的含量是2.0%或更小。因此,Mn的含量优选是0.4-2.0%。Mn is an element capable of improving the strength and toughness of a mother phase. From this point of view, the content of Mn is 0.4% or more. Mn also has an effect on crack resistance and toughness in the HAZ. From the standpoint of these properties, the content of Mn is 2.0% or less. Therefore, the content of Mn is preferably 0.4-2.0%.
Mo是能够形成Mo基合金碳化物的元素。在本发明中,考虑到由于Mo的合金碳化物沉积,因此型钢在室温和高温下具有优异的强度。为了型钢在高温下具有足够的强度,Mo的含量是0.1%或更大。Mo还改善钢的可淬性。由于可淬性会过度上升,因此过量的Mo会损害钢和HAZ的韧性。从这些性能的角度,Mo的含量是0.6%或更小.因此,Mo的含量是0.1-0.6%,优选0.2-0.4%,更优选0.2-0.3%。Mo is an element capable of forming Mo-based alloy carbides. In the present invention, it is considered that the shape steel has excellent strength at room temperature and high temperature due to alloy carbide deposition of Mo. In order for the shape steel to have sufficient strength at high temperature, the content of Mo is 0.1% or more. Mo also improves the hardenability of steel. Excessive Mo impairs the toughness of steel and HAZ because the hardenability increases excessively. From the viewpoint of these properties, the content of Mo is 0.6% or less. Therefore, the content of Mo is 0.1-0.6%, preferably 0.2-0.4%, more preferably 0.2-0.3%.
V是能够形成合金碳氮化物的元素,并且有利于钢的沉积强化。在本发明中,当V与Mo一起使用时,V可以固体溶解于主要含有Mo的M2C的合金碳化物中,形成((Mo,V)2C)。而且,V能够使Mo固体溶解在主要含有V的M(C,N)的合金碳氮化物中,形成((Mo,V)(C,N))。V is an element capable of forming alloy carbonitrides, and contributes to the deposition strengthening of steel. In the present invention, when V is used together with Mo, V can be solidly dissolved in M 2 C alloy carbide mainly containing Mo to form ((Mo, V) 2 C). Furthermore, V can dissolve Mo solid in an alloy carbonitride of M(C,N) mainly containing V to form ((Mo,V)(C,N)).
通过调整V和Mo的含量而将合金碳化物转化成具有M2C的结构的合金碳化物和具有M(C,N)的结构的合金碳氮化物之一或者二者,可以适当调整基于热力学的沉积物的性能。为了使这种转化有效地进行,V的含量是0.04%或更大。By adjusting the content of V and Mo, the alloy carbide is converted into one or both of the alloy carbide with the structure of M 2 C and the alloy carbonitride with the structure of M (C, N), and the thermodynamic basis can be adjusted appropriately. performance of the sediment. In order for this conversion to proceed efficiently, the content of V is 0.04% or more.
当添加过量的V时,合金碳氮化物的量会过度增加并且钢和HAZ的韧性会受损。因此V的含量是0.35%或更小。When an excessive amount of V is added, the amount of alloy carbonitrides will excessively increase and the toughness of steel and HAZ will be impaired. Therefore the content of V is 0.35% or less.
另一方面,为了保证型钢在600℃下耐火性的足够强度,例如,可以优选具有足量的沉积于钢中的合金碳氮化物。为此目的,V的含量是0.20%或更大。因此,V的含量为0.20-0.35%。On the other hand, in order to ensure sufficient strength of the steel for refractory properties at 600°C, for example, it may be preferable to have a sufficient amount of alloy carbonitrides deposited in the steel. For this purpose, the content of V is 0.20% or more. Therefore, the content of V is 0.20-0.35%.
为了获得耐火性,主要控制具有M2C的结构的V基合金碳化物的沉积。然而,更优选的是主要控制形成具有M(C,N)的结构的合金碳氮化物以便有效地提高耐火性。从该角度,V的含量是0.20%或更大。In order to obtain refractory properties, the deposition of V-based alloy carbides having a structure of M 2 C is mainly controlled. However, it is more preferable to mainly control the formation of alloy carbonitrides having a structure of M(C,N) in order to effectively improve refractory properties. From this point of view, the content of V is 0.20% or more.
N是能够形成合金碳氮化物的元素。为了获得足够的沉积物,N的含量是0.002%或更大。而且,由于过量的N会使钢的韧性降低,因此N的含量是0.012%或更小。因此,N的含量是0.002-0.012%。N is an element capable of forming alloy carbonitrides. In order to obtain sufficient deposits, the N content is 0.002% or more. Also, since excessive N reduces the toughness of steel, the N content is 0.012% or less. Therefore, the content of N is 0.002-0.012%.
Al在钢制备过程中起强脱氧剂(氧清除剂)的作用。然而,Al可以与N组合形成AlN,这样导致合金碳氮化物(沉积物)的量降低。因此,Al含量优选是0.01%或更小。Al acts as a strong deoxidizer (oxygen scavenger) during steel preparation. However, Al can combine with N to form AlN, which results in a reduced amount of alloy carbonitrides (deposits). Therefore, the Al content is preferably 0.01% or less.
而且,在本发明中,可以加入其它的任选组分。Also, in the present invention, other optional components may be added.
Nb是与V和Ti类似的元素,它可以形成合金碳氮化物,例如M(C,N),并且有利于沉积强化。然而,当Nb的含量大于0.06%时,由于热轧之前在1100-1300℃的加热温度下不溶解的合金碳氮化物的量增加,因此它不能通过沉积强化进一步提高钢的强度。Nb is an element similar to V and Ti, which can form alloy carbonitrides, such as M(C,N), and is conducive to deposition strengthening. However, when the Nb content is greater than 0.06%, it cannot further increase the strength of the steel by precipitation strengthening because the amount of alloy carbonitrides that do not dissolve at a heating temperature of 1100-1300°C before hot rolling increases.
