CN109950709B - Connection assembly and connection method for coaxial cable and coaxial cable system - Google Patents
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Abstract
本发明涉及一种用于同轴电缆的驳接组件,同轴电缆包括同轴且间隔排布的第一电缆与第二电缆,驳接组件包括压接管、第一防护结构、导电连接件及第二防护结构。第一电缆与第二电缆的内芯可通过压接管同轴连接在一起,第一电缆与第二电缆的外芯通过导电连接件连接在一起,而导电连接件套设于第一防护结构的。可将第一电缆与第二电缆的外芯分别环绕导电连接件设置于导电连接件的外侧,相较于传统的将内芯与外芯分别拧成两捆,有效地减小了驳接处的体形。内芯与外芯均不用分叉,降低了防护处理的难度,从而避免了容易因处理不当而导致接头处防水性能低并容易引发故障的情况。本发明还涉及一种用于同轴电缆的驳接方法及同轴电缆系统。
The invention relates to a docking assembly for coaxial cables. The coaxial cable includes a coaxial first cable and a second cable arranged at intervals. The docking assembly includes a crimping tube, a first protective structure, a conductive connector and a The second protective structure. The inner cores of the first cable and the second cable can be coaxially connected together through a crimping tube, and the outer cores of the first cable and the second cable are connected together through a conductive connector, and the conductive connector is sleeved on the first protective structure. . The outer cores of the first cable and the second cable can be respectively arranged around the conductive connector on the outside of the conductive connector. Compared with the traditional twisting of the inner core and the outer core into two bundles, the connection point is effectively reduced. 's body shape. The inner core and the outer core do not need to be bifurcated, which reduces the difficulty of protective treatment, thereby avoiding the situation that the waterproof performance of the joint is low and easy to cause failure due to improper handling. The invention also relates to a docking method for coaxial cables and a coaxial cable system.
Description
技术领域technical field
本发明涉及高压电缆维护技术领域,特别是涉及一种用于同轴电缆的驳接组件及驳接方法与同轴电缆系统。The present invention relates to the technical field of high-voltage cable maintenance, in particular to a connecting assembly for coaxial cables, a connecting method and a coaxial cable system.
背景技术Background technique
高压电缆具有一定的使用年限,随着运行年限的增长,高压电缆的故障率会随之增多。对于同轴电缆而言,同轴电缆由高压电缆的中间接头引出,而高压电缆中间接头因为防水密封的原因不允许进行拆解,因此在同轴电缆发生故障时,无法更换整根同轴电缆,只能切除故障段,在重新驳接一段新的同轴电缆。但是现有的新旧同轴电缆驳接的操作要求较高,容易出现因处理不当会使得驳接处防水性能低,从而容易引发故障。High-voltage cables have a certain service life. With the increase of operating years, the failure rate of high-voltage cables will increase. For the coaxial cable, the coaxial cable is drawn from the middle joint of the high-voltage cable, and the middle joint of the high-voltage cable is not allowed to be disassembled because of the waterproof seal. Therefore, when the coaxial cable fails, the entire coaxial cable cannot be replaced. , only the faulty segment can be removed, and a new coaxial cable can be reconnected. However, the existing old and new coaxial cables have relatively high operation requirements, and it is easy to cause a failure due to improper handling, which will lead to low waterproof performance of the connection.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对现有的新旧同轴电缆驳接的操作要求较高,容易出现因处理不当而使得驳接处防水性能低并容易引发故障的问题,提供一种能够有效地降低同轴电缆驳接的操作难度的用于同轴电缆的驳接组件及驳接方法与同轴电缆系统。Based on this, it is necessary to meet the high operational requirements of the existing coaxial cable connection, which is prone to the problem of low waterproof performance and easy failure of the connection due to improper handling. Operational difficulty of cable docking A docking assembly for a coaxial cable and a docking method and a coaxial cable system.
