CN100376378C - Neck cutting mechanism of automatic blow molding blow molding machine - Google Patents
Neck cutting mechanism of automatic blow molding blow molding machine Download PDFInfo
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- CN100376378C CN100376378C CNB2005100377812A CN200510037781A CN100376378C CN 100376378 C CN100376378 C CN 100376378C CN B2005100377812 A CNB2005100377812 A CN B2005100377812A CN 200510037781 A CN200510037781 A CN 200510037781A CN 100376378 C CN100376378 C CN 100376378C
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- 238000000071 blow moulding Methods 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 title claims abstract description 59
- 238000007664 blowing Methods 0.000 claims description 26
- 230000009471 action Effects 0.000 claims description 10
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims 1
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 239000003921 oil Substances 0.000 description 15
- 239000002699 waste material Substances 0.000 description 15
- 238000000926 separation method Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
- B26D3/166—Trimming tube-ends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
- B29C49/0412—Means for cutting the extruded preform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/72—Deflashing outside the mould
- B29C49/74—Deflashing the neck portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/58—Blowing means
- B29C49/60—Blow-needles
- B29C2049/6091—Avoiding needle marks, e.g. insertion in sprue
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/009—Shaping techniques involving a cutting or machining operation after shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
一种自动吹塑吹瓶机的切瓶口机构,属配套于自动吹塑吹瓶机上的辅助机构。它由一用于将需切除瓶口飞边的瓶子挟持的挟瓶装置和一移动装置以及一用于将挟瓶装置挟持后的瓶子上的瓶口飞边切除的切飞边装置组成,所述的挟瓶装置与自动吹塑吹瓶机的彼此可开合的一对内、外模板联结;所述的移动装置连接在挟瓶装置上;所述的切飞边装置设在移动装置上,并对应于挟瓶装置的上方。优点是:采用上述结构后,使挟瓶装置、移动装置、切飞边装置三者彼此有机连接成一个整体,既可实现在自动吹塑吹瓶机上的在线切割飞边,又可保障切飞边装置随挟瓶装置同步位移而消除两者的移动误差,确保切割质量;整体结构简单、切割效率高。
The utility model relates to a bottle cutting mechanism of an automatic blow molding machine, which belongs to an auxiliary mechanism matched with the automatic blow molding machine. It consists of a bottle clamping device for holding the bottle that needs to be cut off the flash of the bottle mouth, a moving device and a cutting flash device for cutting off the flash of the bottle mouth after the bottle is held by the bottle clamping device. The bottle holding device described above is connected with a pair of inner and outer templates that can be opened and closed of the automatic blow molding machine; the moving device is connected to the bottle holding device; the flash cutting device is arranged on the moving device , and corresponds to the top of the pinching device. The advantage is: after adopting the above structure, the bottle holding device, the moving device and the flash cutting device are organically connected to each other to form a whole, which can not only realize the online cutting of flash on the automatic blow molding machine, but also ensure the cutting of flash. The side device moves synchronously with the bottle holding device to eliminate the movement error between the two and ensure the cutting quality; the overall structure is simple and the cutting efficiency is high.
Description
技术领域technical field
本发明涉及一种自动吹塑吹瓶机的切瓶口机构,起对瓶子吹塑成型后留置在瓶口上的工艺飞边或称工艺废边切除的作用,属配套于自动吹塑吹瓶机上的辅助机构。The invention relates to a bottle mouth cutting mechanism of an automatic blow molding blow molding machine, which plays the role of cutting off the process flash or process waste left on the bottle mouth after the bottle is blow molded, and is matched with the automatic blow molding blow molding machine. auxiliary agencies.
背景技术Background technique
自动吹塑吹瓶机能够高效地吹制各种瓶子,这是不言而喻的。但是,在吹制诸如广口瓶、奶制品瓶等瓶子时由于工艺原因在吹制成型后的瓶口都留有飞边,该飞边又习惯称为废边,需要将其切除。对瓶口飞边的切除较为传统的是采用手工切割,带来的问题是,投入人力多、工作效率低下、切口不规正;而较为先进的是采用机切,当吹塑吹瓶机将瓶子吹制完成后,搬运到另设一处的切瓶口机上切除飞边,效率及切口的规正度方面虽优于前者,但由于切瓶口机是与吹塑吹瓶机分离的,因而就不可避免地存在一个移运过程,它也需要相应的移运人力投入,或者,还需专门的操作人员将瓶子逐个喂给切瓶口机,因此,人力投入量、切割效率仍然是不尽人意的。It goes without saying that automatic blow molding blow molding machines are capable of efficiently blowing a variety of bottles. But, when blowing bottles such as jars, milk products bottles, etc., due to technological reasons, there are flashes on the mouth of the bottle after blowing. This flash is also called waste edge, which needs to be cut off. The traditional method of cutting the flash of the bottle mouth is to use manual cutting, which brings problems such as a lot of manpower, low work efficiency, and irregular incision; while the more advanced method is to use machine cutting, when the blow molding machine will After the bottle blowing is completed, it is transported to another bottle cutting machine to cut off the flash. Although the efficiency and the regularity of the cut are better than the former, because the bottle cutting machine is separated from the blow molding machine, Therefore, there is inevitably a transfer process, which also requires a corresponding transfer manpower input, or, special operators are required to feed the bottles to the bottle cutter one by one. Therefore, the amount of manpower input and cutting efficiency are still not enough. Desirable.
