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CN100426638C - Eddy current type speed reducer - Google Patents

Eddy current type speed reducer Download PDF

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Publication number
CN100426638C
CN100426638C CNB2004800137121A CN200480013712A CN100426638C CN 100426638 C CN100426638 C CN 100426638C CN B2004800137121 A CNB2004800137121 A CN B2004800137121A CN 200480013712 A CN200480013712 A CN 200480013712A CN 100426638 C CN100426638 C CN 100426638C
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magnet ring
magnet
magnetic
permanent
permanent magnets
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CN1792024A (en
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桑原彻
小川诚
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Abstract

The invention aims to provide an eddy current type speed reducer capable of ensuring braking capability and preventing magnetic leakage. In a preferred embodiment of the invention, the eddy current retarder (1) comprises a first magnet ring (18) arranged opposite the brake rotor (3) and containing a plurality of permanent magnets (16) arranged at circumferential intervals, and a second magnet ring (7) arranged opposite said first magnet ring (18) and containing a plurality of permanent magnets (10) arranged at circumferential intervals, wherein the magnetic force of each permanent magnet (10) of said second magnet ring (7) is set to be greater than the total magnetic force of the one or more permanent magnets (16) of said first magnet ring (18) which serve as cooperating parts forming a magnetic circuit in a brake-off state. As a result, the magnetic flux leaking to the brake rotor (3) during the brake stop may be almost zero.

Description

涡电流式减速器 Eddy current reducer

技术领域 technical field

本发明涉及主要适用于作为大型车辆的副制动器的涡电流式减速器。The present invention relates to an eddy current type speed reducer mainly suitable for use as a secondary brake of a large vehicle.

背景技术 Background technique

涡电流式减速器已经被用作大型车辆例如卡车的副制动器。Eddy current speed reducers have been used as secondary brakes for large vehicles such as trucks.

以下参看图15和图16将说明传统涡电流式减速器的实例。An example of a conventional eddy current type speed reducer will be described below with reference to FIGS. 15 and 16 .

该涡电流式减速器51包括安装在诸如车辆驱动轴等转动轴52上的鼓形制动转子53以及径向安置在所述制动转子53的内侧并安装在诸如传动箱等固定侧上的定子54(磁力源)。The eddy current speed reducer 51 includes a drum-shaped brake rotor 53 installed on a rotating shaft 52 such as a vehicle drive shaft, and a drum-shaped brake rotor 53 arranged radially inside the brake rotor 53 and mounted on a fixed side such as a transmission case. Stator 54 (magnetic force source).

所述定子54包括支承在所述固定侧上的中空壳体55以及安置在所述壳体55内侧的两个磁体环57、58。The stator 54 comprises a hollow housing 55 supported on the fixed side and two magnet rings 57 , 58 arranged inside the housing 55 .

所述第一磁体环57被固定成其不可相对于所述壳体55转动,并且所述第二磁体环58被安置成与所述第一磁体环57平行,并可转动地容纳在所述壳体55的内侧。所述第二磁体环58通过致动器56被转动。The first magnet ring 57 is fixed so that it cannot rotate relative to the housing 55, and the second magnet ring 58 is arranged parallel to the first magnet ring 57 and is rotatably housed in the Inside the housing 55. The second magnet ring 58 is turned by the actuator 56 .

所述第一和第二磁体环57、58分别具有由磁性材料制成的支承环59、60以及在所述支承环59、60上沿周向以指定间距安装的多个永磁体61、62。永磁体61、62在它们的径向两端具有磁极表面,并且它们被设置成磁极表面的指向在沿周向邻近的磁体之间各不相同。The first and second magnet rings 57, 58 respectively have support rings 59, 60 made of magnetic material and a plurality of permanent magnets 61, 62 mounted on the support rings 59, 60 at specified intervals in the circumferential direction. . The permanent magnets 61, 62 have pole surfaces at their radially opposite ends, and they are arranged such that the orientation of the pole surfaces differs between magnets adjacent in the circumferential direction.

由磁性材料(铁质材料等)制成的多个极片63沿周向方向以相同的间距被嵌入在所述壳体55的外周壁内。A plurality of pole pieces 63 made of a magnetic material (ferrous material, etc.) are embedded in the outer peripheral wall of the case 55 at the same pitch in the circumferential direction.

在所述涡电流式减速器的减速制动停止(OFF)时,所述第二磁体环58通过致动器56被转动,并且所述第一磁体环57的每个永磁体61以及所述第二磁体环58的永磁体62被安置在使它们以不同的磁极相互面对的相位。结果,如图15所示,在所述第一和第二磁体环57、58以及极片63之间形成短路的磁回路W1。因此,没有磁力作用在所述制动转子53上,并且不产生涡电流。换句话说,不产生减速制动。When the deceleration braking of the eddy current reducer is stopped (OFF), the second magnet ring 58 is rotated by the actuator 56, and each permanent magnet 61 of the first magnet ring 57 and the The permanent magnets 62 of the second magnet ring 58 are placed in such a phase that they face each other with different magnetic poles. As a result, as shown in FIG. 15 , a short-circuited magnetic circuit W1 is formed between the first and second magnet rings 57 , 58 and the pole piece 63 . Therefore, no magnetic force acts on the brake rotor 53 and no eddy currents are generated. In other words, deceleration braking is not produced.

在另一方面,在所述减速制动启用(ON)时,所述第二磁体环58被转动,并且所述第一磁体环57的永磁体61以及所述第二磁体环58的永磁体62以相同的磁极相互面对。结果,如图16所示,来自所述第一和第二磁体环57、58的永磁体61、62的磁通量经过极片63到达所述制动转子53,并且在所述第一和第二磁体环57、58、极片63以及制动转子53之间形成磁回路W2。因此,在所述制动转子53内产生涡电流,并且通过该涡电流与来自永磁体61、62的磁通量的相互作用来实现所述转动轴52的减速制动。On the other hand, when the deceleration brake is activated (ON), the second magnet ring 58 is rotated, and the permanent magnets 61 of the first magnet ring 57 and the permanent magnets of the second magnet ring 58 62 face each other with the same poles. As a result, as shown in FIG. 16, the magnetic flux from the permanent magnets 61, 62 of the first and second magnet rings 57, 58 reaches the brake rotor 53 through the pole piece 63, and A magnetic circuit W2 is formed between the magnet rings 57 and 58 , the pole pieces 63 and the brake rotor 53 . Therefore, an eddy current is generated in the brake rotor 53 , and the deceleration braking of the rotating shaft 52 is realized through the interaction of the eddy current with the magnetic flux from the permanent magnets 61 , 62 .

例如,在日本专利公开文献No.H07-123697中说明了此种涡电流式减速器。Such an eddy current type speed reducer is described, for example, in Japanese Patent Laid-Open Publication No. H07-123697.

然而,在此种涡电流式减速器中,在期望增加制动能力时,必须增加所述永磁体61、62的磁力。然而,如果增加所述磁体61、62的磁力,则所产生的问题是在所述制动停止期间部分磁通量泄漏到所述制动转子53,形成漏磁回路并产生滑动制动。However, in such an eddy current type speed reducer, when it is desired to increase the braking capability, it is necessary to increase the magnetic force of the permanent magnets 61, 62. However, if the magnetic force of the magnets 61, 62 is increased, a problem arises that part of the magnetic flux leaks to the brake rotor 53 during the braking stop, forming a magnetic leakage circuit and causing slip braking.

因而,在改进涡电流式减速器的过程中将涉及到这样的任务,即在制动启用时确保制动能力并且在制动停止时还防止磁力泄漏。Thus, in the process of improving the eddy current type speed reducer, the task of ensuring the braking capability when the brake is applied and also preventing the leakage of the magnetic force when the brake is stopped will be involved.

发明内容Contents of the invention

本发明目的在于解决上述问题并提供可同时确保制动能力以及防止磁力泄漏的涡电流式减速器。The object of the present invention is to solve the above-mentioned problems and provide an eddy current type speed reducer capable of ensuring braking capability and preventing magnetic force leakage at the same time.

在本发明的一个实施方式中,涡电流式减速器包括:安装在转动轴上的制动转子;第一磁体环,其包括与所述制动转子相对安置的环形磁性构件和沿周向间隔地嵌入在所述磁性构件内的多个永磁体;在所述制动转子的相反侧与所述第一磁体环相对安置的第二磁体环,其包括沿周向间隔布置的多个永磁体;其中,所述第一磁体环位于所述第二磁体环和所述制动转子之间,所述第二磁体环的每个永磁体的磁力被设置成大于用作在制动停止期间形成磁回路的合作部分的所述第一磁体环的一个或多个永磁体的总磁力。In one embodiment of the present invention, the eddy current speed reducer includes: a brake rotor installed on the rotating shaft; a first magnet ring, which includes an annular magnetic member disposed opposite to the brake rotor and spaced apart in the circumferential direction A plurality of permanent magnets embedded in the magnetic member; a second magnet ring disposed opposite to the first magnet ring on the opposite side of the brake rotor, which includes a plurality of permanent magnets arranged at intervals in the circumferential direction ; wherein the first magnet ring is located between the second magnet ring and the brake rotor, the magnetic force of each permanent magnet of the second magnet ring is set to be greater than that used to form during braking stop The total magnetic force of one or more permanent magnets of said first magnet ring of cooperating parts of the magnetic circuit.

在该实施方式中,在制动停止期间,所述第一磁体环的每个永磁体的磁通量几乎完全被吸引到所述第二磁体环的每个永磁体侧。因而,磁通量没有泄漏到所述制动转子侧。结果,所述第一磁体环与所述第二磁体环的永磁体之间的磁力可增加并且可实现确保制动能力以及防止磁力泄漏的目的。In this embodiment, during a braking stop, the magnetic flux of each permanent magnet of the first magnet ring is almost completely attracted to each permanent magnet side of the second magnet ring. Thus, magnetic flux does not leak to the brake rotor side. As a result, the magnetic force between the permanent magnets of the first magnet ring and the second magnet ring can be increased and the objects of securing braking capability and preventing magnetic force leakage can be achieved.

这里,所述第二磁体环的永磁体的磁极表面的面积被设置成大致等于在所述制动停止期间与所述第二磁体环的永磁体一起形成磁回路的所述第一磁体环的一个或多个永磁体的磁极表面的总面积,并且所述第二磁体环的永磁体的磁通量密度可被构造成大于所述第一磁体环的永磁体的磁通量密度。Here, the area of the pole surface of the permanent magnets of the second magnet ring is set to be substantially equal to that of the first magnet ring forming a magnetic circuit together with the permanent magnets of the second magnet ring during the braking stop. The total area of the pole surfaces of the one or more permanent magnets, and the magnetic flux density of the permanent magnets of the second magnet ring may be configured to be greater than the magnetic flux density of the permanent magnets of the first magnet ring.

可选地,所述第二磁体环的永磁体的磁通量密度可设成几乎等于所述第一磁体环的永磁体的磁通量密度,并且所述第二磁体环的永磁体的磁极表面的面积被设置成大于在所述制动停止期间与所述第二磁体环的永磁体一起形成磁回路的所述第一磁体环的一个或多个永磁体的磁极表面的总面积。Optionally, the magnetic flux density of the permanent magnets of the second magnet ring can be set to be almost equal to the magnetic flux density of the permanent magnets of the first magnet ring, and the area of the pole surface of the permanent magnets of the second magnet ring is arranged to be greater than the total area of the pole surfaces of the one or more permanent magnets of the first magnet ring forming a magnetic circuit together with the permanent magnets of the second magnet ring during said braking stop.