一种用于同轴电缆的驳接组件,同轴电缆包括同轴且间隔布设的第一电缆与第二电缆,所述用于同轴电缆的驳接组件包括:A docking assembly for a coaxial cable, the coaxial cable includes a first cable and a second cable that are coaxially and spaced apart, and the docking assembly for the coaxial cable includes:
压接管,沿所述同轴电缆的纵长方向设置,所述压接管的两端分别用于供所述第一电缆的内芯与所述第二电缆的内芯伸入,以使所述第一电缆的内芯与所述第二电缆的内芯相对所述压接管固定;The crimping tube is arranged along the longitudinal direction of the coaxial cable, and the two ends of the crimping tube are respectively used for the inner core of the first cable and the inner core of the second cable to extend into, so that the The inner core of the first cable and the inner core of the second cable are fixed relative to the crimping tube;
第一防护结构,沿所述同轴电缆的纵长方向设置,且包覆于所述压接管,以及所述第一电缆的内芯与所述第二电缆的内芯位于所述压接管外的部分;The first protective structure is arranged along the longitudinal direction of the coaxial cable and covers the crimping tube, and the inner core of the first cable and the inner core of the second cable are located outside the crimping tube part;
导电连接件,套设于所述第一防护结构上,所述第一电缆及所述第二电缆的外芯均相对固定地包裹于所述导电连接件;a conductive connector sleeved on the first protective structure, and the outer cores of the first cable and the second cable are relatively fixedly wrapped around the conductive connector;
第二防护结构,沿所述同轴电缆的纵长方向设置,且包覆于所述导电连接件及所述第一电缆与所述第二电缆的外芯。The second protective structure is disposed along the longitudinal direction of the coaxial cable, and covers the conductive connector and the outer cores of the first cable and the second cable.
通过设置上述的用于同轴电缆的驳接组件,第一电缆与第二电缆的内芯可通过压接管同轴连接在一起,第一电缆与第二电缆的外芯通过导电连接件连接在一起,而导电连接件套设于第一防护结构的。如此,可将第一电缆与第二电缆的外芯分别环绕导电连接件设置于导电连接件的外侧,使得驳接处的内芯与外芯仍然保持同轴,相较于传统的将内芯与外芯分别拧成两捆,有效地减小了驳接处的体形。同时,内芯与外芯之间通过第一防护结构分隔开来,外芯与外界环境通过第二防护结构分隔开来,内芯与外芯均不用分叉,方便了接头处的防护处理,降低了防护处理的难度,从而避免了容易因处理不当而导致接头处防水性能低并容易引发故障的情况。By arranging the above-mentioned docking assembly for coaxial cables, the inner cores of the first cable and the second cable can be coaxially connected together through a crimp tube, and the outer cores of the first cable and the second cable can be connected to each other through a conductive connector. Together, the conductive connector is sleeved on the first protective structure. In this way, the outer cores of the first cable and the second cable can be respectively arranged around the conductive connecting piece on the outer side of the conductive connecting piece, so that the inner core and the outer core at the docking place are still coaxial. It is twisted into two bundles with the outer core, which effectively reduces the shape of the connection. At the same time, the inner core and the outer core are separated by the first protective structure, the outer core and the external environment are separated by the second protective structure, and neither the inner core nor the outer core need to be bifurcated, which facilitates the protection of the joint. The treatment reduces the difficulty of protective treatment, thereby avoiding the situation that the waterproof performance of the joint is low and easy to cause failure due to improper treatment.
在其中一个实施例中,所述驳接组件还包括锁紧件,所述锁紧件位于导电连接件与所述第二防护结构之间,且沿所述压接管的周向方向绕设于所述导电连接件背离所述第一防护结构的一侧,所述锁紧件用于分别将所述第一电缆及所述第二电缆的外芯锁紧于所述导电连接件。In one of the embodiments, the docking assembly further includes a locking member, the locking member is located between the conductive connecting member and the second protective structure, and is wound around the crimping tube in the circumferential direction of the A side of the conductive connecting piece facing away from the first protective structure, and the locking piece is used for locking the outer cores of the first cable and the second electrical cable to the conductive connecting piece respectively.
在其中一个实施例中,所述锁紧件为锁紧铜丝。In one embodiment, the locking member is a locking copper wire.
在其中一个实施例中,所述导电连接件沿所述压接管的周向方向具有相对的第一端及第二端,所述第一端与所述第二端之间间隔一预设间隙。In one embodiment, the conductive connector has opposite first ends and second ends along the circumferential direction of the crimping tube, and a predetermined gap is spaced between the first end and the second end. .
