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CN109957667A - A kind of process for extracting lead bullion from lead copper matte - Google Patents

A kind of process for extracting lead bullion from lead copper matte Download PDF

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Publication number
CN109957667A
CN109957667A CN201711424125.7A CN201711424125A CN109957667A CN 109957667 A CN109957667 A CN 109957667A CN 201711424125 A CN201711424125 A CN 201711424125A CN 109957667 A CN109957667 A CN 109957667A
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CN
China
Prior art keywords
lead
matte
copper matte
bullion
stirred
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CN201711424125.7A
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Chinese (zh)
Inventor
王文军
刘敏
张天芳
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Zhuzhou Smelter Group Co Ltd
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Zhuzhou Smelter Group Co Ltd
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Priority to CN201711424125.7A priority Critical patent/CN109957667A/en
Publication of CN109957667A publication Critical patent/CN109957667A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/02Obtaining lead by dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

A kind of process for extracting lead bullion from lead copper matte, comprising the following steps: (1) mixed after being crushed lead copper matte with soda ash, coke, obtain mixture;(2) mixture obtained by step (1) is placed in smelting furnace and is heated, mixture is made to be fused into molten mass, then carry out insulated and stirred, when insulated and stirred, stirring tool used was irony stirring tool;(3) after insulated and stirred, then carrying out standing heat preservation is layered molten mass, and upper layer is concentrated matte, and lower layer is lead bullion, and collection is then discharged in lead bullion and concentrated matte respectively.The process process flow that lead bullion is extracted from lead copper matte is short, recovery rate of valuable metals is high, and the lead bullion rate of recovery is higher than 90%, and the content of lead is higher than 97% in obtained lead bullion, and copper, the zinc in lead copper matte can be enriched with, obtaining can be directly as copper, the high-grade raw material of zinc abstraction.

Description

A kind of process for extracting lead bullion from lead copper matte
Technical field
The invention belongs to non-ferrous metal smelting technology more particularly to a kind of technique sides that lead bullion is extracted from lead copper matte Method.
Background technique
When pyrometallurgical smelting of lead makes lead copper matte, generated lead copper matte is one kind with cuprous sulfide, vulcanized lead, zinc sulphide, vulcanization Ferrous molten mass as main component.According to the difference of refining leady raw materials, the difference of refining splicer's skill, the ingredient of the lead copper matte of institute's output Also differ larger, typical composition be Pb 10~50%, Cu 10~25%, Fe 10~25%, Zn 5~15%, S 15~ 25%, content summation may be up to 90% or more, while carry the metallic compounds such as small amounts lead, silver sulfide secretly.
Currently, having two class treatment process of pyrogenic process and wet process to the processing of lead copper matte.Wet-treating lead copper matte technique in recent years Development is more rapid, has roasting-leaching with sulfuric acid, acid system Oxidation Leaching, sulfuric acid system pressure leaching, alkaline high pressure to leach Deng, but there is the problems such as process flow is long, equipment investment is high and valuable metal recovery easily disperses.
Existing common pyrogenic processing method has shaft smelting-to bessemerize, reduction smelting in reverberatory furnace, top blast furnace are oxygen-enriched Blowing etc., such as the big peace of fourth bessemerize processing lead copper matte using shaft smelting-;The Huanghai Sea fly it is equal use carbonaceous, sodium carbonate for Raw material reverberatory furnace processing lead copper matte obtains sulfonium slag and cupro lead;Song Xing is really equal to be obtained slightly using the method for top blast furnace oxygen-enriched air converting Lead and matte;Zhao Zhiqiang handles lead copper matte using electric induction furnace dilution, obtains lead bullion and time matte.These methods all exist valuable The problems such as metal recovery rate is low.Therefore, seeking the method processing lead copper matte that a kind of process flow is short, recovery rate of valuable metals is high is Current problem in the urgent need to address.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the shortcomings of to mention in background above technology and defect, provide one Kind process flow is short, the high process that lead bullion is extracted from lead copper matte of recovery rate of valuable metals.