此外,在制动停止期间所述第一磁体环与所述第二磁体环之间相对的相位可基于以下因素而设定,即所述第二磁体环的永磁体与所述第一磁体环的永磁体之间的磁力、磁通量密度、或磁极表面积的差值或比率。In addition, the relative phase between the first magnet ring and the second magnet ring during braking stop may be set based on the fact that the permanent magnets of the second magnet ring and the first magnet ring The difference or ratio of magnetic force, magnetic flux density, or pole surface area between permanent magnets.

在本发明另一实施方式中,涡电流式减速器包括安装在转动轴上的制动转子,在所述制动转子的内侧与其相对安置的外磁体环,以及一从所述制动转子的内侧并与其相对安置的内磁体环,所述外磁体环包括多个永磁体,它们沿周向间隔布置从而沿周向相互面对的磁极具有相同的极性;所述内磁体环包括多个永磁体,它们沿周向间隔布置从而面对所述外磁体环的各磁极沿周向交互相反;其中,在制动启用状态下,通过使得所述外磁体环与所述内磁体环以指定相位彼此相面对,来实现在所述外和内磁体环与所述制动转子之间形成磁回路,并且在制动停止状态下,通过从所述制动启用状态转动所述外磁体环和/或内磁体环经过所述指定相位,来实现在所述外磁体环与所述内磁体环之间形成短路的磁回路;其中,所述内磁体环的永磁体的磁力被设置成大于作为所述制动停止期间与所述内磁体环的永磁体一起形成磁回路的合作部分的所述外磁体环的一个或多个永磁体的总磁力;并且,并且在所述制动停止状态下泄漏到所述制动转子的磁通量几乎为零。In another embodiment of the present invention, the eddy current reducer includes a brake rotor installed on the rotating shaft, an outer magnet ring disposed opposite to the inner side of the brake rotor, and a The inner magnet ring arranged on the inner side and opposite to it, the outer magnet ring includes a plurality of permanent magnets, which are arranged at intervals in the circumferential direction so that the magnetic poles facing each other in the circumferential direction have the same polarity; the inner magnet ring includes a plurality of permanent magnets arranged circumferentially at intervals so that the magnetic poles facing the outer magnet ring alternate circumferentially; wherein, in the brake-activated state, by making the outer magnet ring and the inner magnet ring in a specified phases facing each other to achieve a magnetic circuit between the outer and inner magnet rings and the brake rotor, and in the brake stopped state by rotating the outer magnet ring from the brake enabled state And/or the inner magnet ring passes through the specified phase to realize a magnetic circuit forming a short circuit between the outer magnet ring and the inner magnet ring; wherein the magnetic force of the permanent magnet of the inner magnet ring is set to be greater than being the total magnetic force of one or more permanent magnets of said outer magnet ring forming a cooperating part of a magnetic circuit with permanent magnets of said inner magnet ring during said braking stop; and, and in said braking stop state The magnetic flux leakage to the brake rotor is almost zero.

这里,所述外磁体环可包括环形磁性构件以及沿周向以恒定间距嵌入在所述磁性构件内的所述多个永磁体,并且由所述磁性构件产生的薄层部可形成在每个永磁体的径向外侧。Here, the outer magnet ring may include an annular magnetic member and the plurality of permanent magnets embedded in the magnetic member at constant intervals in the circumferential direction, and a thin layer portion generated by the magnetic member may be formed in each radially outside of the permanent magnet.

在又一个实施方式中,涡电流式减速器包括安装在转动轴上的制动转子、与所述制动转子相对安置的第一磁体环以及与所述第一磁体环相对安置的第二磁体环;所述第一磁体环包括沿周向间隔布置的多个永磁体,并且所述永磁体沿周向在其两侧的端部表面上具有磁极;所述第二磁体环包括沿周向间隔布置的多个永磁体,并且所述永磁体沿周向在其两侧的端部表面上具有磁极;其中,所述第一磁体环位于所述第二磁体环和所述制动转子之间,所述第一磁体环的磁体的磁力与所述第二磁体环的磁体的磁力之比设定在1:大约1.2至大约1.6的范围内。In yet another embodiment, the eddy current reducer includes a braking rotor installed on the rotating shaft, a first magnet ring disposed opposite to the braking rotor, and a second magnet disposed opposite to the first magnet ring ring; the first magnet ring includes a plurality of permanent magnets arranged at intervals in the circumferential direction, and the permanent magnets have magnetic poles on the end surfaces of both sides in the circumferential direction; the second magnet ring includes A plurality of permanent magnets arranged at intervals, and the permanent magnets have magnetic poles on the end surfaces of both sides in the circumferential direction; wherein, the first magnet ring is located between the second magnet ring and the braking rotor Meanwhile, a ratio of the magnetic force of the magnets of the first magnet ring to the magnetic force of the magnets of the second magnet ring is set in a range of 1: about 1.2 to about 1.6.

这里,所述第一磁体环与所述第二磁体环的磁体的每单位表面积的磁力被设定成几乎彼此相同,并且所述第一磁体环的磁体的磁极表面的面积与所述第二磁体环的磁体的磁极表面的面积之比设定在1:大约1.2至大约1.6的范围内。Here, the magnetic forces per unit surface area of the magnets of the first magnet ring and the second magnet ring are set to be almost the same as each other, and the area of the pole surface of the magnets of the first magnet ring is the same as that of the second magnet ring. The area ratio of the pole surfaces of the magnets of the magnet ring is set in a range of 1:about 1.2 to about 1.6.

此外,所述第一磁体环和所述第二磁体环的磁体的轴向长度和周向长度分别设成彼此大致相等;并且所述第一磁体环的磁体的径向长度与所述第二磁体环的磁体的径向长度之比可设定在1:大约1.2至大约1.6的范围内。In addition, the axial length and the circumferential length of the magnets of the first magnet ring and the second magnet ring are respectively set to be approximately equal to each other; and the radial length of the magnets of the first magnet ring is the same as that of the second A ratio of radial lengths of the magnets of the magnet ring may be set within a range of 1:about 1.2 to about 1.6.

在本发明的另一实施方式中,涡电流式减速器包括安装在转动轴上的制动转子、在所述制动转子的内侧与其相对安置的外磁体环以及在所述外磁体环的内侧与其相对安置的内磁体环;所述外磁体环包括多个永磁体,所述多个永磁体被沿周向间隔布置从而沿周向相互面对的磁极具有相同的磁性,所述磁体环包括多个永磁体,所述多个永磁体被沿周向间隔布置从而沿周向相互面对的磁极具有相同的磁性;其中,在制动启用状态下,通过使得所述外磁体环与所述内磁体环以指定相位彼此相面对,来实现在所述外和内磁体环与所述制动转子之间形成磁回路,并且在制动停止状态下,通过从所述制动启用状态转动所述外磁体环和/或内磁体环经过所述指定相位,来实现在所述外磁体环与所述内磁体环之间形成短路的磁回路,其中,所述外磁体环的磁体的磁力与所述内磁体环的磁体的磁力之比设定在1:大约1.2至大约1.6的范围内。In another embodiment of the present invention, the eddy current reducer includes a brake rotor installed on the rotating shaft, an outer magnet ring disposed opposite to the inner side of the brake rotor, and an inner side of the outer magnet ring The inner magnet ring arranged opposite to it; the outer magnet ring includes a plurality of permanent magnets, and the plurality of permanent magnets are arranged at intervals in the circumferential direction so that the magnetic poles facing each other in the circumferential direction have the same magnetism, and the magnet ring includes a plurality of permanent magnets, the plurality of permanent magnets being spaced apart in the circumferential direction so that the magnetic poles facing each other in the circumferential direction have the same magnetism; wherein, in the brake activated state, by making the outer magnet ring The inner magnet rings face each other in a given phase to achieve a magnetic circuit between the outer and inner magnet rings and the brake rotor, and in the brake stopped state, by turning from the brake activated state The outer magnet ring and/or the inner magnet ring pass through the specified phase to realize a magnetic circuit forming a short circuit between the outer magnet ring and the inner magnet ring, wherein the magnetic force of the magnets of the outer magnet ring A ratio of the magnetic force of the magnets to the inner magnet ring is set in a range of 1: about 1.2 to about 1.6.

这里,所述外磁体环可包括环形磁性构件以及沿周向以恒定间距嵌入在所述磁性构件内的所述多个永磁体,并且包括所述磁性构件的一薄层部可形成在每个永磁体的径向外侧。Here, the outer magnet ring may include an annular magnetic member and the plurality of permanent magnets embedded in the magnetic member at constant intervals in the circumferential direction, and a thin layer portion including the magnetic member may be formed in each radially outside of the permanent magnet.

在所述磁性构件内位于各永磁体之间的部分内可形成有径向向外突出的突起部。A protrusion protruding radially outward may be formed in a portion of the magnetic member between the permanent magnets.

附图说明 Description of drawings

通过阅读和理解下面对于本发明详细的说明,本领域技术人员将很容易理解本发明的其他目的、特征和实施效果。By reading and understanding the following detailed description of the present invention, those skilled in the art will easily understand other objectives, features and implementation effects of the present invention.

图1是侧向剖视图,其示出了根据本发明一实施例的涡电流式减速器的上半部分;Fig. 1 is a side sectional view showing an upper half of an eddy current reducer according to an embodiment of the present invention;

图2是局部前剖视图,其示出了如图1所示的涡电流式减速器在制动停止期间的状态;Fig. 2 is a partial front sectional view showing the state of the eddy current reducer shown in Fig. 1 during braking and stopping;

图3是局部前剖视图,其示出了如图1所示的涡电流式减速器在制动启用期间的状态;Fig. 3 is a partial front sectional view showing the state of the eddy current reducer shown in Fig. 1 during braking activation;

图4示出了在制动停止期间,所述内侧永磁体的磁力与所述外侧永磁体的总力之比与作用在所述制动转子上的磁通量的关系;Figure 4 shows the relationship between the ratio of the magnetic force of the inner permanent magnet to the total force of the outer permanent magnet and the magnetic flux acting on the brake rotor during braking stop;

图5是局部前剖视图,其示出了在制动停止期间的磁力泄漏;Fig. 5 is a partial front sectional view showing magnetic force leakage during a braking stop;

图6示出了所述内磁体环的转动相位与作用在所述制动转子上的磁通量的关系;Figure 6 shows the relationship between the rotational phase of the inner magnet ring and the magnetic flux acting on the brake rotor;

图7a是侧向剖视图,其示出了根据本发明的另一实施例的涡电流式减速器的上半部分;Figure 7a is a side sectional view showing the upper half of an eddy current reducer according to another embodiment of the present invention;

图7b是如图7a所示的涡电流式减速器的局部的剖切俯视图;Fig. 7b is a partial cutaway top view of the eddy current reducer shown in Fig. 7a;

图8是侧向剖视图,其示出了根据本发明的又一实施例的涡电流式减速器的上半部分;Fig. 8 is a side sectional view showing an upper half of an eddy current reducer according to yet another embodiment of the present invention;

图9是局部侧向剖视图,其示出了如图8所示的涡电流式减速器在制动停止期间的状态;Fig. 9 is a partial side sectional view showing the state of the eddy current reducer shown in Fig. 8 during braking and stopping;

