CN100420816C - Double floor construction with pillars - Google Patents
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- CN100420816C CN100420816C CNB200510007989XA CN200510007989A CN100420816C CN 100420816 C CN100420816 C CN 100420816C CN B200510007989X A CNB200510007989X A CN B200510007989XA CN 200510007989 A CN200510007989 A CN 200510007989A CN 100420816 C CN100420816 C CN 100420816C
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/024—Sectional false floors, e.g. computer floors
- E04F15/02447—Supporting structures
- E04F15/02464—Height adjustable elements for supporting the panels or a panel-supporting framework
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/024—Sectional false floors, e.g. computer floors
- E04F15/02447—Supporting structures
- E04F15/02452—Details of junctions between the supporting structures and the panels or a panel-supporting framework
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Abstract
本发明提供一种双层地板用支柱构造,具备:设有与基座部(6)一体化的腿部(7)的支柱基座(1);具有嵌板搭放部(19)及与腿部(7)的阳螺纹部(12)拧合的阴螺纹部(35)的嵌板支承构件(2);具有在与嵌板搭放部(19)之间夹持勾挂部(25)的嵌板推压部(29)、及与腿部头端的阴螺纹部(11)拧合而自由调整该嵌板推压部(29)的高度位置的固定螺栓(30)的嵌板固定构件(3);具有固定部(37)及与该固定部(37)一体化的操作杆部(38)、并使固定部(37)与嵌板支承构件(2)接触而固定该嵌板支承构件(2)相对于所述支柱基座(1)的高度位置的固定构件(4)。由此,可以减少部件数目,简化组装工序,实现低成本化。
The invention provides a pillar structure for a double-layer floor, comprising: a pillar base (1) provided with a leg portion (7) integrated with the base portion (6); The panel support member (2) of the female thread part (35) screwed with the male thread part (12) of the leg part (7); it has a clamping hook part (25) between the panel mounting part (19) ) panel pressing part (29) and the panel fixing of the fixing bolt (30) that is screwed with the female thread part (11) at the head end of the leg to freely adjust the height position of the panel pressing part (29) A member (3); having a fixing part (37) and an operating lever part (38) integrated with the fixing part (37), and making the fixing part (37) contact with the panel support member (2) to fix the panel A fixing member (4) of the height position of the support member (2) relative to said post base (1). Thereby, the number of parts can be reduced, the assembly process can be simplified, and the cost can be reduced.
Description
技术领域 technical field
本发明涉及一种在与地板面之间设置地板下空间而铺设地板嵌板形成的双层地板系统中所使用的双层地板用支柱构造,具体来说,涉及可以实现部件数目及组装工序的减少及低成本化的支柱构造。The present invention relates to a pillar structure for a double floor used in a double floor system in which an underfloor space is provided between the floor surface and floor panels are laid. Reduced and cost-effective pillar structure.
背景技术 Background technique
近年来,大厦等建筑物的地板构造经常采用如下的双层地板构造,即,因通信技术等的发展,为了在地板下配设网络线或其他各种电缆,在与地板面(地板下)之间设置空间,将地板嵌板铺设在规定的高度位置。为了形成该双层地板构造,需要用于使地板嵌板从地板面上浮起而支撑的支柱(例如参照专利文献1、2等)。In recent years, the floor structure of buildings such as buildings often adopts the following double-floor structure. That is, due to the development of communication technology, etc., in order to arrange network cables or other various cables under the floor, the floor surface (under the floor) Provide a space between them, and lay the floor panels at the specified height. In order to form this double-floor structure, the pillar for floating and supporting a floor panel from a floor surface is required (for example, refer