In order to solve the above technical problems, technical solution proposed by the present invention are as follows:
A kind of process for extracting lead bullion from lead copper matte, comprising the following steps:
(1), it is mixed after being crushed lead copper matte with soda ash, coke, obtains mixture;
(2), mixture obtained by step (1) is placed in smelting furnace and is heated, so that mixture is fused into molten mass, then kept the temperature Stirring, when insulated and stirred, stirring tool used was irony stirring tool;
(3), after insulated and stirred, then carrying out standing heat preservation is layered molten mass, and upper layer is concentrated matte, and lower layer is lead bullion, Then collection is discharged in lead bullion and concentrated matte respectively.
By mixing lead copper matte with soda ash and coke, soda ash can effectively reduce the fusing point of lead copper matte, reduce needed for melting Temperature reduces energy consumption;Coke can provide reducing atmosphere, and elemental metals is prevented to be oxidized under high temperature environment.First will before mixing Lead copper matte is crushed, and can effectively shorten the fusing time of lead copper matte, is reduced energy consumption, is reduced production cost.Insulated and stirred When use irony stirring tool, on the one hand in whipping process, iron on stirring tool participates in chemically reacting as reducing agent To elementary lead, chemical equation is as follows: Fe+PbS=Pb+FeS;On the other hand it will not be introduced using irony stirring tool Foreign metal, and fusing point is higher, cheap.By mixture in smelting furnace heating melting, it is possible to increase lead copper matte is stirred with irony The contact area of tool is mixed, reaction rate is improved, shortens the reaction time, reduces energy consumption.Standing is kept the temperature after insulated and stirred again For a period of time, since elementary lead is bigger than the density of concentrated matte, lead is sunken to melting furnace bottom after standing, and forms obvious layering, Being stood using heat preservation, which makes material be constantly in molten condition, can be improved the mobility of material, is conducive to be layered.Method of the invention Process flow is short, recovery rate of valuable metals is high, and the rate of recovery of lead bullion is higher than 90%, and the content of lead is higher than in obtained lead bullion 97%, and copper, the zinc in lead copper matte can be enriched with, copper in gained concentrated matte, zinc grade mentioned compared with raw material lead copper matte It is high by 5% or more, it can be directly as copper, the high-grade raw material of zinc abstraction.This method treatment process does not generate the pollution such as sulfur dioxide Property gas, meets environmentally friendly production requirement.
Above-mentioned method, it is preferred that in the step (1), the mass ratio of lead copper matte, soda ash and coke be 100:(4~ 10): (5~15).Each raw material, which is carried out mixing, in the ratio can get better treatment effect.
Above-mentioned method, it is preferred that in the step (1), the partial size of lead copper matte is 1~10cm after crushing.Lead copper matte It is mostly big bulk, pyrogenic attack is directly carried out to the lead copper matte of bulk and needs to consume mass energy, generates larger economic cost; It usually needs lead copper matte carrying out ball milling before treatment, to obtain tiny lead copper matte particle, however, ball milling operation is also required to consume Mass energy.It is not high to granularity requirements using method of the invention, without only passing through artificial or simple and mechanical by ball milling operation Be crushed to partial size to lead copper matte is 1~10cm, can effectively shorten and lead copper matte fusing time and reduce the energy and disappear Consumption reduces economic cost.
Above-mentioned method, it is preferred that in the step (2), insulated and stirred operation is intermittent stirring.It is grasped using intermittent stirring It can provide chemical reaction condition as mode, make to chemically react abundant progress;Meanwhile irony can be stirred using intermittent stirring mode The reduction of tool quality is monitored, and prevents iron from excessively dissolving in molten bath, causes the waste of iron, and is avoided that and is caused concentrated matte The reduction of middle valuable metal grade.
