CN100469703C - Preparation method of nano-scale ammonium octamolybdate - Google Patents
Preparation method of nano-scale ammonium octamolybdate Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种抑烟阻燃剂的制备方法,具体地讲,本发明涉及一种粒径超细的抑烟阻燃剂制备方法。The invention relates to a preparation method of a smoke-suppressing flame retardant, in particular, the invention relates to a preparation method of a smoke-suppressing flame retardant with an ultrafine particle size.
背景技术 Background technique
八钼酸铵是一种新型抑烟阻燃剂,是一项化学添加剂。现有技术生产八钼酸铵是利用高纯三氧钼在七钼酸铵溶液中的反应,产生不溶于水的膏糊状物料。该膏糊状物料经离心脱水后,用不锈钢容器盛装送到烘箱中烘干,最后经机械粉碎成粉末状的八钼酸铵产品;由于现有技术制备的八钼酸铵极限粒径在0.9~6um,粒度分布范围广,单位质量比表面积小,已不能满足现代工业的实际需求。另外,现有技术在制备过程中粉末有穿滤现象,成品收率低,脱水不净,静置干燥水份挥发慢,粒子团聚现象明显,以及制备工艺流程长,极易带入机械性杂质,空气中的灰尘落入使产品硅含量超标等一些显而易见的缺点。Ammonium octamolybdate is a new type of smoke suppression flame retardant and a chemical additive. The prior art produces ammonium octamolybdate by utilizing the reaction of high-purity molybdenum trioxide in ammonium heptamolybdate solution to produce water-insoluble paste-like material. After the paste material is centrifuged and dehydrated, it is packed in a stainless steel container and sent to an oven for drying, and finally it is mechanically crushed into a powdered ammonium octamolybdate product; since the ammonium octamolybdate prepared by the prior art has a limit particle size of 0.9 ~6um, wide range of particle size distribution, small specific surface area per unit mass, which can no longer meet the actual needs of modern industry. In addition, in the prior art, the powder has the phenomenon of permeation during the preparation process, the yield of the finished product is low, the dehydration is not clean, the water evaporates slowly after standing dry, the particle agglomeration phenomenon is obvious, and the preparation process is long, which is easy to bring in mechanical impurities , Dust in the air falls into some obvious shortcomings such as excessive silicon content in the product.
发明内容 Contents of the invention
本发明主要针对现有技术的不足,提供一种纳米级八钼酸铵的制备方法,该制备方法通过添加少量表面活性剂降低溶液中铵钼分子间引力和离子的缔合力,并采用同步工艺法即动态干燥加涡旋气流粉碎制成粒径在250~500nm的纳米级八钼酸铵,该制备方法工艺流程短、收率高、含水量低、无污染。The present invention mainly aims at the deficiencies of the prior art, and provides a preparation method of nanometer ammonium octamolybdate. The preparation method reduces the intermolecular attraction of ammonium molybdenum and the association force of ions in the solution by adding a small amount of surfactant, and adopts a synchronous process The method is dynamic drying plus vortex airflow crushing to produce nano-scale ammonium octamolybdate with a particle size of 250-500nm. The preparation method has short process flow, high yield, low water content and no pollution.
本发明通过以下技术方案实现上述技术目标。The present invention achieves the above-mentioned technical goals through the following technical solutions.
