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CN100516392C - Impurity treating apparatus - Google Patents

Impurity treating apparatus Download PDF

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CN100516392C
CN100516392C CNB2005101285589A CN200510128558A CN100516392C CN 100516392 C CN100516392 C CN 100516392C CN B2005101285589 A CNB2005101285589 A CN B2005101285589A CN 200510128558 A CN200510128558 A CN 200510128558A CN 100516392 C CN100516392 C CN 100516392C
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rake
pulverizer
arc
sieve
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CN1940195A (en
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田中浩太郎
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Sumitomo Heavy Industries Environment Co Ltd
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Sumiju Environmental Engineering Co Ltd
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Abstract

本发明提供一种可以实现提高筛装置的耐久性、防止夹杂物滞留,有效且可靠地将夹杂物收集到粉碎机中的夹杂物处理装置。在上下方向上隔开并层叠圆弧状筛部件(45),将具有多个在筛部件之间移动的耙(46)的耙轴(47),设置成与筛部件的外周边缘的中心(45o)偏心,使耙的前端部从筛部件的外周边缘出没,将收集的夹杂物通过耙耙拢起来。另外,开放圆弧状筛部件的后侧,防止内部的夹杂物的滞留,减少水流阻力,可以提高筛装置(40)的耐久性,且,设置有水流导向部(50),使得从筛部件(45)的外周边缘容易剥离夹杂物,在从旋转的上述耙指向粉碎机之前的位置到指向上述粉碎机的位置之间,可以形成朝向粉碎机的被处理水的流动。

Figure 200510128558

The present invention provides an inclusion processing device capable of improving the durability of a sieve device, preventing retention of inclusions, and efficiently and reliably collecting inclusions into a pulverizer. The arc-shaped sieve parts (45) are spaced and stacked in the vertical direction, and the rake shaft (47) with a plurality of rakes (46) moving between the sieve parts is arranged so as to be aligned with the center of the outer peripheral edge of the sieve parts ( 45o) is eccentric, so that the front end of the rake emerges from the outer peripheral edge of the screen member, and the collected inclusions are collected by the rake. In addition, the rear side of the arc-shaped sieve member is opened to prevent the stagnation of inclusions inside, reduce water flow resistance, and improve the durability of the sieve device (40). The outer peripheral edge of (45) is easy to peel off inclusions, and between the position where the rotating rake points before the pulverizer and the position pointing to the pulverizer, the flow of treated water toward the pulverizer can be formed.

Figure 200510128558

Description

夹杂物处理装置 Inclusion processing device

技术领域 technical field

本发明涉及一种用于收集、粉碎污水等被处理水中的夹杂物的夹杂物处理装置。The invention relates to an inclusion treatment device for collecting and crushing inclusions in treated water such as sewage.

背景技术 Background technique

空罐、塑料容器、木片等夹杂物和污水(被处理水)一起流入污水处理设施时,会成为该污水处理设施的管道内和泵堵塞、损坏等事故的原因,因此,以往,作为预先防止这种事故的装置,已知的有专利文献1及专利文献2所述的装置。如图7所示,专利文献1所述的装置是在下水道中组装了环状的开放式网筛2和粉碎机1,用环状的开放式网筛2收集污水中的夹杂物,并将其送入粉碎机1中,用该粉碎机1将其细小地粉碎并分散到污水中。When inclusions such as empty cans, plastic containers, and wood chips flow into sewage treatment facilities together with sewage (water to be treated), they can cause accidents such as clogging and damage to pipes and pumps in the sewage treatment facilities. The device of this kind of accident, the device described in patent document 1 and patent document 2 is known. As shown in Figure 7, the device described in Patent Document 1 is to assemble an annular open mesh screen 2 and a pulverizer 1 in the sewer, collect impurities in the sewage with the annular open mesh screen 2, and It is fed into a pulverizer 1 with which it is finely pulverized and dispersed in the sewage.

另外,如图8所示,专利文献2所述的装置将固定式栅筛3设置成与水道倾斜相交,并且,在该筛3的下游侧端部设置粉碎机4,用设置在栅筛3端部的刮除机5刮除沿着栅筛3流向粉碎机4方向的夹杂物并送入粉碎机4中。In addition, as shown in FIG. 8 , the device described in Patent Document 2 sets the fixed grid screen 3 to obliquely intersect with the waterway, and a pulverizer 4 is provided at the downstream end of the screen 3 , and the grid screen 3 is provided with a The scraper 5 at the end scrapes off the impurities flowing along the screen 3 to the pulverizer 4 and sends them into the pulverizer 4 .

专利文献1:日本特公平7-85781号公报Patent Document 1: Japanese Patent Publication No. 7-85781

专利文献2:日本特开平8-226165号公报Patent Document 2: Japanese Patent Application Laid-Open No. 8-226165

但是,专利文献1所述的装置有以下问题。在大致椭圆形状的旋转轨道上移动的网筛2中的筛部由聚乙烯/尼龙之类的挠性材料构成,因此,很难使筛部坚固,会产生筛部易损伤而致使耐久性差的问题。另外,筛是无限循环式的,因此筛为双层并使水流阻力大,会产生妨碍污水通过的问题,并且,经过了其前方侧的夹杂物很难从后方侧排出,滞留在筛内部,存在难以运转的问题。另外,筛是编织为网状的带面,因此,夹杂物容易被其凹凸绊住,会产生夹杂物一旦被绊住就很难解开的问题。However, the device described in Patent Document 1 has the following problems. The screen portion of the mesh screen 2 moving on a substantially elliptical rotating track is made of a flexible material such as polyethylene/nylon. Therefore, it is difficult to make the screen portion strong, and the screen portion is easily damaged, resulting in poor durability. question. In addition, the sieve is an infinite circulation type, so the sieve is double-layered and the water flow resistance is large, which will hinder the passage of sewage, and the inclusions that have passed the front side are difficult to discharge from the rear side and remain inside the sieve. There is a problem that it is difficult to work. In addition, since the sieve is a belt surface woven into a net shape, inclusions are likely to be caught by the irregularities, and there is a problem that once the inclusions are caught, it is difficult to release them.