鉴上,美国专利号US3886824公开了一种中空塑料容器的吹制方法及装置,其中还重点涉及到了将留置在中空容器上的飞边切除的技术内容,从其提供的说明书内容及附图可知,切飞边装置的结构由条状刀片切割机构、动力回转切割机构、中空容器夹紧定位机构、中空容器输送机构等构成。条状刀片切割机构包括刀片、刀架、固定板、导套、导柱、压缩空气控制器等;动力回转切割机构包括机架、步进电机、大链轮、链条、小链轮、一对大齿轮、销轴、转轴、定位销、滚轮、圆盘刀等;中空容器定位机构包括偏心推杆、滚轮、臂、枢接轴、凸轮等;中空容器输送机构包括输送带等。具体是由步进电机通过链条带动一对大链轮和一组安置在定位固定臀上的小齿轮旋转,一组定位固定臂固定在旋转架的回转盘上,其转动由动力通过传动轴来体现,刀盘轴设置在每个固定臂的轴套的中心孔内,上端与小齿轮固定,下端通过圆盘与圆盘刀固定,进行旋转刀割中空容器的瓶口飞边。为了防止在切割时的中空容器的瓶口偏移,通过一对定位滚轮夹紧,其中一只滚轮固定在摆臀的一端,摆臂中心孔套接在轴套上,与固定在定位固定臂上的滚轮实现夹紧,摆臂的夹紧力是通过固定的具滑槽的凸轮导引实现的。这样,圆盘刀逆时针转动切割带动瓶口顺时针旋转完成切割。在对应于瓶口的另一侧还设置有导柱、刀座导套、刀架座、固定板、条形刀片所构成的条状刀片切割机构,在气缸的推动下,导套固定板带动刀架座一起转动一个角度,使刀片同时挤切瓶口。此外,需切除飞边的瓶子还须专门的链条输送带输送。In view of this, U.S. Patent No. US3886824 discloses a blowing method and device for a hollow plastic container, which also focuses on the technical content of cutting off the flash left on the hollow container, as can be seen from the description and drawings provided , The structure of the flash cutting device is composed of a strip blade cutting mechanism, a power rotary cutting mechanism, a hollow container clamping and positioning mechanism, and a hollow container conveying mechanism. Strip blade cutting mechanism includes blade, knife holder, fixed plate, guide sleeve, guide column, compressed air controller, etc.; power rotary cutting mechanism includes frame, stepping motor, large sprocket, chain, small sprocket, a pair of Large gears, pin shafts, rotating shafts, positioning pins, rollers, disc knives, etc.; hollow container positioning mechanisms include eccentric push rods, rollers, arms, pivot shafts, cams, etc.; hollow container conveying mechanisms include conveyor belts, etc. Specifically, the stepper motor drives a pair of large sprockets and a group of small gears placed on the positioning and fixed hips to rotate through the chain, and a group of positioning and fixing arms are fixed on the turntable of the rotating frame, and the rotation is driven by the power through the transmission shaft. In this embodiment, the cutter head shaft is arranged in the center hole of the bushing of each fixed arm, the upper end is fixed with the pinion, and the lower end is fixed with the disc and the disc cutter to cut the flash of the bottle mouth of the hollow container with a rotary knife. In order to prevent the bottle mouth of the hollow container from shifting during cutting, it is clamped by a pair of positioning rollers, one of which is fixed at one end of the swing hip, and the center hole of the swing arm is sleeved on the shaft sleeve, and fixed on the positioning arm Clamping is realized by the roller on the upper arm, and the clamping force of the swing arm is realized by the fixed cam guide with sliding groove. In this way, the disc cutter rotates counterclockwise to drive the bottle mouth to rotate clockwise to complete the cutting. On the other side corresponding to the bottle mouth, there is also a strip blade cutting mechanism composed of a guide post, a knife seat guide sleeve, a knife holder seat, a fixed plate, and a strip blade. Under the push of the cylinder, the guide sleeve fixed plate drives The knife holders rotate at an angle together, so that the blades squeeze and cut the bottle mouth at the same time. In addition, the bottles that need to be cut off must be transported by a special chain conveyor.
上述结构的缺点是:一、无法与吹塑吹瓶机成功对接,也就是说,无法配备到或称连结到吹塑吹瓶机上,它是单立的切割装置;二、整体结构复杂,操作实施难度大,因为由于瓶口的活动自由度大,致不稳定因素多,易造成切口不规则而成废品,所以必须借助于导向定位滚轮定位,从而构成具有稳定的三个支点(二个滚轮加圆盘刀)才能实现切割;三、用输送带输送待切除飞边的瓶子,不仅使得整套装置的占有空间大,而且无法体现在吹塑吹瓶机上在线切除飞边。The disadvantages of the above structure are: 1. It cannot be successfully docked with the blow molding machine, that is to say, it cannot be equipped or connected to the blow molding machine. It is a separate cutting device; 2. The overall structure is complicated and the operation is difficult. It is difficult to implement, because due to the large degree of freedom of movement of the bottle mouth, there are many unstable factors, and it is easy to cause irregular incisions and waste products, so it must be positioned by means of guide positioning rollers to form three stable fulcrums (two rollers) Add disc knife) to realize the cutting; 3, use the conveyer belt to transport the bottle to be cut off the flash, not only makes the whole set of equipment occupy a large space, but also can not be reflected in the online flash removal on the blow molding machine.