在其中一个实施例中,所述导电连接件沿所述同轴电缆的纵长方向的长度小于所述压接管沿所述同轴电缆的纵长方向的长度。In one embodiment, the length of the conductive connector along the lengthwise direction of the coaxial cable is less than the length of the crimp tube along the lengthwise direction of the coaxial cable.
一种用于同轴电缆的驳接方法,包括以下步骤:A method for connecting coaxial cables, comprising the following steps:
将第一电缆或第二电缆穿设于导电连接件,且所述第一电缆或所述第二电缆的一端从所述导电连接件伸出;Passing the first cable or the second cable through the conductive connector, and one end of the first cable or the second cable protrudes from the conductive connector;
分别对所述第一电缆与所述第二电缆进行开线处理,以使所述第一电缆及所述第二电缆的内芯裸露预设长度;Performing a wire-opening process on the first cable and the second cable respectively, so that the inner cores of the first cable and the second cable are exposed for a predetermined length;
将所述第一电缆与所述第二电缆的内芯同轴设置,并通过压接管分别与所述第一电缆与所述第二电缆的内芯固定连接;The inner cores of the first cable and the second cable are coaxially arranged, and are respectively fixedly connected to the inner cores of the first cable and the second cable through a crimping tube;
在所述压接管外侧形成第一防护结构;A first protective structure is formed on the outside of the crimping pipe;
将所述导电连接件移动至所述第一防护结构上;moving the conductive connector onto the first protective structure;
将所述第一电缆与所述第二电缆的外芯相对固定地包覆于所述导电连接件;the outer cores of the first cable and the second cable are relatively fixedly covered on the conductive connector;
在所述导电连接件的外侧形成第二防护结构。A second protective structure is formed on the outer side of the conductive connector.
在其中一个实施例中,所述导电连接件背离所述第一防护结构的一侧表面沿所述同轴电缆的纵长方向具有相对的第一区域及第二区域;In one embodiment, a side surface of the conductive connector facing away from the first protective structure has a first area and a second area opposite along the longitudinal direction of the coaxial cable;
所述第一电缆的外芯相对固定地包覆于所述导电连接件的第一区域,且所述第一电缆的外芯沿所述压接管的周向方向均匀间隔布设;The outer core of the first cable is relatively fixedly covered on the first area of the conductive connector, and the outer cores of the first cable are evenly spaced along the circumferential direction of the crimping tube;
所述第二电缆的外芯相对固定地包覆于所述导电连接件的第二区域,且所述第二电缆的外芯沿所述压接管的周向方向均匀间隔布设。The outer core of the second cable is relatively fixedly covered on the second area of the conductive connector, and the outer cores of the second cable are evenly spaced along the circumferential direction of the crimping tube.
在其中一个实施例中,将所述第一电缆与所述第二电缆的外芯相对固定地包覆于所述导电连接件还包括步骤:In one embodiment, the step of relatively and fixedly wrapping the outer cores of the first cable and the second cable on the conductive connector further includes the steps of:
通过锁紧件分别将所述第一电缆及所述第二电缆的外芯锁紧于所述导电连接件;The outer cores of the first cable and the second cable are respectively locked to the conductive connecting member by the locking member;
将所述锁紧件、所述导电连接件及所述第一电缆与所述第二电缆的外芯通过铅焊固定连接在一起。The locking member, the conductive connecting member and the outer cores of the first cable and the second cable are fixedly connected together by lead welding.
在其中一个实施例中,所述预设长度为40毫米到60毫米。In one of the embodiments, the predetermined length is 40 mm to 60 mm.
一种同轴电缆系统,其特征在于,包括第一电缆、第二电缆及上述实施例中所述的用于同轴电缆的驳接组件,所述驳接组件一端固定连接于所述第一电缆,另一端固定连接于所述第二电缆。A coaxial cable system, characterized in that it includes a first cable, a second cable, and the docking assembly for coaxial cables described in the above embodiments, and one end of the docking assembly is fixedly connected to the first cable. The other end of the cable is fixedly connected to the second cable.