Above-mentioned method, it is preferred that in the step (2), the stirring number of the intermittent stirring is 2~6 times, is stirred every time The interval time mixed is 0.5h, and the duration stirred every time is 1~10min.It can be made in lead copper matte by multiple intermittent stirring Lead be sufficiently displaced from precipitation, improve the rate of recovery and reaction rate of lead bullion, shorten the processing time.
Above-mentioned method, it is preferred that in the step (2), heating temperature is 1000 DEG C~1300 DEG C.Using the heating temperature Lead copper matte can sufficiently be melted and forms molten mass by degree, and the mobility of the too low molten mass of temperature can become smaller, and be unfavorable for replacing that mention lead anti- The progress answered, temperature is excessively high and will cause unnecessary energy consumption, and combined reaction rate and energy consumption problem select the humidity province Between it is more appropriate.
Above-mentioned method, it is preferred that in the step (3), the temperature for standing heat preservation operation is 1000 DEG C~1300 DEG C, quiet Setting soaking time is 0.5~2h.Lead element after insulated and stirred in lead copper matte is to be reduced sufficiently for elementary lead, due to list The density ratio concentrated matte of matter lead is big, can be layered elementary lead and concentrated matte by standing, upper layer is concentrated matte, and lower layer is Lead bullion (contains the noble metals such as gold, silver) in lead;Standing operation maintains temperature within the scope of 1000 DEG C~1300 DEG C, can make to melt Body keeps preferable mobility, is more advantageous to layering.
Above-mentioned method, it is preferred that the lead copper matte be pyrometallurgical smelting of lead byproduct, it includes main chemical elements Are as follows: lead, copper, iron, zinc and sulphur.
Above-mentioned method, it is preferred that after the processing of the step (1), step (2) and step (3), the rate of recovery of lead bullion is high The content of lead is higher than 97% in 90%, the lead bullion.The rate of recovery of this method lead bullion is high, and the content of lead is high in lead bullion, subsequent Capable recycling can be tapped into vertical by lead electrowinning process.
Compared with the prior art, the advantages of the present invention are as follows:
(1) present invention is not high to the Particle size requirements of lead copper matte, does not need to carry out ball-milling treatment, it is only necessary to by artificial or simple and mechanical It is broken.
(2) present invention can effectively reduce lead copper matte by the way that soda ash and coke, soda ash are added in broken lead copper matte Fusing point reduces energy consumption;Coke can provide reducing atmosphere, and elemental metals is prevented to be oxidized under high temperature environment;Also, soda ash and coke Carbon feedstock is easy to get, cheap, need to only be simply mixed when mixing with lead copper matte, not high to uniformity requirements.
(3) irony stirring tool is used when insulated and stirred, irony stirring tool is participated in as reducing agent while agitating Lead bullion in lead copper matte is replaced into elementary lead by chemical reaction, and reaction efficiency is high, short processing time, and does not introduce foreign metal.
(4) lead copper matte is handled using this method, process flow is short, and the rate of recovery of lead bullion is high, and lead contains in obtained lead bullion Amount is high, and can be enriched with to copper, the zinc in lead copper matte, obtains the high-grade raw material that can directly carry out copper, zinc abstraction.
(5) toxic and harmful gas such as sulfur dioxide are not generated in the entire treatment process of this method, comply fully with environmentally friendly production It is required that.
Specific embodiment
To facilitate the understanding of the present invention, below in conjunction with specification preferred embodiment to the present invention make more comprehensively, it is careful Ground description, but the protection scope of the present invention is not limited to the following specific embodiments.
Unless otherwise defined, all technical terms used hereinafter and the normally understood meaning of those skilled in the art It is identical.Technical term used herein is intended merely to the purpose of description specific embodiment, is not intended to the limitation present invention Protection scope.
Unless otherwise specified, various raw material, reagent, the instrument and equipment etc. used in the present invention can pass through city Field is commercially available or can be prepared by existing method.