针对日本专利特开昭62-128715的不足,特开平JP11-114975A公开了一种中空容器的口飞边切割装置,其技术贡献在于保障中空容器口部不会出现变形、切口美观、整机廉价。申请人发现其也存在以下不足:一是不能与吹塑吹瓶机构成一起,也是一套独立的装置,同样不能体现在吹塑吹瓶机上的在线切割飞边;二是由于切割机构所构成的是挤切而不是旋切,所以除了要将一个固定头伸展到中空容器的瓶口容器中助撑外,还要辅以夹持件夹持,否则会使瓶口变形;二是每切割完一个动作,切割臂要作一次开合动作,而得以使切割臂开、合并作上、下、前、后调整的调整机构本身比较复杂;三是采用传送带将需切除飞边的中空容器馈送至切割机构切割,也同样使整套切割装置所占空间大,四是整体结构复杂,不具有经济性,例如它还配套有用于吹除被切割下的飞边的鼓风机构。Aiming at the deficiencies of Japanese Patent Laid-Open No. 62-128715, Japanese Patent Laid-Open JP11-114975A discloses a mouth flash cutting device for hollow containers. Its technical contribution is to ensure that the mouth of the hollow container will not be deformed, the cut is beautiful, and the whole machine is cheap. . The applicant found that it also has the following deficiencies: one, it cannot be combined with the blow molding machine, and it is also an independent device, which cannot be reflected in the online cutting flash on the blow molding machine; the other is that it is formed by the cutting mechanism. The most important thing is extrusion cutting instead of rotary cutting, so in addition to extending a fixed head into the bottle mouth container of the hollow container to help support, it is also necessary to use a clamping piece to hold it, otherwise the bottle mouth will be deformed; second, every cutting After one action, the cutting arm needs to be opened and closed once, and the adjustment mechanism itself that enables the cutting arm to open and merge for up, down, forward and backward adjustment is relatively complicated; the third is to use a conveyor belt to feed the hollow container that needs to be cut off. Cutting to the cutting mechanism also makes the whole set of cutting device occupy a large space. The fourth is that the overall structure is complicated and does not have economy. For example, it is also equipped with a blower mechanism for blowing off the cut flash.
德国专利DE2161246A公开了塑料成型空心件的工艺和装置,在该专利技术方案中,除了介绍吹塑吹瓶机构外,还介绍了一个将成型空心件夹持到废弃件(飞边)分离地点附近的夹持机构和一个用于分离废弃件的分离机构以及一个用于在分离废弃件的同时向空心件中吹气的送气机构。其夹持机构是由两个抓手组成为真空抓手(真空抓手具体结构未予启示)。分离机构的轴为空心轴套,设在滑块上,在空心轴套的下端固定刀杆支臀,刀杆支臂上固定刀具,其刀具的进刀须插入瓶口后进行旋转切割,退出/插入的移动距离是由供气管与轴之间的空隙来决定的,在滑块的一侧装有一套活塞装置来控制滑块移动的距离;送气机构是通过空心轴结构来体现的,在空心轴内设置充气管,以保持切割时的空心件中的气压。该技术方案的欠缺之一,也同样患有不能与吹塑吹瓶机有机地构成为一个完备整体的缺陷,因为客观上未给出其能得以与吹塑吹瓶机构成为一起的技术启示,例如废弃件分离机构依托于支架上,它不能随吹塑吹瓶机的内、外模板联动;之二,真空抓手将空心件夹持的动作、吹气机构向空心件中吹气的动作、分离机构将废弃件切除的动作分成不同的阶段完成,它们不能与吹塑吹瓶机的动作同步进行,因此,工作效率无法显现;之三,由于刀具的退出/插入的移动距离是由供气管与轴的空隙所决定的,当刀具的移动距离调整不当则会损及供气管或由供气管撞损刀具;之四,只有连续不断地向空心件内送气,以保证空心件内的气压,才能施行切割,因此,由于存在一个送气机构,从而导致整个装置的结构复杂;之五,对废弃件的切割质量难以保证,因为一对抓手(即挟瓶装置)与由齿条、齿轮、空心轴、轴套、支臂、具缸套的滑块、刀具等部件构成的并设于另立的支架上的废弃件分离机构(即切飞边装置)是彼此分离的,也就是说一对抓手与废弃件分离机构两者之间不能同步且等距离地位移。这样,刀具的回转中心位置无法同由一对抓手所挟持的空心件上的分离位实现无误差对准,影响切割质量。那么,即使将该专利所揭示的废弃件分离机构、一对抓手分别勉强地配接到自动吹塑吹瓶机上,从而形式上表现出在吹塑吹瓶机上的在线切割,但由于废弃件分离机构与抓手之间并不产生彼此间的结构连接,即使在原始设计时能充分考虑到满足两者之间的配合误差甚微的设计要求,然而在实际使用过程中,因吹塑吹瓶机振动因素的存在会产生振动变形,表现出废弃件分离机构的移动位置的变化误差无法与抓手所夹持的空心件上的分离位确保对应。申请人发现,只有将废弃件分离机构与抓手保持亦步亦趋的同步位移,才能使两者的位移距离误差为零,从而确保刀具在分离位分离飞边的分离质量。German patent DE2161246A discloses the process and device of plastic molding hollow parts. In this patent technical scheme, in addition to introducing the blow molding blowing mechanism, it also introduces a method for clamping the molded hollow parts to the vicinity of the separation point of waste parts (flash) The clamping mechanism and a separating mechanism for separating the waste parts and an air supply mechanism for blowing air into the hollow parts while separating the waste parts. Its clamping mechanism is made up of two grippers to form a vacuum gripper (the specific structure of the vacuum gripper is not enlightened). The shaft of the separation mechanism is a hollow shaft sleeve, which is set on the slider. The knife rod support is fixed at the lower end of the hollow shaft sleeve, and the knife is fixed on the knife rod support arm. The moving distance of /insertion is determined by the gap between the air supply pipe and the shaft. A piston device is installed on one side of the slider to control the moving