附图说明Description of drawings
图1为本发明一实施例提供的用于同轴电缆的驳接组件的结构示意图;1 is a schematic structural diagram of a docking assembly for a coaxial cable according to an embodiment of the present invention;
图2为图1所示的驳接组件的A-A处截面示意图;FIG. 2 is a schematic cross-sectional view at A-A of the docking assembly shown in FIG. 1;
图3为本发明一实施例提供的用于同轴电缆的驳接方法流程图。FIG. 3 is a flowchart of a method for docking a coaxial cable according to an embodiment of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
为了便于理解本发明的技术方案,在此对现有的同轴电缆驳接方式所存在的问题进行说明:现有的同轴电缆故障时,通常是直接将新旧电缆的内芯与外芯各自拧成一捆以连接在一起,然后两捆分别通过两个铜压接管进行压接,然后直接在两个铜压接管的表面进行绝缘带、阻水带及PVC带的包裹。这样进行驳接导致驳接处的体形增大,而且电缆的内芯及外芯是分叉后再拧在一起的,新旧同轴电缆的两端的内芯与外芯之间都有分叉口,这些分叉口处的防护处理比较复杂,而且对处理要求较高,如果处理不好,则会导致接头处防水性能较低,容易引发故障。In order to facilitate the understanding of the technical solution of the present invention, the problems existing in the existing coaxial cable connection method are described here: when the existing coaxial cable fails, the inner core and the outer core of the old and new cables are usually directly connected to each other. Twist into a bundle to connect together, and then the two bundles are crimped through two copper crimping tubes, and then directly wrap the surface of the two copper crimping tubes with insulating tape, water blocking tape and PVC tape. This connection leads to an increase in the size of the connection, and the inner core and outer core of the cable are bifurcated and then twisted together. There are bifurcations between the inner core and the outer core at both ends of the old and new coaxial cables. , the protective treatment at these bifurcations is more complicated, and the treatment requirements are high. If the treatment is not good, the waterproof performance of the joint will be low, which is easy to cause failure.
如图1及图2所示,本发明一实施例提供的用于同轴电缆的驳接组件10,用于同轴电缆的维修。具体地,同轴电缆包括同轴且间隔布设的第一电缆与第二电缆,该用于同轴电缆的驳接组件10用于第一电缆与第二电缆之间的驳接。As shown in FIG. 1 and FIG. 2 , a
该用于同轴电缆的驳接组件10包括压接管12、第一防护结构14、导电连接件16及第二防护结构18。The
压接管12沿同轴电缆的纵长方向设置,压接管12的两端分别用于供第一电缆20的内芯40与第二电缆30的内芯40伸入,以使第一电缆20的内芯40与第二电缆30的内芯40相对压接管12固定。第一防护结构14沿同轴电缆的纵长方向设置,且包覆于压接管12以及第一电缆20的内芯40与第二电缆30的内芯40位于压接管12外的部分。The crimping
导电连接件16套设于第一防护结构14上,第一电缆20及第二电缆30的外芯50均相对固定地包裹于导电连接件16。第二防护结构18沿同轴电缆的纵长方向设置,且包覆于导电连接件16及第一电缆20的外芯与第二电缆30的外芯50。The