Embodiment 1, the raw material lead copper matte that the present embodiment uses are the byproduct of pyrometallurgical smelting of lead, primary chemical composition are as follows: Pb (43.23%), Cu (12.13%), Fe (12.78%), Zn (8.87%) and S (18.35%).
The present invention extracts a kind of embodiment of the process of lead bullion from lead copper matte, mainly comprises the steps that
(1) 5050g lead copper matte is broken to partial size with crusher is 3~7cm.(2) by lead copper matte, soda ash and coke quality than 100: 6:11 weighs soda ash and coke and is mixed with broken lead copper matte, obtains mixture.(3) gained mixture is placed in melting In furnace, furnace temperature is risen to 1100 DEG C, lead copper matte gradually melts, and becomes molten mass.(4) it is stirred after lead copper matte is completely melt with irony Tool is mixed, carries out intermittent insulated and stirred under the conditions of 1100 DEG C.It stirs 4 times altogether, it is primary every half an hour stirring, it stirs every time Mixing the duration is 8 minutes, takes out irony stirring tool from smelting furnace after having stirred every time.Lead copper matte after agitated reaction In lead be reduced to elementary lead, and obtain concentrated matte.(5) after intermittent insulated and stirred, by molten mass at 1100 DEG C Under the conditions of stand heat preservation 0.5h.Lead bullion and concentrated matte are layered after standing heat preservation, and upper layer is concentrated matte, and lower layer is lead bullion. (6) it is discharged after standing heat preservation from melting furnace bottom by molten mass, categorised collection is carried out to lead bullion and concentrated matte.
After above steps is handled, the rate of recovery of lead bullion is 92.31%, and the content of lead is 97.86% in lead bullion, enrichment Copper in matte, zinc content be respectively 18.34%, 14.38%;The grade of copper, zinc is compared with raw material lead copper matte difference in concentrated matte Improve 6.21%, 5.51%.
Embodiment 2, the raw material lead copper matte that the present embodiment uses are the byproduct of pyrometallurgical smelting of lead, primary chemical composition are as follows: Pb (41.35%), Cu (11.83%), Fe (13.32%), Zn (8.03%) and S (17.18%).
The present invention extracts a kind of embodiment of the process of lead bullion from lead copper matte, mainly comprises the steps that
(1) 4980g lead copper matte is crushed to partial size with crusher is 4~8cm.
(2) lead copper matte, soda ash and coke quality ratio 100:7:9 are pressed, weigh soda ash and coke and broken lead copper matte into Row mixing, obtains mixture.
(3) gained mixture is placed in smelting furnace, furnace temperature is risen to 1300 DEG C, lead copper matte gradually melts, and becomes melting Body.
(4) irony stirring tool is used after lead copper matte is completely melt, carries out intermittent insulated and stirred under the conditions of 1300 DEG C. It stirs 2 times altogether, primary every half an hour stirring, stirring the duration every time is 10 minutes, stirs irony after having stirred every time It mixes tool to take out from smelting furnace, the lead after agitated reaction in lead copper matte is reduced to elementary lead, and obtains concentrated matte.
(5) after intermittent insulated and stirred, molten mass is stood to heat preservation 1h under the conditions of 1300 DEG C.After standing heat preservation Lead bullion and concentrated matte are layered, and upper layer is concentrated matte, and lower layer is lead bullion.
(6) it is discharged after standing heat preservation from melting furnace bottom by molten mass, classification receipts is carried out to lead bullion and concentrated matte Collection.
After above steps is handled, the rate of recovery of lead bullion is 91.92%, and the content of lead is 98.12% in lead bullion, enrichment Copper in matte, zinc content be respectively 17.14%, 13.67%;The grade of copper, zinc is compared with raw material lead copper matte difference in concentrated matte Improve 5.31%, 5.64%.