从通过沉积合金碳氮化物提高强度的角度,Nb含量优选是0.02%或更大。因此,Nb的含量优选是0.02-0.06%。From the viewpoint of improving strength by depositing alloy carbonitrides, the Nb content is preferably 0.02% or more. Therefore, the content of Nb is preferably 0.02-0.06%.
Ti是与Nb和V类似的元素,它能够形成合金碳氮化物例如M(C,N)并有利于沉积强化。在本发明中,Ti在合金碳氮化物如M(C,N)中是固体溶解的,它是通过添加V或者V与Nb的组合形成的,从而形成合金碳氮化物例如(V,Ti)(C,N)或(V,Ti,Nb)(C,N)。因此,Ti影响合金碳氮化物在高温下的稳定性。Ti is an element similar to Nb and V, which can form alloy carbonitrides such as M(C,N) and facilitate deposition strengthening. In the present invention, Ti is solid dissolved in an alloy carbonitride such as M(C,N), which is formed by adding V or a combination of V and Nb to form an alloy carbonitride such as (V,Ti) (C,N) or (V,Ti,Nb)(C,N). Therefore, Ti affects the stability of alloy carbonitrides at high temperature.
更具体地说,当存在Ti时,合金碳氮化物例如M(C,N)可以将热稳定性延伸至较高温度。然而,当Ti的含量超过0.02%时,由于在热轧之前施加的加热温度,例如1100-1300℃下不能固体溶解的合金碳氮化物的量增加,因此它不利于沉积强化。因此,Ti的含量优选是0.02%或更小。More specifically, alloy carbonitrides such as M(C,N) can extend thermal stability to higher temperatures when Ti is present. However, when the content of Ti exceeds 0.02%, the amount of alloy carbonitrides that cannot be solid-dissolved increases due to the heating temperature applied before hot rolling, such as 1100-1300°C, so it is not conducive to precipitation strengthening. Therefore, the content of Ti is preferably 0.02% or less.
Cr不仅是一种通过增加钢的可淬性和沉积硬化能够提高室温和高温下的强度的元素,而且是一种能够防止钢表面上晶界(grainboudary)被氧化(晶粒间氧化(intergranular oxidation)),并因此提高钢表面的性能,例如光滑度和均匀度的元素。然而,当存在过量的Cr时,母相的韧性和在HAZ的韧性会受到破坏。从该角度,Cr的含量优选是0.7%或更小。Cr is not only an element capable of increasing the strength at room temperature and high temperature by increasing the hardenability and precipitation hardening of steel, but also an element capable of preventing grain boundaries (grain boudary) on the steel surface from being oxidized (intergranular oxidation). )), and thus elements that improve the properties of the steel surface, such as smoothness and uniformity. However, the toughness of the parent phase and the toughness in the HAZ are compromised when excess Cr is present. From this point of view, the content of Cr is preferably 0.7% or less.
Ni是一种能够提高母相的韧性的元素。然而,从成本的角度,Ni的含量优选是1.0%或更小。Ni is an element capable of improving the toughness of the matrix. However, from the viewpoint of cost, the content of Ni is preferably 1.0% or less.
Cu是一种能够提高钢的强度的元素。然而,当存在过量的Cu时,钢的可淬性会过度增加,因此钢的韧性和在HAZ的韧性会降低。从该角度,Cu的含量优选是1.0%或更小。Cu is an element that can increase the strength of steel. However, when an excessive amount of Cu is present, the hardenability of the steel increases excessively, so the toughness of the steel and the toughness in the HAZ decrease. From this point of view, the content of Cu is preferably 1.0% or less.
合金碳化物和合金碳氮化物的结构以及合金碳化物和合金碳氮化物的沉积物的摩尔分数可以通过电子显微镜观察和分析测定。作为一个简单方法,可以使用一种用于计算热力学平衡的软件程序。The structures of the alloy carbides and alloy carbonitrides and the mole fractions of the deposits of the alloy carbides and alloy carbonitrides can be determined by electron microscope observation and analysis. As a simple method, a software program for calculating thermodynamic equilibrium can be used.
关于可用于本发明的软件,例如,可以使用″Thermo-Calc″(由″Thermo Calc Software,USA制造)计算热力学平衡。作为数据库,例如,也可以使用″SSOL″进行分析。然而,对可用于本发明中的软件和数据库没有限制,只要该软件和数据库可靠。Regarding the software that can be used in the present invention, for example, "Thermo-Calc" (manufactured by "Thermo Calc Software, USA) can be used to calculate thermodynamic equilibrium. As a database, for example, "SSOL" can also be used for analysis. However, for The software and database in the present invention are not limited as long as the software and database are reliable.