distance of the slider; the air supply mechanism is embodied by the hollow shaft structure. An air tube is arranged in the hollow shaft to maintain the air pressure in the hollow part during cutting. One of the deficiencies of this technical solution also suffers from the defect that it cannot be organically formed as a complete whole with the blow molding and blow molding machine, because objectively it has not given the technical inspiration that it can be integrated with the blow molding and blow molding mechanism, For example, the waste parts separation mechanism relies on the bracket, and it cannot be linked with the inner and outer templates of the blow molding machine; the second is the action of the vacuum gripper clamping the hollow parts, and the action of the blowing mechanism blowing air into the hollow parts 1. The separation mechanism divides the action of removing waste parts into different stages. They cannot be synchronized with the action of the blow molding machine, so the work efficiency cannot be displayed; thirdly, because the moving distance of the tool’s withdrawal/insertion is determined by the supply It is determined by the gap between the air pipe and the shaft. When the moving distance of the tool is not adjusted properly, the air supply pipe will be damaged or the tool will be damaged by the air supply pipe. Fourth, only continuously supply air to the hollow part to ensure the air pressure in the hollow part. Therefore, due to the existence of an air supply mechanism, the structure of the whole device is complicated; fifth, it is difficult to guarantee the cutting quality of waste parts, because a pair of grippers (i.e. a bottle holding device) and a rack and a gear , hollow shaft, shaft sleeve, support arm, slider with cylinder liner, cutter and other components and set on a separate bracket The waste part separation mechanism (ie, the flash cutting device) is separated from each other, that is to say The pair of grippers and the waste separation mechanism cannot be displaced synchronously and equidistantly. In this way, the center of rotation of the tool cannot be aligned with the separation position on the hollow part held by a pair of grippers without error, which affects the cutting quality. Then, even if the waste part separation mechanism and a pair of grippers disclosed in the patent are reluctantly fitted to the automatic blow molding machine respectively, thereby formally showing the online cutting on the blow molding machine, but because the waste parts There is no structural connection between the separation mechanism and the gripper. Even if the original design can fully consider the design requirement that the matching error between the two is very small, however, in the actual use process, due to blow molding blowing The existence of the vibration factor of the bottle machine will cause vibration deformation, which shows that the change error of the moving position of the waste part separation mechanism cannot correspond to the separation position on the hollow part clamped by the gripper. The applicant found that only by keeping the waste part separation mechanism and the gripper in a synchronized displacement, can the displacement distance error between the two be zero, thereby ensuring the separation quality of the cutting tool at the separation position.
发明内容Contents of the invention
本发明的任务是要提供一种能与自动吹塑吹瓶机良好地构成为一起而体现在线切除飞边的、通过使挟瓶装置与切飞边装置的彼此同步位移来消除两者的位移误差而确保切口质量的、整体结构简单的、切割效率高的自动吹塑吹瓶机的切瓶口机构。The task of the present invention is to provide a device that can be well constituted together with an automatic blow molding machine to reflect on-line flash cutting, and eliminate the displacement of the two by making the bottle clamping device and the flash cutting device move synchronously with each other. The bottle cutting mechanism of the automatic blow molding blow molding machine with simple overall structure and high cutting efficiency to ensure the quality of the cut without error.