图10是局部侧向剖视图,其示出了其示出了如图8所示的涡电流式减速器在制动启用期间的状态;FIG. 10 is a partial side sectional view showing the state of the eddy current reducer shown in FIG. 8 during braking activation;

图11示出了在制动停止期间,所述第一和第二磁体环的永磁体沿径向长度之比与磁性构件的最外周部的磁通量的关系;Fig. 11 shows the relationship between the ratio of the radial length of the permanent magnets of the first and second magnet rings and the magnetic flux of the outermost peripheral portion of the magnetic member during braking stop;

图12示出了在制动启用期间,所述第一和第二磁体环的永磁体沿径向长度之比与磁性构件的最外周部的磁通量的关系;Figure 12 shows the relationship between the ratio of the radial lengths of the permanent magnets of the first and second magnet rings to the magnetic flux at the outermost peripheral portion of the magnetic member during braking activation;

图13示出了所述第一和第二磁体环的永磁体沿径向长度之比与通过用磁通量除以所述各永磁体的总径向长度所得到的值的关系;Fig. 13 shows the relationship between the ratio of the radial length of the permanent magnets of the first and second magnet rings and the value obtained by dividing the magnetic flux by the total radial length of the permanent magnets;

图14是侧向剖视图,其示出了根据本发明的又一实施例的涡电流式减速器的上半部分;Fig. 14 is a side sectional view showing an upper half of an eddy current reducer according to yet another embodiment of the present invention;

图15是侧向剖视图,其示出了传统涡电流式减速器的上半部分;并且Fig. 15 is a side sectional view showing the upper half of a conventional eddy current speed reducer; and

图16是局部前剖视图,其示出了传统涡电流式减速器。Fig. 16 is a partial front sectional view showing a conventional eddy current type speed reducer.

具体实施方式 Detailed ways

以下将参照附图说明根据本发明的优选实施例。Preferred embodiments according to the present invention will be described below with reference to the accompanying drawings.

图1是根据本发明的涡电流式减速器的上半部分的侧向剖视图。图2是局部前剖视图,其示出了在制动停止期间,该涡电流式减速器的状态。图3是局部前剖视图,其示出了在制动启用期间,该涡电流式减速器的状态。Fig. 1 is a side sectional view of an upper half of an eddy current type speed reducer according to the present invention. Fig. 2 is a partial front sectional view showing the state of the eddy current type speed reducer during braking stop. Fig. 3 is a partial front sectional view showing the state of the eddy current type speed reducer during brake activation.

如图1所示,涡电流式减速器1包括安装在诸如车辆驱动轴等转动轴2上的鼓形制动转子3以及径向安置在所述制动转子3的内侧上的并安装在诸如传动箱等固定侧上的定子4(磁力源)。通过将磁力从定子4供应至转子3来在所述转子3内产生涡电流从而引出所述转动轴2的减速制动,并且通过在所述定子4内侧屏蔽所述磁力来取消所述减速制动。As shown in FIG. 1 , an eddy current speed reducer 1 includes a drum-shaped brake rotor 3 installed on a rotating shaft 2 such as a vehicle drive shaft, and a drum-shaped brake rotor 3 arranged radially on the inner side of the brake rotor 3 and mounted on such as Stator 4 (source of magnetic force) on the fixed side of the gearbox or the like. The deceleration braking of the rotating shaft 2 is induced by supplying magnetic force from the stator 4 to the rotor 3 to generate an eddy current inside the rotor 3 , and the deceleration braking is canceled by shielding the magnetic force inside the stator 4 move.

所述定子4具有支承在所述固定侧上的中空壳体5,并且外磁体环(第一磁体环)18以与所述制动转子3的内表面相对的方式安装在所述壳体5的外周壁上。如图2和3所示,所述外磁体环18具有安装在所述壳体5上的环状磁性构件17(例如电磁钢板的层合体,铁块料等)以及沿周向以恒定间距嵌入在所述磁性构件17内的多个永磁体16。每个永磁体16沿周向在其两端部具有磁极表面,并且相邻的永磁体16被设置成以相同的磁极相互面对。磁性构件17产生的薄层部13形成在每个永磁体16的径向外侧上。The stator 4 has a hollow housing 5 supported on the fixed side, and an outer magnet ring (first magnet ring) 18 is mounted on the housing opposite the inner surface of the brake rotor 3 5 on the peripheral wall. As shown in Figures 2 and 3, the outer magnet ring 18 has an annular magnetic member 17 (such as a laminate of electromagnetic steel plates, iron blocks, etc.) A plurality of permanent magnets 16 within said magnetic member 17 . Each permanent magnet 16 has magnetic pole surfaces at both ends thereof in the circumferential direction, and adjacent permanent magnets 16 are arranged to face each other with the same magnetic poles. A thin-layer portion 13 produced by a magnetic member 17 is formed on the radially outer side of each permanent magnet 16 .

内磁体环(第二磁体环)7容纳在所述壳体5的内侧。在所述制动转子3的相反侧(径向内侧),所述内磁体环7面对所述外磁体环18。所述内磁体环7被设置成可经由衬套6相对于所述壳体5转动,并且被设置在所述壳体5的侧部上的致动器8(例如,液压缸)转动。所述内磁体环7包括支承环9、磁性构件11以及多个永磁体10,所述支承环由非磁性本体(奥氏体不锈钢等)构成,所述磁性构件(例如电磁钢板的层合体,铁块料等)设置在所述支承环9的外周上,所述多个永磁体沿周向以恒定的间距嵌入在所述磁性构件11内。所述各永磁体10在其径向两端具有磁极表面,并且它们被设置成面对所述外磁体环18的各磁极在沿周向相邻的磁体10之间交替各不相同。内磁体环7的各永磁体10的周向长度基本上被设置成大致等于所述外磁体环18的各永磁体16之间的间距。在所述磁性构件11内,矩形口15形成在位于所述各永磁体10之间的部分内。An inner magnet ring (second magnet ring) 7 is housed inside the housing 5 . On the opposite side (radially inward) of the brake rotor 3 , the inner magnet ring 7 faces the outer magnet ring 18 . The inner magnet ring 7 is arranged to be rotatable relative to the housing 5 via a bush 6 and is rotated by an actuator 8 (for example a hydraulic cylinder) arranged on the side of the housing 5 . The inner magnet ring 7 includes a support ring 9, a magnetic member 11 and a plurality of permanent magnets 10, the support ring is made of a non-magnetic body (austenitic stainless steel, etc.), and the magnetic member (such as a laminate of electromagnetic steel plates, Iron blocks, etc.) are arranged on the outer periphery of the support ring 9, and the plurality of permanent magnets are embedded in the magnetic member 11 at constant intervals along the circumferential direction. The permanent magnets 10 have pole surfaces at both radial ends thereof, and the poles which are arranged to face the outer magnet ring 18 are alternately different between the magnets 10 adjacent in the circumferential direction. The circumferential length of the permanent magnets 10 of the inner magnet ring 7 is substantially set to be substantially equal to the spacing between the permanent magnets 16 of the outer magnet ring 18 . In the magnetic member 11 , a rectangular opening 15 is formed in a portion between the permanent magnets 10 .

在所述涡电流式减速器的减速制动停止时,所述内磁体环7通过致动器8被转动,并且如图2所示,所述内磁体环7的每个永磁体10被安置在所述外磁体环18的各相应永磁体16之间,并且所述内磁体环7的各永磁体10与所述外磁体环18的各永磁体16被安置在以不同的磁极相互面对的相位。结果,在所述内磁体环7的永磁体10与磁性构件11之间以及在所述外磁体环18的永磁体16与磁性构件17之间形成短路的磁回路(short magnetic circuit)31。因此,没有磁力作用在所述制动转子3上并且不产生减速制动。此时,从所述外磁体环18的永磁体16流动到所述制动转子3的磁通量经过所述薄层部13形成短路(短回路),并可以有效防止磁力泄漏到所述制动转子3。When the deceleration braking of the eddy current reducer stops, the inner magnet ring 7 is rotated by the actuator 8, and as shown in FIG. 2 , each permanent magnet 10 of the inner magnet ring 7 is placed Between the respective permanent magnets 16 of the outer magnet ring 18, and the permanent magnets 10 of the inner magnet ring 7 and the permanent magnets 16 of the outer magnet ring 18 are arranged to face each other with different poles phase. As a result, short magnetic circuits 31 are formed between the permanent magnets 10 and the magnetic member 11 of the inner magnet ring 7 and between the permanent magnets 16 and the magnetic member 17 of the outer magnet ring 18 . Consequently, no magnetic force acts on the brake rotor 3 and no deceleration braking occurs. At this time, the magnetic flux flowing from the permanent magnet 16 of the outer magnet ring 18 to the brake rotor 3 forms a short circuit (short circuit) through the thin layer part 13, and can effectively prevent magnetic force from leaking to the brake rotor 3.

在另一方面,在减速制动启用时,所述内磁体环7被转动,并且如图3所示,所述内磁体环7的每个永磁体10被安置在所述外磁体环18的各永磁体16之间,并且所述内磁体环7的永磁体10与所述外磁体环18的永磁体16被安置在以相同的磁极相互面对的相位。结果,在所述内和外磁体环7、18的永磁体10、16、磁性构件11、17以及制动转子3之间分别形成磁回路32、33。因此,在所述制动转子3内产生涡电流,并且通过该涡电流与来自永磁体10、16的磁通量相互作用来实现所述转动轴2的减速制动。此时,由于在所述内磁体环7的磁性构件11内已经形成口15,因此来自永磁体10的磁通量被防止经过所述磁性构件11而形成短路。On the other hand, when the deceleration brake is activated, the inner magnet ring 7 is rotated, and as shown in FIG. 3 , each permanent magnet 10 of the inner magnet ring 7 is placed in the Between the permanent magnets 16 , and the permanent magnets 10 of the inner magnet ring 7 and the permanent magnets 16 of the outer magnet ring 18 are arranged in phases facing each other with the same magnetic poles. As a result, magnetic circuits 32 , 33 are formed between the permanent magnets 10 , 16 , the magnetic members 11 , 17 and the brake rotor 3 of the inner and outer magnet rings 7 , 18 , respectively. Therefore, an eddy current is generated in the brake rotor 3 , and the deceleration braking of the rotating shaft 2 is realized by the eddy current interacting with the magnetic flux from the permanent magnets 10 , 16 . At this time, since the opening 15 has been formed in the magnetic member 11 of the inner magnet ring 7 , the magnetic flux from the permanent magnet 10 is prevented from passing through the magnetic member 11 to form a short circuit.

本发明人已经发现在此种涡电流式减速器中,如果所述内磁体环7的永磁体10的磁力被构造成大于所述外磁体环18的各永磁体16的总磁力,则在制动停止期间的磁泄漏可几乎为零,其中所述永磁体16和所述永磁体10在制动停止期间(如图2所示的状态)彼此相互形成磁回路。更具体地讲,在本实施例中,在制动停止期间,通过一个内侧永磁体10以及位于其两侧的两个永磁体16形成磁回路。因此,通过将所述永磁体10的磁力W2设置成其大于每个外侧永磁体16的磁力W1的两倍(W2>2×W1)可消除磁力泄漏。The inventors have found that in such an eddy current reducer, if the magnetic force of the permanent magnets 10 of the inner magnet ring 7 is configured to be greater than the total magnetic force of the permanent magnets 16 of the outer magnet ring 18, the The magnetic leakage during a braking stop can be almost zero, wherein the permanent magnet 16 and the permanent magnet 10 form a magnetic circuit with each other during a braking stop (the state shown in FIG. 2 ). More specifically, in this embodiment, during a braking stop, a magnetic circuit is formed by one inner permanent magnet 10 and two permanent magnets 16 on both sides thereof. Therefore, magnetic force leakage can be eliminated by setting the magnetic force W2 of the permanent magnet 10 to be greater than twice the magnetic force W1 of each outer permanent magnet 16 (W2>2×W1).

