[summary of the invention] the present invention changes into the mixing double salt of iron, manganese, zinc with ammonium hydrogencarbonate-ammonia solution the coprecipitated powder of carbonate of soft magnetism iron, manganese, zinc, and leach unnecessary zinc, thereby realize the separation of iron-zinc and manganese-zinc, produce high-purity electric zinc or zinc powder through purifying electrolysis then.
The present invention adopts the raw mineral materials of iron, manganese, zinc, as in soak slag and pyrolusite, zinc sulfide concentrates high temperature peracid reduction leach liquor be raw material, its composition is: H
2SO
420~40g/L, Fe
3+1~5g/L, Fe
2+30~65g/L, Zn
2+45~80g/L, In
3+0.2~0.6g/L, Mn
2+9~40g/L.
The present invention is earlier with the high valence ion Fe in iron, manganese, the zinc sulfate liquor
+ 3And Cu
+ 2Reduction with the indium in the extraction process extraction reduced liquid, is reclaimed germanium with the precipitator method then; Primary purification promptly removes with sulfurization-precipitation method earlier and removes Zn
+ 2All heavy metal ion are in addition tentatively removed impurity element aluminium, silicon, arsenic, antimony with neutralisation then; Secondary-cleaned is promptly further removed detrimental impurity elemental silicon, aluminium, calcium, magnesium, potassium, sodium and is removed Zn with the double salt precipitation method
+ 2All heavy metal ion in addition, the mixing double salt of the iron that the acquisition impurity content is very low, manganese, zinc, it is FeSO
4(NH
4)
2SO
46H
2O, ZnSO
4(NH
4)
2SO
46H
2O and MnSO
4(NH
4)
2SO
46H
2The mixture of O, the Fe/Mn weight percent is 2.8~4.5 in this double salt, and manganese meets the ratio requirement of soft magnet powder material substantially, and the weight percent of Fe/Zn is 0.6~1.5, and zinc surpasses the ratio requirement of soft magnetism powder in a large number; To mix iron in the double salt, manganese and part zinc with ammonium hydrogencarbonate-ammonia solution and change into the carbonate coprecipitated powder of soft magnetism with iron, manganese, zinc, the control proportioning makes it to reach substantially the ratio of magneticsubstance principal constituent, and leaches and the unnecessary zinc of opening a way; At last ammonia leaching solution purification, electrolysis are produced its purity 〉=99.995%, the content of poisonous element cadmium, lead, arsenic, the mercury high-purity electric zinc or the high-purity zinc powder that can be used as medicine or feed grade zinc product raw material respectively≤0.0005%. details are as follows for specific embodiment and condition.
1. reduction, collection indium and rough purification
Press general technology reduction, collection indium and rough purification, obtain primary purification liquid and secondary-cleaned liquid, as the method for patent application 03118199.2 introduction.
2. heavy double salt and secondary-cleaned
With the double salt precipitation method one clean liquid is carried out secondary-cleaned, make most of Fe, Mn and whole Zn with double salt precipitation, and impurity elemental silicon, aluminium, calcium, magnesium, potassium, sodium and remove Zn
+ 2All heavy metal ion are in addition mostly stayed in the double salt mother liquor:
MeSO
4+(NH
4)
2SO
4+6H
2O=MeSO
4·(NH
4)
2SO
4·6H
2O↓(1)
In the formula: Me represents Fe, Mn, Zn.The technology condition of heavy double salt and secondary-cleaned is: temperature is 0~50 ℃; Time is 0.5~10h; PH value=1~3; Free (NH
4)
2SO
4Concentration is 0.2~3.5mol/L.
3. double salt transforms and open circuit zinc
To mix iron in the double salt, manganese and part zinc with ammonium hydrogencarbonate-ammonia solution and change into the coprecipitated powder of soft magnetism, the control proportioning makes it to reach substantially the ratio of magneticsubstance principal constituent, and leaches and the unnecessary zinc of opening a way:
MeSO
4·(NH
4)
2SO
4·6H
2O+2NH
4HCO
3=MeCO
3↓+2(NH
4)
2SO
4+CO
2+7H
2O (2)
In the formula: Me represents Fe, Mn, Zn.
ZnSO
4·(NH
4)
2SO
4·6H
2O+(i+2)NH
3=Zn(NH
3)
i 2++2(NH
4)
2SO
4+2OH
-+4H
2O?(3)
The technology condition that double salt transforms with open circuit zinc is: 1. the ammonium hydrogencarbonate consumption is 1.2~2.5 times of theoretical consumption; Ammonia concentration is 1.5~3.5molL
-1, 2.. and liquid-solid ratio=1.0~3.0/1,3.. temperature is 293~323K; 4.. churning time is 30~120min; 5.. digestion time 8~24h; 6.. filter residue with 40~80 ℃ ± pure water repeatedly wash, can't check SO up to barium chloride solution
4 2-Till.