本发明的任务是这样来完成的,一种自动吹塑吹瓶机的切瓶口机构,它由一用于将需切除瓶口飞边的瓶子挟持的挟瓶装置和一移动装置以及一用于将挟瓶装置挟持后的瓶子上的瓶口飞边切除的切飞边装置组成,所述的挟瓶装置与自动吹塑吹瓶机的彼此可开合的一对内、外模板45、46联结;所述的移动装置连接在挟瓶装置上;所述的切飞边装置设在移动装置上,并对应于挟瓶装置的上方。The task of the present invention is accomplished in this way, a bottle cutting mechanism of an automatic blow molding blow molding machine, which consists of a bottle clamping device for holding the bottle that needs to be cut off the flash of the bottle mouth, a moving device and a It is composed of a flash cutting device that cuts off the flash on the bottle mouth after the bottle holding device is held by the bottle holding device. The bottle holding device and a pair of inner and
本发明所述的挟瓶装置由一对内、外模连结板2、1、一对瓶半模20、21构成,一对内、外模连结板2、1分别与自动吹塑吹瓶机的内模板45和外模板46联结,一对瓶半模20、21彼此面对面且可脱卸地置于一对内、外模板连结板2、1内侧。The bottle-holding device of the present invention is composed of a pair of inner and outer
本发明所述的移动装置由固定架23、移动座13、一对导杆套24、一对导杆25、动力缸27构成,固定架23固定在挟瓶装置上,移动座13的两端开设有一对导杆孔14,而移动座13的中部开设有中心轴孔5,一对导杆套24设在固定架23上方的两侧,一对导杆25贯过导杆套24后贯入导杆孔14与移动座13连结,动力缸27为气缸或油缸中的任意一种,呈水平状态地固定在固定架23上方之中部,其缸柱26与移动座13固定,藉由缸柱26的伸展/回缩带动移动座13在导杆25上位移。The mobile device of the present invention is composed of a
本发明所述的切飞边装置由中心轴4、驱使中心轴4旋转的中心轴驱动机构、转刀杆15、刀片18构成,中心轴4枢设于所述的移动装置的移动座13上,中心轴驱动机构与中心轴4的上端连接,转刀杆15固设于中心轴4的下端,刀片18固定在转刀杆15上。The trimming device of the present invention consists of a
本发明所述的固定架23固定在挟瓶装置的内模连结板2和外模连结板1的两者任择其一上。The fixing
本发明所述的移动座13内还形成有一中空的座腔28,在座腔28内并对应于中心轴4的两侧增设有至少一对转刀轴36,转刀轴36的近中部设转刀齿轮35,转刀齿轮35与中心轴4相联结,转刀轴36的下端固设转刀杆15。A
本发明所述的中心轴4垂直地枢设在移动装置的移动座13中部的中心轴孔5上。The
本发明所述的中心轴驱动机构由气/油缸8、缸座9、连动座12、主动齿轮7、齿条11构成,气/油缸8呈水平状态地固定在缸座9上,缸座9固定在移动座13上,连动座12与气/油缸8的缸柱10的前端部固定,主动齿轮7套固于中心轴4上端,齿条11可滑动地设在缸座9上,与主动齿轮7啮配,其端部与连动座12固定。The central axis driving mechanism of the present invention is made of air/
本发明所述的中心轴驱动机构为步进电机39,步进电机39固定在所述的移动座13上,其输出轴与中心轴4上端联接。The driving mechanism of the central shaft in the present invention is a stepping
本发明所述的刀片18为矩形状或圆盘状中的任意一种。The
本发明的优点:通过将挟瓶装置与自动吹塑吹瓶机的内、外模板45、46相联结,并且将移动装置与挟瓶装置相连接及将切飞边装置设于移动装置上,使挟瓶装置、移动装置、切飞边装置三者彼此有机连接成一个整体,既可实现在自动吹塑吹瓶机上的在线切割飞边,又可保障切飞边装置随挟瓶装置同步位移而消除两者的移动误差,确保切割质量;整体结构简单、切割效率高。The advantages of the present invention: by connecting the bottle clamping device with the inner and
附图说明Description of drawings
图1所示为本发明的一实施例结构图。FIG. 1 is a structural diagram of an embodiment of the present invention.
图2所示为本发明的另一实施例结构图。Fig. 2 is a structural diagram of another embodiment of the present invention.
图3所示为本发明的还一实施例结构图。Fig. 3 is a structural diagram of still another embodiment of the present invention.
图4所示为本发明的图2所示结构配置于自动吹塑吹瓶机上的示意图。FIG. 4 is a schematic diagram of the structure shown in FIG. 2 of the present invention configured on an automatic blow molding machine.
图5所示为由本发明的图1结构对瓶口飞边44实施切割状态示意图。FIG. 5 is a schematic view showing the state of cutting the
图6所示为由本发明图2结构对瓶口飞边44实施切割的切割状态示意图。FIG. 6 is a schematic diagram of the cutting state of the
图7所示为由本发明的图3结构对瓶口飞边44实施切割的切割状态示意图。FIG. 7 is a schematic view of the cutting state of the
图8所示为经由本发明机构切除瓶口飞边44后的瓶子43的示意图。FIG. 8 is a schematic diagram of the
具体实施方式Detailed ways
实施例1:Example 1:
请见图1并结合图5,挟瓶装置的内、外模连结板2、1分别与自动吹塑吹瓶机的模架42的内、外模板45、46连接(见图4),这种连接可以是用螺钉来实现,也可以是焊接,等等。这样内、外模连结板2、1可随自动吹塑吹瓶机的模架42的内、外模板45、46的开合而开合,一对瓶半模20、21彼此面对面地并且可以拆卸地设置于一对内、外模连结板2、1的内侧,当瓶子43的形状及规格等发生变化时,那么瓶半模20、21也相应发生变化。图1中所示意的瓶半模20、21仅仅是针对着某一种也即针对着由图5、图8所示的规格尺寸的瓶子43而言的,因此瓶半模20、21的模腔形状不应当受到图1所示形状的限制。Please see Fig. 1 and in conjunction with Fig. 5, the inner and outer
在本实施例中,切飞边装置的中心轴4的上、下端分别借助于一对轴承6、3而枢置在移动装置的移动座13上的中心轴孔5上。作为驱使也即用于使中心轴4旋转的中心轴驱动机构的动力可以是气缸,也可以是油缸,因此申请人将其称为气/油缸8,此外,还可以是步进电机39,除此之外还可以是类似的并且易于推知的其它动力,在本实施例中,申请人虽是以气/油缸8为例的,但不能也不应当理解成为对本发明技术方案的限制。气/油缸8道理与前述的移动装置的动力缸27的采用方式相同,也呈水平状态地固定在缸座9上,而缸座9则通过螺栓与移动座13固定,气/油缸8的缸柱10在贯过缸座9后固定到连动座12上。主动齿轮7套固在中心轴4的上端,齿条11的一端贯过缸座9后与连动座12相固定,另一端上的啮合齿与主动齿轮7相啮合。随着缸柱10在气/油缸8的缸体内向外伸展或回缩,则可带动连动座12相应地运动,从而在连动座12的运动下使齿条11也发生移动,由于齿条11上的齿是与套固于中心轴4上端的主动齿轮7相啮配的,因此齿条11便带动主动齿轮7旋转,从而使中心轴4旋转。刀片18用固定螺钉19固定在转刀杆15的下端,转刀杆15呈7字形,上端具有一个转刀轴孔16,套置于中心轴4的下端,并用固定螺钉17旋固。当中心轴4旋转时,使转刀杆15运动,由装固其上的刀片18对瓶子43的瓶口飞边44切割(具体请见图5)。本实施例是将单一的一个转刀杆15固定于中心轴4的下端,在这种情况下表现为对单个瓶子43的瓶口飞边44的旋切,因此效率虽高,但尚不能得到极致的发挥。如果一台自动吹塑吹瓶机模头装置40的吹塑单元为一个以上时,则吹胀装置的吹胀成形头也相应为一个以上,那么,需要有相应的转刀轴15来适应。对此,可以通过下一实施例看到并充分理解出在中心轴4上既可以设置其中一个转刀杆15,而其余的诸个转刀杆15则设置在由中心轴4带动的其它增设部件上;甚至在中心轴4上不设转刀杆15,而将所有转刀杆15分别设置在由中心轴4带动的其它增设部件上,后者可称为间接地将转刀杆15设在中心轴4上。所以不论间接或直接在中心轴4上设置转刀杆15,都应理解为本发明技术方案的保护范围。此外,固设于转刀杆15上的刀片18的形状也并不局限于图中所示形状,例如可以是薄片的圆盘形。In this embodiment, the upper and lower ends of the
移动装置的移动座13的两端分别开设用于供一对导杆25贯入并贯过的导杆孔14,而在移动座13的中部且尽可能地位于中央部位开设中心轴孔5,中心轴孔5为对穿的通孔,以供中心轴4的设置。固定架23呈龙门架形状,龙门架的两侧偏下方通过螺栓22与外模连结板1固定,龙门架的上方应冒出或称高出于外模连结板1的上沿,该上沿之两端各固设导杆套24,各导杆套24上各穿置导杆25,导杆25的一端贯入预设于移动座13上的导杆孔14实现与移动座13的连结。动力缸27可以通过加复板也可以直接地且呈水平状态地固定于龙门架形状的固定架23的上部中央,其缸柱26在穿过固定架23的所述的上沿壁体后与移动座13一侧之中部相固定。如果动力缸27为气缸,那么其上的进、出气接咀分别由进、出气管与吹塑吹瓶机的压缩空气气源装置连接;如果动力缸27采用的是油缸,那么其上的进、出油接咀分别由进、回油管与吹塑吹瓶机的液压油供给装置连接。当然,具体需根据自动吹塑吹瓶机所配置的动力源的状况而定。当动力缸27的缸柱26伸展/回退时,则由其带动整个移动座13在一对导杆25的导向下以水平状态地作前、后位移。在本实施例中,申请人示意并叙述了固定架23固设于外模板连结板1上,如果将其固设于内模连结板2上则也是可以的,因此不应当认为固定架23的位置变换而认为有脱本发明构思范畴。The two ends of the moving
实施例2Example 2
请见图2和图6,该实施例结构是实施例1所揭示的结构的扩展,这种扩展主要体现在移动座13的变化和在所述的中心轴4的下端设置了中心齿轮30,移动座13内形成了一个中空的座腔28,通过设置以下要叙及的相应部件,使其变成了一个酷似齿轮箱的结构形式,其余仍同实施例1。移动座13上还有属于切飞边装置的二组转刀轴36,每组转刀轴36至少有一对,每根转刀轴36的下部固接一个转刀杆15。在这种状况下,中心轴4的下端可以设也可以不设转刀杆15,而增设一中心齿轮30则是必须的。图中示意了二组转刀轴36,每组有一对,分别位于中心轴4之两侧,然而数量是可以变化的,例如当自动吹塑吹瓶机的模头装置40的吹塑单元为六个时,以及吹胀装置41的吹胀成形头也相应地为六个时,那么位于中心轴4两侧的二组转刀轴36便各有三根,依此类推地进行相应的增衰。由此可知,设置在移动座13上的转刀轴36的数量多或少并不构成对本发明的整体技术方案的限定。每根转刀轴36在接近于其中部固设转刀齿轮35,旁于中心轴4两侧的转刀齿轮35则与固设于中心轴4上的中心齿轮30相啮配,而相邻转刀轴36之间则通过过渡齿轮34作过渡啮配。过渡齿轮34设在过渡齿轮轴上,过渡齿轮轴通过轴承29枢置于移动座13的座腔28中。在本实施例结构中,在移动座13上还配设有一移动座盖33,在移动座盖33所对应于中心轴4处开设有供中心轴4的上端贯过的轴孔31。在存在移动座盖33的情况下,切飞边装置的中心轴驱动机构的缸座9便固定在移动座盖33上。气/油缸8的缸柱10伸展/回退时,便带动连动座12运动,使齿条11作左/右的移动,从而带动与齿条11相啮合的主动齿轮7,使中心轴4顺/逆转动,其下端的中心齿轮30则带动中心轴4两旁的首根转刀轴36上的转刀齿轮35,再经过渡齿轮34带动另一根转刀轴36上的转刀齿轮35转动,从而实现连锁反应的运动。这种未脱本发明总体技术方案而获得的结构具有更高效率地对瓶子43的瓶口飞边44切除的效果(具体请见图6)。Please refer to Fig. 2 and Fig. 6, the structure of this embodiment is the expansion of the structure disclosed in Embodiment 1, this expansion is mainly reflected in the change of the moving
实施例3Example 3
请见图3和图7,在本实施例中,将所述的驱使中心轴4旋转的中心轴驱动机构变为采用步进电机39,其余同实施例1或2。步进电机39通过支架37设于或称座落于移动座13上,步进电机39的输出轴通过联轴节38与中心轴4联接,中心轴4仍借助于一对轴承6、3而实现枢置于移动座13上。此实施例结构相对于实施例1和实施例2而言具有结构上的简单性和成本上的廉价性。Please refer to FIG. 3 and FIG. 7 , in this embodiment, the central shaft driving mechanism for driving the