在永磁体10、16内产生不同的磁通量(每单位表面积的磁通)的方法、生产具有不同磁极表面的面积的永磁体10、16的方法、或者这些方法的合并可以被采用,以使得所述内侧永磁体10的磁力大于所述外侧永磁体16的磁力。Methods of generating different magnetic fluxes (flux per unit surface area) within the permanent magnets 10, 16, methods of producing permanent magnets 10, 16 with different pole surface areas, or combinations of these methods may be employed such that all The magnetic force of the inner permanent magnet 10 is greater than the magnetic force of the outer permanent magnet 16 .

例如,在所述内磁体10的磁极表面(径向端面)的面积被设置成大致等于用作在制动停止期间形成磁回路的合作部分的两个外侧永磁体16的磁极表面的总面积,也就是,在每个内侧永磁体10的磁极表面的面积被构造成等于每个永磁体16的磁极表面的两倍面积时,如果内侧永磁体10的磁通量密度高于所述外侧永磁体16的磁通量密度,则所述内侧永磁体10的磁力可被制成大于用作形成磁回路的合作部分的两个外侧永磁体16的总磁力。For example, the area of the pole surface (radial end surface) of the inner magnet 10 is set approximately equal to the total area of the pole surfaces of the two outer permanent magnets 16 serving as cooperating parts of the magnetic circuit during braking stop, That is, when the area of the magnetic pole surface of each inner permanent magnet 10 is configured to be equal to twice the area of the magnetic pole surface of each permanent magnet 16, if the magnetic flux density of the inner permanent magnet 10 is higher than that of the outer permanent magnet 16 If the magnetic flux density is low, the magnetic force of the inner permanent magnet 10 can be made larger than the total magnetic force of the two outer permanent magnets 16 serving as cooperating parts forming a magnetic circuit.

此外,在每个内侧永磁体10和每个外侧永磁体16的磁通量密度被设置成大致彼此相等时,如果所述内侧永磁体10的磁极表面的面积被制成大于在制动停止期间形成磁回路的两个永磁体16的磁极表面的总面积,则所述内侧永磁体10的磁力可构造成大于用作形成磁回路的合作部分的两个外侧永磁体16的总磁力。例如,在所述外侧永磁体16的轴向长度T1被设置成大致等于所述内侧永磁体10的轴向长度T2时,所述内侧永磁体10的周向长度L2(见图2)可大于所述外侧永磁体16的两倍径向长度L1(L2>2×L1)。可选地,在所述内侧永磁体10的外周长度L2被制成大致等于所述外侧永磁体16的两倍径向长度L1时,所述内侧永磁体10的轴向长度T2可大于所述外侧永磁体16的轴向长度T1(T2>T1)。Furthermore, when the magnetic flux densities of each inner permanent magnet 10 and each outer permanent magnet 16 are set approximately equal to each other, if the area of the magnetic pole surface of the inner permanent magnet 10 is made larger than the magnetic flux density formed during braking stop, The total area of the pole surfaces of the two permanent magnets 16 of the circuit, the magnetic force of the inner permanent magnet 10 can be configured to be greater than the total magnetic force of the two outer permanent magnets 16 used as a cooperating part forming the magnetic circuit. For example, when the axial length T1 of the outer permanent magnet 16 is set to be substantially equal to the axial length T2 of the inner permanent magnet 10, the circumferential length L2 of the inner permanent magnet 10 (see FIG. 2 ) may be greater than The outer permanent magnet 16 is twice the radial length L1 (L2>2×L1). Optionally, when the outer peripheral length L2 of the inner permanent magnet 10 is made approximately equal to twice the radial length L1 of the outer permanent magnet 16, the axial length T2 of the inner permanent magnet 10 may be greater than the The axial length T1 of the outer permanent magnet 16 (T2>T1).

此外,即使在每个内侧永磁体10和每个外侧永磁体16的磁通量密度被设置成彼此几乎相等并且所述内侧永磁体10的磁极表面的面积被制成等于每个外侧永磁体16的磁极表面的两倍面积时,如果所述内侧永磁体10的径向长度被制成大于外侧永磁体16的周向长度,则所述内侧永磁体10的磁力可被制成大于所述外侧永磁体16的磁力。换句话说,所述内侧永磁体10的体积可被制成超过所述外侧永磁体16的两倍体积。Furthermore, even if the magnetic flux densities of each inner permanent magnet 10 and each outer permanent magnet 16 are set to be almost equal to each other and the area of the magnetic pole surface of the inner permanent magnet 10 is made equal to the magnetic pole of each outer permanent magnet 16 When the surface is twice the area, if the radial length of the inner permanent magnet 10 is made greater than the circumferential length of the outer permanent magnet 16, then the magnetic force of the inner permanent magnet 10 can be made greater than that of the outer permanent magnet 16 magnets. In other words, the volume of the inner permanent magnet 10 can be made more than twice the volume of the outer permanent magnet 16 .

本发明人已经证实了通过改变所述内侧永磁体10的磁力与在所述制动停止期间用作形成磁回路的合作部分的所述外侧永磁体16的总磁力之比产生的磁力泄漏的情况。这些结果在图4中示出。这里,通过将所述内和外磁体环10、16的磁通量密度(导磁率)制成几乎彼此相同并且改变所述内侧永磁体10的磁极表面的面积和所述各外侧永磁体16的磁极表面的总面积之比来开展试验。这里,通过将所述内侧永磁体10的磁力与所述各外侧永磁体16的总磁力之比在1.1至1.7的范围内进行改变来开展试验。所述比值为1.0意味着所述内侧永磁体10的磁力等于每个所述外侧永磁体16的两倍磁力。The present inventors have confirmed the case of magnetic force leakage by changing the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of the outer permanent magnet 16 serving as a cooperating part forming a magnetic circuit during the braking stop . These results are shown in FIG. 4 . Here, by making the magnetic flux density (permeability) of the inner and outer magnet rings 10, 16 almost the same as each other and changing the area of the pole surface of the inner permanent magnet 10 and the magnetic pole surface of each outer permanent magnet 16 The ratio of the total area to carry out the experiment. Here, experiments were conducted by varying the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of the respective outer permanent magnets 16 within a range of 1.1 to 1.7. The ratio of 1.0 means that the magnetic force of the inner permanent magnet 10 is equal to twice the magnetic force of each of the outer permanent magnets 16 .

在图中,在横坐标中绘出的是所述内侧永磁体10的磁力与所述各外侧永磁体16的总磁力之比,并且在纵坐标绘出的是在制动停止状态下作用在制动转子3上的磁通量。In the figure, the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of each outer permanent magnet 16 is plotted on the abscissa, and the ratio of the magnetic force of the permanent magnets 16 to the outer sides is plotted on the abscissa, and the ratio of the magnetic force of the permanent magnets 16 to the outside is plotted on the abscissa. The magnetic flux on the brake rotor 3.

如图所示,在前述比值为1.1时,在制动停止期间作用在制动转子3上的磁通量在正侧(正区)以特定程度而产生,并且然后随着所述比值的增加而逐渐减小。在所述比值为大约1.4时,所述磁通量几乎为零,并且如果该比值超过1.4,则在负侧(负区)产生磁通量。As shown in the figure, when the aforementioned ratio is 1.1, the magnetic flux acting on the brake rotor 3 during braking stop is generated to a certain degree on the positive side (positive region), and then gradually increases as the ratio increases. decrease. When the ratio is about 1.4, the magnetic flux is almost zero, and if the ratio exceeds 1.4, magnetic flux is generated on the negative side (negative region).

在所述比值显著小于1.4时,正磁通量作用在所述制动转子3上,这是因为从内侧永磁体10吸引外侧永磁体16的磁通量的力比较小并且,如图5的虚线W3所示,所述外侧永磁体16的部分磁通量泄漏到所述制动转子3并且形成漏磁回路。When said ratio is significantly less than 1.4, a positive magnetic flux acts on said brake rotor 3 because the force attracting the magnetic flux of the outer permanent magnet 16 from the inner permanent magnet 10 is relatively small and, as shown by the dotted line W3 in FIG. 5 , part of the magnetic flux of the outer permanent magnet 16 leaks to the brake rotor 3 and forms a magnetic flux leakage circuit.

此外,1.4的比值意味着,所述各外侧永磁体16的全部磁通量被吸引到所述各内侧永磁体10,并且实际上没有磁通量泄漏到所述制动转子3。因而,如果所述内侧永磁体10的磁力与所述各外侧永磁体16的总磁力之比被制成为大约1.4,则在制动停止期间的磁力泄漏可几乎被完全消除。Furthermore, a ratio of 1.4 means that the entire magnetic flux of the outer permanent magnets 16 is attracted to the inner permanent magnets 10 and practically no magnetic flux leaks into the brake rotor 3 . Thus, if the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of the outer permanent magnets 16 is made to be about 1.4, magnetic force leakage during braking stops can be almost completely eliminated.

在所述比值显著超过1.4时,负磁通量作用在所述制动转子3上,这是因为所述内侧永磁体10的磁力太大,并且如图5的虚线W4所示,所述内侧永磁体10的部分磁通量泄漏到所述制动转子3并形成漏磁回路。换句话说,由于漏磁回路W4以由外侧永磁体16所产生的漏磁回路W3相反的方向而出现,因此所述磁通量设为负值。When the ratio significantly exceeds 1.4, negative magnetic flux acts on the brake rotor 3 because the magnetic force of the inner permanent magnet 10 is too large, and as shown by the dotted line W4 in FIG. 5 , the inner permanent magnet Part of the magnetic flux of 10 leaks to the brake rotor 3 and forms a magnetic leakage circuit. In other words, since the magnetic leakage circuit W4 appears in the opposite direction to the magnetic leakage circuit W3 generated by the outer permanent magnet 16, the magnetic flux is set to a negative value.

结果,如果所述内侧永磁体10的磁力被构造成大于在制动停止状态下与所述内侧永磁体10一起形成磁回路的所述各外侧永磁体16的总磁力,则由所述各外侧永磁体16所致的磁力泄漏可被消除。然而,清楚的是,如果所述内侧永磁体10的磁力太大,则产生由所述内侧永磁体10所致的漏磁回路。As a result, if the magnetic force of the inner permanent magnet 10 is configured to be greater than the total magnetic force of the outer permanent magnets 16 forming a magnetic circuit together with the inner permanent magnet 10 in the braking stop state, Magnetic force leakage due to the permanent magnet 16 can be eliminated. However, it is clear that if the magnetic force of the inner permanent magnet 10 is too large, a flux leakage circuit caused by the inner permanent magnet 10 is generated.

