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CN100517911C - Linear motor and linear compressor having the same - Google Patents

Linear motor and linear compressor having the same Download PDF

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Publication number
CN100517911C
CN100517911C CNB2004100343864A CN200410034386A CN100517911C CN 100517911 C CN100517911 C CN 100517911C CN B2004100343864 A CNB2004100343864 A CN B2004100343864A CN 200410034386 A CN200410034386 A CN 200410034386A CN 100517911 C CN100517911 C CN 100517911C
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stator
opening
iron core
coil
core
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CN1619916A (en
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郑时欢
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Samsung Electronics Co Ltd
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Samsung Gwangju Electronics Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • F04B17/04Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F04B35/045Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric using solenoids

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Compressor (AREA)
  • Reciprocating, Oscillating Or Vibrating Motors (AREA)
  • Linear Motors (AREA)

Abstract

本发明涉及一种直线压缩机,该直线压缩机的定子包括:在外侧具有开口的铁心,从铁心开口两端向内延伸以遮盖开口部分并相互间隔开的两个伸出部分,以及卷绕在位于两个伸出部分内部的空间和位于两个伸出部分之间的空间中的线圈。也就是,由于线圈卷绕在两个伸出部分之间所形成的空间中,因此增大了产生于线圈周围的磁通量,从而增大了运动部件的推动力。因此提高了压缩机的整体性能。

The invention relates to a linear compressor. The stator of the linear compressor comprises: an iron core with an opening on the outside, two protruding parts extending inward from both ends of the opening of the iron core to cover the opening and spaced apart from each other, and a winding Coils in the space inside the two projections and in the space between the two projections. That is, since the coil is wound in the space formed between the two protruding parts, the magnetic flux generated around the coil is increased, thereby increasing the driving force of the moving part. The overall performance of the compressor is thus improved.

Description

直线电机和具有这种直线电机的直线压缩机 Linear motor and linear compressor having such a linear motor

本申请要求韩国专利申请NO.2003-83190的优先权,该韩国专利申请于2003年11月21日提交至韩国知识产权局,其所公开的内容在此引作参考。This application claims priority from Korean Patent Application No. 2003-83190 filed with the Korean Intellectual Property Office on Nov. 21, 2003, the disclosure of which is incorporated herein by reference.

技术领域 technical field

本发明总体涉及一种直线压缩机,更具体地说,涉及这样一种直线压缩机,即该直线压缩机包含一安装有电源并操作活塞的直线电机。The present invention generally relates to a linear compressor, and more particularly, to a linear compressor including a linear motor mounted with a power source and operating a piston.

背景技术 Background technique

通常,直线压缩机用于对制冷装置例如冰箱和空调的制冷剂进行压缩,其是指采用直线往复运动的直线电机作为驱动装置来驱动活塞往复运动的压缩机。Generally, a linear compressor is used for compressing refrigerant of a refrigeration device such as a refrigerator and an air conditioner, and refers to a compressor that uses a linear reciprocating motor as a driving device to drive a piston to reciprocate.

现有的直线压缩机包括缸体、活塞和缸盖,在缸体内形成一个压缩腔,活塞被设置在压缩腔中可往复运动,在缸盖中形成有用于吸入制冷剂的抽入腔和用于排出制冷剂的排出腔。The existing linear compressor includes a cylinder body, a piston and a cylinder head. A compression chamber is formed in the cylinder body. The piston is arranged to reciprocate in the compression chamber. A suction chamber and a suction chamber for sucking refrigerant are formed in the cylinder head. Discharge chamber for discharging refrigerant.

另外,作为驱动活塞往复运动的驱动装置,现有直线压缩机包括一个直线电机,直线电机包括运动部件以及分别固定在运动部件内侧和外侧的第一铁心和定子,该运动部件与活塞连接在一起并与围绕缸体的圆筒形磁铁连为一体。In addition, as a drive device for driving the reciprocating motion of the piston, the existing linear compressor includes a linear motor. The linear motor includes a moving part, a first iron core and a stator respectively fixed on the inside and outside of the moving part, and the moving part is connected with the piston. And it is connected as a whole with the cylindrical magnet that surrounds the cylinder body.