另外,专利文献2所述的装置中,随着水流变快,水流的流动方向的分力与使夹杂物沿着栅筛移动的分力相比过大,会产生夹杂物挤压在栅筛上而不能沿着栅筛移动从而滞留的问题。In addition, in the device described in Patent Document 2, as the water flow becomes faster, the component force in the flow direction of the water flow is too large compared with the component force that moves the inclusions along the grid screen, and the inclusions will be squeezed on the grid screen. The problem of stagnation due to being unable to move along the grid screen.

发明内容 Contents of the invention

本发明是为了解决上述问题而完成的,其目的在于,提供一种夹杂物处理装置,其可以实现筛装置耐久性的提高,并减少水流阻力而使水顺利通过,并且,夹杂物不会滞留在筛装置内妨碍运转,可以有效且可靠地将夹杂物收集在粉碎机中。The present invention was made to solve the above-mentioned problems, and its object is to provide a foreign matter treatment device that can improve the durability of the sieve device, reduce water flow resistance and allow water to pass smoothly, and foreign matter does not stay Blockage in the sieve unit effectively and reliably collects inclusions in the shredder.

本发明的夹杂物处理装置,其是将用于收集被处理水中的夹杂物的筛装置和粉碎由该筛装置收集的夹杂物的粉碎机并排设置为横截水道,其特征在于,筛装置和粉碎机相互接近地设置,筛装置具有:在上下方向上相互隔开并层叠的多个圆弧状筛部件;在上下方向上相互隔开并层叠、并且在层叠的各圆弧状筛部件之间移动的多个耙;支撑这些耙并沿上下方向延伸的耙轴;以及水流导向部,与该耙轴共同旋转,在从旋转的上述耙指向粉碎机之前的位置到指向上述粉碎机的位置之间,可以形成朝向粉碎机的被处理水的流动,粉碎机具有以上下方向为轴心旋转并能粉碎夹杂物的切割刀刃,耙轴设置成与圆弧状筛部件的外周边缘的中心偏心,由此,耙的前端部从圆弧状筛部件的外周边缘出没,将收集到筛装置的夹杂物耙拢起来并可以收集到粉碎机中。In the inclusion processing device of the present invention, a sieve device for collecting inclusions in the water to be treated and a pulverizer for crushing the inclusions collected by the sieve device are arranged side by side to cross the water channel, and it is characterized in that the sieve device and The pulverizers are arranged close to each other, and the sieve device has: a plurality of arc-shaped sieve parts spaced from each other and stacked in the up-down direction; A plurality of rakes that move among the rakes; a rake shaft that supports these rakes and extends in the vertical direction; and a water flow guide that rotates together with the rake shaft and points to a position before the pulverizer from the position where the rotating rake points to the pulverizer Between them, the flow of treated water toward the pulverizer can be formed. The pulverizer has a cutting blade that rotates with the vertical direction as the axis and can pulverize the inclusions. , Thus, the front end of the rake emerges from the outer peripheral edge of the arc-shaped sieve member, and the foreign matter collected in the sieve device is raked up and can be collected in the pulverizer.

通过这样构成的夹杂物处理装置,在上下方向上层叠圆弧状筛部件,具有在该圆弧状筛部件之间移动的多个耙的耙轴设置与该圆弧状筛部件的外周边缘的中心偏心,因此,耙的前端部从圆弧状筛部件的外周边缘出没,可以将圆弧状筛部件所收集的夹杂物耙拢起来。从而,夹杂物不会在圆弧状筛部件滞留或者绊住,可以减少水流阻力而使被处理水顺利流动,并且,可以将夹杂物可靠收集到粉碎机中。另外,由于圆弧状筛部件后侧被开放,可以防止夹杂物在圆弧状筛部件内的滞留。另外,由于水流阻力减少,可以减少筛装置上的应力,可以实现筛装置的耐久性的提高。另外,筛装置具有水流导向板,该水流导向板与耙轴共同旋转,在从旋转的上述耙指向粉碎机之前的位置到指向上述粉碎机的位置之间,可以形成朝向粉碎机的被处理水的流动;因此,容易将所收集的夹杂物从圆弧状筛部件的外周边缘剥离,可以更有效且可靠地将夹杂物收集到粉碎机中。With the foreign matter processing device constructed in this way, the arc-shaped sieve members are stacked in the vertical direction, and the rake shafts having a plurality of rakes that move between the arc-shaped sieve members are arranged in contact with the outer peripheral edge of the arc-shaped sieve members. The center is eccentric, so that the front end of the rake emerges from the outer peripheral edge of the arc-shaped sieve, and the inclusions collected by the arc-shaped sieve can be raked up. Therefore, the inclusions do not stay or get caught on the arc-shaped sieve member, the water flow resistance can be reduced to allow the water to be treated to flow smoothly, and the inclusions can be reliably collected into the pulverizer. In addition, since the rear side of the arc-shaped sieve member is opened, stagnation of inclusions in the arc-shaped sieve member can be prevented. In addition, since the water flow resistance is reduced, the stress on the sieve device can be reduced, and the durability of the sieve device can be improved. In addition, the sieve device has a water flow guide plate that rotates together with the rake shaft, and can form a flow of treated water toward the pulverizer between the position where the rotating rake points to the position before the pulverizer and the position that points to the pulverizer. flow; therefore, the collected inclusions are easily peeled off from the outer peripheral edge of the arc-shaped sieve member, and the inclusions can be collected into the pulverizer more efficiently and reliably.

另外,如果其结构为:切割刀刃的旋转轨道的外周边缘接近圆弧状筛部件的外周边缘,并且在其附近,耙的前端没入圆弧状筛部件的外周边缘,则可以大幅度减少从粉碎机和筛装置之间向下游侧流出的夹杂物,可以有效且可靠地将夹杂物收集到粉碎机中。In addition, if the structure is such that the outer peripheral edge of the rotating track of the cutting blade is close to the outer peripheral edge of the arc-shaped sieve member, and in the vicinity, the front end of the rake is submerged in the outer peripheral edge of the arc-shaped sieve member, then it can be greatly reduced. The inclusions flowing out between the crusher and the screen device to the downstream side can effectively and reliably collect the inclusions into the pulverizer.