在本发明中,当计算合金碳氮化物的沉积物的摩尔分数时,在此将两种类型合金碳化物和合金碳氮化物,即具有面心立方体结构的代表MCN型合金碳氮化物的合金碳氮化物的沉积物的摩尔分数和具有六方密合装填(Hexagonal Closed-Packed)结构的代表M2C型合金碳化物的合金碳化物的沉积物的摩尔分数的和定义为合金碳化物和合金碳氮化物的沉积物的摩尔分数。因此,本发明人计算合金碳化物和合金碳氮化物的沉积物量,并且计算它们之和,将合金碳化物和合金碳氮化物的总沉积物量用于沉积物的摩尔分数。在该计算条件下,针对不同元素和不同温度评价合金碳化物和合金碳氮化物的沉积物的特定摩尔分数。In the present invention, when calculating the mole fraction of deposits of alloy carbonitrides, here two types of alloy carbides and alloy carbonitrides, that is, alloys representing MCN type alloy carbonitrides with a face-centered cubic structure The sum of the mole fraction of carbonitride deposits and the mole fraction of deposits of alloy carbides representing M 2 C type alloy carbides with a Hexagonal Closed-Packed structure is defined as alloy carbide and alloy Mole fraction of carbonitride deposits. Therefore, the present inventors calculated the deposit amounts of alloy carbides and alloy carbonitrides, and calculated their sum, using the total deposit amounts of alloy carbides and alloy carbonitrides for the mole fraction of deposits. Under the calculation conditions, specific mole fractions of deposits of alloy carbides and alloy carbonitrides were evaluated for different elements and different temperatures.
必要的话加入V来部分代替Mo,这是由于Mo趋于形成Mo基合金碳化物,它在600-650℃的温度范围内可以完全固体溶解在钢中,从而在这样高的温度下不利于沉积强化。在本发明的0.20-0.35%的V含量的范围内,针对不同种类的合金碳化物和合金碳氮化物以及不同温度下的沉积物的不同摩尔分数评价在几个温度,例如室温和高温下的机械特征。这样做是为了研究C的含量和N的含量的适当平衡,同时特别关注合金碳化物和合金碳氮化物中包含的Mo和V。If necessary, add V to partially replace Mo, because Mo tends to form Mo-based alloy carbides, which can be completely solid dissolved in steel in the temperature range of 600-650 ° C, which is not conducive to deposition at such a high temperature strengthen. Within the range of V content of 0.20-0.35% in the present invention, different mole fractions of different kinds of alloy carbides and alloy carbonitrides and deposits at different temperatures were evaluated at several temperatures, such as room temperature and high temperature. mechanical features. This was done to investigate the proper balance of C content and N content, while paying particular attention to Mo and V contained in alloy carbides and alloy carbonitrides.
优选的是假设主要含Mo并且其中V和/或Nb也可以固体溶解的合金碳化物是″M2C型合金碳化物″,和主要含V和Nb并且其中Mo可以固体溶解的合金碳氮化物是″MCN型合金碳氮化物″,通过计算该热力学平衡来估算合金碳化物和合金碳氮化物的沉积物的摩尔分数。由于在使用连续冷却的实际过程中的沉积物的摩尔分数与上面计算的摩尔分数略有不同,因此优选进行一定的校正。It is preferred to assume that alloy carbides mainly containing Mo and in which V and/or Nb are also solid-soluble are " M2C -type alloy carbides", and alloy carbides mainly containing V and Nb and in which Mo is solid-soluble is "MCN-type alloy carbonitrides", and the mole fractions of deposits of alloy carbides and alloy carbonitrides are estimated by calculating this thermodynamic equilibrium. Since the mole fraction of the deposit in an actual process using continuous cooling is slightly different from the mole fraction calculated above, some correction is preferred.
优选600℃下的机械性能,特别是0.2%的弹性极限应力以获得优异的耐火性。0.2%的弹性极限应力优选是157MPa或更大。Mechanical properties at 600°C are preferred, especially proof stress of 0.2% for excellent fire resistance. The proof stress of 0.2% is preferably 157 MPa or more.
改变用于本发明中的元素C和N的平衡,在0-1.0%的合金碳化物和合金碳氮化物的沉积物的摩尔分数的范围内评价型钢的性能。发现合金碳化物和合金碳氮化物的沉积物的摩尔分数在600℃必要的是0.3%或更大。Varying the balance of the elements C and N used in the present invention, the performance of the section steel was evaluated within the range of the mole fraction of deposits of alloy carbides and alloy carbonitrides of 0-1.0%. It was found that the mole fraction of deposits of alloy carbides and alloy carbonitrides was necessarily 0.3% or more at 600°C.
而且,为了解决室温下强度和屈强比过度增加的问题,研究了合金碳化物和合金碳氮化物的沉积物的摩尔分数的合适比例,即合金碳化物和合金碳氮化物的沉积物的摩尔分数在300℃和在600℃下的比例,以及几个高温和室温下的合适机械性能。为了同时获得对室温下强度过度升高的抑制和优异的耐火性,发现必须满足以下条件:i)却贝冲击试验的冲击强度在0℃下是100J或更大;并优选地满足条件ii)凸缘部分的拉伸强度是400MPa或更大;和iii)600℃下的0.2%弹性极限应力是157MPa或更大。条件i)和ii)主要用于室温的性能,条件iii)主要用于耐火性。Moreover, in order to solve the problem of excessive increase in strength and yield ratio at room temperature, the appropriate ratio of the mole fraction of deposits of alloy carbides and alloy carbonitrides, that is, the moles of deposits of alloy carbides and alloy carbonitrides Scale of fractions at 300°C and at 600°C, and suitable mechanical properties at several elevated temperatures and at room temperature. In order to simultaneously obtain suppression of excessive increase in strength at room temperature and excellent fire resistance, it was found that the following conditions must be satisfied: i) the impact strength of the Charpy impact test is 100 J or more at 0° C.; and the condition ii) is preferably satisfied The tensile strength of the flange portion is 400 MPa or more; and iii) the 0.2% proof stress at 600° C. is 157 MPa or more. Conditions i) and ii) are mainly for room temperature properties and condition iii) is mainly for fire resistance.