定子包括由导电钢板制成的第二铁心和产生磁力线的线圈。在第二铁心中,第二铁心面向磁铁的一侧是敞开的,且两个伸出部分从第二铁心的开口两端向内延伸预定的距离以遮盖开口部分。这两个伸出部分可使第二铁心面向磁铁的区域增大,从而增大磁铁的行程。The stator includes a second core made of conductive steel plates and coils that generate magnetic lines of force. In the second core, the side of the second core facing the magnet is open, and two protruding parts extend inwardly a predetermined distance from both ends of the opening of the second core to cover the opening part. These two protruding parts can increase the area of the second iron core facing the magnet, thereby increasing the stroke of the magnet.

线圈位于两个伸出部分的内部空间中,因此,第二铁心可产生磁力线,且磁力线从第二铁心经磁铁流入第一铁心。The coil is located in the inner space of the two protruding parts, so the second core can generate magnetic flux, and the magnetic flux flows from the second core through the magnet into the first core.

但是,在现有的直线压缩机中,线圈的安装位置被限制在位于第二铁心的两个伸出部分内部的空间中。However, in the existing linear compressor, the installation position of the coil is limited to the space inside the two protruding portions of the second core.

因此,如果要增大线圈直径来增大运动部件的推动力,就不得不增大定子的体积。Therefore, if the diameter of the coil is to be increased to increase the driving force of the moving parts, the volume of the stator has to be increased.

发明内容 Contents of the invention

因此,本发明的一个方面是提供一种直线电机和带有这种直线电机的直线压缩机,其通过对卷绕在定子周围的线圈结构进行的改进,能够有效提高运动部件的推动力。Therefore, one aspect of the present invention is to provide a linear motor and a linear compressor with the linear motor, which can effectively increase the driving force of the moving parts by improving the coil structure wound around the stator.

本发明的其它特点和/或优点将部分地在后面的说明书中给予描述,并且可部分地从说明书中清楚地得出或者可在本发明的实际应用中得出。Other features and/or advantages of the present invention will be described in part in the following description, and in part will be obvious from the description or can be obtained by practice of the present invention.

本发明上述和/或其它方面通过提供一种直线压缩机来实现,该直线压缩机包括可与活塞一起往复运动来压缩制冷剂的运动部件和可产生与运动部件发生相互作用的磁场的定子,所述定子包括:在外侧带有开口的铁心;从所述铁心开口两端向内延伸以遮盖所述开口部分的两个伸出部分,它们彼此间隔开;以及卷绕在位于所述两个伸出部分内部的空间和位于所述两个伸出部分之间的空间中的线圈。The above and/or other aspects of the present invention are achieved by providing a linear compressor comprising a moving part capable of reciprocating with a piston to compress refrigerant and a stator capable of generating a magnetic field interacting with the moving part, The stator includes: an iron core with an opening on the outside; two protruding portions extending inward from both ends of the opening of the iron core to cover the opening portion, and spaced apart from each other; A space inside the extensions and a coil located in the space between the two extensions.

在直线压缩机中,所述线圈卷绕成与所述两个伸出部分的形状相匹配的形状。In the linear compressor, the coil is wound in a shape matching the shape of the two protrusions.

在直线压缩机中,所述两个伸出部分具有倾斜并在外侧边缘相互接近的相对的端部。In the linear compressor, the two protruding portions have opposite ends inclined and approaching each other at outer edges.

在直线压缩机中,所述两个伸出部分具有每一个都呈半圆形的相对的端部。In the linear compressor, the two protrusions have opposite ends each having a semicircular shape.