一种纳米级八钼酸铵的制备方法,该方法包括把高纯三氧化钼加入到七钼酸铵溶液中,改进之处在于:A preparation method of nano-scale ammonium octamolybdate, the method comprises adding high-purity molybdenum trioxide into ammonium heptamolybdate solution, the improvement is:
(1)溶液中的铵钼比为1∶2(摩尔比);(1) The ammonium-molybdenum ratio in the solution is 1: 2 (molar ratio);
(2)向溶液中添加0.15%(重量百分比)的阳离子表面活性剂;(2) add the cationic surfactant of 0.15% (weight percentage) in the solution;
(3)将溶液加温至55~65℃,保温并搅拌0.5h;(3) Heat the solution to 55-65°C, keep warm and stir for 0.5h;
(4)接着给溶液加温至95~105℃,保温并搅拌2h并保持溶液液面不变,溶液中反应生成不溶于水的膏糊状物料是分子级产物的集合;(4) Then heat the solution to 95-105° C., keep warm and stir for 2 hours and keep the liquid level of the solution unchanged, and react in the solution to form a water-insoluble paste-like material, which is a collection of molecular-level products;
(5)将膏糊状物料连续送进GSX型旋转闪蒸干燥机中干燥,同时经涡旋气流粉碎制成含水量≤0.1%(重量百分比)的成品,干燥温度为100~106℃,涡旋气流速度为320~380m/s。(5) The pasty material is continuously sent to the GSX type rotary flash dryer for drying, and at the same time, it is crushed by vortex air flow to make a finished product with a water content of ≤0.1% (weight percentage). The drying temperature is 100-106 °C, The swirling air velocity is 320-380m/s.
所述阳离子表面活性剂是一种含有重量百分比为30%的氯化十二烷基三甲基铵水溶液;所述溶液加热温度为100~102℃;所述干燥温度为102~105℃;所述涡旋气流速度为340~360m/s。The cationic surfactant is an aqueous solution of dodecyltrimethylammonium chloride containing 30% by weight; the heating temperature of the solution is 100-102°C; the drying temperature is 102-105°C; Said vortex air velocity is 340~360m/s.
本发明与现有技术相比,具有以下积极效果:Compared with the prior art, the present invention has the following positive effects:
1、在溶液体系中加入阳离子表面活性剂,能够有效降低铵钼分子间引力和离子间的缔合力,溶液反应生成的膏糊状物料是分子级产物的集合。1. Adding a cationic surfactant to the solution system can effectively reduce the intermolecular attraction of ammonium molybdenum and the association force between ions. The paste-like material generated by the solution reaction is a collection of molecular-level products.
2、在相同温度环境下采用热风动态干燥和涡旋气流粉碎同步工艺方法制备,工艺流程短、收率高、生产效率高、操作简单、易于控制和不被环境污染产品。2. Under the same temperature environment, it is prepared by the synchronous process of hot air dynamic drying and vortex airflow pulverization. The process is short, the yield is high, the production efficiency is high, the operation is simple, easy to control and the product is not polluted by the environment.
3、在GSX旋转闪蒸干燥机顶部设有粒度分级器,自动筛选出纳米级粉末,稍粗粒径的粉末重新返回继续被粉碎,制得的成品粒径细微且一致性好。3. There is a particle size classifier on the top of the GSX spin flash dryer, which automatically screens out nano-sized powder, and the powder with a slightly coarser particle size returns to continue to be crushed, and the finished product has a fine particle size and good consistency.
4、尽管工艺成本稍有增加,但产品性能指标增加一个数量级,性价比值高。4. Although the process cost is slightly increased, the product performance index is increased by an order of magnitude, and the cost performance is high.