在存在V部分代替Mo的情况下,通过改变本发明所用的元素C和N的平衡,评价型钢在0-5.0%的合金碳化物和合金碳氮化物的沉积物的摩尔分数的范围内的性能。发现必要的是合金碳化物和合金碳氮化物的沉积物的摩尔分数在300℃和在600℃之比是2.0或更小。By varying the balance of the elements C and N used in the present invention in the presence of a V fraction in place of Mo, evaluation of the performance of steel sections in the range of mole fractions of deposits of alloy carbides and alloy carbonitrides in the range of 0-5.0% . It was found necessary that the ratio of the mole fractions of deposits of alloy carbides and alloy carbonitrides at 300°C and at 600°C was 2.0 or less.
从上面的研究,可以最新获得具有优异性能的合金碳化物和合金碳氮化物的沉积物,如图2(a)和(b)所示。在图2(a)和(b)中,显示了部分含有V和Nb作为固体溶液的M2C型的合金碳化物的沉积物的量、主要含有V、Nb并且部分含有Mo作为固体溶液的MCN型的合金碳氮化物的沉积物的量、以及M2C型合金碳化物和MCN型合金碳氮化物的总和。From the above studies, deposits of alloy carbides and alloy carbonitrides with excellent properties can be newly obtained, as shown in Fig. 2(a) and (b). In Fig. 2(a) and (b), the amount of deposits of alloy carbides of the M 2 C type containing V and Nb as a solid solution partly, the M2C type alloy carbide mainly containing V, Nb and partly containing Mo as a solid solution are shown. The amount of deposits of MCN-type alloy carbonitrides, and the sum of M 2 C-type alloy carbides and MCN-type alloy carbonitrides.
图2(a)显示V的含量是0.35%的情形。合金碳化物和合金碳氮化物的沉积物的摩尔分数在600℃的温度下是0.52%,它在本发明的范围内(0.3或更大)。当温度从600℃移至300℃时,合金碳化物和合金碳氮化物的沉积物的摩尔分数从约0.52%增至约0.54%。它们之比约为1.03,满足本发明的2.0%或更小的条件。Fig. 2(a) shows the case where the content of V is 0.35%. The mole fraction of deposits of alloy carbides and alloy carbonitrides is 0.52% at a temperature of 600°C, which is within the range of the present invention (0.3 or more). As the temperature moves from 600°C to 300°C, the mole fraction of alloy carbide and alloy carbonitride deposits increases from about 0.52% to about 0.54%. Their ratio is about 1.03, satisfying the condition of 2.0% or less of the present invention.
图2(b)显示V的含量是0.22%的情形。合金碳化物和合金碳氮化物的沉积物的摩尔分数在600℃的温度下是0.52%,它在本发明的范围内(0.3%或更大)。当该温度从600℃移至300℃时,合金碳化物和合金碳氮化物的沉积物的摩尔分数从约0.52%增至约0.59%。它们之比是约1.14,满足条件2.0%。Fig. 2(b) shows the case where the V content is 0.22%. The mole fraction of deposits of alloy carbides and alloy carbonitrides is 0.52% at a temperature of 600°C, which is within the range of the present invention (0.3% or more). As the temperature moves from 600°C to 300°C, the mole fraction of deposits of alloy carbides and alloy carbonitrides increases from about 0.52% to about 0.59%. Their ratio is about 1.14, satisfying the condition of 2.0%.
因此,发现上述的组成设计可以同时获得对室温下强度过度升高的抑制和600℃下优异的耐火性。Therefore, it was found that the above-mentioned compositional design can simultaneously achieve suppression of excessive increase in strength at room temperature and excellent fire resistance at 600°C.
另一方面,图3显示了对组成在本发明的范围内的钢施加常规方法的结果。如图3所示,合金碳化物和合金碳氮化物的沉积物的摩尔分数在600℃下在本发明的范围内(0.30%或更大)。然而,当温度从600℃移至300℃时,合金碳化物和合金碳氮化物的沉积物的摩尔分数从约0.61%明显增至约1.42%。300℃和600℃下的沉积物的摩尔分数之比不在本发明的范围内(2.0或更小)。图3显示常规方法的问题在于300℃下的强度过高。注意,常规方法是既未考虑合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数,又未考虑合金碳化物和合金碳氮化物在300℃下的沉积物的摩尔分数与合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数之比为2.0或更小的任意方法。Figure 3, on the other hand, shows the results of applying the conventional method to steels whose composition is within the scope of the present invention. As shown in FIG. 3, the mole fractions of deposits of alloy carbides and alloy carbonitrides are within the range of the present invention (0.30% or more) at 600°C. However, when the temperature is moved from 600°C to 300°C, the mole fraction of the deposits of alloy carbides and alloy carbonitrides increases significantly from about 0.61% to about 1.42%. The ratio of the mole fractions of deposits at 300°C and 600°C is out of the range of the present invention (2.0 or less). Fig. 3 shows that the problem with the conventional method is that the strength at 300°C is too high. Note that the conventional method neither considers the mole fraction of alloy carbide and alloy carbonitride deposits at 600 °C, nor considers the mole fraction of alloy carbide and alloy carbonitride deposits at 300 °C and alloy Any method in which the ratio of mole fractions of carbides and alloy carbonitride deposits at 600°C is 2.0 or less.
沉积物例如合金碳化物和合金碳氮化物的尺寸对强度有影响。根据所需强度,优选使沉积物细粒化,例如,至10-1000nm的尺寸。优选在热轧之前进行溶液处理并在热轧之后的冷却期间形成沉积物,或者通过将钢的温度保持在约600℃来形成沉积物。The size of deposits such as alloy carbides and alloy carbonitrides has an effect on strength. Depending on the desired strength, the deposits are preferably fine-grained, for example, to a size of 10-1000 nm. It is preferable to perform solution treatment before hot rolling and form deposits during cooling after hot rolling, or to form deposits by keeping the temperature of the steel at about 600°C.