这里,耙的转速优选小于等于切割刀刃的转速的70%,可以将由耙搂起来的夹杂物容易地引入粉碎机中,可以更有效且可靠地将夹杂物收集到粉碎机中。Here, the rotation speed of the rake is preferably less than or equal to 70% of the rotation speed of the cutting blade, so that the inclusions picked up by the rake can be easily introduced into the pulverizer, and the inclusions can be collected into the pulverizer more effectively and reliably.

另外,耙由弹性体构成时,在例如硬木材等夹杂物夹在耙和粉碎机之间的情况下,耙可以适当弹性变形,因此,不会有导致耙破损的情况。In addition, when the rake is made of an elastic body, the rake can be properly elastically deformed when foreign matter such as hard wood is caught between the rake and the pulverizer, so that the rake is not likely to be damaged.

另外,如果水流导向部沿圆周方向等间隔设置,则圆周方向上的一个耙上,虽然作用与水流相对置并妨碍旋转的阻力,但是,位于一个耙的相反侧方向上的另一个耙上,由水流作用促进旋转的力,可以适当分散各耙的水流阻力,因此,可以控制耙轴的旋转动力,实现节能。In addition, if the water flow guiding parts are arranged at equal intervals along the circumferential direction, one rake in the circumferential direction acts against the water flow and hinders the rotation resistance, but the other rake located on the opposite side of one rake, The force promoted by the water flow can properly disperse the water flow resistance of each rake, so the rotational power of the rake shaft can be controlled to realize energy saving.

发明效果Invention effect

本发明可以提供一种夹杂物处理装置,可以实现筛装置耐久性的提高,同时减少水流阻力使水顺利通过,并且,夹杂物不会滞留在筛装置内妨碍运转,可以有效且可靠地收集在粉碎机中。The present invention can provide a treatment device for inclusions, which can improve the durability of the sieve device, reduce water flow resistance and allow water to pass through smoothly, and the inclusions will not stay in the sieve device and hinder the operation, and can be effectively and reliably collected in the sieve device. in the shredder.

附图说明 Description of drawings

图1是表示本发明的实施方式的夹杂物处理装置的俯视图;FIG. 1 is a plan view showing an inclusion processing device according to an embodiment of the present invention;

图2是表示图1中的楔形衬板的设置的概略截面图;Fig. 2 is a schematic sectional view showing the setting of the wedge-shaped liner in Fig. 1;

图3是表示图1中的筛装置的纵截面图;Fig. 3 is a longitudinal sectional view showing the sieve device among Fig. 1;

图4是表示图3中的耙的俯视图;Figure 4 is a top view showing the rake in Figure 3;

图5是表示图3中的耙及水流导向板的侧视图;Figure 5 is a side view showing the rake and the water flow guide plate in Figure 3;

图6是表示图3中的固定部件的侧视图;Fig. 6 is a side view showing the fixing part in Fig. 3;

图7是表示现有装置的斜视图;Fig. 7 is the oblique view showing existing device;

图8是表示另一现有装置的俯视图。Fig. 8 is a plan view showing another conventional device.

具体实施方式 Detailed ways

下面,参照附图说明本发明的夹杂物处理装置的最佳实施例。而且,在附图说明中,相同或者相当的要素赋予同一符号,省略重复说明。图1表示本发明的实施方式的夹杂物处理装置的俯视图,图2是表示图1中的楔形衬板的设置的概略截面图,图3是表示图1中的筛装置的纵截面图,图4是表示图3中的耙的俯视图,图5是表示图3中的耙及水流导向板的侧视图,图6是表示图3中的固定部件的侧视图。Next, preferred embodiments of the inclusion processing apparatus of the present invention will be described with reference to the accompanying drawings. In addition, in the description of the drawings, the same or corresponding elements are given the same reference numerals, and repeated descriptions are omitted. Fig. 1 shows a plan view of an inclusion processing device according to an embodiment of the present invention, Fig. 2 is a schematic sectional view showing the installation of a wedge-shaped liner in Fig. 1 , and Fig. 3 is a longitudinal sectional view showing a screen device in Fig. 1 , and Fig. 4 is a plan view showing the rake in FIG. 3 , FIG. 5 is a side view showing the rake and the water flow guide plate in FIG. 3 , and FIG. 6 is a side view showing the fixing member in FIG. 3 .

如图1所示,夹杂物处理装置100在由底10a及侧壁10b、10c形成的矩形截面的水道10中设置,用于收集、粉碎流经水道10的污水等被处理水中的夹杂物,其具有:在被处理水通过时收集夹杂物并输送收集的夹杂物的筛装置40,以及,用于将从该筛装置40输送过来的夹杂物、及所通过的被处理水中的夹杂物粉碎的粉碎机30。另外,在水道10的侧壁10b、10c上,形成向内(宽度方向上的内侧)的斜面10d、10e,形成朝向筛装置40和粉碎机30的被处理水的水流。由此,可以防止在水道10的侧壁侧的底10a上堆积异物。As shown in Figure 1, the inclusion treatment device 100 is installed in a water channel 10 with a rectangular cross-section formed by the bottom 10a and side walls 10b, 10c, and is used to collect and crush impurities in the treated water such as sewage flowing through the water channel 10, It has: a sieve device 40 that collects foreign matter when the water to be treated passes and conveys the collected foreign matter, and crushes the foreign matter conveyed from the sieve device 40 and the foreign matter in the passing water to be treated The shredder 30. In addition, inward (inward in the width direction) slopes 10d, 10e are formed on the side walls 10b, 10c of the water channel 10 to form a flow of the water to be treated toward the screen device 40 and the pulverizer 30 . Thereby, it is possible to prevent foreign matter from accumulating on the bottom 10a on the side wall side of the water channel 10 .