Embodiment 3, the raw material lead copper matte that the present embodiment uses are the byproduct of pyrometallurgical smelting of lead, primary chemical composition are as follows: Pb (42.28%), Cu (12.11%), Fe (13.69%), Zn (9.01%) and S (18.24%).
The present invention extracts a kind of embodiment of the process of lead bullion from lead copper matte, mainly comprises the steps that (1) It is 1~6cm that 4916g lead copper matte, which is crushed to partial size, with crusher.By lead copper matte, soda ash and coke quality ratio 100:5:12, claim It takes soda ash and coke to be mixed with broken lead copper matte, obtains mixture.(3) gained mixture is placed in smelting furnace, it will Furnace temperature rises to 1100 DEG C, and lead copper matte gradually melts, and becomes molten mass.
(4) irony stirring tool is used after lead copper matte is completely melt, carries out intermittent insulated and stirred under the conditions of 1100 DEG C. It stirs 6 times altogether, primary every half an hour stirring, stirring the duration every time is 1 minute, stirs irony after having stirred every time Tool takes out from smelting furnace, and the lead after agitated reaction in lead copper matte is reduced to elementary lead, and obtains concentrated matte.
(5) after intermittent insulated and stirred, molten mass is stood to heat preservation 1.5h under the conditions of 1100 DEG C.It is kept the temperature through standing Lead bullion and concentrated matte are layered afterwards, and upper layer is concentrated matte, and lower layer is lead bullion.
(6) it is discharged after standing heat preservation from melting furnace bottom by molten mass, classification receipts is carried out to lead bullion and concentrated matte Collection.
After above steps is handled, the rate of recovery of lead bullion is 92.89%, and the content of lead is 98.34% in lead bullion, enrichment Copper in matte, zinc content be respectively 18.2%, 14.81%;Copper in concentrated matte, zinc grade mentioned respectively compared with raw material lead copper matte It is high by 6.09%, 5.8%.
Embodiment 4, the raw material lead copper matte that the present embodiment uses are the byproduct of pyrometallurgical smelting of lead, primary chemical composition are as follows: Pb (43.02%), Cu (11.25%), Fe (12.92%), Zn (8.12%) and S (18.21%).
The present invention extracts a kind of embodiment of the process of lead bullion from lead copper matte, mainly comprises the steps that
(1) 5123g lead copper matte is crushed to partial size with crusher is 6~10cm.
(2) it is 100:4:15 by lead copper matte, soda ash and coke quality ratio, weighs soda ash and coke.
(3) gained mixture is placed in smelting furnace, furnace temperature is risen to 1000 DEG C, lead copper matte gradually melts, and becomes melting Body.
(4) irony stirring tool is used after lead copper matte is completely melt, carries out intermittent insulated and stirred under the conditions of 1000 DEG C. It stirs 5 times altogether, primary every half an hour stirring, stirring the duration every time is 3 minutes, stirs irony after having stirred every time Tool takes out from smelting furnace, and the lead after agitated reaction in lead copper matte is reduced to elementary lead, and obtains concentrated matte.
(5) after intermittent insulated and stirred, molten mass is stood to heat preservation 2h under the conditions of 1000 DEG C.After standing heat preservation Lead bullion and concentrated matte are layered, and upper layer is concentrated matte, and lower layer is lead bullion.
(6) it is discharged after standing heat preservation from melting furnace bottom by molten mass, classification receipts is carried out to lead bullion and concentrated matte Collection.
After above steps is handled, the rate of recovery of lead bullion is 92.34%, and the content of lead is 98.25% in lead bullion, enrichment Copper in matte, zinc content be respectively 16.54%, 14.32%;The grade of copper, zinc is compared with raw material lead copper matte difference in concentrated matte Improve 5.29%, 6.2%.
Comparative example 1, the raw material lead copper matte that this comparative example uses are the byproduct of pyrometallurgical smelting of lead, primary chemical composition are as follows: Pb (43.02%), Cu (11.25%), Fe (12.92%), Zn (8.12%) and S (18.21%).