在本发明中,对具有较低稳定性的温度(仅仅300℃-600℃的温度范围)依赖性沉积物量的MCN型合金碳氮化物和具有温度依赖性沉积物量的M2C型合金碳化物之间的沉积物量之比没有特别的限制。然而,可以说即,MCN型合金碳氮化物的沉积物/M2C型合金碳化物的沉积物之比(本文后面称之为MCN/M2C之比),大于通过常规方法获得的沉积物之比。例如,0.7或更大的MCN/M2C之比在高温如600℃下提供足够的效果。然而,当M2C的总量降低时,MCN/M2C之比不是决定性因素。换句话说,0.7或更大的MCN/M2C之比不是本发明所需的条件。In the present invention, MCN-type alloy carbonitrides with temperature-dependent deposit amounts having lower stability (only in the temperature range of 300°C-600°C) and M2C -type alloy carbides with temperature-dependent deposit amounts The ratio of the amount of deposit between is not particularly limited. However, it can be said that the ratio of deposits of MCN-type alloy carbonitrides/deposits of M2C -type alloy carbides (hereinafter referred to as MCN/ M2C ratio) is greater than that obtained by conventional methods. Ratio of things. For example, an MCN/M 2 C ratio of 0.7 or more provides sufficient effect at high temperatures such as 600°C. However, the MCN/M 2 C ratio is not decisive when the total amount of M 2 C is reduced. In other words, an MCN/M 2 C ratio of 0.7 or more is not a requirement for the present invention.
对热轧过程进行限制的理由如下。首先将铸钢,例如厚片、钢坯、钢锭、近网状厚片、锭铁等再加热至1100-1300℃的范围。对温度进行限制的理由是保证足够的温度来使铸钢能够在奥氏体范围内被加工并通过在型钢的热轧过程中使合金碳化物和合金碳氮化物一次性固体溶解来充分发展沉积强化。The reason for restricting the hot rolling process is as follows. First, the cast steel, such as slab, steel billet, steel ingot, near mesh slab, ingot iron, etc., is reheated to the range of 1100-1300°C. The reason for limiting the temperature is to ensure a temperature sufficient to enable the cast steel to be processed in the austenitic range and to fully develop the deposition by once solid dissolution of the alloy carbides and alloy carbonitrides during the hot rolling of the section steel strengthen.
再加热之后,铸钢经过热轧过程。该热轧过程基本上包括通过凹槽轧制的破碎(break-down)过程、中间轧制以及精轧。中间轧制过程可以通过包括轧边机(edger rolling machine)和通用轧制机的中间通用轧制机进行,并且精轧过程可以通过通用轧制机进行。上述过程还包括使用斜轧制(skew roll)控制型钢的梁腹部分的高度的轧制过程。After reheating, the cast steel goes through a hot rolling process. The hot rolling process basically includes a break-down process by groove rolling, intermediate rolling, and finish rolling. The intermediate rolling process may be performed by an intermediate general rolling machine including an edger rolling machine and a general rolling machine, and the finish rolling process may be performed by a general rolling machine. The above process also includes a rolling process of controlling the height of the web portion of the shaped steel using skew roll.
在上述轧制过程的破碎过程中,铸钢在宽度方向被多个辊轧制,每个辊具有底部宽度彼此不同的凹槽并且底部在凹槽底的中间具有凸出部分。这样确保合适的凸缘宽度和梁腹高度。In the crushing process of the above-mentioned rolling process, the cast steel is rolled in the width direction by a plurality of rolls each having grooves whose bottom widths are different from each other and the bottom has a convex portion in the middle of the bottom of the groove. This ensures proper flange width and web height.
在中间轧制过程中,通过轧边机获得合适的凸缘宽度并通过通用轧制机获得合适的梁腹厚度和凸缘厚度。而且在精轧过程中,形成具有预定大小的型钢,同时将凸缘部分的表面温度保持在例如800℃或更大。In the intermediate rolling process, the appropriate flange width is obtained by the edger and the appropriate web thickness and flange thickness are obtained by the universal rolling mill. Also in the finish rolling process, a shaped steel having a predetermined size is formed while maintaining the surface temperature of the flange portion at, for example, 800° C. or more.
本发明优选可用于其中梁腹厚度在9mm-40mm的范围内、凸缘厚度在12mm-60mm的范围内、梁腹高度为约500mm并且凸缘宽度在200mm-500mm的范围内的型钢。The invention is preferably applicable to steel sections where the web thickness is in the range 9mm-40mm, the flange thickness is in the range 12mm-60mm, the web height is about 500mm and the flange width is in the range 200mm-500mm.
在再加热之后的热轧过程中,优选型钢用水冷却至少一次至700℃或更小,然后在热度恢复过程(heat returning process)中轧制,所述温度是在凸缘部分的表面测定的。In the hot rolling process after reheating, it is preferable that the shaped steel is cooled with water at least once to 700° C. or less, and then rolled in a heat returning process, the temperature being measured at the surface of the flange portion.
如上所述,归因于型钢的形状,圆角和凸缘部分的温度通常高于梁腹部分的温度。为了降低温度的不均匀性,用水冷却凸缘部分并在热量补给过程中进行至少一次轧制。优选该用水冷却和轧制的循环过程可以根据型钢的大小和轧制过程的数量重复进行。As mentioned above, due to the shape of the section steel, the temperature of the fillet and flange portion is generally higher than that of the beam web portion. In order to reduce the temperature non-uniformity, the flange part is cooled with water and rolling is performed at least once during the heat supply process. Preferably, the cyclic process of cooling with water and rolling can be repeated according to the size of the steel profile and the number of rolling processes.