通过设置上述的用于同轴电缆的驳接组件,第一电缆20与第二电缆30的内芯40可通过压接管12同轴连接在一起,第一电缆20与第二电缆30的外芯50通过导电连接件16连接在一起,而导电连接件16套设于第一防护结构14的。如此,可将第一电缆20与第二电缆30的外芯50分别环绕导电连接件16设置于导电连接件16的外侧,使得驳接处的内芯40与外芯50仍然保持同轴,相较于传统的将内芯40与外芯50分别拧成两捆,有效地减小了驳接处的体形。同时,内芯40与外芯50之间通过第一防护结构14分隔开来,外芯50与外界环境通过第二防护结构18分隔开来,内芯40与外芯50均不用分叉,方便了接头处的防护处理,降低了防护处理的难度,从而避免了容易因处理不当而导致接头处防水性能低并容易引发故障的情况。By arranging the above-mentioned docking assembly for coaxial cables, the
需要进行说明的是,第一电缆20及第二电缆30是旧电缆截断之后形成的两段电缆,同轴电缆从内到外依次包括内芯40、内部绝缘层、外芯50及外部绝缘层,因此连接内芯40前需对电缆进行开线处理,以使内芯40裸露出来。实际应用中,内芯40沿同轴电缆的纵长方向裸露的长度为40毫米到60毫米。优选的,内芯40沿同轴电缆的纵长方向裸露的长度为50毫米。It should be noted that the
同时,对于输送高压的同轴电缆,每一同轴电缆内部的内芯40的数量可能是多根,因此采用压接管12连接第一电缆20与第二电缆30的内芯40时也可以先将对应的内芯40同轴设置后在进行压接。At the same time, for the coaxial cable transporting high voltage, the number of
此外,对于图1中内芯40及外芯50的标号,由于第一电缆20与第二电缆30实质上是同一同轴电缆裁断一部分之后形成的两段,因此对第一电缆20与第二电缆30的内芯40及外芯50采用相同的标号。In addition, for the labels of the
在一些实施例中,压接管12为铜制管,以使得第一电缆20的内芯40与第二电缆30的内芯40通过压接管12电连接。进一步地,压接管12沿同轴电缆的纵长方向的长度比第一电缆20与第二电缆30的内芯40裸露长度之和小,也就是说压接管12压接第一电缆20与第二电缆30的内芯40,即使第一电缆20与第二电缆30的内芯40在压接管12内相抵接,只需要保证压接管12的中间位置为第一电缆20与第二电缆30的内芯40抵接位置,就可使得压接管12的两端不会延伸至第一电缆20或第二电缆30的内部绝缘层。In some embodiments, the
实际应用中,压接管12的外径小于第一电缆20或第二电缆30的内部绝缘层的径向尺寸。如此,可使得在压接管12的外侧设置第一防护结构14时,不会在压接管12处形成过大的凸起。需要说明的是,由于压接管12也是导电的,而且压接管12未将所有裸露的内芯40覆盖,为了确保所有的内芯40及压接管12均被绝缘处理,因此第一防护结构14的两端需要延伸至第一电缆20与第二电缆30的内部绝缘层,也就是说第一防护结构14包覆了内芯40位于压接管12外的部分。In practical applications, the outer diameter of the
在一些实施例中,第一防护结构14从内至外依次包括绝缘层、防水层、防火层以及塑料层,以确保压接管12以及裸露的内芯40与外界完全隔绝,即实现了外芯50与内芯40之间绝缘,也防止了外界环境对内芯40的影响。进一步地,绝缘层为绝缘胶带,防水层为防水胶带,防火层为防火胶带,塑料层为PVC胶带,且绝缘胶带铺设是从第一电缆20的内部绝缘层一直铺设至第二电缆30的内部绝缘层,而其他层的胶带测试依次覆盖绝缘胶带。In some embodiments, the first
实际应用中,每一层的胶带均是按照二分之一进行搭接绕包,以绝缘胶带在压接管12上绕包为例,将绝缘胶带绕压接管12一圈后裁断,然后继续在压接管12上绕圈,且后一圈绝缘胶带的一侧边缘是位于前一圈绝缘胶带的中间位置。如此,一圈一圈从第一电缆20的内部绝缘层延伸至第二电缆30的内部绝缘层In practical applications, the tapes of each layer are lapped and wrapped according to one-half. Taking the wrapping of insulating tape on the crimping
在一些实施例中,导电连接件16沿压接管12的周向方向具有相对的第一端及第二端,第一端与第二端之间间隔一预设间隙。导电连接件16虽然是套设于第一防护层的外侧,但是导电连接件16并完全环绕第一防护层,也就是说第一防护层为环状的话,导电连接件16并不是一个完整的环状结构,而是一个具有断口的环状结构。如此,有效地避免了在连接完成并通电之后,导电连接件16形成涡流,从而避免能量损耗以及因涡流而产生的高温风险。同时,相较于原本的采用新旧电缆的外芯50拧成一捆的方式,有效地增大了接触面积,不容易发热,进一步降低了高温风险,提高了可靠性。In some embodiments, the
进一步地,预设间隙至少大于2毫米。当然,预设间隙可根据电缆内通电电压而确定,预设间隙过小还是会导致导电连接件16的涡流形成。具体地,导电连接件16垂直同轴电缆的纵长方向的截面形状为优弧状。其中,同轴电缆的纵长方向为图1所示的上下方向。Further, the preset gap is at least greater than 2 mm. Of course, the preset gap can be determined according to the energized voltage in the cable, and if the preset gap is too small, eddy currents of the conductive connecting