具体实施方式 Detailed ways
一种纳米级八钼酸铵的制备方法,该方法包括把高纯三氧化钼加入到七钼酸铵溶液中,按照溶液中的铵钼比为1∶2(摩尔比)进行调配,并向溶液中添加0.15%(重量百分比)的表面活性剂氯化十二烷基三甲基铵,将溶液加温至55~65℃,保温并搅拌0.5h,接着给溶液加温至95~105℃,保温并搅拌2h并保持溶液液面不变,溶液中反应生成不溶于水的膏糊状物料是分子级产物的集合,将膏糊状物料连续送进GSX型旋转闪蒸干燥机中,热风从切线方向进入干燥机的干燥室,形成100~106℃的干燥温度,加之干燥机的搅拌形成340~360m/s涡旋气流对膏糊状物料同步实现干燥和粉碎。被粉碎成纳米级的粉末,从干燥机顶部设置的粒度分级器排出,稍粗粒径的粉末重新返回继续被涡旋气流粉碎。本发明制备的纳米级八钼酸铵粒径在250~500nm,含水量≤0.1%(重量百分比),成品收率为99.2%,加工时间5h。A preparation method of nano-scale ammonium octamolybdate, the method comprises adding high-purity molybdenum trioxide into ammonium heptamolybdate solution, according to the ammonium-molybdenum ratio in the solution is 1:2 (molar ratio) to deploy, and to Add 0.15% (by weight) surfactant dodecyltrimethylammonium chloride to the solution, heat the solution to 55-65°C, keep warm and stir for 0.5h, then heat the solution to 95-105°C , keep warm and stir for 2 hours and keep the liquid level of the solution unchanged. The reaction in the solution generates a water-insoluble paste-like material, which is a collection of molecular-level products. The paste-like material is continuously sent to the GSX type spin flash dryer, and the hot air Enter the drying chamber of the dryer from the tangential direction, forming a drying temperature of 100-106°C, coupled with the agitation of the dryer to form a 340-360m/s vortex airflow to simultaneously dry and pulverize the paste material. The powder that is crushed into nanometer scale is discharged from the particle size classifier installed on the top of the dryer, and the powder with a slightly coarser particle size returns to continue to be crushed by the vortex airflow. The particle size of the nanometer ammonium octamolybdate prepared by the invention is 250-500nm, the water content is ≤0.1% (weight percentage), the finished product yield is 99.2%, and the processing time is 5h.
下面是纳米级八钼酸铵的制备方法实施例,通过实施例说明在不同工艺条件下对粒径、收率和加工时间的影响。The following is an example of the preparation method of nanometer ammonium octamolybdate, through which the impact on particle size, yield and processing time under different process conditions is illustrated.
实施例1Example 1
将高纯三氧化钼加入到七钼酸铵溶液中,按照溶液中铵钼比为1∶2(摩尔比)进行调配,另向溶液中添加0.15%(重量百分比)的表面活性剂氯化十二烷基三甲基铵,将溶液加温至58℃,保温并搅拌0.5h,接着给溶液加温至98℃,保温并搅拌2h并保持溶液液面不变,溶液中逐渐反应生成白膏糊状物料,将膏糊状物料连续送进GSX型旋转闪蒸干燥机中,在干燥温度100℃,涡旋气流380m/s工况下同步进行干燥粉碎。在此工况下制备的纳米级八钼酸铵粒径、收率、含水量和加工时间见下表。Add high-purity molybdenum trioxide into the ammonium heptamolybdate solution, prepare according to the ammonium-molybdenum ratio in the solution as 1:2 (molar ratio), and add 0.15% (weight percent) surfactant decachloride to the solution. Dialkyl trimethyl ammonium, heat the solution to 58°C, keep warm and stir for 0.5h, then heat the solution to 98°C, keep warm and stir for 2h and keep the liquid level of the solution unchanged, the solution gradually reacts to form a white paste For pasty materials, the pasty materials are continuously fed into the GSX rotary flash dryer, and are simultaneously dried and pulverized under the conditions of a drying temperature of 100°C and a vortex air flow of 380m/s. The nano-scale ammonium octamolybdate particle size, yield, water content and processing time prepared under this working condition are shown in the table below.
实施例2Example 2
将高纯三氧化钼加入到七钼酸铵溶液中,按照溶液中铵钼比为1∶2(摩尔比)进行调配,另向溶液中添加0.15%(重量百分比)的表面活性剂氯化十二烷基三甲基铵,将溶液加温至60℃,保温并搅拌0.5h,接着给溶液加温至100℃,保温并搅拌2h并保持溶液液面不变,溶液中逐渐反应生成白膏糊状物料,将膏糊状物料连续送进GSX型旋转闪蒸干燥机中,在干燥温度105℃,涡旋气流340m/s工况下同步进行干燥粉碎。在此工况下制备的纳米级八钼酸铵粒径、收率、含水量和加工时间见下表。Add high-purity molybdenum trioxide into the ammonium heptamolybdate solution, prepare according to the ammonium-molybdenum ratio in the solution as 1:2 (molar ratio), and add 0.15% (weight percent) surfactant decachloride to the solution. Dialkyl trimethyl ammonium, heat the solution to 60°C, keep warm and stir for 0.5h, then heat the solution to 100°C, keep warm and stir for 2h and keep the liquid level of the solution unchanged, the solution gradually reacts to form a white paste For pasty materials, the pasty materials are continuously fed into the GSX rotary flash dryer, and are simultaneously dried and pulverized under the conditions of a drying temperature of 105°C and a vortex airflow of 340m/s. The nano-scale ammonium octamolybdate particle size, yield, water content and processing time prepared under this working condition are shown in the table below.