在本发明中,在热轧过程完成之后,将型钢自然冷却,或者快速冷却,例如至少一次,然后自然冷却。在该冷却过程中钢的微观结构被细粒化,这样使得室温下的强度、高温下的韧性和强度提高。In the present invention, after the hot rolling process is completed, the shaped steel is naturally cooled, or rapidly cooled, for example, at least once, and then naturally cooled. During this cooling process the microstructure of the steel is fine-grained, which results in increased strength at room temperature, toughness and strength at elevated temperatures.
在自然冷却之前进行快速冷却的情况下,平均冷却速度优选在0.5-5.0℃/s之间以便可以进一步细粒化微观结构。In the case of rapid cooling before natural cooling, the average cooling rate is preferably between 0.5-5.0 °C/s so that the microstructure can be further refined.
在本发明中,进行上述的冷却过程之后,可以生产具有以下机械性能的耐火性优异的型钢。即,例如:由(600℃下的0.2%弹性极限应力)/(室温下的屈服强度)定义的强度比为50%或更大、室温下的屈强比是80%或更小,和0℃下的却贝冲击吸收能是100J或更大的机械性能;室温下的凸缘部分拉伸强度是400MPa类(级)、600℃下0.2%弹性极限应力是157MPa或更大,和0℃下却贝冲击吸收能是100J或更大的机械性能;和室温下凸缘部分拉伸强度是490MPa类、600℃下0.2%弹性极限应力是217MPa或更大,和0℃下却贝冲击吸收能是100J或更大的机械性能。In the present invention, after the above-mentioned cooling process is performed, a refractory shaped steel having the following mechanical properties can be produced. That is, for example: the strength ratio defined by (0.2% proof stress at 600° C.)/(yield strength at room temperature) is 50% or more, the yield strength ratio at room temperature is 80% or less, and 0 Charpy impact absorption energy at ℃ is 100J or more mechanical properties; flange part tensile strength at room temperature is 400MPa class (grade), 0.2% proof stress at 600℃ is 157MPa or more, and 0℃ Charpy impact absorption energy is 100J or more mechanical properties; and flange portion tensile strength at room temperature is 490MPa class, 0.2% proof stress at 600°C is 217MPa or more, and Charpy impact absorption at 0°C Can be 100J or greater mechanical properties.
实施例Example
下面描述本发明的实施例。然而这些实施例中所述的条件仅仅是描述性的,并且本发明并不限于这些条件。在不违背本发明的要点以实现本发明的目的的情况下,本发明可以在其它各种条件下实施。Embodiments of the present invention are described below. However, the conditions described in these examples are merely descriptive, and the present invention is not limited to these conditions. The present invention can be carried out under other various conditions without departing from the gist of the present invention in order to achieve the object of the present invention.
用于这些实施例的钢锭和钢坯,具有表1中所示的组分/组成并通过“Thermo-Calc”在600℃和300℃下的平衡计算预先确定沉积物的摩尔分数,将其在炼钢炉中熔融,并在连续浇注过程中浇注厚度为约240-300mm的钢锭和钢坯。在表1中,“tr”是指“不能检测到”或者“不可避免的杂质”。The ingots and slabs used in these examples, having the components/compositions shown in Table 1 and having the mole fractions of the deposits predetermined by equilibrium calculations at 600°C and 300°C by "Thermo-Calc", were used in the smelting process. Melting in a steel furnace and pouring ingots and billets with a thickness of about 240-300mm in a continuous casting process. In Table 1, "tr" means "undetectable" or "inevitable impurity".
对比钢的实施例“a-g”的条件不在本发明的范围内。实施例“a-c”的组分的条件在本发明的范围内,但是合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数不在本发明的范围内(0.3%和更大)。至于实施例“d-g”,各自的合金碳化物和合金碳氮化物在300℃下的沉积物的摩尔分数与合金碳化物和合金碳氮化物在600℃下的沉积物的摩尔分数之比,即(300℃下的摩尔分数)/(600℃下的摩尔分数)不在本发明的范围内(2.0和更小)。The conditions of Examples "a-g" of the comparative steel are not within the scope of the present invention. The conditions of the compositions of examples "a-c" are within the scope of the invention, but the mole fractions of the deposits of alloy carbides and alloy carbonitrides at 600°C are not within the scope of the invention (0.3% and greater). As for Examples "d-g", the ratio of the mole fraction of the respective alloy carbide and alloy carbonitride deposits at 300°C to the mole fraction of alloy carbide and alloy carbonitride deposits at 600°C, namely (Mole fraction at 300°C)/(Mole fraction at 600°C) is out of the scope of the present invention (2.0 and less).
在表1中,在最右栏显示的合金碳化物和合金碳氮化物在300℃下的沉积物的摩尔分数与在600℃下的沉积物的摩尔分数之比与由各自的合金碳化物和合金碳氮化物在300℃下的沉积物的摩尔分数和600℃下的沉积物的摩尔分数计算的值不是完全相同的。这种不同是由有效数字引起的,这是因为合金碳化物和合金碳氮化物各自的沉积物的摩尔分数计算至被四舍五入的三个小数位。In Table 1, the ratio of the mole fraction of deposits of alloy carbides and alloy carbonitrides at 300 °C to the mole fraction of deposits at 600 °C shown in the far right column is related to the ratios obtained from the respective alloy carbides and The calculated mole fraction of alloy carbonitride deposits at 300°C and 600°C are not exactly the same. This difference is due to significant figures because the mole fractions of the respective deposits of alloy carbides and alloy carbonitrides are calculated to three decimal places rounded off.