本发明上述和/或其它方面通过提供一种直线电机来实现,所述直线电机包括定子、第一铁心和在所述定子和所述第一铁心之间往复运动的磁铁。所述定子包括:在外侧具有开口的第二铁心;从所述第二铁心开口两端向内延伸以遮盖所述开口部分的两个伸出部分,它们彼此间隔开;以及卷绕在位于所述两个伸出部分内部的空间和位于所述两个伸出部分之间的空间中的线圈。The above and/or other aspects of the present invention are achieved by providing a linear motor comprising a stator, a first iron core, and a magnet reciprocating between the stator and the first iron core. The stator includes: a second iron core having an opening on the outside; two protruding portions extending inwardly from both ends of the opening of the second iron core to cover the opening portion, which are spaced apart from each other; The space inside the two protruding parts and the coil located in the space between the two protruding parts.

在直线电机中,所述线圈卷绕成与所述两个伸出部分的形状相匹配的形状。In a linear motor, the coil is wound in a shape that matches the shape of the two protrusions.

在直线电机中,所述两个伸出部分具有倾斜并在外侧边缘相互接近的相对的端部。In the linear motor, the two protrusions have opposite ends that are inclined and approach each other at outer edges.

在直线电机中,所述两个伸出部分具有每一个都呈半圆形的相对的端部。In the linear motor, the two projecting portions have opposite ends each having a semicircular shape.

附图说明 Description of drawings

本发明的这些和其它的特点和优点可通过下面结合附图对本发明优选实施例所进行的描述中清楚和方便地得出,其中:These and other features and advantages of the present invention can be clearly and easily obtained from the following description of preferred embodiments of the present invention in conjunction with the accompanying drawings, wherein:

图1是显示本发明直线压缩机的整体结构的侧视剖面图;Fig. 1 is a side sectional view showing the overall structure of a linear compressor of the present invention;

图2是图1所示直线压缩机中的定子和运动部件的透视图;Fig. 2 is a perspective view of a stator and moving parts in the linear compressor shown in Fig. 1;

图3是本发明另一个实施例的定子的剖面图;Fig. 3 is the sectional view of the stator of another embodiment of the present invention;

图4是显示本发明又一个实施例的定子的剖面图。Fig. 4 is a sectional view showing a stator of still another embodiment of the present invention.

具体实施方式 Detailed ways

下面将对附图所示的本发明优选实施例进行详细的描述,其中,相同的标号表示相同的部件。The preferred embodiments of the present invention shown in the accompanying drawings will be described in detail below, wherein like reference numerals refer to like parts.

如图1所示,本发明的直线压缩机包括封闭的壳体10、压缩装置20和驱动装置30,壳体10由上壳体11和下壳体12组合而形成一个封闭结构,压缩装置20用于抽取、压缩和排出制冷剂,而驱动装置30用于驱动压缩装置20。As shown in Figure 1, the linear compressor of the present invention comprises a closed casing 10, a compression device 20 and a drive device 30, the casing 10 is formed by an upper casing 11 and a lower casing 12 to form a closed structure, and the compression device 20 It is used to extract, compress and discharge refrigerant, and the drive device 30 is used to drive the compression device 20 .

压缩装置20包括缸体21、活塞22和缸盖23,缸体21形成一个压缩腔21a,活塞22被设置在压缩腔21a中可往复运动,缸盖23用于抽取和排出制冷剂。另外,支承部件25从缸体21的下部外表面向外伸出,用于支承驱动装置30的定子32,后面将进行描述。与压缩腔21a一起工作的抽入腔23a和排出腔23b形成于缸盖23中,当活塞22往复运动时,可分别抽入和排出制冷剂。另外,在缸盖23和缸体21之间设有阀板24,抽入阀24a和排出阀24b安装在阀板24上,分别用于开启和关闭抽入腔23a和排出腔23b。The compression device 20 includes a cylinder body 21, a piston 22 and a cylinder head 23. The cylinder body 21 forms a compression chamber 21a, the piston 22 is arranged to reciprocate in the compression chamber 21a, and the cylinder head 23 is used for extracting and discharging refrigerant. In addition, a support member 25 protrudes outward from the lower outer surface of the cylinder 21 for supporting a stator 32 of the driving device 30, which will be described later. A suction chamber 23a and a discharge chamber 23b working together with the compression chamber 21a are formed in the cylinder head 23, and when the piston 22 reciprocates, refrigerant can be sucked in and discharged, respectively. In addition, a valve plate 24 is provided between the cylinder head 23 and the cylinder body 21, and a suction valve 24a and a discharge valve 24b are mounted on the valve plate 24 for opening and closing the suction chamber 23a and the discharge chamber 23b respectively.