Main implementation steps are as follows:
(1) one piece of lead copper matte is chosen, quality 5230g.
(2) lead copper matte, soda ash, iron filings and coke quality ratio 100:10:15:5 are pressed, soda ash, iron filings and coke is weighed and mixes It closes.
(3) gained mixture is placed in smelting furnace, is smelted 2~3 hours at a temperature of 800~1000 DEG C, then be warming up to It is smelted again at a temperature of 1200~1250 DEG C 2~3 hours, realizes lead bullion and concentrated matte separation.
(4) it is discharged from melting furnace bottom by molten mass, categorised collection is carried out to lead bullion and concentrated matte.
After above steps is handled, the rate of recovery of lead bullion is 81.21%, and the content of lead is 96.45% in lead bullion, enrichment Copper in matte, zinc content be respectively 13.14%, 11.24%;The grade of copper, zinc is compared with raw material lead copper matte difference in concentrated matte Improve 1.89%, 3.12%.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of process for extracting lead bullion from lead copper matte, comprising the following steps: (1), by lead copper matte it is broken after and soda ash, Coke is mixed, and mixture is obtained;(2), mixture obtained by step (1) is placed in smelting furnace and is heated, be fused into mixture Molten mass, then carries out insulated and stirred, and when insulated and stirred, stirring tool used was irony stirring tool;(3), insulated and stirred terminates Afterwards, then carrying out standing heat preservation is layered molten mass, and upper layer is concentrated matte, and lower layer is lead bullion, then by lead bullion and concentrated matte Discharge is collected respectively.
2. the process according to claim 1 for extracting lead bullion from lead copper matte, it is characterised in that: the step (1) In, the mass ratio of lead copper matte, soda ash and coke is 100:(4~10): (5~15).
3. the process according to claim 1 for extracting lead bullion from lead copper matte, it is characterised in that: the step (1) In, the partial size of lead copper matte is 1~10cm after crushing.
4. the process according to claim 1 for extracting lead bullion from lead copper matte, it is characterised in that: the step (2) In, insulated and stirred operation is intermittent stirring.
5. the process according to claim 4 for extracting lead bullion from lead copper matte, it is characterised in that: the intermittent stirring Stirring number be 2~6 times, the interval time stirred every time be 0.5h, the duration stirred every time be 1~10min.
6. the process according to claim 1 for extracting lead bullion from lead copper matte, it is characterised in that: the step (2) In, heating temperature is 1000 DEG C~1300 DEG C.
7. the process according to claim 1 for extracting lead bullion from lead copper matte, it is characterised in that: the step (3) In, the temperature for standing heat preservation operation is 1000 DEG C~1300 DEG C, and standing soaking time is 0.5~2h.
8. the process according to any one of claims 1 to 7 for extracting lead bullion from lead copper matte, it is characterised in that: The lead copper matte is the byproduct of pyrometallurgical smelting of lead, main chemical elements are as follows: lead, copper, iron, zinc and sulphur.
9. the process according to any one of claims 1 to 7 for extracting lead bullion from lead copper matte, it is characterised in that: After the processing of the step (1), step (2) and step (3), the rate of recovery of lead bullion is higher than 90%;The content of lead in the lead bullion Higher than 97%.
CN201711424125.7A 2017-12-26 2017-12-26 A kind of process for extracting lead bullion from lead copper matte Pending CN109957667A (en)

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Application Number Priority Date Filing Date Title
CN201711424125.7A CN109957667A (en) 2017-12-26 2017-12-26 A kind of process for extracting lead bullion from lead copper matte

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Application Number Priority Date Filing Date Title
CN201711424125.7A CN109957667A (en) 2017-12-26 2017-12-26 A kind of process for extracting lead bullion from lead copper matte

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CN109957667A true CN109957667A (en) 2019-07-02

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