图8示意了经由实施例1、2、3的实施方式将瓶子43的瓶口飞边44切除后状况。FIG. 8 schematically shows the situation after the
申请人择图2、6并结合图4描述本发明将瓶子43的瓶口飞边44切除的过程,图4示意了本发明结构分别被配套于自动吹塑吹瓶机的一对模架42的两侧,从而说明在一台自动吹塑吹瓶机上可以配备二套结构完全相同的本发明。自动吹塑吹瓶机先予由模头装置40形成型坯,然后由模架42上的瓶模合模将型坯夹持,并移动到对应于吹胀装置41,由吹胀装置41的吹胀头进行吹胀成带瓶口飞边44的瓶子43,再随着模架42上的瓶模即内、外模板45、46的开模,且回移至模头装置40下方,而此时悬于吹胀装置41的吹胀头上的诸瓶子43恰好对应在本发明的挟瓶装置的一对瓶半模20、21之间,随着模架42上的瓶模即内、外模板45、46的合模而带动本发明内模连结板2和外模连结板1同时合模,使一对瓶半模20、21将瓶子43夹持,接着吹胀装置41的吹胀头上移,然后模架42连同瓶模再移动到对应于吹胀装置41,此时,在动力缸27的作用下,使其缸柱26向外伸展,带动移动座13移动,固于转刀杆15上的刀片18便贴着需切除的瓶口飞边44的底部先予切出一道口子,其状态可由图5、6、7所示。紧接着气/油缸8动作,其缸柱10即速伸展,使连动座12右移,带动齿条11右移。由于齿条11是与主动齿轮7相啮合的,故而在齿条11右移的过程中使主动齿轮7旋转,中心轴4旋转,中心齿轮30带动转刀齿轮35旋转,使转刀轴15旋转,直至使刀片18旋转360°,将瓶口飞边44从瓶子43上切除。接着,随着模架42的内、外模板45、46的开启而带动内、外动模连结板2、1开启,使瓶子43脱落,与此同时,在动力缸27的作用下,移动座13回复至原来位置,气/油缸8亦然。由此周而复始地完成对吹胀成型后的瓶子43的瓶口飞边44切除。The applicant selected Figures 2 and 6 and combined with Figure 4 to describe the process of cutting off the
Claims (10)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100377812A CN100376378C (en) | 2005-02-01 | 2005-02-01 | Neck cutting mechanism of automatic blow molding blow molding machine |
| PCT/CN2006/000131 WO2006081751A1 (en) | 2005-02-01 | 2006-01-24 | Trimming device for plastic bottle-blow molding machine |
| DE112006000080T DE112006000080B4 (en) | 2005-02-01 | 2006-01-24 | Cutting device for a plastic bottle blowing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100377812A CN100376378C (en) | 2005-02-01 | 2005-02-01 | Neck cutting mechanism of automatic blow molding blow molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1654189A CN1654189A (en) | 2005-08-17 |
| CN100376378C true CN100376378C (en) | 2008-03-26 |
Family
ID=34894386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100377812A Expired - Lifetime CN100376378C (en) | 2005-02-01 | 2005-02-01 | Neck cutting mechanism of automatic blow molding blow molding machine |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN100376378C (en) |
| DE (1) | DE112006000080B4 (en) |
| WO (1) | WO2006081751A1 (en) |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273639B (en) * | 2013-05-10 | 2015-10-07 | 张家港市德曼机械科技有限公司 | Full-automatic blow molding machine |
| CN103692474B (en) * | 2013-09-13 | 2016-08-17 | 浙江硕华医用塑料有限公司 | A kind of artifact-driven structure for circulating cutting machine |
| CN104441044B (en) * | 2013-09-17 | 2017-03-08 | 邵建昌 | Multistation blow molding ball cuts remaining machine automatically |
| CN104494115B (en) * | 2014-12-12 | 2017-06-27 | 苏州星贝尔中空成型科技股份有限公司 | Blow molding machine |
| CN104972588A (en) * | 2015-07-17 | 2015-10-14 | 上海简工智能科技有限公司 | Full-automatic cutting machine for PET plastic ring-pull can |
| CN106945256A (en) * | 2017-01-17 | 2017-07-14 | 嘉兴市湘溪塑料制品有限公司 | A kind of plastic bottle socket grinder |
| CN107538721A (en) * | 2017-09-06 | 2018-01-05 | 张家港市普信机械有限公司 | The cutter device of automatic blow molding machine |
| CN107538724A (en) * | 2017-10-07 | 2018-01-05 | 广东乐善智能装备股份有限公司 | A kind of bottle blowing machine indent position regrinding-material device for excising |
| CN108099163B (en) * | 2017-12-12 | 2024-03-15 | 山东威高集团医用高分子制品股份有限公司 | Blow molding apparatus |
| CN108748954B (en) * | 2018-08-01 | 2024-04-26 | 苏州同大机械有限公司 | Adjustable deflashing device for blow molding machines |