驱动装置30包括一个直线电机,该直线电机包括第一铁心31、定子32和运动部件35,第一铁心31与缸体21的外侧连接在一起,定子32与第一铁心31间隔一定的距离,运动部件35设置在第一铁心31和定子32之间,并可与定子32所产生的电场发生相互作用。The driving device 30 includes a linear motor, which includes a first iron core 31, a stator 32 and a moving part 35, the first iron core 31 is connected to the outside of the cylinder body 21, the stator 32 is spaced from the first iron core 31 by a certain distance, The moving part 35 is disposed between the first iron core 31 and the stator 32 , and can interact with the electric field generated by the stator 32 .

运动部件35包括围绕缸体21设置的圆筒形磁铁35a和用于固定和支承磁铁35a的支承部件35b。运动部件35的支承部件35b与设置在活塞22上部的连接轴22a同轴布置,以便于运动部件35的支承部件35b可与活塞22一起沿竖直方向往复运动。The moving part 35 includes a cylindrical magnet 35a disposed around the cylinder 21 and a supporting part 35b for fixing and supporting the magnet 35a. The supporting part 35b of the moving part 35 is arranged coaxially with the connecting shaft 22a provided on the upper part of the piston 22 so that the supporting part 35b of the moving part 35 can reciprocate together with the piston 22 in the vertical direction.

第一铁心31和定子32分别设置在磁铁35a的内侧和外侧。在此情况下,第一铁心31被设置在缸体21的外侧并形成圆筒形状,从而第一铁心31同时引导运动部件35往复运动,并使磁力线从定子32平稳地流过运动部件35的磁铁35a。The first iron core 31 and the stator 32 are disposed inside and outside of the magnet 35a, respectively. In this case, the first iron core 31 is provided outside the cylinder 21 and formed into a cylindrical shape, so that the first iron core 31 simultaneously guides the reciprocating motion of the moving part 35 and smoothly flows the magnetic flux from the stator 32 through the moving part 35. Magnet 35a.

定子32包括由导电钢板制成的第二铁心33和产生磁力线的线圈34。定子32的下端由支承部件25进行支承,而定子32的上端由固定支架40支承。The stator 32 includes a second core 33 made of a conductive steel plate and a coil 34 that generates lines of magnetic force. The lower end of the stator 32 is supported by the supporting member 25 , and the upper end of the stator 32 is supported by the fixing bracket 40 .

下面结合图2详细描述本发明直线压缩机的定子32的结构。The structure of the stator 32 of the linear compressor of the present invention will be described in detail below with reference to FIG. 2 .

如图2所示,定子32的第二铁心33由沿径向叠置的导电钢板制成。在此情况下,第二铁心33面向磁铁35a的一侧是敞开的,且第一和第二伸出部分33b和33c从第二铁心33的开口33a的上端和下端向内延伸,从而遮盖住开口33a的上部和下部。As shown in FIG. 2, the second iron core 33 of the stator 32 is made of conductive steel plates stacked in the radial direction. In this case, the side of the second core 33 facing the magnet 35a is open, and the first and second protruding portions 33b and 33c extend inwardly from the upper and lower ends of the opening 33a of the second core 33, thereby covering the The upper and lower parts of the opening 33a.