由于最佳的比值,其使得能够几乎使磁力泄漏为零,明显根据涡电流式减速器的结构以及所述内和外侧永磁体10、16的尺寸而改变,因此该比值优选根据所述涡电流式减速器的每个类型而正确设定。Due to the optimum ratio, which makes it possible to make the leakage of magnetic force almost zero, it obviously varies according to the structure of the eddy current reducer and the size of the inner and outer permanent magnets 10, 16, so the ratio is preferably according to the eddy current Set correctly for each type of reducer.

此外,本发明人已经发现,通过使得所述内侧永磁体10的磁力大于在制动停止状态下与所述内侧永磁体10一起形成磁回路的所述各外侧永磁体16的总磁力,甚至可更加可靠地防止磁力泄漏,并且这也可通过设置在制动停止期间所述内磁体环7与所述外磁体环18之间的相对的相位,也就是所述内侧永磁体10与所述外侧永磁体16的相对的相位来实现。这些内容在以下说明。Furthermore, the inventors have found that by making the magnetic force of the inner permanent magnet 10 greater than the total magnetic force of the outer permanent magnets 16 forming a magnetic circuit together with the inner permanent magnet 10 in the braking stop state, even Magnetic leakage is more reliably prevented, and this can also be achieved by setting the relative phase between the inner magnet ring 7 and the outer magnet ring 18 during braking stops, that is, the inner permanent magnet 10 and the outer The relative phase of the permanent magnet 16 is realized. These are described below.

图6示出了在所述内侧永磁体10的磁力与所述外侧永磁体16的总磁力之比大于1.5的情况下,在所述内磁体环7从制动启用状态被逐渐转动时分析作用在所述制动转子3上的磁通量所得到结果。Figure 6 shows the analytical action when the inner magnet ring 7 is gradually turned from the brake-activated state, in case the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of the outer permanent magnet 16 is greater than 1.5 The resulting magnetic flux on the brake rotor 3 .

在图中,横坐标上绘制为所述内侧永磁体7的转动角度,且0°的角度与制动启用状态的相位相对应。换句话说,在该状态下,如图3所示,每个内侧永磁体10被精确安置在相应的外侧永磁体16的中间,并且所述各永磁体以相同的磁极相互面对。11°的角度代表所述内磁体环7转动经过所述内侧永磁体10的一个跨度的相位。换句话说,在该状态下,如图2所示,每个内侧永磁体10被精确安置在相应的外侧永磁体16的中间,并且所述永磁体以不同的磁极相互面对。In the figure, the rotation angle of the inner permanent magnet 7 is plotted on the abscissa, and an angle of 0° corresponds to the phase of the brake activation state. In other words, in this state, as shown in FIG. 3 , each inner permanent magnet 10 is positioned precisely in the middle of the corresponding outer permanent magnet 16 , and the permanent magnets face each other with the same magnetic poles. The angle of 11° represents the phase of one span of rotation of the inner magnet ring 7 past the inner permanent magnet 10 . In other words, in this state, as shown in FIG. 2 , each inner permanent magnet 10 is positioned precisely in the middle of the corresponding outer permanent magnet 16 , and the permanent magnets face each other with different magnetic poles.

接下来如图6所示,随着所述内磁体环7从0°开始的转动,作用在所述制动转子3上的磁通量逐渐减小。此外,在所述内磁体环7被转动经过大约8.5°时,磁通量几乎为零。如果进一步转动所述磁体环7,则负磁通量(沿反向的磁通量)作用在所述制动转子3上。因而,在所述内侧永磁体10的磁力被构造为所述各外侧永磁体16的总磁力的1.5倍时,通过在制动停止期间转动所述内磁体环7经过稍微小于所述各永磁体10的一个跨度(大约8.5°对应一个11°的跨度)的相位可几乎完全消除所述磁力泄漏。Next, as shown in FIG. 6 , as the inner magnet ring 7 rotates from 0°, the magnetic flux acting on the brake rotor 3 gradually decreases. Furthermore, when the inner magnet ring 7 is rotated through about 8.5°, the magnetic flux is almost zero. If the magnet ring 7 is turned further, a negative magnetic flux (magnetic flux in the opposite direction) acts on the brake rotor 3 . Thus, when the magnetic force of the inner permanent magnets 10 is configured to be 1.5 times the total magnetic force of the outer permanent magnets 16, by turning the inner magnet ring 7 during a braking stop slightly less than the A phase of a span of 10 (approximately 8.5° for a span of 11°) can almost completely eliminate the magnetic leakage.

在如图4所示的上述试验中,在制动停止期间所述内磁体环7被转动经过所述各内侧永磁体10的一个跨度。因而,在所述内侧永磁体10的磁力为所述各外侧永磁体16的总磁力的大约1.4倍时,如果在制动停止期间所述内磁体环7的转动相位被构造成等于所述各内侧永磁体10的一个跨度,则可几乎完全消除磁力泄漏。In the above test as shown in Figure 4, the inner magnet ring 7 was rotated through one span of the inner permanent magnets 10 during a braking stop. Thus, when the magnetic force of the inner permanent magnet 10 is about 1.4 times the total magnetic force of the outer permanent magnets 16, if the rotational phase of the inner magnet ring 7 is configured to be equal to the outer permanent magnets 16 during braking stop One span of the inner permanent magnet 10 can almost completely eliminate magnetic force leakage.

因而,所述磁力泄漏可被最小化的所述内磁体环7的转动角度依靠于所述内侧永磁体10的磁力与所述各外侧永磁体16的总磁力的差(或比值)而变化。因而,基于所述内侧永磁体10与所述外侧永磁体16之间的磁力、磁通量密度或磁极表面面积的差值(比率),设置在制动停止状态下所述外磁体环18与内磁体环7之间相对的相位,可更加可靠地防止磁力泄漏。基于各种不同的试验,本发明人已经确认,由于所述内侧永磁体10的磁力变得大于所述各外侧永磁体16的总磁力,因此在制动停止期间所述内磁体环7的转动相位可减小。Thus, the rotation angle of the inner magnet ring 7 at which the magnetic force leakage can be minimized varies depending on the difference (or ratio) between the magnetic force of the inner permanent magnet 10 and the total magnetic force of the outer permanent magnets 16 . Thus, based on the difference (ratio) of the magnetic force, magnetic flux density, or pole surface area between the inner permanent magnet 10 and the outer permanent magnet 16, the outer magnet ring 18 and the inner magnet ring 18 are set in the braking stop state. The relative phases between the rings 7 can more reliably prevent magnetic leakage. Based on various experiments, the present inventors have confirmed that the rotation of the inner magnet ring 7 during a braking stop as the magnetic force of the inner permanent magnet 10 becomes greater than the total magnetic force of the outer permanent magnets 16 phase can be reduced.

上述结果说明,通过设置在制动停止期间所述内磁体环7的相位对应于所述内侧永磁体10的磁力与所述各外侧永磁体16的总磁力之比,在制动停止期间的制动能力可被确保,并且在制动停止期间的磁力泄漏可被防止。The above results show that by setting the phase of the inner magnet ring 7 corresponding to the ratio of the magnetic force of the inner permanent magnet 10 to the total magnetic force of the outer permanent magnets 16 during the braking stop, the braking effect during the braking stop can be achieved. Mobility can be secured, and magnetic force leakage during braking stops can be prevented.

其原因如下所述。首先,因为作用在所述制动转子3上的磁通量可增加,因此通过增加所述内侧永磁体10的磁力可获得制动停止期间的制动能力的改进。然而,如下根据图4,在所述内磁体环7的转动相位等于所述各内侧永磁体10的1个跨度时,如果所述内侧永磁体10的磁力变得太大(在此,如果其被构造成超过所述外侧永磁体16的总磁力的1.4倍),则在制动停止期间发生由所述内侧永磁体10所致的磁力泄漏。因此,通过减小所述内侧永磁体的转动相位小于1个跨度来避免该磁力泄漏。换句话说,通过增加所述内侧永磁体10的磁力来获得制动能力的改进,而通过基于所述内侧永磁体10与所述外侧永磁体16之间的磁力的差值(或比率)来设定所述内磁体环7的转动相位,所述磁力泄漏可为零。The reason for this is as follows. First, an improvement in braking capability during a braking stop can be obtained by increasing the magnetic force of the inner permanent magnet 10 because the magnetic flux acting on the brake rotor 3 can be increased. However, according to FIG. 4 as follows, when the rotational phase of the inner magnet ring 7 is equal to 1 span of each inner permanent magnet 10, if the magnetic force of the inner permanent magnet 10 becomes too large (here, if its is configured to exceed 1.4 times the total magnetic force of the outer permanent magnet 16), a magnetic force leakage by the inner permanent magnet 10 occurs during a braking stop. Therefore, this magnetic leakage is avoided by reducing the rotational phase of the inner permanent magnet by less than 1 span. In other words, an improvement in braking capability is obtained by increasing the magnetic force of the inner permanent magnet 10 , while an improvement in braking capability is obtained based on the difference (or ratio) of the magnetic force between the inner permanent magnet 10 and the outer permanent magnet 16 . By setting the rotation phase of the inner magnet ring 7, the magnetic leakage can be zero.

此外,上述实施例仅仅是一个实例,并且其的各种不同的改型是可以的。In addition, the above-described embodiment is just an example, and various modifications thereof are possible.

例如,在上述实施例中,关于所述内磁体环7被转动的结构进行了说明,但本发明也可采用所述内磁体环7固定而所述外磁体环18被转动的结构。For example, in the above embodiment, the structure in which the inner magnet ring 7 is rotated has been described, but the present invention may also adopt a structure in which the inner magnet ring 7 is fixed and the outer magnet ring 18 is rotated.

此外,如图7a和7b所示,本发明也可采用装备有盘形制动转子40类型的涡电流式减速器。在该结构中,壳体41安装在从该侧部分与所述制动转子40相对的固定侧上,并且第一磁体环42(等同于如图1所示的外磁体环18)安装在所述壳体41上。第二磁体环43(等同于如图1所示的内磁体环7)被可转动地设置在所述壳体41内侧,并且该第二磁体环43从所述制动转子40的相反侧面对所述第一磁体环42。所述第一磁体环42包括沿周向以指定间隔而安置的多个永磁体44,并且它们被设定成沿周向相互面对的磁极具有相同的极性。所述第二磁体环43包括沿周向以指定间距而安置的多个永磁体45,并且它们被设定成面对所述第一磁体环42的各磁极沿周向而交互相反。In addition, as shown in FIGS. 7a and 7b, the present invention can also employ an eddy current type speed reducer of the type equipped with a disc brake rotor 40 . In this structure, the housing 41 is installed on the fixed side opposite from the side portion to the brake rotor 40, and the first magnet ring 42 (equivalent to the outer magnet ring 18 shown in FIG. 1 ) is installed on the fixed side. on the casing 41. A second magnet ring 43 (equivalent to the inner magnet ring 7 shown in FIG. 1 ) is rotatably disposed inside the housing 41 and faces from the opposite side of the brake rotor 40. The first magnet ring 42 . The first magnet ring 42 includes a plurality of permanent magnets 44 arranged at prescribed intervals in the circumferential direction, and they are set such that magnetic poles facing each other in the circumferential direction have the same polarity. The second magnet ring 43 includes a plurality of permanent magnets 45 arranged at a prescribed interval in the circumferential direction, and they are set so that the respective magnetic poles facing the first magnet ring 42 are opposite to each other in the circumferential direction.