在一些实施例中,导电连接件16的外径小于第一电缆20(或第二电缆30)中外部绝缘层的径向尺寸,以确保外芯50在包覆于导电连接件16外侧后,也就是外芯50包覆于导电连接件16背离第一防护结构14的一侧后,体形不会变化太大。In some embodiments, the outer diameter of the
在一些实施例中,驳接组件还包括锁紧件11,锁紧件11位于导电连接件16与第二防护结构18之间,且位于包覆于导电连接件16的外芯50与第二防护结构18之间,锁紧件11沿压接管12周向方向绕设于导电连接件16外侧,用于分别将第一电缆20及第二电缆30的外芯50锁紧于导电连接件16。In some embodiments, the docking assembly further includes a locking
具体地,锁紧件11为锁紧铜丝。将外芯50包覆于导电连接件16之后,使用锁紧铜丝缠绕在外芯50的外侧,以将外芯50锁紧在导电连接件16的第一侧与第二侧。由于铜丝的截面面积较小,因此产生的涡流较小,导致的能量损耗也非常小。Specifically, the locking
在一些实施例中,驳接组件还包括固定层13,固定层13位于导电连接件16与第二防护结构18之间,且沿压接管12的周向方向设置,用于将锁紧件11、导电连接件16及第一电缆20与第二电缆30的外芯50固定在一起,从而使得第一电缆20与第二电缆30的外芯50相对导电连接件16固定。进一步地,固定层13为铅层,铅层的沿垂直于同轴电缆的纵长方向的截面形状同样为优弧状,以避免形成涡流。具体地,在锁紧铜丝将外芯50锁紧在导电连接件16上之后,通过在导电连接件16外侧进行铅焊以形成铅层,而且将锁紧铜丝、外芯50与导电连接件16固定在一起。In some embodiments, the docking assembly further includes a
在一些实施例中,导电连接件16沿同轴电缆的纵长方向的长度比压接管12沿同轴电缆的纵长方向的长度小。导电连接件16是用于连接第一电缆20与第二电缆30的外芯50,而且外芯50是通过锁紧件11及固定层13固定在导电连接件16上,因此只需要将外芯50搭接在导电连接件上即可,导电连接件16沿同轴电缆的纵长方向的长度无需过长。In some embodiments, the length of the
进一步地,导电连接件16背离第一防护结构14的一侧表面具有沿同轴电缆的纵长方向相对设置的第一区域与第二区域,第一电缆20的外芯50包覆于导电连接件16的第一区域,第二电缆30的外芯50包覆于导电连接件16的第二区域。当然,第一区域与第二区域既可以是该表面沿同轴电缆的纵长方向的边缘处的区域,且第一区域与第二区域不间隔开来;第一区域与第二区域也可以是各占该表面的一半,即第一区域与第二区域之间无间隔。Further, the side surface of the
而且可以理解的是,导电连接件16无法在压接管12压接之后在装入,只能在内芯40压接之前,将第一电缆20或第二电缆30的内芯40及内部绝缘层套入导电连接件16内,然后进行内芯40的压接。由于导电连接件16外径小于外部绝缘层的径向尺寸,因此内芯40套进到导电连接件16之后,导电连接件16只能在第一电缆20与第二电缆30的外部绝缘层之间的移动,如果导电连接件16过长,可能导电连接件16一端抵接于第一电缆20(或第二电缆30)的外部绝缘层,另一端会延伸至第一防护层的绕包区域,影响第一防护层的形成。It can also be understood that the
进一步地,导电连接件16沿同轴电缆的纵长方向的长度至少为压接管12沿同轴电缆的纵长方向的长度的一半。当然,导电连接件16的长度也不能过短,过短的话使得外芯50连接在导电连接件16外侧的长度不够,可能导致外芯50与导电连接件16的连接松动。具体地,导电连接件16沿同轴电缆的纵长方向的中间位置与压接管12沿同轴电缆的纵长方向的中间位置重合,以使导电连接件16的两端与压接管12对应的两端的距离相同。Further, the length of the
在一些实施例中,第二防护结构18从内至外依次包括绝缘层、防水层以及塑料层,以确保压接管12以及裸露的内芯40与外界完全隔绝,既实现了绝缘,也防止了外界环境对内芯40的影响。具体的,绝缘层为绝缘胶带,防水层为防水胶带,塑料层为PVC胶带,且绝缘胶带铺设是从第一电缆20的外部绝缘层一直铺设至第二电缆30的外部绝缘层,而其他层的胶带测试依次覆盖绝缘胶带。可以理解的是,第二防护结构18与第一防护结构14相似,且均是由胶带缠绕形成,因此其搭接绕包的方式也是相同的,故不在赘述。In some embodiments, the second
当然,上述实施例中的第一防护结构14以及第二防护结构18,其作用并不仅仅是防护,而且还具有连接的作用,第一防护结构14的两端延伸至第一电缆20与第二电缆30的内部绝缘层,第二防护结构18的两端则延伸至第一电缆20与第二电缆30的外部绝缘层,在起防护作用的同时也可保证连接的稳定性。Of course, the