将每一铸钢再加热至1100-1300℃,然后经过热轧过程,包括以下进行的过程,通过凹槽轧制过程的破碎过程;中间轧制过程,其中,中间通用轧制机包括轧边机和通用轧制机,和由通用轧制机进行的精轧过程,从而形成预定尺寸的H-型钢。Each cast steel is reheated to 1100-1300°C, and then goes through a hot rolling process, including the following processes, crushing process through groove rolling process; intermediate rolling process, wherein, the intermediate universal rolling machine includes edge rolling mill and general rolling mill, and the finish rolling process carried out by the general rolling mill, thereby forming H-shaped steel of predetermined size.
在上面的热轧过程中,使用斜轧制通过轧制过程控制H-型钢的梁腹高度。In the above hot rolling process, the web height of the H-beam is controlled through the rolling process using skew rolling.
生产的H-型钢,其梁腹厚度在9mm-40mm的范围内、凸缘厚度在12mm-60mm的范围内、梁腹高度是约500mm并且凸缘宽度在200mm-500mm的范围内。H-beams are produced with a web thickness in the range of 9mm-40mm, a flange thickness in the range of 12mm-60mm, a web height of about 500mm and a flange width in the range of 200mm-500mm.
图1显示H-型钢的横截面,它是通过在横向(非纵向)切割钢产生的。使用测试片(样品)通过各种试验获得制得的H-型钢的机械性能。图1显示从测试片(样品)所取的位置。第一位置是凸缘2在厚度方向的中心区(1/2 t2)和在凸缘宽度方向距离凸缘2的末端为1/4总凸缘宽度(B)的四分之一(1/4 B)位置。第二位置是凸缘2在厚度方向的中心区(1/2 t2)和在凸缘宽度方向为总凸缘宽度(B)的一半(1/2 B)位置(圆角部分4)。第三位置是梁腹3在厚度方向的中心区(1/2 t1)和在凸缘宽度方向总梁腹高度(H)的一半(1/2 H)位置。在上面(1/4 B)位置的机械性能可以代表H-型钢的凸缘部分的机械性能。然而,测定上述3个位置的机械性能并检查这3个位置的机械性能的平均值和梁腹部分(第三位置)的机械性能的值以确认可以防止带有梁腹部分的机械性能的过度强化。也即,计算梁腹部分的值与三个位置的平均值之比。Figure 1 shows the cross-section of an H-shaped steel, which is produced by cutting the steel in the transverse direction (not longitudinal). The mechanical properties of the produced H-shaped steel were obtained by various tests using test pieces (samples). Fig. 1 shows the positions taken from the test piece (sample). The first position is the central area of the
表2描述了上面测试的结果,即,室温的屈服强度、室温的拉伸强度、室温的屈强比、0℃的却贝冲击吸收能(按照JIS的3点平均值,样品是JIS NO.4(实际大小),带有2mm V-型凹口)、按照JIS A2的600℃下的0.2%弹性极限应力、以及600℃下的0.2%弹性极限应力与室温的屈服强度之比,例如按照JIS NO.13A或13B,这取决于型钢的厚度。关于却贝冲击试验,表2中的数据代表圆角部分(1/2 B)的测定值,圆角部分在却贝冲击试验中具有比H-型钢的截面的任意其它部分更低的值。关于600℃下的0.2%弹性极限应力,表2的数据代表在凸缘部分的(1/4 B)位置的测定值。(1/4 B)位置的值代表H-型钢的强度。对于钢,有两个不同类(级)的所需强度。一个是SN400类,其中室温下拉伸强度是400MPa和更大,另一个是SN490类,其中室温下拉伸强度是490MPa和更大。关于SN400类,显示强度约为400-520MPa的实施例。关于SN490类,显示强度约为500-611MPa的实施例。在表2中,根据这些类描述结果,另外,计算梁腹部分的机械性能的值与3个位置的平均值之比并列于表中。Table 2 describes the results of the above tests, namely, yield strength at room temperature, tensile strength at room temperature, yield strength ratio at room temperature, Charpy impact absorption energy at 0°C (according to the 3-point average of JIS, the sample is JIS NO. 4 (actual size), with 2mm V-shaped notch), 0.2% proof stress at 600°C according to JIS A2, and ratio of 0.2% proof stress at 600°C to yield strength at room temperature, for example according to JIS NO.13A or 13B, depending on the thickness of the section steel. Regarding the Charpy impact test, the data in Table 2 represent the measured values of the fillet portion (1/2 B), which has a lower value in the Charpy impact test than any other portion of the section of the H-shaped steel. Regarding the 0.2% proof stress at 600°C, the data in Table 2 represent the measured values at the (1/4 B) position of the flange portion. The value at the (1/4 B) position represents the strength of the H-beam. For steel, there are two different classes (grades) of required strength. One is the SN400 type in which the tensile strength at room temperature is 400 MPa and greater, and the other is the SN490 type in which the tensile strength at room temperature is 490 MPa and greater. Regarding the SN400 class, examples showing strengths of about 400-520 MPa. Regarding the SN490 class, examples showing strengths of about 500-611 MPa. In Table 2, the results are described according to these classes, and in addition, the values of the mechanical properties of the web portion are calculated in relation to the average value of the 3 positions and are listed in the table.