因此,第一和第二伸出部分33b和33c增大了第二铁心33面向磁铁35a的区域,从而增大了磁铁35a的行程。第一和第二伸出部分33b和33c相互间隔布置,以便使线圈34所产生的磁力线平稳地从第二铁心33经磁铁35a流向第一铁心31。Therefore, the first and second protruding portions 33b and 33c increase the area of the second core 33 facing the magnet 35a, thereby increasing the stroke of the magnet 35a. The first and second projecting portions 33b and 33c are spaced apart from each other so that the lines of magnetic force generated by the coil 34 flow smoothly from the second core 33 to the first core 31 via the magnet 35a.

线圈34通过形成于第一和第二伸出部分33b和33c内部的第一容纳部分33d和形成于第一和第二伸出部分33b和33c之间空间中的第二容纳部分33e进行卷绕。在此情况下,线圈34卷绕成的形状与第一容纳部分33d和第二容纳部分33e相匹配,从而最大程度地卷绕在第一和第二容纳部分33d和33e中。The coil 34 is wound through a first accommodating portion 33d formed inside the first and second protruding portions 33b and 33c and a second accommodating portion 33e formed in a space between the first and second protruding portions 33b and 33c . In this case, the coil 34 is wound into a shape matching the first and second accommodating portions 33d and 33e so as to be wound in the first and second accommodating portions 33d and 33e to a maximum extent.

如图3所示,在第二铁心33中,第一和第二伸出部分33b和33c的端部可以是倾斜的,以便在它们的外边缘相互靠近以避免产生磁力线泄漏,并在磁力线流经第一和第二伸出部分33b和33c之间的空间时使磁力线流向磁铁35a。As shown in FIG. 3, in the second core 33, the ends of the first and second protruding portions 33b and 33c may be inclined so as to approach each other at their outer edges so as to avoid leakage of the magnetic flux and to prevent the magnetic flux from flowing. The lines of magnetic force flow toward the magnet 35a while passing through the space between the first and second projecting portions 33b and 33c.

在此情况下,线圈34卷绕成与第一和第二伸出部分33b和33c的形状相匹配的形状,从而使线圈34卷绕在第一和第二伸出部分33b和33c之间的空间中。In this case, the coil 34 is wound in a shape matching the shape of the first and second protruding portions 33b and 33c, so that the coil 34 is wound between the first and second protruding portions 33b and 33c. in space.

如图4所示,第一和第二伸出部分33b和33c的每个端部都可以是半圆形以避免发生磁力线泄漏。在此情况下,线圈34卷绕成与第一和第二伸出部分33b和33c的端部形状相匹配的形状。As shown in FIG. 4, each end portion of the first and second protruding portions 33b and 33c may be semicircular in order to avoid leakage of magnetic force lines. In this case, the coil 34 is wound in a shape matching the shape of the ends of the first and second protruding portions 33b and 33c.

下面将对本发明直线压缩机的整个工作过程和效果进行描述。The entire working process and effect of the linear compressor of the present invention will be described below.

当向定子32的线圈34供给交流电(AC)时,在定子32和第一铁心31之间产生磁场。因此,由于交流电作用使磁场的极性发生周期性变化,从而运动部件35连同与其连接在一起的磁铁35a沿竖直方向往复运动。另外,当运动部件35往复运动时,与该运动部件35连接在一起的活塞22在压缩腔21a中往复运动,同时对制冷剂进行压缩。When an alternating current (AC) is supplied to the coil 34 of the stator 32 , a magnetic field is generated between the stator 32 and the first core 31 . Therefore, due to the alternating current, the polarity of the magnetic field changes periodically, so that the moving part 35 together with the magnet 35a connected thereto reciprocates in the vertical direction. In addition, when the moving part 35 reciprocates, the piston 22 connected with the moving part 35 reciprocates in the compression chamber 21a while compressing the refrigerant.