这些粉碎机30及筛装置40在装配框90内配置且配置成相互接近,该装配框90被设置为横截水道10。该装配框90中,设置有对筛装置40进行定位的定位销(未图示)、以及用于对粉碎机30进行定位的楔形衬板91~93。定位销直立设置在装配框90的底部的预定位置上,如图2所示,楔形衬板91~93被设置在装配框90的背面侧的内壁面90a上,并具有朝向斜上方的斜面91a~93a。如图1及图2所示,楔形衬板91~93中,设置于两外侧的楔形衬板91、93,配置在装配框90的下部;设置于中央的楔形衬板92,配置在装配框90的上部。These pulverizers 30 and sieve devices 40 are arranged so as to be close to each other within an assembly frame 90 provided so as to cross the water channel 10 . Positioning pins (not shown) for positioning the sieve device 40 and wedge liners 91 to 93 for positioning the pulverizer 30 are provided in the mounting frame 90 . The positioning pins are set upright at predetermined positions on the bottom of the assembly frame 90. As shown in FIG. ~93a. As shown in Figure 1 and Figure 2, among the wedge-shaped lining plates 91-93, the wedge-shaped lining plates 91, 93 arranged on the two outer sides are arranged at the lower part of the assembly frame 90; the wedge-shaped lining plates 92 arranged at the center are arranged on the assembly frame The upper part of 90.

如图1所示,粉碎机30被设置在装配框90的侧壁10c侧(图示右侧),如图1及图2所示,在前面(图示上侧)形成有导入被处理水的导入口30b,在后面形成有排出被处理水的排出口30c。该排出口30c通过形成在装配框90的排出口90b与下游侧连通。粉碎机30在水道10的宽度方向上并排设置,以使围绕沿上下方向(垂直纸面方向)延伸的轴旋转如自如地支撑两个旋转粉碎刀刃(切割刀刃)32、32,并且使其刀刃彼此相互啮合。另外,粉碎机30在其上部具有旋转驱动旋转粉碎刀刃32、32的立式电动机(未图示)。As shown in Figure 1, the pulverizer 30 is arranged on the side wall 10c side (the right side of the figure) of the assembly frame 90. The introduction port 30b is formed behind the discharge port 30c for discharging the water to be treated. The discharge port 30c communicates with the downstream side through a discharge port 90b formed in the mounting frame 90 . The pulverizers 30 are arranged side by side in the width direction of the water channel 10 so as to rotatably support two rotating pulverizing blades (cutting blades) 32, 32 around an axis extending in the vertical direction (perpendicular to the paper surface), and make the blades mesh with each other. In addition, the pulverizer 30 has a vertical motor (not shown) for rotationally driving the rotary pulverizing blades 32 , 32 at its upper portion.

此外,该粉碎机30通过驱动立式电动机,使旋转粉碎刀刃32、32沿卷入夹杂物的方向旋转,从导入口30b导入被处理水并经过粉碎机30内从排出口30c排出,并且,此时,被处理水中的夹杂物及从筛装置40输送来的夹杂物夹在旋转粉碎刀刃32、32之间而粉碎并放出到下游侧。In addition, in this pulverizer 30, by driving a vertical motor, the rotary pulverizer blades 32, 32 are rotated in a direction in which inclusions are involved, and the water to be treated is introduced from the inlet 30b and discharged from the discharge port 30c through the pulverizer 30, and, At this time, the foreign matter in the water to be treated and the foreign matter conveyed from the sieve device 40 are sandwiched between the rotating crushing blades 32 and 32 to be crushed and released to the downstream side.

另外,在粉碎机30中设置有相对于上述装配框90对该粉碎机30进行定位用的楔形衬板36~38。如图2所示,该楔形衬板36~38在粉碎机30的背面侧的外壁面30a上设置,并且分别配置在与装配框90上设置的楔形衬板91~93相面对的位置。楔形衬板36~38具有朝斜向下的斜面36a~38a;设置于两外侧的楔形衬板36、38,在粉碎机30的下部配置;设置于中央的楔形衬板37在粉碎机30的上部配置。此外,设置在粉碎机30的楔形衬板36~38的斜面36a~38a与装配框90上设置的楔形衬板91~93的斜面91a~93a分别面接触,由此,可以导引粉碎机30并将其定位在装配框90的预定位置。In addition, wedge-shaped liners 36 to 38 for positioning the pulverizer 30 with respect to the above-mentioned mounting frame 90 are provided in the pulverizer 30 . As shown in FIG. 2 , the wedge liners 36 to 38 are provided on the rear outer wall surface 30 a of the pulverizer 30 , and are arranged at positions facing the wedge liners 91 to 93 provided on the mounting frame 90 . The wedge-shaped lining plates 36-38 have slopes 36a-38a facing obliquely downward; the wedge-shaped lining plates 36, 38 arranged on the two outer sides are arranged at the bottom of the pulverizer 30; Upper configuration. In addition, the inclined surfaces 36a-38a of the wedge-shaped liners 36-38 provided on the pulverizer 30 are in surface contact with the inclined surfaces 91a-93a of the wedge-shaped liners 91-93 provided on the assembly frame 90, respectively, so that the pulverizer 30 can be guided. And locate it at the predetermined position of the assembly frame 90 .

如图1所示,在装配框90内与粉碎机30的左斜前方相邻接而设有筛装置40。如图3所示,该筛装置40具有:在上下方向上相互隔开并层叠的多个圆弧状筛部件45;在上下方向上相互隔开设置、并在层叠的各圆弧状筛部件45彼此之间移动的多个耙46;支撑这些耙46并沿上下方向延伸的耙轴47;以及旋转驱动该耙轴47的立式电动机48。As shown in FIG. 1 , the sieve device 40 is provided adjacent to the obliquely left front side of the pulverizer 30 in the mounting frame 90 . As shown in FIG. 3 , the sieve device 40 has: a plurality of arc-shaped sieve members 45 spaced from each other and stacked in the vertical direction; 45 a plurality of rakes 46 that move between each other; a rake shaft 47 that supports these rakes 46 and extends in the vertical direction; and a vertical motor 48 that rotationally drives the rake shaft 47 .