图6至图9是表示以往的双层地板用支柱构造的一个例子的图。该双层地板用支柱构造由放置在地板面100上的基座部101、在该基座部101的大致中央处通过铆接下端部而被安装的圆筒形的腿部102、具有与形成于该腿部102的内周面上的阴螺纹部103拧合的阳螺纹部104并被插入该腿部102而自由调整其高度位置的嵌板支撑螺栓105、与该嵌板支撑螺栓105的头端铆接而被安装的嵌板支承构件106、用于使放置在该嵌板支承构件106上的地板嵌板107固定在该嵌板支承构件106上的嵌板固定构件108、固定嵌板支承构件106的高度位置的固定操作杆109构成。6 to 9 are diagrams showing an example of conventional double-floor pillar structures. This double-floor pillar structure is composed of a
基座部101被作为对形成为近似正方形的钢板的表面实施镀膜的平板而制成。在该基座部101上,为了将双层地板用支柱构造稳定地放置在地板面100上,形成有向下方突出的近似环状的凸棱110,以使底面(放置面)平面化。该基座部101中,通过使形成于离开腿部102的位置上的近似环状的凸棱110和外周下端部与地板面100接触,来支撑双层地板用支柱构造。The
腿部102被作为对形成为圆筒形的钢板的表面实施了镀膜的支柱而制成。该腿部102通过使下端部102a插入形成于基座部101的近似中央的孔部111中,将其下端部102a与该孔部111的外周缘部铆接,而被竖立地固定在所述基座部101上。在该腿部102的内面,沿着其轴向形成有阴螺纹部103。而且,腿部102也可以利用焊接而被固定在基座部101上。The
嵌板支撑螺栓105在其外周面上具有与形成于所述腿部102上的阴螺纹部103拧合的阳螺纹部104,通过使这些阴螺纹部103和阳螺纹部104拧合,来自由地调整相对于腿部102的高度位置。另外,该嵌板支撑螺栓105通过使头端部105a插入形成于嵌板支承构件106的下面的安装孔部112中,将该头端部105a与安装孔部112的外周缘部铆接,而使所述嵌板支承构件106固定。The
嵌板支承构件106由具有放置地板嵌板107的嵌板搭放部113的圆盘形的主体部114、在该主体部114的中央向上方突出的圆筒形的突出部115形成。该嵌板固定构件106与前面的基座部101及腿部102相同地对钢板的表面实施镀膜而形成。The
在主体部114的上面,形成有插入卡合在形成于地板嵌板107的下面的定位孔116中的、形成高度较低的截头圆形的卡合突起部117。嵌板搭放部113被作为除去卡合突起部117的主体部114的上面,通过放置地板嵌板下面来对该地板嵌板107进行放置支撑。而且,在该嵌板支承构件106上,由于放置4片地板嵌板107,因此在4个位置形成所述卡合突起部117。On the upper surface of the
在突出部115上,形成有卡合形成于地板嵌板107的外周缘上的勾挂部118的卡合突起部119。该卡合突起部119被作为圆环状的突起而形成,卡合头端向下方弯曲的地板嵌板107的勾挂部118。On the
嵌板固定构件108由嵌板推压部120、和紧固螺栓123构成。其中嵌板推压部120与所述卡合突起部119夹持地板嵌板107的勾挂部118并将该地板嵌板107固定在所述嵌板支承构件106上,紧固螺栓123在外周面上形成有与在嵌板支撑螺栓105的头端部朝向轴心方向而形成的孔部的周面上所设置的阴螺纹部121拧合的阳螺纹部122。The
嵌板推压部120形成圆盘形状,使其下端侧外周面120a与勾挂部118接触,从而与所述卡合突起部119一起从上下方向将该勾挂部118夹入。紧固螺栓123被插入贯穿嵌板推压部120的中心部而形成的孔部124中,通过使其阳螺纹部122与形成于嵌板支撑螺栓105的孔部周面上的阴螺纹部121拧合,而可以相对于该嵌板支撑螺栓105自由装卸。在该紧固螺栓123的基端部,形成有用于利用螺丝刀将嵌板推压部120旋入嵌板支撑螺栓105的孔部的螺丝刀槽125。The
固定操作杆109由具有与形成于嵌板支撑螺栓105的外周面上的阳螺纹部104拧合的阴螺纹部126的固定部127、具有从该固定部127延伸而形成的狭缝128的把手部129构成。该固定操作杆109通过旋转把手部129而使固定部127压接在腿部102的上端面上,从而可靠地固定临时定位于规定高度上的嵌板支承构件106的高度位置,使该嵌板支承构件106处于不能旋转的状态。The
而且,嵌板固定构件108及固定操作杆109也相同地通过对钢板的表面实施镀膜而形成。Furthermore, the
为了形成双层地板构造,首先,将如上所述构成的双层地板用支柱构造配置在地板面100上。此后,旋转嵌板支承构件106,使得地板嵌板107距离地板面100达到规定高度H1。通过旋转嵌板支承构件106,嵌板支撑螺栓105和腿部102的阴螺纹部103及阳螺纹部104拧合,该嵌板支承构件106的高度被调整。In order to form the double floor structure, first, the pillar structure for the double floor configured as described above is arranged on the
然后,在该状态下,嵌板支承构件106由于相对于腿部102旋转,因此旋转把手部129而将该嵌板支承构件106锁定在不能旋转的状态。在进行锁定时,如图10所示,用金属锤130将把手部129敲击至变形。这样,嵌板固定构件106就被可靠地锁定。Then, in this state, since the
此后,在嵌板支承构件106达到了规定高度H1后,使地板嵌板107的勾挂部118与卡合突起部119卡合,使所述卡合突起部117插入形成于该地板嵌板107的下面的定位孔116。这时,地板嵌板107就被定位放置在嵌板支承构件106的嵌板搭放部113上。Thereafter, after the
然后,使用螺丝刀等将嵌板固定构件108旋入嵌板支撑螺栓105,将嵌板推压部120顶在勾挂部118上。这时,勾挂部118由于被卡合突起部119和嵌板推压部120夹持,因此所述地板嵌板107就被不产生错位地固定。Then, the
通过依次进行以上的工序,就可以构筑在与地板面100之间具有地板下空间的双层地板。By sequentially performing the above steps, a double-layer floor having an underfloor space between the
专利文献1:特开2000-87537号公报(第3页及第4页、图1、图2及图9)Patent Document 1: Japanese Unexamined Patent Publication No. 2000-87537 (
专利文献2:特开平10-212817号公报(第3页及第4页、图1、图6及图9)Patent Document 2: JP-A-10-212817 (
但是,如上所述构成的双层地板用支柱构造中,由于部件数目较多,因此对各部件进行铆接、焊接等时,在组装工序上就会花费相当多的时间及费用。另外,各构成部件由于通过对钢板实施镀膜而形成,因此无法避免成本增加。However, since the pillar structure for a double floor constructed as described above has a large number of parts, it takes a considerable amount of time and cost in an assembly process to perform riveting, welding, etc. of each part. In addition, since each component is formed by coating a steel sheet, an increase in cost cannot be avoided.