请同时参阅图3,基于上述的用于同轴电缆的驳接组件,本发明还涉及一种用于同轴电缆的驳接方法,包括以下步骤:Please refer to FIG. 3 at the same time, based on the above-mentioned docking assembly for coaxial cables, the present invention also relates to a docking method for coaxial cables, comprising the following steps:
S110,将第一电缆20或第二电缆30穿设于导电连接件16,且第一电缆20或第二电缆30的一端从导电连接件16伸出。S110 , passing the
上述实施例中已说明,为了避免在内芯40压接之后导电连接件16无法装入,只能在进行内芯40压接之前将导电连接件16套在第一电缆20或第二电缆30上。具体地,将第一电缆20或第二电缆30的端部划开,使得内部绝缘层裸露出来即可,然后将导电连接件16套在内部绝缘层上。It has been explained in the above embodiment that, in order to avoid that the
S120,分别对第一电缆20与第二电缆30进行开线处理,以使第一电缆20及第二电缆30的内芯40裸露预设长度。S120 , performing wire-opening processing on the
进一步地,对于导电连接件16套设的电缆,只需要将内部绝缘层划开即可,而对于另一未套设导电连接件16的电缆则需要整个端部划开,以裸露出内芯40。具体地,预设长度为40毫米到60毫米,优选为50毫米。Further, for the cable covered with the
S130,将第一电缆20与第二电缆30的内芯40同轴设置,并通过压接管12分别与第一电缆20与第二电缆30的内芯40固定连接。S130 , coaxially disposing the
S140,在压接管12外侧形成第一防护结构14。S140 , forming the first
具体地,依次将绝缘胶带、防水胶带、防火胶带以及PVC胶带绕设于在压接管12外侧,以形成第一防护结构14。Specifically, insulating tape, waterproof tape, fireproof tape and PVC tape are wound around the outside of the crimping
S150,将导电连接件16移动至第一防护结构14上。S150 , moving the
具体地,将导电连接件16移动至压接管12的中间位置,且保证到导电连接件16的两端到压接管12对应两端的距离相同。Specifically, the
S160,将第一电缆20与第二电缆30的外芯50相对固定地包覆于导电连接件16。S160, the
进一步地,将第一电缆20与第二电缆30的外芯50沿压接管12的周向方向均匀间隔布设于导电连接件16远离第一防护结构14的一侧表面,且第一电缆20的外芯50布设于第一区域,第二电缆30的外芯50布设于第二区域;通过锁紧件11分别将第一电缆20与第二电缆30的外芯50锁紧于导电连接件16,然后将锁紧件11、导电连接件16及第一电缆20与第二电缆30的外芯50通过铅焊固定连接在一起。Further, the
可以理解的是,导电连接件16是一个具有断口的环状结构,因此上述的均匀间隔布设的理解应该先是外芯50设置在导电连接件16上,然后是外芯50在导电连接件16上均匀间隔布设。当然,外芯50之间的间隔可以为零。It can be understood that the
具体地,将外芯50分别搭接在导电连接件16的第一区域及第二区域,且然后使用锁紧螺丝缠绕锁紧,最后在导电连接件16的外侧进行铅焊,形成铅层。如此,使得外芯50与导电连接件16件稳定的连接在一起。Specifically, the
S170,在导电连接件16的外侧形成第二防护结构18。S170 , forming the
进一步地,第二防护结构18包覆于导电连接件16及第一电缆20与第二电缆30的外芯。Further, the second
具体地,依次将绝缘胶带、防水胶带及PVC胶带绕设于铅层的外侧,并且最底层的绝缘胶带延伸至第一电缆20与第二电缆30的外部绝缘层,以与第一电缆20及第二电缆30连接,并将导电连接件16、锁紧件18、固定层19及外芯50完全密封。Specifically, the insulating tape, waterproof tape and PVC tape are wound around the outer side of the lead layer in turn, and the bottom insulating tape is extended to the outer insulating layers of the
通过采用上述的用于同轴电缆的驳接方法,第一电缆20与第二电缆30的内芯40可通过压接管12同轴连接在一起,第一电缆20与第二电缆30的外芯50通过导电连接件16连接在一起,可将第一电缆20与第二电缆30的外芯50分别环绕导电连接件16设置于导电连接件16的外侧,相较于传统的将内芯40与外芯50分别拧成两捆,有效地减小了驳接处的体形。同时,内芯40与外芯50均不用分叉,方便了接头处的防护处理,降低了防护处理的难度,从而避免了容易因处理不当而导致接头处防水性能低并容易引发故障的情况,可靠性高。此外,采用该驳接方法制作时间快,节省了抢修时间。By adopting the above-mentioned docking method for coaxial cables, the