圆弧状筛部件45呈平板状,并且,如图1所示,在俯视时呈大致圆弧状。具体来说,沿着水道10的侧壁10b侧(图示左侧),从圆弧状筛部件45中的轴心45o的斜后方到轴心45o的侧方呈直线形状,从轴心45o的侧壁10b侧的侧方到前方、直到侧壁10c侧的侧方及后方呈圆弧状。另外,该圆弧状筛部件45,其后部的侧壁10b侧被开放,经过圆弧状筛部件45内的被处理水向后方排出。The arcuate sieve member 45 has a flat plate shape, and, as shown in FIG. 1 , has a substantially arcuate shape in plan view. Specifically, along the side wall 10b side of the water channel 10 (the left side in the figure), from the oblique rear of the axis 45o in the arc-shaped sieve member 45 to the side of the axis 45o, a straight line is formed, and from the axis 45o The side of the side wall 10b side to the front, until the side and rear of the side wall 10c side are arc-shaped. In addition, the arc-shaped sieve member 45 has its rear side wall 10b side opened, and the water to be treated passing through the arc-shaped sieve member 45 is discharged rearward.

如图1及图3所示,各圆弧状筛部件45在上下方向上隔开设置,并通过焊接而被固定在沿上下方向延伸的多个支柱49上。该圆弧状筛部件45彼此之间成为被处理水经过的孔,比该孔大的夹杂物会被各圆弧状筛部件45拦住。而且,在本实施方式中,使圆弧状筛部件45的上下方向上的板厚为约9mm,各圆弧状筛部件45彼此的上下方向的间隔t为约16mm。As shown in FIGS. 1 and 3 , the arc-shaped sieve members 45 are spaced apart in the vertical direction, and are fixed to a plurality of pillars 49 extending in the vertical direction by welding. Between the arc-shaped sieve members 45 is a hole through which the water to be treated passes, and inclusions larger than the holes are blocked by the arc-shaped sieve members 45 . In addition, in this embodiment, the plate thickness in the vertical direction of the arc-shaped sieve members 45 is about 9 mm, and the interval t in the vertical direction between the arc-shaped sieve members 45 is about 16 mm.

耙46由呈平面状的、硬质橡胶等弹性体构成。而且,也可以由其他橡胶、片簧等弹性体构成耙46。如图4所示,耙46的前端部形成倾斜面46a,该倾斜面的沿着耙46的旋转方向的正面侧端部的半径方向的长度,比相反侧的背面侧端部的半径方向的长度长。该倾斜面46a的倾角θ优选为10度~45度。且,与此相反,在形成沿着耙46的旋转方向的背面侧端部的半径方向的长度、比相反侧的表面侧端部的半径方向的长度长的倾斜面的情况下,夹杂物在移动的耙的前端部旋转,则不能良好地输送夹杂物。如图3~图5所示,该耙46固定在沿上下方向延伸的矩形的水流导向板(水流导向部)50上。The rake 46 is made of a planar elastic body such as hard rubber. Furthermore, the rake 46 may be formed of other elastic bodies such as rubber and leaf springs. As shown in FIG. 4, the front end portion of the rake 46 forms an inclined surface 46a, and the length of the radial direction of the front side end portion of the inclined surface along the rotation direction of the rake 46 is longer than the radial length of the rear side end portion on the opposite side. Long length. The inclination angle θ of the inclined surface 46a is preferably 10° to 45°. And, on the contrary, when the length of the radial direction of the back side end along the rotation direction of the rake 46 is formed, the inclined surface is longer than the radial length of the opposite surface side end, the inclusions are If the front end of the moving rake rotates, foreign matter cannot be conveyed well. As shown in FIGS. 3 to 5 , the rake 46 is fixed to a rectangular water flow guide plate (water flow guide portion) 50 extending in the vertical direction.

在该水流导向板50的、沿上下方向延伸的一方的端面上,上述多个耙46并排设置在上下方向上并沿水平方向延伸。另外,水流导向板50具有用于拧入螺栓的多个开口部50a,并且,如图1及图6所示,通过固定在耙轴47上的固定部件51可装卸地固定在耙轴47上。水流导向板50与耙轴47共同旋转,可以改变被处理水的流动方向,在从旋转的上述耙指向粉碎机之前的位置到指向上述粉碎机的位置之间,形成朝向粉碎机30的被处理水的流动,容易从圆弧状筛部件45的外周边缘剥离被收集的夹杂物。在俯视时,该水流导向板50在圆周方向上等间隔设置(本实施方式中为90度)。因此,可以分散并均匀化由被处理水引起的阻力(详细内容如后所述)。而且,最上层的水流导向板50,如图3所示,具有9串(条)耙46,其他水流导向板50具有11串(条)耙46。通过改变该最上层的水流导向板50的串数,可以适用于水道高度不同的各种水道。On one end surface of the water flow guide plate 50 extending in the vertical direction, the plurality of rakes 46 are arranged in parallel in the vertical direction and extend in the horizontal direction. In addition, the water flow guide plate 50 has a plurality of openings 50a for screwing in bolts, and, as shown in FIGS. . The water flow guide plate 50 and the rake shaft 47 rotate together to change the flow direction of the water to be treated. Between the position where the rotating rake points to the position before the pulverizer and the position that points to the pulverizer, the direction of the treated water towards the pulverizer 30 is formed. The flow of water easily peels off the collected inclusions from the outer peripheral edge of the arc-shaped sieve member 45 . The water flow guide plates 50 are arranged at equal intervals in the circumferential direction (90 degrees in the present embodiment) in plan view. Therefore, the resistance caused by the water to be treated can be dispersed and uniformed (details will be described later). And, the water flow guide plate 50 of the uppermost layer, as shown in FIG. By changing the number of strings of the uppermost water flow guide plate 50, it can be applied to various waterways with different waterway heights.

如图6所示,固定部件51具有沿轴向分割的半切割圆筒对52、53,在其侧面上突出设置有多个沿上下方向延伸并固定水流导向板50用的板状固定片54(另外,图6中只记载了其中一个)。该固定片54在圆周方向上90度等间隔设置。另外,在固定片54的与水流导向板50的开口部50a对应的位置形成有开口部54a;如图1所示,在这些开口部50a、54a中插入螺栓55,从而将水流导向板50和固定部件51相互连结。As shown in Figure 6, the fixing member 51 has a pair of half-cut cylinders 52, 53 divided in the axial direction, and a plurality of plate-shaped fixing pieces 54 extending in the vertical direction and fixing the water flow guide plate 50 are protrudingly provided on the side thereof. (In addition, only one of them is described in FIG. 6). The fixing pieces 54 are arranged at equal intervals of 90 degrees in the circumferential direction. In addition, an opening 54a is formed at a position corresponding to the opening 50a of the water flow guide plate 50 of the fixing piece 54; as shown in FIG. The fixing members 51 are connected to each other.