另外,由于进行镀膜加工,因此就难以避免金属须(由Sn、Zn等低熔点金属镀膜长成的针状的单晶)的产生或含有六价铬。另外,由于利用钢板来形成各构成部件,因此在嵌板/支柱组装状态的耐负载性能实验中为“全部变形量=地板嵌板的变形量+支柱的弯曲量”,所以对于支柱的弯曲量较大的钢材支柱的情况,全部弯曲量就有变大的倾向。In addition, since the plating process is performed, it is difficult to avoid generation of whiskers (needle-shaped single crystals grown from plating films of low melting point metals such as Sn and Zn) or to contain hexavalent chromium. In addition, since each component is formed of a steel plate, in the load-bearing performance test of the panel/pillar assembly state, it is "total deformation = deformation of the floor panel + bending of the pillar", so the bending amount of the pillar In the case of a large steel pillar, the total bending amount tends to increase.
另外,该双层地板用支柱构造中,按照使嵌板支承构件106不松弛的方式使用固定操作杆109,由于通过用金属锤130敲击该固定操作杆109而以一定的紧固力矩进行紧固,因此就会在操作杆紧固作业时产生较大的金属打击音,导致噪音的产生。In addition, in this pillar structure for a double floor, the
另外,所述双层地板用支柱构造中,如图9所示,由于在远离支柱轴心的位置(从中心离开距离L1)处支承地板嵌板107,因此就会因厚片(slab)而产生嵌板间阶梯变大的倾向。另外,由于通过将腿部102铆接在基座部101上而使之固定,因此难以确保基座部101和腿部102的垂直度,在腿部102倾斜的情况下,就会导致嵌板间阶梯。In addition, in the pillar structure for a double floor, as shown in FIG. 9 , since the floor panel 107 is supported at a position away from the axis of the pillar (distance L1 from the center), the slab will be damaged by a slab. There is a tendency for the steps between panels to become large. In addition, since the
另外,该双层地板用支柱构造中,在基座部101的下面涂布粘结剂而使之固定在地板面100上,但是由于粘结剂进入由形成于基座部101的下面的环状的凸棱110造成的凹部而使该粘结剂的厚度增大,因此本来通过薄薄地均匀地涂布来使粘接力提高,但是相反,粘接力有变弱的倾向。由此,有效粘接面积减少,不得不为了提高粘接力而增大粘接面积。In addition, in this double-floor pillar structure, an adhesive is applied on the lower surface of the
发明内容 Contents of the invention
所以,本发明的目的在于,提供一种能够实现部件数目的削减、及组装工序的简化以及低成本化,并且能够实现耐负载性能的提高及没有金属须以及六价铬的双层地板用支柱构造。Therefore, the object of the present invention is to provide a pillar for a double floor that can achieve reduction in the number of parts, simplification of the assembly process, and cost reduction, and can achieve improved load resistance performance and no metal whisker and hexavalent chromium. structure.
本发明的双层地板用支柱构造的特征是,具备:支柱基座,其具有放置在地板面上的基座部,以及与该基座部一体化地竖立设置、且在头端部具有第1拧合部、并且在外周面上具有第2拧合部的腿部;嵌板支承构件,其具有卡合形成于地板嵌板上的勾挂部并支撑该地板嵌板的嵌板搭放部,以及与所述腿部的第2拧合部拧合而自由调整相对于所述支柱基座的高度位置的第3拧合部;嵌板固定构件,其具有在与所述嵌板搭放部之间夹持所述勾挂部的嵌板推压部,以及与所述第1拧合部拧合而自由调整该嵌板推压部的高度位置的第4拧合部;固定构件,其具有固定部以及与该固定部一体化的操作杆部,并使所述固定部与所述嵌板支承构件接触而固定该嵌板支承构件相对于所述支柱基座的高度位置,其中所述固定部具有与所述腿部的第2拧合部拧合的第5拧合部,所述嵌板支承构件具有勾挂卡合所述地板嵌板的勾挂部的所述嵌板搭放部的形成阶梯形状的阶梯部,该阶梯部构成搭放上述勾挂部的主要的嵌板支承部,所述地板嵌板的所述勾挂部与所述阶梯部勾挂而放置在所述嵌板搭放部的嵌板放置面上,并与所述嵌板固定构件的所述嵌板推压部构成夹持固定所述勾挂部的凸缘支承构造。The double-floor pillar structure of the present invention is characterized in that it comprises: a pillar base having a base portion placed on the floor surface, integrally erected with the base portion, and having a first 1 screwing portion, and a leg portion having a second screwing portion on the outer peripheral surface; a panel support member having a hook portion formed on a floor panel by engaging with it and supporting the floor panel for panel mounting part, and the third screwed part that is screwed with the second screwed part of the leg to freely adjust the height position relative to the pillar base; the panel fixing member has a The panel pressing part clamping the hooking part between the placing parts, and the fourth screwing part screwed with the first screwing part to freely adjust the height position of the panel pressing part; the fixing member , which has a fixing portion and an operating lever integrated with the fixing portion, and the fixing portion is brought into contact with the panel supporting member to fix the height position of the panel supporting member relative to the pillar base, wherein The fixing part has a fifth screwing part screwed with the second screwing part of the leg part, and the panel supporting member has the panel hooked and engaged with the hooking part of the floor panel. The stair-shaped stepped portion of the mounting portion constitutes the main panel supporting portion for mounting the above-mentioned hooking portion. The hooking portion of the floor panel is hooked to the stepped portion and placed on the The panel placing surface of the panel mounting part and the panel pressing part of the panel fixing member form a flange support structure for clamping and fixing the hooking part.