在此种涡电流式减速器中,同样,通过在该设定比值情况下构造成所述第二磁体环43的每个永磁体45的磁力大于在制动停止状态下与其一起形成磁回路的所述第一磁体环42的各磁体44的总磁力,并且通过合理地设定在制动停止期间所述第一磁体环42与所述第二磁体环43之间相对的相位对应于该比值,能可靠地防止磁力泄漏。In this kind of eddy current speed reducer, also, the magnetic force of each permanent magnet 45 configured as the second magnet ring 43 under the condition of the set ratio is greater than that of the permanent magnet 45 forming the magnetic circuit together with it in the braking stop state. The total magnetic force of each magnet 44 of the first magnet ring 42, and by reasonably setting the relative phase between the first magnet ring 42 and the second magnet ring 43 during a braking stop corresponds to this ratio , Can reliably prevent magnetic leakage.

以下将参看图8至图10说明本发明的另一实施例。图8是该实施例的涡电流式减速器的上半部分的侧向剖视图。图9是局部前剖视图,其示出了如图8所示的涡电流式减速器在制动停止期间的状态。图10是局部前剖视图,其示出了如图8所示的涡电流式减速器在制动启用期间的状态。Another embodiment of the present invention will be described below with reference to FIGS. 8 to 10 . Fig. 8 is a side sectional view of the upper half of the eddy current type speed reducer of this embodiment. FIG. 9 is a partial front sectional view showing the state of the eddy current type speed reducer shown in FIG. 8 during braking stop. Fig. 10 is a partial front sectional view showing the state of the eddy current type speed reducer shown in Fig. 8 during braking activation.

如图8所示,该涡电流式减速器1包括安装在诸如车辆驱动轴等转动轴2上的鼓形制动转子3以及径向安置在所述制动转子3的内侧上的并安装在诸如传动箱等固定侧上的定子4(磁力源)。通过将磁力从定子4供应至转子3来在所述转子3内产生涡电流从而引出所述转动轴2的减速制动,并且通过在所述定子4内侧屏蔽所述磁力来取消所述减速制动。As shown in FIG. 8 , the eddy current reducer 1 includes a drum-shaped brake rotor 3 installed on a rotating shaft 2 such as a vehicle drive shaft, and a drum-shaped brake rotor 3 arranged radially on the inside of the brake rotor 3 and installed Stator 4 (source of magnetic force) on a fixed side such as a gearbox. The deceleration braking of the rotating shaft 2 is induced by supplying magnetic force from the stator 4 to the rotor 3 to generate an eddy current inside the rotor 3 , and the deceleration braking is canceled by shielding the magnetic force inside the stator 4 move.

所述定子4包括支承在所述固定侧上的中空壳体5,并且外磁体环(第一磁体环)18以与所述制动转子3的内表面相对的方式被安装在所述壳体5的外周壁上。如图9和图10所示,所述外磁体环18包括安装在所述壳体5上的磁性构件17(例如电磁钢板的层合体,铁块料等)以及沿周向以恒定间距嵌入在所述磁性构件17内的多个永磁体16。每个永磁体16沿周向在其两端部具有磁极并且相邻的永磁体16被设定成以相同的磁极相互面对。构成磁性构件17的薄层部13被形成在每个永磁体16的径向外侧上。径向向外突出的突起部14被形成在位于各永磁体16之间的磁性构件17内。The stator 4 comprises a hollow housing 5 supported on the fixed side, and an outer magnet ring (first magnet ring) 18 is mounted in the housing opposite the inner surface of the brake rotor 3 On the peripheral wall of the body 5. As shown in Figures 9 and 10, the outer magnet ring 18 includes a magnetic member 17 (such as a laminate of electromagnetic steel plates, iron blocks, etc.) A plurality of permanent magnets 16 inside the magnetic member 17 . Each permanent magnet 16 has magnetic poles at both ends thereof in the circumferential direction and adjacent permanent magnets 16 are set to face each other with the same magnetic poles. The thin-layer portion 13 constituting the magnetic member 17 is formed on the radially outer side of each permanent magnet 16 . Protrusions 14 protruding radially outward are formed in the magnetic member 17 between the permanent magnets 16 .

与所述外磁体环18同样的内磁体环(第二磁体环)7经由衬套6被可转动地容纳在所述壳体5内。该内磁体环7被设置成从与所述制动转子3相反的那侧(径向内侧)面对所述外磁体环18,并且该内磁体环通过设置在所述壳体5的侧部上的致动器8(例如,液压缸)而被转动。所述内磁体环7包括支承环9、磁性构件11以及多个永磁体10,所述支承环由非磁性本体(奥氏体不锈钢等)构成,所述磁性构件(例如电磁钢板的层合体,铁块料等)设置在所述支承环9的外周上,所述多个永磁体沿周向以恒定间距嵌入在所述磁性构件11内。各永磁体10沿周向在其两端部具有磁极,并且它们被设置成相邻的永磁体10以相同的磁极相互面对。构成磁性构件11的薄层部12被形成在每个永磁体10的径向外侧上。所述内与外磁体环7、18的各永磁体10、16的相应跨度被设定成彼此大致相同。An inner magnet ring (second magnet ring) 7 like the outer magnet ring 18 is rotatably accommodated in the housing 5 via a bush 6 . The inner magnet ring 7 is arranged to face the outer magnet ring 18 from the side opposite to the brake rotor 3 (radially inward), and the inner magnet ring is arranged on the side of the housing 5 by The actuator 8 (for example, a hydraulic cylinder) on the cylinder is rotated. The inner magnet ring 7 includes a support ring 9, a magnetic member 11 and a plurality of permanent magnets 10, the support ring is made of a non-magnetic body (austenitic stainless steel, etc.), and the magnetic member (such as a laminate of electromagnetic steel plates, Iron blocks, etc.) are arranged on the outer periphery of the support ring 9, and the plurality of permanent magnets are embedded in the magnetic member 11 at constant intervals along the circumferential direction. Each permanent magnet 10 has magnetic poles at both end portions thereof in the circumferential direction, and they are arranged such that adjacent permanent magnets 10 face each other with the same magnetic poles. A thin-layer portion 12 constituting the magnetic member 11 is formed on the radially outer side of each permanent magnet 10 . The respective spans of the respective permanent magnets 10, 16 of the inner and outer magnet rings 7, 18 are set substantially the same as each other.

在所述涡电流式减速器的减速制动停止时,所述内磁体环7通过致动器8被转动,并且如图9所示,所述内磁体环7的每个永磁体10与所述外磁体环8的每个永磁体16通过相互不同的磁极相互面对。结果,在所述内磁体环7的各永磁体10与所述磁性构件11之间以及在所述外磁体环18的各永磁体16与所述磁性构件11之间形成短路的磁回路31。因而,没有磁力作用在所述制动转子3上并且不产生减速制动。此时,从所述外磁体环18的各永磁体16流动到所述制动转子3的磁通量经过所述薄层部13而形成短路。并且有效防止磁力泄漏到所述制动转子3。When the deceleration braking of the eddy current reducer stops, the inner magnet ring 7 is rotated by the actuator 8, and as shown in FIG. 9 , each permanent magnet 10 of the inner magnet ring 7 is connected to the Each permanent magnet 16 of the outer magnet ring 8 faces each other with mutually different magnetic poles. As a result, short-circuited magnetic circuits 31 are formed between each permanent magnet 10 of the inner magnet ring 7 and the magnetic member 11 and between each permanent magnet 16 of the outer magnet ring 18 and the magnetic member 11 . Thus, no magnetic force acts on the brake rotor 3 and no deceleration braking occurs. At this time, the magnetic flux flowing from each permanent magnet 16 of the outer magnet ring 18 to the brake rotor 3 passes through the thin layer portion 13 to form a short circuit. And effectively prevent the magnetic force from leaking to the brake rotor 3 .

在另一方面,在所述减速制动启用时,所述内磁体环7被转动,并且如图10所示,所述内磁体环7的永磁体10与所述外磁体环18的永磁体16被弄成以相同的磁极相互面对。结果,在所述内和外磁体环7、18的永磁体10、16、磁性构件11、17以及制动转子3之间分别形成磁回路32、33。因而,在所述制动转子3内产生涡电流,并且通过该涡电流与来自永磁体10、16的磁通量的相互作用来实现所述转动轴2的减速制动。此时,由于在安置于各永磁体16之间的磁性构件17的部分之内形成径向向外突出的突起部14,因此在所述磁性构件17与所述制动转子3之间的空气间隙很小并且可获得高制动力。On the other hand, when the deceleration brake is activated, the inner magnet ring 7 is rotated, and as shown in FIG. 16 are made to face each other with the same magnetic poles. As a result, magnetic circuits 32 , 33 are formed between the permanent magnets 10 , 16 , the magnetic members 11 , 17 and the brake rotor 3 of the inner and outer magnet rings 7 , 18 , respectively. Thus, an eddy current is generated in the brake rotor 3 , and the deceleration braking of the rotating shaft 2 is realized through the interaction of the eddy current with the magnetic flux from the permanent magnets 10 , 16 . At this time, since the protrusions 14 protruding radially outward are formed within the portion of the magnetic member 17 disposed between the permanent magnets 16 , the air between the magnetic member 17 and the brake rotor 3 There is little clearance and high stopping power is obtained.

本发明人已经发现在此种涡电流式减速器内,通过正确设定所述内磁体环7的永磁体10与所述外磁体环18的永磁体16的磁力之比,可确保制动能力并且还可有效防止磁力泄漏。更具体地讲,通过以指定比值构造使得所述内磁体环7的永磁体10的磁力大于所述外磁体环18的永磁体16的磁力,可有效确保制动能力并与此同时可有效防止磁力泄漏。The present inventors have found that in such an eddy current speed reducer, by correctly setting the ratio of the magnetic forces of the permanent magnets 10 of the inner magnet ring 7 to the permanent magnets 16 of the outer magnet ring 18, the braking capability can be ensured And it can also effectively prevent magnetic leakage. More specifically, by making the magnetic force of the permanent magnets 10 of the inner magnet ring 7 larger than the magnetic force of the permanent magnets 16 of the outer magnet ring 18 by configuring with a specified ratio, the braking capability can be effectively ensured and at the same time it can be effectively prevented Magnetic leak.

本发明人还进行了各种不同的试验,即通过改变所述外磁体环18的永磁体16的磁力与所述内磁体环7的永磁体10的磁力之比来找出该比值的最佳值。这里,通过将所述永磁体10、16的轴向长度(如图8所示沿从左至右方向的长度)以及周向长度(如图9和图10所示沿从左至右方向的长度)设定成它们彼此几乎相等并且改变所述永磁体10、16的径向长度L1、L2(见图9)来开展这些试验。因而,通过改变所述永磁体10、16的径向长度L1、L2可改变所述永磁体10、16的磁极表面的面积。由于被使用的永磁体10、16具有大致相同的每表面积的磁通量,因此所述永磁体10、16的磁力大致等比例于所述磁极表面的面积。The present inventor has also carried out various experiments, namely by changing the ratio of the magnetic force of the permanent magnet 16 of the outer magnet ring 18 and the magnetic force of the permanent magnet 10 of the inner magnet ring 7 to find the optimum value of the ratio. value. Here, by combining the axial length (length from left to right as shown in FIG. 8 ) and the circumferential length (length from left to right as shown in FIG. 9 and FIG. length) were set so that they were almost equal to each other and the radial lengths L1, L2 (see FIG. 9 ) of the permanent magnets 10, 16 were changed to carry out these experiments. Thus, by changing the radial length L1 , L2 of the permanent magnet 10 , 16 the area of the pole surface of the permanent magnet 10 , 16 can be changed. Since the permanent magnets 10, 16 are used having approximately the same magnetic flux per surface area, the magnetic force of the permanent magnets 10, 16 is approximately proportional to the area of the pole surface.