实施例3Example 3
将高纯三氧化钼加入到七钼酸铵溶液中,按照溶液中铵钼比为1∶2(摩尔比)进行调配,另向溶液中添加0.15%(重量百分比)的表面活性剂氯化十二烷基三甲基铵,将溶液加温至60℃,保温并搅拌0.5h,接着给溶液加温至102℃,保温并搅拌2h并保持溶液液面不变,溶液中逐渐反应生成白膏糊状物料,将膏糊状物料连续送进GSX型旋转闪蒸干燥机中,在干燥温度105℃,涡旋气流340m/s工况下同步进行干燥粉碎。在此工况下制备的纳米级八钼酸铵粒径、收率、含水量和加工时间见下表。Add high-purity molybdenum trioxide into the ammonium heptamolybdate solution, prepare according to the ammonium-molybdenum ratio in the solution as 1:2 (molar ratio), and add 0.15% (weight percent) surfactant decachloride to the solution. Dialkyl trimethyl ammonium, heat the solution to 60°C, keep warm and stir for 0.5h, then heat the solution to 102°C, keep warm and stir for 2h and keep the liquid level of the solution unchanged, the solution gradually reacts to form a white paste For pasty materials, the pasty materials are continuously fed into the GSX rotary flash dryer, and are simultaneously dried and pulverized under the conditions of a drying temperature of 105°C and a vortex airflow of 340m/s. The nano-scale ammonium octamolybdate particle size, yield, water content and processing time prepared under this working condition are shown in the table below.
(其余内容同实施例1,仅加热温度58℃改成60℃,98℃改成102℃、100℃改成105℃)(The rest of the content is the same as in Example 1, only the heating temperature is changed from 58°C to 60°C, from 98°C to 102°C, and from 100°C to 105°C)
实施例4Example 4
(其余内容同实施例1,仅加热温度58℃改成65℃,98℃改成105℃、100℃改成105℃)(The rest of the content is the same as in Example 1, only the heating temperature is changed from 58°C to 65°C, from 98°C to 105°C, and from 100°C to 105°C)
不同工艺条件下制备结果检测表Preparation results test table under different process conditions
从上表中可知,实施例3中的工艺参数为优选参数,制备出的纳米级八钼酸铵粒径最细微,成品收率也最高,水含量最少。It can be seen from the above table that the process parameters in Example 3 are preferred parameters, and the prepared nano-scale ammonium octamolybdate has the smallest particle size, the highest yield of finished product, and the least water content.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4762700A (en) * | 1987-05-11 | 1988-08-09 | Amax Inc. | Ammonium octamolybdate-alpha |
| US4814149A (en) * | 1986-10-03 | 1989-03-21 | Chevron Research Company | Process for recovering molybdenum from solution in a form that is substantially free from vanadium |
| US6235261B1 (en) * | 1998-06-09 | 2001-05-22 | Cyprus Amax Minerals Co. | Method for producing ammonium octamolybdate composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4814149A (en) * | 1986-10-03 | 1989-03-21 | Chevron Research Company | Process for recovering molybdenum from solution in a form that is substantially free from vanadium |
| US4762700A (en) * | 1987-05-11 | 1988-08-09 | Amax Inc. | Ammonium octamolybdate-alpha |
| US6235261B1 (en) * | 1998-06-09 | 2001-05-22 | Cyprus Amax Minerals Co. | Method for producing ammonium octamolybdate composition |
Non-Patent Citations (1)
| Title |
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| 钼酸铵研发进展. 张文钲.中国钼业,第29卷第2期. 2005 * |
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