根据本发明的双层地板用支柱构造,仅由以下4个构成部件构成,即:将基座部和腿部一体化的支柱基座、相对于该支柱基座自由调整其高度位置的嵌板支承构件、与设于所需的高度位置的嵌板支承构件夹持固定地板嵌板的嵌板固定构件、固定处于该所需高度位置的嵌板支承构件的位置的固定构件,因此就可以大幅度地削减部件数目,并且还可以减少组装工序,从而可以实现低成本化。According to the pillar structure for a double-layer floor according to the present invention, it is composed of only the following four components: a pillar base integrating a base part and a leg part, and a panel whose height position can be freely adjusted relative to the pillar base The support member, the panel support member provided at the required height position sandwiches the panel fixation member that fixes the floor panel, and the fixing member that fixes the position of the panel support member at the required height position. The number of parts can be greatly reduced, and the assembly process can also be reduced, thereby achieving cost reduction.
附图说明 Description of drawings
图1是本实施方式的双层地板用支柱构造的前视图。FIG. 1 is a front view of a double-floor pillar structure according to the present embodiment.
图2表示本实施方式的双层地板用支柱构造,(A)为俯视图,(B)为仰视图。Fig. 2 shows the pillar structure for a double floor according to the present embodiment, (A) is a plan view, and (B) is a bottom view.
图3是本实施方式的双层地板用支柱构造的纵剖面图。Fig. 3 is a longitudinal sectional view of the pillar structure for a double floor according to the present embodiment.
图4表示本实施方式的双层地板用支柱构造的支柱基座,(A)为俯视图,(B)为前视图。Fig. 4 shows a pillar base of the pillar structure for a double floor according to this embodiment, (A) is a plan view, and (B) is a front view.
图5是用本实施方式的双层地板用支柱构造支撑地板嵌板时的纵剖面图。Fig. 5 is a vertical cross-sectional view when a floor panel is supported by the pillar structure for a double floor according to the present embodiment.
图6是以往的双层地板用支柱构造的前视图。Fig. 6 is a front view of a conventional double-floor pillar structure.
图7表示以往的双层地板用支柱构造,(A)为俯视图,(B)为仰视图。Fig. 7 shows a conventional double-floor pillar structure, (A) is a plan view, and (B) is a bottom view.
图8是以往的双层地板用支柱构造的纵剖面图。Fig. 8 is a longitudinal sectional view of a conventional pillar structure for a double floor.
图9是用以往的双层地板用支柱构造支撑地板嵌板时的纵剖面图。Fig. 9 is a longitudinal sectional view of a floor panel supported by a conventional double-floor pillar structure.
图10是在以往的双层地板用支柱构造中,用金属锤敲击固定操作杆而将嵌板支承构件固定在规定高度的工序图。Fig. 10 is a process diagram of fixing the panel support member at a predetermined height by striking the fixing operation lever with a metal hammer in the conventional double-floor pillar structure.
图中:1-支柱基座,2-嵌板支承构件,3-嵌板固定构件,4-固定构件,5-地板面,6-基座部,7-腿部,11-阴螺纹部(第1拧合部),12-阳螺纹部(第2拧合部),14-凸棱,15-地板嵌板,19-嵌板搭放部,20-嵌板辅助支承部,25-地板嵌板的勾挂部,29-嵌板推压部,30-固定螺栓(第4拧合部),35-阴螺纹部(第3拧合部),36-阴螺纹部(第5拧合部),37-固定部,38-操作杆部。In the figure: 1-pillar base, 2-panel supporting member, 3-panel fixing member, 4-fixing member, 5-floor surface, 6-base part, 7-leg part, 11-female thread part ( 1st screwing part), 12-male thread part (2nd screwing part), 14-rib, 15-floor panel, 19-panel mounting part, 20-panel auxiliary support part, 25-floor Hooking part of panel, 29-panel pressing part, 30-fixing bolt (4th screwing part), 35-female thread part (3rd screwing part), 36-female thread part (5th screwing part) Part), 37-fixed part, 38-operating rod part.
具体实施方式 Detailed ways
下面将参照附图对使用了本发明的具体的实施方式进行详细说明。Hereinafter, specific embodiments using the present invention will be described in detail with reference to the drawings.
(双层地板用支柱构造的构成)(Constitution of pillar structure for double floor)
图1表示本实施方式的双层地板用支柱构造的前视图,图2表示本实施方式的双层地板用支柱构造,(A)为俯视图,(B)为仰视图,图3是本实施方式的双层地板用支柱构造的纵剖面图,图4表示本实施方式的双层地板用支柱构造的支柱基座,(A)为俯视图,(B)为前视图,图5是用本实施方式的双层地板用支柱构造支撑地板嵌板时的纵剖面图。Fig. 1 shows a front view of the pillar structure for a double floor according to this embodiment, Fig. 2 shows a pillar structure for a double floor according to this embodiment, (A) is a top view, (B) is a bottom view, and Fig. 3 is this embodiment Figure 4 shows the pillar base of the double floor pillar structure of this embodiment, (A) is a plan view, (B) is a front view, and Figure 5 is a pillar base of the double floor floor structure according to this embodiment. Longitudinal sectional view of a double-layered floor with a pillar structure supporting the floor panels.