试验结果如图11至图13所示。The test results are shown in Fig. 11 to Fig. 13 .

图11示出了关于在制动停止期间所述磁性构件17的最外周部分B(见图9)的磁通量密度的分析结果,并用来判断在制动停止期间磁力泄漏。图12示出了关于在制动启用期间所述磁性构件17的最外周部分B的磁通量密度的分析结果,并用来判断制动能力。图13示出了将在制动启用期间所述磁性构件17的最外周部分B的磁通量密度除以所述永磁体10、16的总径向长度(L1+L2)所得到的值,并用来判断制动效率。FIG. 11 shows analysis results regarding the magnetic flux density of the outermost peripheral portion B (see FIG. 9 ) of the magnetic member 17 during braking stop, and is used to judge magnetic force leakage during braking stop. FIG. 12 shows the analysis results regarding the magnetic flux density of the outermost peripheral portion B of the magnetic member 17 during brake activation, and is used to judge the braking capability. 13 shows the value obtained by dividing the magnetic flux density of the outermost peripheral portion B of the magnetic member 17 by the total radial length (L1+L2) of the permanent magnets 10, 16 during brake activation, and used for Judge braking efficiency.

三种类型的所述外磁体环18的永磁体16的径向长度L1:5、10以及15mm被用作为试验条件并且,所述内磁体环7的永磁体10的径向长度L2与所述径向长度L1之比(L2/L1)是在0.8至2.2的范围内变化。在图11至图13中,由方形点所绘的线是在所述永磁体16的径向长度L1为5mm情况下得到的结果,菱形点所绘的线是在所述长度为10mm情况下得到的结果,并且三角形点所绘的线是在所述长度为15mm情况下得到的结果。Three types of radial lengths L1 of the permanent magnets 16 of the outer magnet ring 18: 5, 10 and 15 mm were used as test conditions and the radial length L2 of the permanent magnets 10 of the inner magnet ring 7 was the same as the The ratio (L2/L1) of the radial length L1 is varied in the range of 0.8 to 2.2. In Fig. 11 to Fig. 13, the line drawn by the square point is the result obtained when the radial length L1 of the permanent magnet 16 is 5 mm, and the line drawn by the rhombus point is when the length is 10 mm The results obtained, and the line drawn by the triangle points are the results obtained when the length is 15mm.

首先,如图11所示,在所述内磁体环7的永磁体10的径向长度L2与所述外磁体环18的永磁体16的径向长度L1之比(L2/L1)被选定为大约1.4时,泄漏磁通量几乎为零,并且在该比值或更高或更低时,该泄漏磁通量逐渐增加。换句话说,如果所述永磁体10与所述永磁体16的磁力之比被设定为接近1.4,更具体地讲,在从大约1.2至大约1.6的范围内,则磁通量泄漏可被几乎或完全消除。如果该比值太小,则磁通量泄漏显著增加,这是因为吸引所述外磁体环18的永磁体16的磁通量的所述内磁体环7的永磁体10的力减小并且所述永磁体16的部分磁通量泄漏到所述制动转子3。在另一方面,如果该比值太大,则泄漏磁通量显著增加,这是因为所述内磁体环7的永磁体10的磁力变大并且其的部分磁通量泄漏到所述制动转子3。上述1.2至1.6的范围可以说成是这样的范围,即在该范围内,所述外磁体环18的各永磁体16的几乎所有的磁通量被吸引到所述内磁体环7的永磁体10并且所述内磁体环7的永磁体10的磁通量流动到所述制动转子3。First, as shown in FIG. 11 , the ratio (L2/L1) of the radial length L2 of the permanent magnets 10 of the inner magnet ring 7 to the radial length L1 of the permanent magnets 16 of the outer magnet ring 18 is selected. When the ratio is about 1.4, the leakage magnetic flux is almost zero, and when the ratio is higher or lower, the leakage magnetic flux gradually increases. In other words, if the ratio of the magnetic force of the permanent magnet 10 to the permanent magnet 16 is set close to 1.4, more specifically, in the range from about 1.2 to about 1.6, the magnetic flux leakage can be almost or completely eliminated. If the ratio is too small, the magnetic flux leakage increases significantly because the force of the permanent magnets 10 of the inner magnet ring 7 that attracts the magnetic flux of the permanent magnets 16 of the outer magnet ring 18 decreases and the force of the permanent magnets 16 decreases. Part of the magnetic flux leaks into the brake rotor 3 . On the other hand, if the ratio is too large, the leakage flux increases significantly because the permanent magnets 10 of the inner magnet ring 7 become stronger and part of their flux leaks to the brake rotor 3 . The above range of 1.2 to 1.6 can be said to be the range within which almost all of the magnetic flux of the permanent magnets 16 of the outer magnet ring 18 is attracted to the permanent magnets 10 of the inner magnet ring 7 and The magnetic flux of the permanent magnets 10 of the inner magnet ring 7 flows to the brake rotor 3 .

此外,如图11所示的曲线证实,所述外磁体环18的永磁体16的径向长度L1越小,则低漏磁通量的区域就越大。Furthermore, the curve shown in FIG. 11 confirms that the smaller the radial length L1 of the permanent magnets 16 of the outer magnet ring 18 , the larger the area of low leakage flux.

此外,如图12所示,清楚的是,在制动启用期间的制动力随着所述内磁体环7的永磁体10的径向长度L2与所述外磁体环18的永磁体16的径向长度L1之比的增加(即,随着所述永磁体10的径向长度L2的增加)而增加。此外,清楚的是,所述外磁体环18的永磁体16的径向长度L1越大,则制动力就越大。换句话说,这些结果也证实,所述永磁体10、16的磁力越大,则所述制动力就越大。Furthermore, as shown in FIG. 12, it is clear that the braking force during brake activation varies with the radial length L2 of the permanent magnets 10 of the inner magnet ring 7 and the diameter of the permanent magnets 16 of the outer magnet ring 18. The ratio to the length L1 increases (ie, as the radial length L2 of the permanent magnet 10 increases). Furthermore, it is clear that the greater the radial length L1 of the permanent magnets 16 of said outer magnet ring 18, the greater the braking force. In other words, these results also confirm that the greater the magnetic force of the permanent magnets 10, 16, the greater the braking force.

此外,如图13所示,清楚的是,磁体的每单位长度的磁通量(制动效率)是大致恒定的并且在所述外磁体环18的永磁体16的径向长度L1为10mm时不依靠前述比值(L2/L1),所述磁体的每单位长度的磁通量在所述永磁体16的径向长度L1为5mm时随着该比值的增加而增加,并且所述磁体的每单位长度的磁通量在所述永磁体16的径向长度为15mm时随该比值的增加而降低。换句话说,在所述外磁体环18的永磁体16的径向长度L1为15mm时,与所述内侧永磁体7的永磁体10相比,在所述外磁体环18的永磁体16的作用下产生更多的制动扭矩,并且在所述外磁体环18的永磁体16的径向长度L1为5mm时,与所述外侧永磁体18的永磁体16相比,在所述内磁体环7的永磁体10的作用下产生更多的制动扭矩。Furthermore, as shown in FIG. 13 , it is clear that the magnetic flux per unit length (braking efficiency) of the magnets is approximately constant and does not depend on the radial length L1 of the permanent magnets 16 of the outer magnet ring 18 when it is 10 mm. The aforementioned ratio (L2/L1), the magnetic flux per unit length of the magnet increases with the increase of the ratio when the radial length L1 of the permanent magnet 16 is 5mm, and the magnetic flux per unit length of the magnet When the radial length of the permanent magnet 16 is 15 mm, it decreases with the increase of the ratio. In other words, when the radial length L1 of the permanent magnet 16 of the outer magnet ring 18 is 15mm, compared with the permanent magnet 10 of the inner permanent magnet 7, the permanent magnet 16 of the outer magnet ring 18 Under the action, more braking torque is produced, and when the radial length L1 of the permanent magnet 16 of the outer magnet ring 18 is 5mm, compared with the permanent magnet 16 of the outer permanent magnet 18, the inner magnet The permanent magnet 10 of the ring 7 produces more braking torque.

上述结果证实,如果所述内磁体环7的永磁体10的磁力与所述外磁体环18的永磁体16的磁力之比被设定在1:大约1.2至大约1.6的范围内,则可确保制动力等于或高于传统系统,而同时几乎完全或完全防止磁力泄漏。The above results confirm that if the ratio of the magnetic force of the permanent magnets 10 of the inner magnet ring 7 to the magnetic force of the permanent magnets 16 of the outer magnet ring 18 is set in the range of 1: about 1.2 to about 1.6, it is ensured that The braking force is equal to or higher than conventional systems, while at the same time almost completely or completely preventing magnetic leakage.

此外,在实际设计所述涡电流式减速器时,可根据优先防止磁力泄漏和确保制动力的思想来设定前述比值。换句话说,如果防止磁力泄漏更加重要,则该比值可设定接近1.4,并且如果制动力更加重要,则该比值可尽可能设定成接近1.6。无论如何如果所述比值是在大约1.2至大约1.6的范围内,则在相对高的级别上可确保磁力泄漏的防止与所保证的制动力这二者。In addition, when actually designing the eddy-current reducer, the aforementioned ratio can be set according to the idea of giving priority to preventing magnetic force leakage and ensuring braking force. In other words, if the prevention of magnetic force leakage is more important, the ratio can be set as close to 1.4, and if the braking force is more important, the ratio can be set as close to 1.6 as possible. In any case, if the ratio is in the range of about 1.2 to about 1.6, both the prevention of magnetic force leakage and the guaranteed braking force can be ensured at a relatively high level.

可以考虑对上述实施例进行各种不同的修改。Various modifications to the above-described embodiments can be considered.

例如,在上述实施例中,说明了设定所述外和内磁体环18、7的永磁体16、10的径向长度L1、L2之比的情况,但是本发明不限于该特征。换句话说,由于所述永磁体10与所述永磁体16的磁力之比可被设定在上述范围内,因此轴向的厚度之比可被设定在该范围内或者各磁体的强度(每单位表面积的磁力)之比可被设定在该范围内。For example, in the above embodiment, the case of setting the ratio of the radial lengths L1, L2 of the permanent magnets 16, 10 of the outer and inner magnet rings 18, 7 was explained, but the present invention is not limited to this feature. In other words, since the ratio of the magnetic forces of the permanent magnet 10 and the permanent magnet 16 can be set within the above-mentioned range, the ratio of the axial thickness can be set within the range or the strength of each magnet ( The ratio of magnetic force per unit surface area) can be set within this range.

此外,在上述实施例中,说明了所述内磁体环7被转动的结构,但是本发明也可采用所述内磁体环7被固定而所述外磁体环18被转动的结构。In addition, in the above embodiment, the structure in which the inner magnet ring 7 is rotated is described, but the present invention may also employ a structure in which the inner magnet ring 7 is fixed and the outer magnet ring 18 is rotated.