| CN109278274A (en) * | 2018-10-29 | 2019-01-29 | 沈阳实发特种橡胶制品有限公司 | A mechanism for automatic bilateral rotary cutting to remove excess material of elastomer blow molding products |
| CN109648829B (en) * | 2018-12-27 | 2023-12-29 | 苏州普洽吹瓶科技有限公司 | Full-automatic linear energy-saving bottle blowing machine |
| CN110253666B (en) * | 2019-06-21 | 2024-04-30 | 江苏飞鸽友联机械股份有限公司 | High-speed automatic bottle cutting machine |
| CN110281482A (en) * | 2019-07-10 | 2019-09-27 | 江苏理士电池有限公司 | Automatic water gate cutting device |
| CN115742257A (en) * | 2022-09-30 | 2023-03-07 | 苏州市繁盛塑料制品有限公司 | Plastic barrel processing production line and online control system |
| CN116001242A (en) * | 2022-11-30 | 2023-04-25 | 东风亚普汽车部件有限公司 | An in-mold cutting tool |
| CN116728746A (en) * | 2023-06-08 | 2023-09-12 | 江苏东旷包装制品有限责任公司 | A blow molding device and a blow molding process |
| CN118721679B (en) * | 2024-08-30 | 2024-11-12 | 南通迈克包装科技有限公司 | A packaging bottle mouth trimming device |
| CN120985907A (en) * | 2025-10-23 | 2025-11-21 | 河北三庆机械制造有限公司 | High-speed rotary multimode blow molding production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2161246A1 (en) * | 1971-12-10 | 1973-06-20 | Stefan Fischer | Blow moulding hollow articles - reducing mould stay time by cutting waste outside mould |
| US3886824A (en) * | 1973-01-05 | 1975-06-03 | Solvay | Method and apparatus for deflashing hollow plastic articles |
| JPH11114975A (en) * | 1997-10-14 | 1999-04-27 | Kao Corp | Vari-cut equipment for the mouth of hollow containers |
| CN2767134Y (en) * | 2005-02-01 | 2006-03-29 | 张家港市同大机械有限公司 | Bottle mouth cutting device of automatic blow moulded bottle machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62128715A (en) * | 1985-11-30 | 1987-06-11 | Toppan Printing Co Ltd | Hollow container deburring device |
| US4834643A (en) * | 1988-05-27 | 1989-05-30 | Graham Engineering Corporation | Blow molded bottle extraction, trimming and discharge apparatus |
| US5167968A (en) * | 1991-03-11 | 1992-12-01 | Plastipak Packaging, Inc. | Apparatus for finishing a blow molding |
-
2005
- 2005-02-01 CN CNB2005100377812A patent/CN100376378C/en not_active Expired - Lifetime
-
2006
- 2006-01-24 DE DE112006000080T patent/DE112006000080B4/en active Active
- 2006-01-24 WO PCT/CN2006/000131 patent/WO2006081751A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2161246A1 (en) * | 1971-12-10 | 1973-06-20 | Stefan Fischer | Blow moulding hollow articles - reducing mould stay time by cutting waste outside mould |
| US3886824A (en) * | 1973-01-05 | 1975-06-03 | Solvay | Method and apparatus for deflashing hollow plastic articles |
| JPH11114975A (en) * | 1997-10-14 | 1999-04-27 | Kao Corp | Vari-cut equipment for the mouth of hollow containers |
| CN2767134Y (en) * | 2005-02-01 | 2006-03-29 | 张家港市同大机械有限公司 | Bottle mouth cutting device of automatic blow moulded bottle machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2006081751A1 (en) | 2006-08-10 |
| CN1654189A (en) | 2005-08-17 |
| DE112006000080B4 (en) | 2009-07-23 |
| DE112006000080T5 (en) | 2007-10-11 |
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