4. the purification of ammonia leaching solution and electrolysis
Remove de-iron and the electropositive impurity element of heavy metal geometric ratio zinc with the zinc replacement degree of depth:
2Me
n++nZn=2Me+nZn
2+ (4)
n?Zn
2++inNH
3=n?Zn(NH
3)
i 2+ (5)
Purification condition is: 1. the zinc powder consumption is 1~4g/L reduced liquid, and zinc powder is crossed 120 mesh sieves; 2. open to stir in the 10~60min of back and add zinc powder; 3. the clarification time is 15~90min; 4. purify and finish back filtration at once;
The scavenging solution of ammonia leaching solution obtains high-purity electric zinc or zinc powder under the direct current effect, emit oxygen simultaneously:
Negative electrode: Zn (NH
3)
i 2++ 2e=Zn+iNH
3(6)
Anode: 4OH-=O
2+ 2H
2O+4e (7)
Electrolytic condition is: 1. the titanium plate is made pole plate, and spread of electrodes is 10~18cm; 2. bath composition: (NH
4)
2SO
41.2~3.5mol/L, NH
31.5~3.5mol/L, Zn
2+10~60g/L; 3.. temperature is 293~333K; 4.. current density 200~1000A/m
25.. bath voltage 2~5v.
The present invention has realized the separation of iron-zinc and manganese-zinc in the vitriol, when the preparation soft magnetism is with coprecipitated powder, reclaim unnecessary zinc, raw material---the high-purity electric zinc or the zinc powder of preparation medicine or feed grade zinc product, make the iron resources in the zinc ore concentrate fully obtain utilizing, the preparation and the zinc recovery that also can be iron, manganese fine product provide technical support, thereby bring remarkable economic efficiency and social benefit.
[specific embodiment mode]
Embodiment 1
A: reduction, collection indium and rough purification
With composition is Zn54.22g/L, Fe
3+1.7g/L, Fe
2+42.1g/L, Mn
2+10.36g/L, In0.312g/L, H
2SO
425.74g/L high temperature peracid reduction leach liquor 8L by the technology condition of No. 03118199.2 patent application specification reduce, come together indium and rough purification, obtaining composition at last is Zn48.48g/L, Fe
2+41.22g/L, Mn
2+12.80g/L and the primary purification liquid 8.5L of pH=5.
B: heavy double salt and secondary-cleaned
(1). get above-mentioned one clean liquid 8.4L, with Cp sulfuric acid adjust pH to 2; (2). add industrial top grade ammonium sulfate 5265g down at 30 ℃, stir 1h; (3). the double salt of centrifuging at once slip, get double salt mother liquor 8.0L, composition is: Zn0.05g/L, Fe6.92g/L, Mn4.84g/L, (NH
4)
2SO
4330g/L; Liquid meter double salt precipitation rate (%) is respectively: Zn99.90, Fe84.01, Mn63.99; Must mix double salt 4538g in addition, Fe/Mn=4.228 in the double salt meets the requirement of high μ magnetic, and Fe/Zn=0.715 differs bigger with 3.86 of high μ magnetic requirement.
C: double salt transforms and open circuit zinc
1.. take by weighing ammonium hydrogencarbonate 849.83g, measure strong aqua 1688ml and pure water and be mixed with 6.75L ammonia and soak transforming agent; 2.. add above-mentioned mixing double salt 4500g, 3.. under 40~45 ℃ temperature, stir 60min; 4.. ageing 10h; 5.. filter, filter residue repeatedly washs with 60 ℃ pure water, can't check SO up to barium chloride solution
4 2-Till.Get coprecipitated powder 695.39g, composition (%) is: Fe41.83, Mn9.89, Zn10.28, Si0.0011, Al0.053, Mg0.0577, Cd0.101, Pb0.0085, K0.008, Na0.0022, Cl0.021, SO
4 2-0.028; Coprecipitated powder foreign matter content is low, and particularly Si, K, Na equal size are very low, and proportioning meets the requirement of high magnetic permeability soft magnetism: Fe: Mn: Zn=67.47: 15.95: 16.58 (wt.); Obtain ammonia leaching solution 7.965L in addition, its composition is: Zn41.67g/L, Fe0.05g/L, Mn0.03g/L, Pb0.01g/L, Cd0.025g/L, As0.008g/L, (NH
4)
2SO
4250.38g/L, (HN
4)
2CO
341.73g/L, NH
32.06molL
-1
D: the purification of ammonia leaching solution and electrolysis