此外,如图14所示,本发明还可采用装备有盘形制动转子40类型的涡电流式减速器。在该结构中,壳体41安装在固定侧并从侧部与所述制动转子40相对,并且第一磁体环42(等同于如图8所示的外磁体环18)安装在所述壳体41上。此外,第二磁体环43(等同于如图8所示的内磁体环7)可转动地设置在所述壳体41内侧从而从所述制动转子40的相反侧面对所述第一磁体环42。类似于如图8所示的外和内磁体环18、7,所述第一和第二磁体环42、43包括沿周向以指定间距而安置的多个永磁体44、45,并且它们被设置成沿周向相互面对的磁极具有相同的极性。In addition, as shown in FIG. 14, the present invention can also employ an eddy current type speed reducer of the type equipped with a disc brake rotor 40. In this structure, a housing 41 is installed on the fixed side and opposite to the brake rotor 40 from the side, and a first magnet ring 42 (equivalent to the outer magnet ring 18 shown in FIG. 8 ) is installed on the housing. body 41. In addition, a second magnet ring 43 (equivalent to the inner magnet ring 7 shown in FIG. 8 ) is rotatably disposed inside the housing 41 so as to face the first magnet ring from the opposite side of the brake rotor 40. 42. Similar to the outer and inner magnet rings 18, 7 as shown in FIG. The magnetic poles arranged to face each other in the circumferential direction have the same polarity.

在此种涡电流式减速器中,同样,通过将所述第二磁体环43的永磁体45的磁力与所述第一磁体环42的永磁体44的磁力之比设定在1:大约1.2至大约1.6的范围内,可获得与上述实施例的同样效果。In such an eddy current reducer, also, by setting the ratio of the magnetic force of the permanent magnet 45 of the second magnet ring 43 to the magnetic force of the permanent magnet 44 of the first magnet ring 42 at 1: about 1.2 In the range of about 1.6, the same effect as that of the above-mentioned embodiment can be obtained.

本申请要求日本专利申请No.2003-140347和2003-140348(二者均于2003年5月19日提交)的优先权,并且这些申请的内容结合在此作为本说明书的参考。This application claims priority from Japanese Patent Application Nos. 2003-140347 and 2003-140348 (both filed on May 19, 2003), and the contents of these applications are incorporated herein by reference in this specification.

Claims (12)

1. eddy current type reduction gear comprises:
Be installed in the brake rotors on the rotation axis;
First magnet ring, it comprises that the circumferential compartment of terrain of annular magnet member and edge of relative arrangement with described brake rotors is embedded in a plurality of permanent magnets in the described magnetic component;
At second magnet ring of the relative arrangement with described first magnet ring of opposition side of described brake rotors, it comprises along circumferential spaced apart a plurality of permanent magnets; Wherein
Described first magnet ring is between described second magnet ring and described brake rotors;
The magnetic force of each permanent magnet of described second magnet ring is configured to greater than the total magnetic force that is used as at one or more permanent magnets of cooperation described first magnet ring partly of braking stopping period formation magnetic loop.
2. eddy current type reduction gear according to claim 1 is characterized in that:
The area of the pole surface of the permanent magnet of described second magnet ring is configured to equal form the gross area of pole surface of one or more permanent magnets of described first magnet ring of magnetic loop at described braking stopping period with the permanent magnet of described second magnet ring; And
The magnetic density of the permanent magnet of described second magnet ring is configured to the magnetic density greater than the permanent magnet of described first magnet ring.
3. eddy current type reduction gear according to claim 1 is characterized in that:
The magnetic density of the permanent magnet of the permanent magnet of described second magnet ring and described first magnet ring is configured to be equal to each other; And
The area of the pole surface of the permanent magnet of described second magnet ring is configured to greater than forming the gross area of pole surface of one or more permanent magnets of described first magnet ring of magnetic loop at described braking stopping period with the permanent magnet of described second magnet ring.
4. according to the arbitrary described eddy current type reduction gear of claim 1 to 3, it is characterized in that difference or the ratio long-pending based on magnetic force, magnetic density or pole surface between the permanent magnet of the permanent magnet of described first magnet ring and described second magnet ring are set in relative phase place between described first magnet ring of described braking stopping period and described second magnet ring.
5. eddy current type reduction gear comprises:
Be installed in the brake rotors on the rotation axis;
At the outer magnet ring of the relative arrangement with it in the inboard of described brake rotors, described outer magnet ring comprises a plurality of permanent magnets, and they are arranged at interval along circumferential, thereby have identical polarity along circumferential opposed facing magnetic pole;
At the inner magnet ring of the relative arrangement with it in the inboard of described outer magnet ring, described inner magnet ring comprises a plurality of permanent magnets, and their edges are circumferentially arranged at interval, thereby each magnetic pole edge of facing described outer magnet ring is circumferentially mutual opposite; Wherein, under the braking initiate mode, by making described outer magnet ring face mutually each other with designated phase with described inner magnet ring, be implemented between described outer and inner magnet ring and the described brake rotors and form magnetic loop, and under the braking halted state, by rotating described outer magnet ring and/or inner magnet ring from described braking initiate mode, be implemented in the magnetic loop that forms short circuit between described outer magnet ring and the described inner magnet ring through described designated phase; Wherein
The magnetic force of the permanent magnet of described inner magnet ring is configured to greater than forming the total magnetic force of one or more permanent magnets of described outer magnet ring of the cooperation part of magnetic loop as described braking stopping period with the permanent magnet of described inner magnet ring; And
The magnetic flux that leaks into described brake rotors under described braking halted state is zero.
6. eddy current type reduction gear according to claim 5 is characterized in that:
Described outer magnet ring comprises the annular magnet member, and described a plurality of permanent magnets are along circumferentially being embedded in the described magnetic component with constant space; And
Be formed on the radial outside of each permanent magnet by the thin layer portion of described magnetic component generation.
7. eddy current type reduction gear comprises:
Be installed in the brake rotors on the rotation axis;
First magnet ring of relative arrangement with described brake rotors, described first magnet ring comprise along circumferential spaced apart a plurality of permanent magnets, and described permanent magnet is along circumferentially having magnetic pole on the end surface of its both sides;
Second magnet ring of relative arrangement with described first magnet ring, described second magnet ring comprise along circumferential spaced apart a plurality of permanent magnets, and described permanent magnet is along circumferentially having magnetic pole on the end surface of its both sides; Wherein
Described first magnet ring is between described second magnet ring and described brake rotors;
The magnetic force of the magnet of described first magnet ring is set in 1 with the ratio of the magnetic force of the magnet of described second magnet ring: about 1.2 to about 1.6 scope.
8. eddy current type reduction gear according to claim 7 is characterized in that:
The magnetic force of the per unit surface area of the magnet of described first magnet ring and described second magnet ring is configured to mutually the same; And
The area of the pole surface of the magnet of described first magnet ring is set in 1 with the ratio of the area of the pole surface of the magnet of described second magnet ring: about 1.2 to about 1.6 scope.
9. according to claim 7 or 8 described eddy current type reduction gears, it is characterized in that:
The axial length of the magnet of described first magnet ring and described second magnet ring and circumferential lengths are set as respectively and are equal to each other; And
The radical length of the magnet of described first magnet ring is set in 1 with the ratio of the radical length of the magnet of described second magnet ring: about 1.2 to about 1.6 scope.
10. eddy current type reduction gear comprises:
Be installed in the brake rotors on the rotation axis;
At the outer magnet ring of the relative arrangement with it in the inboard of described brake rotors, described outer magnet ring comprises a plurality of permanent magnets, thereby described a plurality of permanent magnet is had identical magnetic along circumferential the layout at interval along circumferential opposed facing magnetic pole;
At the inner magnet ring of the relative arrangement with it in the inboard of described outer magnet ring, described inner magnet ring comprises a plurality of permanent magnets, thereby described a plurality of permanent magnet is had identical magnetic along circumferential the layout at interval along circumferential opposed facing magnetic pole; Wherein, under the braking initiate mode, by making described outer magnet ring face mutually each other with designated phase with described inner magnet ring, be implemented between described outer and inner magnet ring and the described brake rotors and form magnetic loop, and under the braking halted state, by rotating described outer magnet ring and/or inner magnet ring from described braking initiate mode, be implemented in the magnetic loop that forms short circuit between described outer magnet ring and the described inner magnet ring through described designated phase; Wherein
The magnetic force of the magnet of described outer magnet ring is set in 1 with the ratio of the magnetic force of the magnet of described inner magnet ring: about 1.2 to about 1.6 scope.
11. eddy current type reduction gear according to claim 10 is characterized in that:
Described outer magnet ring comprises the annular magnet member, and described a plurality of permanent magnets are along circumferentially being embedded in the described magnetic component with constant space; And
Be formed on the radial outside of each permanent magnet by the thin layer portion of described magnetic component generation.
12. eddy current type reduction gear according to claim 11 is characterized in that:
In the part that is placed in the described magnetic component between described each permanent magnet, be formed with radially outward outstanding jut.
CNB2004800137121A 2003-05-19 2004-05-13 Eddy current type speed reducer Expired - Fee Related CN100426638C (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2003140347A JP4296835B2 (en) 2003-05-19 2003-05-19 Eddy current reducer
JP140348/2003 2003-05-19
JP2003140348A JP4296836B2 (en) 2003-05-19 2003-05-19 Eddy current reducer
JP140347/2003 2003-05-19

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CN1792024A CN1792024A (en) 2006-06-21
CN100426638C true CN100426638C (en) 2008-10-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101119059B (en) * 2007-06-27 2011-02-02 韵升控股集团有限公司 Eddy current speed reducer
CN106043350A (en) * 2016-05-27 2016-10-26 同济大学 Independent control braking system used for tramcar early warning avoidance
JP6568137B2 (en) * 2017-04-07 2019-08-28 トヨタ自動車株式会社 Magnetic clutch mechanism
KR102378402B1 (en) * 2018-01-29 2022-03-24 닛폰세이테츠 가부시키가이샤 Eddy Current Type Deceleration Device
CN116811591A (en) * 2023-07-11 2023-09-29 中车青岛四方机车车辆股份有限公司 Disc-shaped permanent magnet eddy current braking device and railway vehicle

Citations (4)

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Publication number Priority date Publication date Assignee Title
JPH07123697A (en) * 1993-10-18 1995-05-12 Isuzu Motors Ltd Eddy current type reduction gear
JPH07274480A (en) * 1994-04-04 1995-10-20 Isuzu Motors Ltd Eddy current type reduction gear
JP2000358357A (en) * 1999-04-13 2000-12-26 Isuzu Motors Ltd Eddy current decelerator
JP2002223556A (en) * 2001-01-26 2002-08-09 Sumitomo Metal Ind Ltd Eddy current type reduction gear

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07123697A (en) * 1993-10-18 1995-05-12 Isuzu Motors Ltd Eddy current type reduction gear
JPH07274480A (en) * 1994-04-04 1995-10-20 Isuzu Motors Ltd Eddy current type reduction gear
JP2000358357A (en) * 1999-04-13 2000-12-26 Isuzu Motors Ltd Eddy current decelerator
JP2002223556A (en) * 2001-01-26 2002-08-09 Sumitomo Metal Ind Ltd Eddy current type reduction gear

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CN1792024A (en) 2006-06-21
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