本实施方式的双层地板用支柱构造如图1到图3所示,由支柱基座1、安装在该支柱基座1上的嵌板支承构件2、将地板嵌板固定在该嵌板支承构件2上的嵌板固定构件3、固定嵌板支承构件2相对于支柱基座1的高度位置的固定构件4构成。As shown in FIGS. 1 to 3 , the pillar structure for a double-layer floor according to this embodiment consists of a pillar base 1 , a
「支柱基座」"Pillar Base"
支柱基座1如图3及图4所示,由放置在地板面5上的基座部6、被一体化地竖立设置在该基座部6上的腿部7构成。此种基座部1由机械强度高的铝压铸件一体化地制成。As shown in FIGS. 3 and 4 , the pillar base 1 is composed of a
基座部6如图2(B)、图3及图4(B)所示,按照与地板面5稳定地密接的方式,形成使底面6a为近似平坦面的正方形。如果将此种基座部6的底面6a设为平坦面,则由于可以使粘结剂较薄且均匀,因此就可以大幅度地提高与地板面5的粘接强度。与此相反,在由钢板制成的以往的基座部6中,由于通过在底面6a上形成环状的凸棱,粘结剂的涂布厚度变厚,粘接强度降低,因此为了确保粘接面积就需要增大基座部6。但是,本实施方式中,由于能够以比以往的尺寸更小的基座尺寸来确保足够的接合强度,因此就可以实现成本降低。As shown in FIG. 2(B), FIG. 3 and FIG. 4(B), the
另外,该基座部6为了提高机械强度,随着从外周部朝向腿部7,使其厚度逐渐增大。另外,该基座部6的各拐角部分8采用使角部变圆为圆弧形状的圆角形状。由此,即使在铺设地板嵌板的施工中错误地使该双层地板用支柱构造向地板面(厚片)5落下的情况下,也可以利用足够的厚度和拐角部分8的圆角形状来防止支柱基座1损坏。In addition, the thickness of the
另外,在基座部6上,为了使该双层地板用支柱构造可靠地固定在地板面5上,形成有插穿螺栓的螺栓插穿孔9。螺栓插穿孔9在基座部6的各拐角部分8的附近部分被贯穿形成为圆形孔。In addition, in order to securely fix this double-floor pillar structure to the
腿部7如图3及图4所示,形成随着从头端朝向基座部6而使其直径逐渐增大的近似圆筒形,与该基座部6垂直地竖立设置。该腿部7由于利用铝压铸件与基座部6一体化地形成,因此不是以往那样利用铆接或焊接等固定的构造,因而相对于该基座部6的竖立设置角度被保持一定。这样,就可以用本实施方式的双层地板用支柱构造大幅度地减少在被支撑放置的地板嵌板间产生的阶梯。As shown in FIGS. 3 and 4 , the
此外,在该腿部7上,在其头端部形成有插入拧合嵌板固定构件3的孔部10,在该孔部10的内周面上形成有作为第1拧合部的阴螺纹部11。另外,在该腿部7的头端侧外周面上形成有作为第2拧合部的阳螺纹部12,该阳螺纹部12用于与嵌板支承构件2拧合而自由调整该嵌板支承构件2相对于所述支柱基座1的安装高度位置。在该阳螺纹部12的一部分上,形成有螺纹牙被切削而平坦化了的平坦面13。该平坦面13被形成于2个相对向的位置上,在旋转后述的固定构件4时,作为用工具推压支柱基座1时的工具推压部发挥作用。In addition, a
此外,在该支柱基座1上,从腿部7到基座部6形成有多条加强用的凸棱14。此种凸棱14被作为从腿部7的近似中央高度位置向基座部6的表面6b倾斜的近似三角形的凸缘部而设于将该腿部7四等分的位置上。通过设置该凸棱14,就可以大幅度地提高支柱基座1的机械强度。In addition, a plurality of
在像这样利用铝压铸件将基座部6和腿部7一体化形成的支柱基座1中,由于由例如能够经受抗震输入加速度1G的程度的直径的腿部7、逐渐增加厚度并且为了确保粘接强度而具有所需最低限的必要的面积的基座部6构成,因此相对于以往的由钢板制成的支柱,就可以大幅度地减少支柱基座1的弯曲量。例如,可以使嵌板-支柱组装状态下的耐负载性能提高大约30%以上。这样就可以使地板嵌板的板厚变薄,从而可以实现轻量化。In the pillar base 1 in which the
「嵌板支承构件」"Panel support member"
嵌板支承构件2如图5所示,是与支柱基座1拧合而自由调整其高度位置,将地板嵌板15放置支撑在离地板面5规定高度H上的构件,由放置地板嵌板15的地板嵌板放置部16、与该地板嵌板放置部16一体化并拧合在支柱基座1上的安装拧合部17构成。该嵌板支承构件2与支柱基座1相同,由机械强度高的铝压铸件一体化地形成。As shown in Figure 5, the
地板嵌板放置部16如图1及图2所示,由主体部18、向该主体部18的上面突出的4个位置的嵌板搭放部19、处于这些嵌板搭放部19之间的作为所述主体部18的上面的嵌板辅助支承构件20构成。As shown in FIGS. 1 and 2 , the floor
主体部18被作为将外周面当中的4个位置设为直线的近似圆盘体而形成,在上面侧形成有嵌板搭放部19,在下面侧形成有安装拧合部17。The
嵌板搭放部19与使主体部18的外周面成为直线的4个位置对应地设置,被作为近似矩形的突起部而形成。另外,这4个嵌板搭放部19通过包围在嵌板支承构件2的中心形成有所述腿部7的贯穿孔21的周围的圆环壁部22连接而一体化。该嵌板搭放部19被设为比所述圆环壁部22还高出一段的突起部,将形成平坦面的上面作为放置地板嵌板15的拐角部分的嵌板放置面23。The
在该嵌板放置面23上,安装有由橡胶等制成的作为缓冲构件的缓冲橡胶24。缓冲橡胶24作为地板嵌板15和双层地板用支柱构造之间的缓冲材料发挥作用,并且起到防止金属之间的接触音而且缓和在地板嵌板15上走动时所产生的回声的效果。另外,该缓冲橡胶24防止由镀锌钢板制成的地板嵌板15和由铝压铸件制成的嵌板支承构件2的因异种金属接触而造成的腐蚀。On this
另外,该嵌板搭放部19的内侧面19a与地板嵌板15的拐角部分的形状对应地制成圆弧形状,并且被设为从嵌板放置面23向圆环壁部22的上面22a倾斜的倾斜面。在由该嵌板搭放部19的内侧面19a和圆环壁部22的上面22a形成的空间部中,配置有在所述地板嵌板15的拐角部分向下方折曲形成的勾挂部25。配置于该空间部中的勾挂部25与形成了嵌板搭放部19的阶梯形状的阶梯部28卡合。该阶梯部28作为搭放地板嵌板15的勾挂部25的主要的嵌板支承部发挥作用。In addition, the