在此情况下,在本发明直线压缩机的定子32中,线圈34不仅卷绕在形成于第一和第二伸出部分33b和33c内部的第一容纳部分33d中,而且还卷绕在形成于第一和第二伸出部分33b和33c之间空间中的第二容纳部分33e中。因此,当线圈34卷绕与现有压缩机中相同的匝数时,线圈34的直径可能增大。In this case, in the stator 32 of the linear compressor of the present invention, the coil 34 is wound not only in the first accommodating portion 33d formed inside the first and second protruding portions 33b and 33c, but also in the In the second accommodation portion 33e in the space between the first and second projecting portions 33b and 33c. Therefore, when the coil 34 is wound with the same number of turns as in the existing compressor, the diameter of the coil 34 may be increased.

因此,由于减小了线圈34的电阻,从而通过线圈34的电流值和线圈34周围产生的磁通量增大,因此增大了运动部件35的推动力。Therefore, since the resistance of the coil 34 is reduced, the current value passing through the coil 34 and the magnetic flux generated around the coil 34 are increased, thereby increasing the driving force of the moving part 35 .

如上所述,本发明直线压缩机的定子在其一侧具有开口,并且包括在开口处带有两个伸出部分的铁心,以及卷绕在两个伸出部分内部空间中和两个伸出部分之间所形成的空间中的线圈。As described above, the stator of the linear compressor of the present invention has an opening at one side thereof, and includes an iron core with two protrusions at the opening, and wound in the inner space of the two protrusions and two protrusions. The coils in the space formed between the parts.

也就是,线圈还卷绕在两个伸出部分之间所形成空间中,因此增大了线圈周围产生的磁通量,从而增大了该运动部件的推动力。因此提高了压缩机的整体性能。That is, the coil is also wound in the space formed between the two protruding parts, thus increasing the magnetic flux generated around the coil, thereby increasing the driving force of the moving part. The overall performance of the compressor is thus improved.

尽管上面示出并描述了本发明的几个优选的实施例,但本领域技术人员容易理解,在不脱离本发明的基本原理和实质精神的情况下,可对这些实施例做出变化,这些变化包含在权利要求书及其等效文件所要求的保护范围内。Although several preferred embodiments of the present invention have been shown and described above, those skilled in the art will readily understand that changes can be made to these embodiments without departing from the basic principles and essential spirit of the present invention. Changes are included within the scope of protection required by the claims and their equivalents.

Claims (2)

1.一种直线压缩机,其包括:1. A linear compressor comprising: 可与活塞一起往复运动以压缩制冷剂的运动部件;以及A moving part that reciprocates with the piston to compress the refrigerant; and 产生与所述运动部件发生相互作用的磁场的定子,所述定子包括:在外侧带有开口的铁心;从所述铁心开口两端向内延伸以遮盖所述开口部分的两个伸出部分,它们彼此间隔开;以及卷绕在位于所述两个伸出部分内部的空间和位于所述两个伸出部分之间的空间中的线圈;a stator for generating a magnetic field interacting with the moving part, the stator comprising: an iron core having an opening on the outside; two protruding portions extending inward from both ends of the opening of the iron core to cover the opening portion, they are spaced apart from each other; and a coil wound in a space inside the two protruding parts and in a space between the two protruding parts; 所述两个伸出部分具有每一个都呈半圆形的相对的端部。The two protruding portions have opposite ends each having a semicircular shape. 2.一种直线电机,包括:2. A linear motor, comprising: 定子,其包括:在外侧具有开口的第二铁心:从所述第二铁心开口两端向内延伸以遮盖所述开口部分的两个伸出部分,它们彼此间隔开;以及卷绕在位于所述两个伸出部分内部的空间和位于所述两个伸出部分之间的空间中的线圈;A stator comprising: a second iron core having an opening on the outside; two protruding portions extending inwardly from both ends of the opening of the second iron core to cover the opening portion, which are spaced apart from each other; a space inside the two protruding parts and a coil located in the space between the two protruding parts; 第一铁心;以及first core; and 在所述定子和所述第一铁心之间往复运动的磁铁;a magnet reciprocating between the stator and the first core; 所述两个伸出部分具有每一个都呈半圆形的相对的端部。The two protruding portions have opposite ends each having a semicircular shape.
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