如图3所示,耙轴47其两端部由轴承56、57支撑,下端侧的轴承56与最下层的圆弧状筛部件45连结,上端侧的轴承57与最上层的圆弧状筛部件45连结,并且,在偏离圆弧状筛部件45的外周边缘的中心45o(参照图1)的位置设置耙轴47。即,耙轴47设置成与圆弧状筛部件45的外周边缘的中心45o偏心,由此,旋转的耙46的前端部从圆弧状筛部件45的外周边缘出没,并在圆弧状筛部件45的外周边缘和旋转粉碎刀刃32的旋转轨道的外周边缘相接近的位置附近没入,可以将筛装置40所收集的夹杂物耙拢起来并收集到粉碎机30中。另外,在本实施方式中,旋转粉碎刀刃32的旋转轨道的外周边缘和圆弧状筛部件45的外周边缘的距离x为约7mm。此外,具有这些圆弧状筛部件45、耙46、耙轴47、水流导向板50等的筛装置40,在其下部具有与上述装配框90的定位销嵌合的定位孔(未图示)。As shown in Figure 3, the two ends of the rake shaft 47 are supported by bearings 56, 57, the bearing 56 on the lower end side is connected to the arc-shaped sieve member 45 of the lowermost layer, and the bearing 57 on the upper end side is connected to the arc-shaped sieve member 45 on the uppermost layer. The members 45 are connected, and the rake shaft 47 is provided at a position deviated from the center 45o (see FIG. 1 ) of the outer peripheral edge of the arc-shaped sieve member 45 . That is, the rake shaft 47 is arranged to be eccentric with the center 45o of the outer peripheral edge of the arc-shaped sieve member 45, whereby the front end portion of the rake 46 that rotates goes in and out from the outer peripheral edge of the arc-shaped sieve member 45, and moves on the arc-shaped sieve. Near the position where the outer peripheral edge of the member 45 is close to the outer peripheral edge of the rotation track of the rotary crushing blade 32 is submerged, the inclusions collected by the sieve device 40 can be raked up and collected into the pulverizer 30 . In addition, in the present embodiment, the distance x between the outer peripheral edge of the rotation track of the rotary crushing blade 32 and the outer peripheral edge of the arc-shaped sieve member 45 is about 7 mm. In addition, the sieve device 40 having these arc-shaped sieve members 45, rake 46, rake shaft 47, water flow guide plate 50, etc. has a positioning hole (not shown) that fits the positioning pin of the above-mentioned assembly frame 90 in its lower part. .

然后,说明夹杂物处理装置100的设置方法。首先,将装配框90固定在水道10的预定位置。接着,在设置于筛装置40上的定位孔中嵌入装配框90的定位销,从而进行筛装置40的定位。另外,从上方吊下粉碎机30的楔形衬板36~38,以使与装配框90的楔形衬板91~93相面对,由此进行粉碎机30的定位。这样,将粉碎机30及筛装置40设置在装配框90的预定位置,并将夹杂物处理装置100设置在水道10中。另外,也可以在将筛装置40、粉碎机30分别固定在装配框90上后,将该装配框90吊下并设置在水道10中。Next, a method of installing the foreign matter processing device 100 will be described. First, the assembly frame 90 is fixed at a predetermined position of the water channel 10 . Next, positioning pins of the mounting frame 90 are fitted into positioning holes provided in the sieve device 40 to perform positioning of the sieve device 40 . In addition, the wedge liners 36 to 38 of the pulverizer 30 are suspended from above so as to face the wedge liners 91 to 93 of the mounting frame 90 to position the pulverizer 30 . In this way, the pulverizer 30 and the sieve device 40 are installed at predetermined positions of the assembly frame 90 , and the inclusion processing device 100 is installed in the water channel 10 . Alternatively, after fixing the sieve device 40 and the pulverizer 30 to the mounting frame 90 , the mounting frame 90 may be suspended and installed in the water channel 10 .

在这样构成的夹杂物处理装置100中,通过立式电动机驱动粉碎机30的旋转粉碎刀刃32、32,在俯视时,筛装置40侧(图示左侧)的旋转粉碎刀刃32右旋,侧壁10c侧(图示右侧)的旋转粉碎刀刃32左旋。另外,通过立式电动机48驱动筛装置40的耙轴47,水流导向板50及耙46在俯视时右旋。而且,耙46的前端的转速小于等于旋转粉碎刀刃32、32的外周的转速的70%。另外,粉碎机30、筛装置40各自具有立式电动机,因此,超负载时的啮入翻转动作可以由粉碎机30、筛装置40各自分别进行。In the inclusion processing device 100 constructed in this way, the rotary crushing blades 32, 32 of the pulverizer 30 are driven by a vertical motor. The rotating crushing blade 32 on the side of the wall 10c (the right side in the figure) rotates counterclockwise. In addition, the vertical motor 48 drives the rake shaft 47 of the sieve device 40 , so that the water flow guide plate 50 and the rake 46 rotate rightward in plan view. Furthermore, the rotational speed of the tip of the rake 46 is equal to or less than 70% of the rotational speed of the outer circumference of the rotating pulverizing blades 32 , 32 . In addition, since the pulverizer 30 and the sieve device 40 each have a vertical motor, the biting and turning operation at the time of overload can be performed by the pulverizer 30 and the sieve device 40 respectively.