另外,在该嵌板搭放部19的内侧面19a上,形成有用于防止地板嵌板15在水平方向上产生错位的嵌板错位防止突起部26。此种嵌板错位防止突起部26被制成比设于嵌板放置面23上的缓冲橡胶24的高度略为突出的高度,利用与地板嵌板15的勾挂部25的接触来防止该地板嵌板15的错位。In addition, on the
而且,在嵌板搭放部19的外侧面上,从嵌板放置面23向下方直至与所述主体部18的连接部前面的位置处,形成有俯视为コ字形的纵槽27。Further, on the outer surface of the
嵌板辅助支承部20被作为形成处于各嵌板搭放部19之间的扇形的主体部18的一部分而形成。该嵌板辅助支承部20相对于地板嵌板15的拐角下面15a具有一定的间隙S(参照图5),在最终负载附近支撑该地板嵌板15的拐角下面15a。像这样,由于采用如下的构造,即,以地板嵌板15为主,用阶梯部28勾挂而放置在嵌板放置面23上,并且用嵌板辅助支承部20支撑地板嵌板15的拐角下面15a,因此例如即使在因台车的反复移动等而使负载加载在局部的情况下,也可以避免地板嵌板15的拐角部分的破损。The auxiliary
另外,地板嵌板15由于为将勾挂部25与阶梯部28勾挂而放置在嵌板放置面23上,并与后述的嵌板固定构件3一起夹持该勾挂部25而被固定的凸缘支承构造,因此就可以加快铺设地板嵌板15的施工速度。以往由于为支撑地板嵌板15的下面(底面)的底部支承构造,因此就需要将固定用操作杆紧固至规定力矩为止,而在本构造中则没有此必要。In addition, the
另外,由于为凸缘支承构造,因此被搭放在各嵌板搭放部19中的相邻的嵌板间的阶梯就只会产生相当于地板嵌板15的板厚的量的差。以往的底部支承构造中,由于地板嵌板15整体的厚度直接导致产生阶梯。特别是,由于地板嵌板15的厚度容易厚薄不均,因此以往构造中容易形成阶梯,而在本构造中则难以形成阶梯。而且,当板厚不同的3000N嵌板和5000N嵌板相邻时,通过在嵌板放置面23和缓冲橡胶24之间夹入与板厚差的量相当的空间,就可以简单地使这些嵌板间成为同一平面。Moreover, since it is a flange support structure, the step|step difference between the adjacent panels placed in each
安装拧合部17在嵌板支承构件2的下面中央被形成为圆筒体。在该安装拧合部17的内面,形成有作为第3拧合部的阴螺纹部35,该阴螺纹部35与形成于所述腿部7的外周面上的阳螺纹部12拧合并自由调整相对于所述支柱基座1的高度位置。通过使该安装拧合部17的阴螺纹部35和腿部7的阳螺纹部12拧合,就可以将嵌板支承构件2相对于支柱基座1调整至所需的高度位置。The
「嵌板固定构件」"Panel Fixing Components"
嵌板固定构件3如图1到图5所示,由嵌板推压部29和作为第4拧合部的固定螺栓30构成,其中嵌板推压部29将地板嵌板15的勾挂部25夹持在与所述嵌板搭放部19的阶梯部28之间,固定螺栓30被插入形成于腿部7的头端的孔部10、并与阴螺纹部11拧合来自由调整嵌板推压部29的高度位置。The
嵌板推压部29被作为在下端部具有推压所述地板嵌板15的勾挂部25的勾挂部推压面29a的圆盘体而形成。该嵌板推压部29通过与阶梯部28一起从上下方向夹入勾挂部25,来夹持该勾挂部25。这样,在该嵌板推压部29的中心,就形成用于插入固定螺栓30的贯穿孔31。The
固定螺栓30被插入形成于腿部7的头端的孔部10中,使形成于其外周面上的阳螺纹部32与该孔部10的阴螺纹部11拧合。当将该固定螺栓30向紧固方向旋转时,嵌板固定构件3就被向嵌板支承构件2侧旋入,与所述嵌板推压部29一起夹持搭放在阶梯部28中的勾挂部25。相反,当将固定螺栓30向松开方向旋转时,则螺栓固定构件3就向远离嵌板支承构件2的方向上升,将所述勾挂部25的夹持状态放开。而且,在固定螺栓30的基端部,设有盘状的螺钉头部34,该螺钉头部34形成有用于利用例如螺丝刀将固定螺栓30旋入的十字形的螺丝刀槽33。The fixing
像这样,如果使固定螺栓30与形成于利用铝压铸件一体化了的支柱基座1的头端部的阴螺纹部11拧合,由于该支柱基座1十分牢固,因此就可以没有晃动地牢固地使地板嵌板15固定。In this way, if the fixing
「固定构件」"fixed components"
固定构件4如图1及图2所示,是固定嵌板支承构件2相对于支柱基座1的高度位置的构件,由具有与形成于腿部7的外周面上的阳螺纹部12拧合的作为第5拧合部的阴螺纹部36的固定部37、从该固定部37延伸而形成的操作杆部38构成。As shown in FIGS. 1 and 2 , the fixing
此种固定构件4通过使固定部37与嵌板支承构件2的下端部压接,使该嵌板支承构件2处于不能旋转的锁定状态,其中嵌板支承构件2通过旋转操作杆部38而被临时保持在规定高度。这样,就可以将嵌板支承构件2可靠地保持在规定高度位置。旋转该固定构件4的操作杆部38的操作不需要专用工具,可以简单地用手(指)操作。由此,由于在施工时不需要用金属锤敲击操作杆部38,因此就可以不产生声音地安静地施工。所以,对现场作业者或靠近现场的人员也不会造成干扰。Such a fixing
『地板嵌板的铺设方法』"How to Lay Floor Panels"
下面,对使用如上所述构成的双层地板用支柱构造铺设地板嵌板15的施工方法进行说明。这里的施工工序为一个例子,关于其顺序,也可以对以下的各工序的顺序进行一定的更换。Next, the construction method of laying the
首先,将如上所述构成的双层地板用支柱构造放置在地板面5上。然后,调整嵌板支承构件2,使其相对于支柱基座1达到规定高度位置。即,通过使嵌板支承构件2绕顺时针方向或逆时针方向旋转,使形成于安装拧合部17的内面上的阴螺纹部35与形成于腿部7的外周面上的阳螺纹部12拧合,对该嵌板支承构件2的相对于所述支柱基座1的高度进行上下调整。嵌板支承构件2相对于支柱基座1的高度位置如图5所示,使得从地板面5到地板嵌板15的拐角下面15a为止的垂直距离(高度)H达到规定尺寸。First, the double-floor pillar structure configured as described above is placed on the