一种同轴电缆系统,包括第一电缆、第二电缆及上述实施例中的用于同轴电缆的驳接组件,驳接组件一端固定连接于第一电缆,另一端固定连接于第二电缆,以实现第一电缆与第二电缆之间的连接。A coaxial cable system, comprising a first cable, a second cable and the docking assembly for the coaxial cable in the above embodiment, one end of the docking assembly is fixedly connected to the first cable, and the other end is fixedly connected to the second cable , so as to realize the connection between the first cable and the second cable.
与现有技术相比,本发明提供的用于同轴电缆的驳接组件及驳接方法与同轴电缆系统至少具有以下优点:Compared with the prior art, the docking assembly for coaxial cable, the docking method and the coaxial cable system provided by the present invention have at least the following advantages:
1)第一电缆与第二电缆的内芯可通过压接管同轴连接在一起,而外芯可通过大致为环状的导电连接件连接,驳接处体形变化较小;1) The inner cores of the first cable and the second cable can be coaxially connected together by a crimping tube, and the outer cores can be connected by a substantially annular conductive connector, and the shape of the connection is small;
2)内芯与外芯没有分叉,方便了接头处的防护处理,降低了防护处理的难度,从而避免了容易因处理不当而导致接头处防水性能低并容易引发故障的情况,可靠性高;2) There is no bifurcation between the inner core and the outer core, which facilitates the protection treatment at the joint and reduces the difficulty of protection treatment, thus avoiding the situation that the waterproof performance of the joint is low and easy to cause failure due to improper handling, and the reliability is high. ;
3)外芯与导电连接件接触面积大,降低了高温风险,提高了可靠性;3) The contact area between the outer core and the conductive connector is large, which reduces the risk of high temperature and improves reliability;
4)制作时间快,节省了抢修时间。4) The production time is fast, saving the repair time.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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| CN101494115A (en) * | 2008-01-22 | 2009-07-29 | 台达电子工业股份有限公司 | Device for improving eddy current loss of transformer, electronic product and control method of device |
| CN101877439B (en) * | 2009-12-25 | 2014-08-13 | 江苏省电力公司无锡供电公司 | Coaxial cable dedicated connector |
| CN202585777U (en) * | 2012-02-23 | 2012-12-05 | 广东电网公司佛山供电局 | Coaxial cable intermediate joint |
| CN207651690U (en) * | 2018-01-04 | 2018-07-24 | 孙钦武 | Coaxial fitting |
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2019
- 2019-04-09 CN CN201910279590.9A patent/CN109950709B/en active Active
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