1. purify: 1.. measure above-mentioned ammonia leaching solution 6.000L; 2.. open and stir, in 20min, add-120 purpose zinc powder 18g; 3.. continue to stir 30min; 4.. purify and finish back filtration at once; Get scavenging solution 6.05L, its composition is: Zn42.32.g/L, Fe0.0005g/L, Mn0.002g/L, Pb0.0005g/L, Cd0.001g/L, As0.0002g/L, (NH
4)
2SO
4250g/L, NH
32.1molL
-1
2. electrolysis: 1.. get above-mentioned scavenging solution 5.0L and place and have in the square electrolyzer of 8L volumetrical, and add electrolysis additive; 2.. make negative electrode with 3 blocks of pure titanium plates, every area 2 * 60cm
2, plating ruthenium titanium plate is made anode, and spread of electrodes is 12cm; 3.. under the temperature of 313K, current density is 200A/m
2And bath voltage is electrolysis 18h under the condition of 3v; Obtain impurity element Cu, Cd, Ni, Co, As, Sb, Hg, Fe all<0.0001%, Pb<0.0003%, the high purity zinc 150g of Zn>99.996%, current efficiency 95%; Waste electrolyte 4.6L contains Zn13.39g/L, (NH
4)
2SO
4271.14g/L, NH
32.05molL
-1
Embodiment 2:
A: reduction, collection indium and rough purification
With composition is Zn55.01g/L, Fe
3+3.71g/L, Fe
2+49.75g/L, Mn
2+17.94g/L, In0.349g/L, H
2SO
424.57g/L high temperature peracid reduction leach liquor 10L by the technology condition of No. 03118199.2 patent application specification reduce, come together indium and rough purification, obtaining composition at last is Zn48.39g/L, Fe
2+48.66g/L, Mn
2+21.63g/L and the primary purification liquid 10.8L of PH=5.
B: heavy double salt and secondary-cleaned
Get above-mentioned one clean liquid 10L, technology condition and operation steps are with embodiment 1, obtain to mix double salt 5402g, the double salt precipitation rate is respectively Zn:99.95%, Fe:84.82%, Mn:64.04%, Fe/Mn=2.94 in the double salt, meet the requirement of reduce power consumption magnetic, Fe/Zn=0.853 differs greatly with 9.13 of reduce power consumption magnetic requirement.
C: double salt transforms and open circuit zinc
1.. take by weighing ammonium hydrogencarbonate 1102.44g, measure strong aqua 2625ml and pure water and be mixed with 7.5L ammonia and soak transforming agent; 2.. add above-mentioned mixing double salt 5000g; 3.. under 40~45 ℃ temperature, stir 60min; 4.. ageing 12h; 5.. filter, filter residue repeatedly washs with 60 ℃ pure water, can't check SO up to barium chloride solution
4 2-Till.Get coprecipitated powder 944.08g, composition (%) is: Fe40.465, Mn13.58, Zn4.33, Si0.0019, Al0.032, Mg0.034, Cd0.029, Pb0.003, K0.004, Na0.002, Cl0.02, SO
4 2-0.048; Coprecipitated powder foreign matter content is low, and particularly Si, K, Na equal size are very low, and proportioning meets the requirement of reduce power consumption magnetic: Fe: Mn: Zn=69.32: 23.26: 7.42 (wt.); Obtain ammonia leaching solution 9.16L in addition, its composition is: Zn44.41g/L, Fe0.04g/L, Mn0.035g/L, Pb0.015g/L, Cd0.020g/L, As0.006g/L, (NH
4)
2SO
4282.43g/L, (HN
4)
2CO
347.07g/L, NH
32.33molL
-1
D: the purification of ammonia leaching solution and electrolysis
1. purify: step gets scavenging solution 8.10L with embodiment 1, and its composition is: Zn43.86g/L, Fe0.0003g/L, Mn0.0008g/L, Pb0.0004g/L, Cd0.00075g/L, As0.00018g/L, (NH
4)
2SO
4278.94g/L, NH
32.3mo lL
-1
2. electrolysis: 1.. get above-mentioned scavenging solution 5.0L and place and have in the square electrolyzer of 8L volumetrical, and add electrolysis additive; 2.. make negative electrode with 3 blocks of pure titanium plates, every area 2 * 60cm
2, plating ruthenium titanium plate is made anode, and spread of electrodes is 10cm; 3.. under the temperature of 323K, current density is 800A/m
2And bath voltage is electrolysis 5h under the condition of 5v; Obtain impurity element Cu, Cd, Ni, Co, As, Sb, Hg, Fe all<0.0001%, Pb<0.00023%, the high-purity zinc powder 163.32g of Zn>99.998%, current efficiency 93%; Waste electrolyte 4.2L contains Zn 13.33g/L, (NH
4)
2SO
4332.07g/L, NH
32.40mo1L
-1