在确定了嵌板支承构件2相对于支柱基座1的高度后,在基座部6的底面6a涂布粘结剂,然后,将该双层地板用支柱构造固定在地板面5的规定位置上。然后,按照使嵌板支承构件2相对于支柱基座1的高度位置不变动的方式,利用固定构件4将该嵌板支承构件2不能旋转地锁定而保持所述规定高度位置。即,作业者握持该固定构件4的操作杆部38,旋转该操作杆部38而使固定部37与嵌板支承构件2的安装拧合部17的下端部接触。这样,嵌板支承构件2就通过该固定构件4定位固定在相对于支柱基座1的高度位置。After the height of the
然后,为了使该双层地板用支柱构造在地板面5上的固定更为可靠,使螺栓插穿形成于基座部6上的螺栓插穿孔9而打入地板面5。这样,双层地板用支柱构造就被可靠地固定在地板面5上。Then, in order to securely fix the double-floor pillar structure to the
然后,在被定位固定了的双层地板用支柱构造上铺设地板嵌板15。在铺设地板嵌板15时,使形成于地板嵌板15的拐角部分上的勾挂部25与嵌板搭放部19的阶梯部28卡合,将该地板嵌板15放置在嵌板支承构件2上。这时,地板嵌板15的勾挂部25就被与嵌板搭放部19的阶梯部28卡合,地板嵌板15的拐角下面15a相对于嵌板辅助支承部20具有一定的间隙S而被放置在嵌板辅助支承部20上。Then, the
然后,如果将4片地板嵌板15分别配置在4个嵌板搭放部19上后,用嵌板固定构件3将勾挂部25可靠地固定。即,使用螺丝刀将固定螺栓30旋入形成于腿部7的头端部上的孔部10的阴螺纹部11中,将形成于嵌板推压部29的下面的勾挂部推压面29a向与阶梯部28卡合的勾挂部25推压,用该阶梯部28和嵌板推压部29夹持勾挂部25。这样,就可以使地板嵌板15没有晃动地固定在嵌板支承构件2上。Then, after disposing the four
『本实施方式的效果』"Effects of this embodiment"
如上所述构成的双层地板用支柱构造中,由于仅由以下4个构成部件来构成,即,将基座部6和腿部7一体化了的支柱基座1、相对于该支柱基座1自由调整其高度位置的嵌板支承构件2、与该嵌板支承构件2一起夹持固定地板嵌板15的嵌板固定构件3、固定处于所需高度位置的嵌板支承构件2的位置的固定构件4,因此与以往构造相比,可以削减部件数目,并且还可以减少组装工序,从而可以实现低成本化。In the pillar structure for a double-layer floor constructed as described above, since it is constituted by only the following four components, that is, the pillar base 1 in which the
另外,本实施方式的双层地板用支柱构造中,由于将基座部6的底面6a设为与地板面5密接的近似平坦面,因此就可以薄薄地并且均匀地涂布粘结剂,从而可以大幅度地提高与地板面5的接合强度。In addition, in the pillar structure for a double floor according to the present embodiment, since the
另外,本实施方式的双层地板用支柱构造中,由于使基座部6随着从外周部靠向腿部7而逐渐增加其厚度,因此就可以提高抵抗由地震等造成的水平负载的强度,从而可以提高支撑地板嵌板15的支柱基座1的机械强度。In addition, in the double-floor pillar structure of this embodiment, since the thickness of the
另外,本实施方式的双层地板用支柱构造中,由于将腿部7制成随着从头端向基座部6前进而逐渐增大其直径的近似圆筒体,因此在压曲负载方面较强,难以压曲。另外,由于将腿部7设为中空构造,因此就可以确保较长的调整量。In addition, in the pillar structure for a double floor according to the present embodiment, since the
另外,本实施方式的双层地板用支柱构造中,通过从腿部7到基座部6形成了加强用的凸棱14,支柱基座1的机械强度大幅度提高,从而可以提高耐负载性能。另外,除此以外,由于将基座部6和腿部7一体化,因此就可以进一步提高支柱基座1的机械强度。其结果是,由于支柱基座1的强度提高,因此就可以实现地板嵌板15的嵌板薄型化和轻量化。In addition, in the pillar structure for a double floor according to the present embodiment, since the reinforcing
另外,本实施方式的双层地板用支柱构造中,由于至少将支柱基座1及嵌板支承构件2用不需要表面处理而且不会产生铁锈的铝压铸件制成,因此就可以避免因对以往那样的钢板实施镀膜而产生的金属须或六价铬。In addition, in the double-floor pillar structure of this embodiment, since at least the pillar base 1 and the
另外本实施方式的双层地板用支柱构造中,由于是将地板嵌板15的勾挂部25与阶梯部28勾挂地放置在嵌板放置面23上,与嵌板固定构件3的嵌板推压部29一起夹持固定该勾挂部25的凸缘支承构造,因此不是像以往构造那样支承嵌板底面,所以就只会产生板厚量的差,从而可以减少嵌板间阶梯。In addition, in the pillar structure for double floors of the present embodiment, since the hooking
另外,本实施方式的双层地板用支柱构造中,由于为凸缘支承构造,因此就可以缩短从支柱轴心到放置地板嵌板15的位置为止的水平距离L(参照图5),从而可以大幅度减少加在支柱基座1上的力矩。这样,就可以不必另外准备嵌板支承的晃动抑制机构或固定机构。另外,由于可以缩短该水平距离L,因此还可以使嵌板接收形状缩小、轻量化。In addition, since the pillar structure for double floors of this embodiment is a flange support structure, the horizontal distance L (see FIG. 5 ) from the pillar axis to the position where the