这里,耙轴47设置成与圆弧状筛部件45的中心45o偏心,因此,耙46的前端部,在俯视时,从圆弧状筛部件45的外周边缘的前面左侧向外侧出现,在圆弧状筛部件45的外周边缘的前面、右侧面,经过圆弧状筛部件45外,在圆弧状筛部件45的外周边缘的右侧面后侧,没入圆弧状筛部件45内。此外,被处理水中的夹杂物由筛装置40的圆弧状筛部件45收集,通过从圆弧状筛部件45的外周边缘突出的耙46的前端部,由该圆弧状筛部件45收集的夹杂物被耙拢起来并输送到粉碎机30。另外,水流导向板50与耙轴47共同旋转,在从旋转的上述耙指向粉碎机之前的位置到指向上述粉碎机的位置之间,形成朝向粉碎机30的被处理水的流动,因此,容易从圆弧状筛部件45的外周边缘剥离被收集的夹杂物,并且容易输送到粉碎机30。Here, the rake shaft 47 is arranged to be eccentric with the center 45o of the arc-shaped sieve member 45, so that the front end of the rake 46 appears from the front left side of the outer peripheral edge of the arc-shaped sieve member 45 to the outside in a plan view. The front side and the right side of the outer peripheral edge of the arc-shaped sieve part 45 pass through the outside of the arc-shaped sieve part 45, and are submerged in the arc-shaped sieve part 45 at the rear side of the right side of the outer peripheral edge of the arc-shaped sieve part 45 . In addition, the impurities in the water to be treated are collected by the arc-shaped sieve member 45 of the sieve device 40, and the impurities collected by the arc-shaped sieve member 45 pass through the front end of the rake 46 protruding from the outer peripheral edge of the arc-shaped sieve member 45. The inclusions are raked up and conveyed to shredder 30 . In addition, the water flow guide plate 50 rotates together with the rake shaft 47 to form the flow of the water to be treated toward the pulverizer 30 between the position where the rotating rake points to the position before the pulverizer and the position that points to the pulverizer. Therefore, it is easy to The collected inclusions are peeled off from the outer peripheral edge of the arc-shaped sieve member 45 and easily conveyed to the pulverizer 30 .

这样,通过夹杂物处理装置100,夹杂物不会在圆弧状筛部件45滞留或者绊住,可以减少水流阻力而使被处理水顺利流动,并且,可以将夹杂物可靠收集到粉碎机30中。另外,圆弧状筛部件45其后侧被开放,因此,可以防止夹杂物在圆弧状筛部件45内的滞留,防止妨碍运转。另外,水流阻力减少,因此,可以减少与筛装置40相关的应力,可以实现筛装置40的耐久性的提高。另外,旋转粉碎刀刃32的旋转轨道的外周边缘接近圆弧状筛部件45的外周边缘,并且,在其附近,耙46的前端从圆弧状筛部件45的外周边缘没入,因此,可以大幅度减少从粉碎机30和筛装置40之间向下游侧流出的夹杂物,可以有效且可靠地将夹杂物收集到粉碎机30中。另外,筛装置40具有水流导向板50,因此,容易从圆弧状筛部件45的外周边缘剥离被收集的夹杂物,可以更有效且可靠地将夹杂物收集到粉碎机30中。In this way, through the inclusion processing device 100, the inclusions will not stay or get stuck on the arc-shaped sieve member 45, the water flow resistance can be reduced, the water to be treated can flow smoothly, and the inclusions can be reliably collected into the pulverizer 30. . In addition, since the rear side of the arc-shaped sieve member 45 is opened, it is possible to prevent foreign matter from stagnating in the arc-shaped sieve member 45 and preventing the operation from being hindered. In addition, since the water flow resistance is reduced, the stress on the sieve device 40 can be reduced, and the durability of the sieve device 40 can be improved. In addition, the outer peripheral edge of the orbit of the rotary crushing blade 32 is close to the outer peripheral edge of the arc-shaped sieve member 45, and in its vicinity, the front end of the rake 46 is submerged from the outer peripheral edge of the arc-shaped sieve member 45. It is possible to efficiently and reliably collect foreign matter into the pulverizer 30 by reducing the amount of foreign matter that flows downstream from between the pulverizer 30 and the sieve device 40 . In addition, since the sieve device 40 has the water flow guide plate 50, the collected foreign matter can be easily peeled off from the outer peripheral edge of the arc-shaped sieve member 45, and the foreign matter can be collected into the pulverizer 30 more efficiently and reliably.

另外,耙46的前端的转速小于等于旋转粉碎刀刃32的外周的转速的70%,因此,由耙46搂起来的夹杂物容易地被引入粉碎机30中,可以更有效且可靠地将夹杂物收集到粉碎机30中。另外,这是本发明的发明人通过实验确认的。In addition, the rotation speed of the front end of the rake 46 is less than or equal to 70% of the rotation speed of the outer periphery of the rotating crushing blade 32, therefore, the inclusions picked up by the rake 46 are easily introduced into the pulverizer 30, and the inclusions can be more effectively and reliably Collected in the pulverizer 30. In addition, this was confirmed by the inventors of the present invention through experiments.

另外,耙46由弹性体构成,因此,在耙46和粉碎机30之间夹着例如硬木材等夹杂物的情况下,耙46可以适当弹性变形,因此,不会有耙46破损的情况。In addition, since the rake 46 is made of an elastic body, the rake 46 can be properly elastically deformed when foreign matter such as hard wood is interposed between the rake 46 and the shredder 30 , so that the rake 46 is not damaged.

另外,水流导向板50在圆周方向上等间隔设置,因此,圆周方向上的一个耙(上下方向上并排的耙组)46上,虽然作用与水流相对置而妨碍旋转的阻力,但是,位于一个耙46的相反侧方向上的另一耙46上,作用由水流促进旋转的力,可以适当分散各耙46的水流阻力,因此,可以抑制耙轴47的旋转动力并实现节能。且,耙(上下方向上并排的耙组)46并不限定为在圆周方向上4等分设置,也可以2等分、3等分,甚至大于等于5等分设置。In addition, the water flow guide plates 50 are arranged at equal intervals in the circumferential direction. Therefore, although a resistance against the water flow and hindering the rotation acts on one rake (a group of rakes arranged in parallel in the vertical direction) 46 in the circumferential direction, it is located at one rake. On the other rake 46 on the opposite side of the rake 46, the force that is promoted by the water flow acts on the other rake 46, which can properly disperse the water flow resistance of each rake 46, so that the rotational power of the rake shaft 47 can be suppressed and energy saving can be realized. Moreover, the rakes (groups of rakes arranged side by side in the vertical direction) 46 are not limited to being arranged in 4 equal divisions in the circumferential direction, but may also be arranged in 2 equal divisions, 3 equal divisions, or even greater than or equal to 5 equal divisions.