本发明的钢满足如下条件如组分、合金碳化物和合金碳氮化物的沉积物的摩尔分数。本发明的钢的机械性能在高温(600℃)和室温下都获得目标性能,例如屈服强度、拉伸强度、0℃却贝冲击吸收能,特别是将钢的凸缘部分的强度比定义为(600℃下的0.2%弹性极限应力)/(室温下的屈服强度)之比和室温的屈强比。The steel of the present invention satisfies the following conditions such as composition, mole fraction of deposits of alloy carbides and alloy carbonitrides. The mechanical properties of the steel of the present invention achieve target properties such as yield strength, tensile strength, Charpy impact absorption energy at 0°C at high temperature (600°C) and room temperature, and in particular define the strength ratio of the flange portion of the steel as The ratio of (0.2% proof stress at 600°C)/(yield strength at room temperature) and the yield strength ratio at room temperature.
尽管对比例具有与本发明的钢相同的组分,但是不满足室温和高温下机械性能中的至少一种,这是由于它们不满足本发明的合金碳化物和合金碳氮化物的沉积物的摩尔分数的要求。Although the comparative examples have the same composition as the steel of the present invention, they do not satisfy at least one of the mechanical properties at room temperature and high temperature because they do not satisfy the deposits of alloy carbides and alloy carbonitrides of the present invention. Mole fraction requirements.
对比钢″c、f、g″与本发明的钢(100J或更大)相比,0℃的却贝冲击吸收能不够。对比钢″a、b″,属于SN400类,没有达到600℃下0.2%验证强度的目标值,即157MPa和更大。对比钢″d、e″,属于SN490类,在600℃下的0.2%验证强度分别为206、212MPa,没有达到217MPa和更大的目标值。对比″d、e″的强度比没有达到50%或更大的目标值。The comparative steels "c, f, g" had insufficient Charpy impact absorption energy at 0°C compared with the steels of the present invention (100J or more). The comparative steels "a, b", belonging to the SN400 class, did not reach the target value of 0.2% proof strength at 600°C, ie 157 MPa and more. The comparative steels "d, e", which belong to SN490 class, have 0.2% verification strengths at 600°C of 206, 212 MPa, respectively, which do not reach the target value of 217 MPa and greater. The intensity ratio of the comparison "d, e" did not reach the target value of 50% or more.
如上所述,在V和Mo的加入量适当平衡的条件下,通过形成主要由V和Mo构成的合金碳化物和合金碳氮化物,本发明提供了耐火性优异的并且在高温下具有理想的强度和室温下机械性能的型钢。As described above, under the condition that the added amounts of V and Mo are properly balanced, by forming alloy carbides and alloy carbonitrides mainly composed of V and Mo, the present invention provides excellent refractoriness and has ideal properties at high temperatures. strength and mechanical properties at room temperature.
本发明的型钢完全可用作建筑材料并具有极大的工业实用性。The shaped steel of the invention can be used as building material and has great industrial applicability.
将本申请所参考的所有引证的专利、出版物、悬而待决申请、以及临时申请在此都加入本文。All cited patents, publications, pending applications, and provisional applications referenced in this application are hereby incorporated herein.
因此描述了本发明,显而易见,可以以许多方式对其进行改变。这些改变不应认为背离本发明的精神和范围,并且将所有这些对本领域技术人员都是显而易见的改进也包含在权利要求书的范围内。The invention thus being described, it will be obvious that it may be varied in many ways. Such changes are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications obvious to those skilled in the art are also included within the scope of the claims.
Claims (4)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP220454/2004 | 2004-07-28 | ||
| JP220337/2004 | 2004-07-28 | ||
| JP2004220454 | 2004-07-28 | ||
| JP207185/2005 | 2005-07-15 |
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| Publication Number | Publication Date |
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| CN101001970A CN101001970A (en) | 2007-07-18 |
| CN100535161C true CN100535161C (en) | 2009-09-02 |
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| CNB2005800249969A Expired - Lifetime CN100535161C (en) | 2004-07-28 | 2005-07-26 | Shaped steel having excellent fire resistance and method for producing same |
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| EP2985260A1 (en) * | 2014-08-08 | 2016-02-17 | Samsung Electronics Co., Ltd | Composite for lithium air battery, method of preparing the composite, and lithium air battery employing positive electrode including the composite |
| CN105624578A (en) * | 2016-01-20 | 2016-06-01 | 广西丛欣实业有限公司 | Fire resistant steel for building |
| CN107354360A (en) * | 2017-05-27 | 2017-11-17 | 内蒙古包钢钢联股份有限公司 | Refractory H-beams of Q390 containing rare earth and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0347156A2 (en) * | 1988-06-13 | 1989-12-20 | Nippon Steel Corporation | Process for manufacturing building construction steel having excellent fire resistance and low yield ratio, and construction steel obtained thereby |
| EP1026275A1 (en) * | 1998-07-31 | 2000-08-09 | Nippon Steel Corporation | High-strength, high-toughness rolled shape steel and production method thereof |
| EP1277848A1 (en) * | 2001-07-19 | 2003-01-22 | Mitsubishi Heavy Industries, Ltd. | High-strength heat-resistant steel, process for producing the same, and process for producing high-strength heat-restistant pipe |
-
2005
- 2005-07-26 CN CNB2005800249969A patent/CN100535161C/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0347156A2 (en) * | 1988-06-13 | 1989-12-20 | Nippon Steel Corporation | Process for manufacturing building construction steel having excellent fire resistance and low yield ratio, and construction steel obtained thereby |
| EP1026275A1 (en) * | 1998-07-31 | 2000-08-09 | Nippon Steel Corporation | High-strength, high-toughness rolled shape steel and production method thereof |
| EP1277848A1 (en) * | 2001-07-19 | 2003-01-22 | Mitsubishi Heavy Industries, Ltd. | High-strength heat-resistant steel, process for producing the same, and process for producing high-strength heat-restistant pipe |
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