另外,本实施方式的双层地板用支柱构造中,由于即使不用金属锤敲击固定构件4,也可以简单地握持操作杆部38而旋转该固定构件4,因此就可以消除地板嵌板铺设时的金属打击音。In addition, in the pillar structure for a double floor of this embodiment, since the fixing
『其他的实施方式』"Other implementations"
以上虽然对使用了本发明的具体的实施方式进行了说明,但是本发明并不限定于所述的实施方式,可以进行各种变更。As mentioned above, although the specific embodiment using this invention was demonstrated, this invention is not limited to the said embodiment, Various changes are possible.
例如,也可以如下设置铺设地板嵌板15的工序顺序。首先,在要设置的地板面5上,在基座部6的底面6a上涂布粘结剂而固定本实施方式的双层地板用支柱构造。然后,在粘结剂干燥后,使螺栓插穿形成于基座部6上的螺栓插穿孔9,将支柱基座1可靠地固定在地板面5上。For example, the sequence of steps for laying the
此后,在调整了嵌板支承构件2相对于支柱基座1的高度位置后,使操作杆部38旋转,将该嵌板支承构件2的高度可靠地定位固定。然后,将地板嵌板15的勾挂部25勾挂在嵌板搭放部19的阶梯部28上,旋入固定螺栓30,用该阶梯部28和嵌板推压部29夹持该勾挂部25,放置支撑地板嵌板15。Thereafter, after the height position of the
Claims (10)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004-036687 | 2004-02-13 | ||
| JP2004036687A JP4493362B2 (en) | 2004-02-13 | 2004-02-13 | Double floor support structure |
| JP2004036687 | 2004-02-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1654764A CN1654764A (en) | 2005-08-17 |
| CN100420816C true CN100420816C (en) | 2008-09-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200510007989XA Expired - Fee Related CN100420816C (en) | 2004-02-13 | 2005-02-16 | Double floor construction with pillars |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP4493362B2 (en) |
| KR (1) | KR100628497B1 (en) |
| CN (1) | CN100420816C (en) |
| TW (1) | TWI290599B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104818826B (en) * | 2015-05-13 | 2017-02-22 | 云南振书科技有限公司 | Adjustable mortar-free floor tile and laying method thereof |
| CN110056161A (en) * | 2019-05-30 | 2019-07-26 | 金螳螂精装科技(苏州)有限公司 | A kind of the dry method entirety paving structure and method for paving on assembled ground |
| CN111764590B (en) * | 2020-06-30 | 2021-08-17 | 中建一局集团建设发展有限公司 | A raised floor that can also be used as a static pressure box and its construction method |
| JP2022033460A (en) * | 2020-08-17 | 2022-03-02 | 株式会社 ハマユウ | Double-floor structure |
| GB2627733A (en) * | 2023-02-23 | 2024-09-04 | Ryno Ltd | Fire resistant membrane for flooring system |
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- 2005-02-04 KR KR1020050010498A patent/KR100628497B1/en not_active Expired - Fee Related
- 2005-02-16 CN CNB200510007989XA patent/CN100420816C/en not_active Expired - Fee Related
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| JPH0710200U (en) * | 1993-07-27 | 1995-02-14 | 光洋機械産業株式会社 | Floor panel support equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW200530472A (en) | 2005-09-16 |
| KR100628497B1 (en) | 2006-09-26 |
| TWI290599B (en) | 2007-12-01 |
| JP2005226351A (en) | 2005-08-25 |
| HK1081614A1 (en) | 2006-05-19 |
| CN1654764A (en) | 2005-08-17 |
| KR20060041727A (en) | 2006-05-12 |
| JP4493362B2 (en) | 2010-06-30 |
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