另外,各圆弧状筛部件45的上下方向的间隔为t(t=16),旋转粉碎刀刃32的旋转轨道的外周边缘和圆弧状筛部件45的外周边缘的距离x(x=7)满足3≤x≤t(单位为mm)的关系,即使从下游侧流出也没有问题的大小的夹杂物,经过筛装置40和粉碎机30之间,不希望从下游侧流出的大小的夹杂物不能通过筛装置40和粉碎机30之间,而是输送到粉碎机30中,可以根据夹杂物的大小进行筛选,并且可以有效且可靠地将夹杂物收集到粉碎机30中。而且,考虑到制作误差等,旋转粉碎刀刃32的旋转轨道的外周边缘和圆弧状筛部件45的外周边缘的距离必须大于等于3mm。In addition, the vertical interval of each arc-shaped sieve member 45 is t (t=16), and the distance x (x=7) between the outer peripheral edge of the orbit of the rotary crushing blade 32 and the outer peripheral edge of the arc-shaped sieve member 45 Satisfies the relationship of 3 ≤ x ≤ t (unit: mm), and inclusions of a size that is not a problem even if they flow out from the downstream side pass between the sieve device 40 and the pulverizer 30, and inclusions of a size that are not expected to flow out from the downstream side It cannot pass between the sieve device 40 and the pulverizer 30 , but is transported to the pulverizer 30 , and can be screened according to the size of the inclusions, and the inclusions can be collected into the pulverizer 30 efficiently and reliably. Furthermore, in consideration of manufacturing errors and the like, the distance between the outer peripheral edge of the orbit of the rotary pulverizing blade 32 and the outer peripheral edge of the arc-shaped sieve member 45 must be greater than or equal to 3 mm.

另外,圆弧状筛部件45由塑料形成,可以实现轻量化并降低变形。In addition, since the arc-shaped sieve member 45 is formed of plastic, weight reduction and deformation can be reduced.

另外,还可以应用于具有如下结构的装置:该装置在筛装置40和粉碎机30之间,沿上下方向延伸地设置平板状的刮板,将筛装置40和粉碎机30之间的区域的、由此向后方的流动堵住,使筛装置40和粉碎机30之间的被处理水的流动朝向粉碎机30。这时,可以防止夹杂物从筛装置40和粉碎机30之间向下游侧流出,可以有效且可靠地将夹杂物收集到粉碎机30中。In addition, it can also be applied to a device having a structure in which a flat scraper is provided extending in the vertical direction between the sieve device 40 and the pulverizer 30, and the area between the sieve device 40 and the pulverizer 30 , The flow to the rear is thus blocked, and the flow of the water to be treated between the sieve device 40 and the pulverizer 30 is directed toward the pulverizer 30 . In this case, the foreign matter can be prevented from flowing out to the downstream side from between the sieve device 40 and the pulverizer 30 , and the foreign matter can be efficiently and reliably collected into the pulverizer 30 .

Claims (5)

1. an impurity treating apparatus is arranged side by side the screen device of collecting the field trash in the processed water into transversal water channel with the mill of pulverizing the field trash of being collected by this screen device, it is characterized in that,
Above-mentioned screen device and above-mentioned mill closely are provided with mutually,
Above-mentioned screen device has:
On above-below direction, be spaced from each other and stacked a plurality of circular-arc screen section;
Be spaced from each other setting on the above-below direction and mobile a plurality of rakes between above-mentioned stacked circular-arc screen section;
The rake axle that supports these rakes and extend along the vertical direction; And,
Current deflecting portion, with the common rotation of this rake axle, the position before the above-mentioned rake from rotation points to mill is to the position of pointing to above-mentioned mill, can form flowing towards the processed water of mill;
Above-mentioned mill has:
With upper and lower to being axle center rotation and the cutting edge that can pulverize field trash;
Above-mentioned rake axle is arranged to the center off-centre with the neighboring of above-mentioned circular-arc screen section, thus, the leading section of above-mentioned rake haunts from the neighboring of above-mentioned circular-arc screen section, the field trash of being collected by this circular-arc screen section can be harrowed to hold together to collect in the above-mentioned mill.
2. impurity treating apparatus as claimed in claim 1, it is characterized in that, the neighboring of the swing-around trajectory of above-mentioned cutting edge and the neighboring of above-mentioned circular-arc screen section are approaching, and the leading section of above-mentioned rake submerges near approaching position, the neighboring of the swing-around trajectory of the neighboring of above-mentioned circular-arc screen section and above-mentioned cutting edge.
3. impurity treating apparatus as claimed in claim 1 or 2 is characterized in that: the rotating speed of the front end of above-mentioned rake is smaller or equal to 70% of the rotating speed of the periphery of above-mentioned cutting edge.
4. impurity treating apparatus as claimed in claim 1 is characterized in that above-mentioned rake is made of elastic body.
5. impurity treating apparatus as claimed in claim 1 is characterized in that, the uniformly-spaced setting in a circumferential direction of above-mentioned current deflecting portion.
CNB2005101285589A 2005-09-27 2005-11-30 Impurity treating apparatus Expired - Lifetime CN100516392C (en)

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JP6220308B2 (en) * 2014-04-16 2017-10-25 住友重機械エンバイロメント株式会社 Dust removal equipment, water treatment equipment, dust removal equipment installation method
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CN105728137B (en) * 2016-04-21 2017-12-22 黄河勘测规划设计有限公司 Underwater dirt cutting mill suitable for Hydraulic and Hydro-Power Engineering
CN107964922B (en) * 2017-12-05 2024-05-14 中国电建集团贵阳勘测设计研究院有限公司 Small-hole integral casting plane rolling type trash rack
JP7338973B2 (en) * 2019-01-10 2023-09-05 住友重機械エンバイロメント株式会社 Screen device for crusher and operation method of screen device for crusher
JP6818089B2 (en) * 2019-06-18 2021-01-20 住友重機械エンバイロメント株式会社 Crusher with screen
CN111794198A (en) * 2020-08-05 2020-10-20 厦门宏鼎机电科技有限公司 Circulating self-cleaning underwater garbage interception and concentration device
CN118060048B (en) * 2024-04-03 2024-07-12 南京林业大学 A recycling device for landscape waste resources

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